Bitmaps - TCS Basys Controls · 2800 laura lane / middleton, wi 53562 / (608) 836-9034 / fax (608)...

2800 LAURA LANE / MIDDLETON, WI 53562 / (608) 836-9034 / FAX (608) 836-9044 / WEB SITE WWW.TCS-BASYS.COM

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SPECIALAHU1.bmp

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Daniel T. Young

EVAPORATOR

CONDENSORDaniel T. Young

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UP

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2 8 0 0 L AU R A L A N E / M I D D L E TO N , W I 5 3 5 6 2 / ( 6 0 8 ) 8 3 6 - 9 0 3 4 / FA X ( 6 0 8 ) 8 3 6 - 9 0 4 4 / W E B - S I T E W W W. T C S - B A S Y S. C O M

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PRODUCT PHOTOGRAPHS

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Artwork Files

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-40.0 -40.0 -40.0-37.2 -35.0 -31.0-34.4 -30.0 -22.0-31.7 -25.0 -13.0-28.9 -20.0 -4.0-26.1 -15.0 5.0-23.3 -10.0 14.0-20.6 -5.0 23.0-17.8 0.0 32.0-15.0 5.0 41.0-12.2 10.0 50.0-9.4 15.0 59.0-6.7 20.0 68.0-3.9 25.0 77.0-1.1 30.0 86.01.7 35.0 95.04.4 40.0 104.07.2 45.0 113.010.0 50.0 122.012.8 55.0 131.015.6 60.0 140.018.3 65.0 149.021.1 70.0 158.023.9 75.0 167.026.7 80.0 176.029.4 85.0 185.032.2 90.0 194.035.0 95.0 203.037.8 100.0 212.0

40.6 105.0 221.043.3 110.0 230.046.1 115.0 239.048.9 120.0 248.051.7 125.0 257.054.4 130.0 266.057.2 135.0 275.060.0 140.0 284.062.8 145.0 293.065.6 150.0 302.068.3 155.0 311.071.1 160.0 320.073.9 165.0 329.076.7 170.0 338.079.4 175.0 347.082.2 180.0 356.085.0 185.0 365.087.8 190.0 374.090.6 195.0 383.093.3 200.0 392.096.1 205.0 401.098.9 210.0 410.0

101.5 215.0 419.0104.4 220.0 428.0107.2 225.0 437.0110.0 230.0 446.0112.8 235.0 454.0115.6 240.0 463.0

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CONVERSION FORMULAS:F = 1.8 * C +32C = (( F-32)/1.8)

TEMPERATURE CONVERSION CHARTTo convert from Fahrenheit to Celsius, find the Fahrenheit value in the white column andlook to the left in the Celsius column. To convert from Celsius to Fahrenheit, find theCelsius value in the white column and look to the right in the Fahrenheit column.

To Celsius From To Fahrenheit To Celsius From To Fahrenheit

Temperature Sensors


R5-b

TCS

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ohm1K

ohm10K

ohm3K

ohm10k ohm

100K ohm

1K ohm

1K ohm

2K ohm

LM335

LM34

AD

592LM

334TY

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TDP

tRTD

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1020TS

1000TS

2097TS

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15xxTX

15xxTS

2000TS

1030TS

1130TS

1140TS

1150TS

1040TS

1050TQ

1000TQ

1000TS

1100TS

1080TS

1110

TS1022

TS1002

TS1097

TS1077

DU

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TS15xx

TX15xx

TS1002

TS1032

TS1132

TS1142

TS1152

TS1042

TS1052

TQ1002

TQ1002

TS1102

TS1082

TS1112

TQ1106

TQ1106

TS1029

TS1009

TS1009

TS1039

TS1139

TS1149

TS1159

TS1049

TS1059

TS1097

TS1077

TS1109

TS1089

TS1119

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1104TQ

1104TQ

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1157TS

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1097TS

1077TS

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TS1028

TS1008

12' AVG.

TX15xx

TX15xx

TS1008

TS1026

TS1006

24' AVG.

TX15xx

TX15xx

TS1006

TS1025

TS1005

TS2037

TS2137

TS2147

TS2157

TS2047

TS2057

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TQ1005

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TS2007

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TX15xx

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TS2007

TS2037

TS2137

TS2147

TS2157

TS2047

TS2057

TS2097

TS2077

TS2087

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TS1027

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R5-c

WALL VS ROOM MOUNT TEMPERATURE SENSORSTCS wall mount sensors are available in platinum only. They are designed to be used with aTX1500 series temperature transmitter for application requiring a 4 to 20 mA input. Thesensor is mounted in the black strip at the bottom of the plate to eliminate self-heatingeffects from the transmitter, which mounts in the cube.

TCS/Basys Controls’ room mount sensors are available in platinum as well as other typesfor specific systems. They are for applications requiring a direct sensor signal. Note thatthe platinum version is shown. It is a three-wire sensor. If a two-wire connection is needed,use only the black and red wires.

Other room mount accessories include:

TQ1000 - Room housing with TCS logo TQ1020 - Room housing with no logoTQ1030 - Room housing with custom logo TQ1101 - Plastic conduit box adapter

(backplate for room mounts)

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W

B

DUCT MOUNTSAll duct mount sensors come sealed in the probe andinclude the conduit box at the end. They are availablein 4” or 8” sizes. To make a special duct mount sensor,you must order the universal sensor, the probe, and thebox.

Accessories include:

TQ1105 - NEMA 4 Conduit Box TQ1106 - Conduit Box TQ1009 - 4” ProbeTQ1110 - 8” Stainless thermowell TQ1010 - 12” Probe TQ1011 - 18” ProbeTQ1104 - 4” Stainless Thermowell TQ1002 - 8” Probe


R5-d

AVERAGING DUCT MOUNTSAll averaging mount sensors are continuous averaging and includethe conduit box at the end. They are available in 12’or 24’sizes.Capillary mounting clips are included.

Accessories include:TQ1102 - Duct Mount Flange TQ1105 - NEMA 4 Conduit BoxQE01 - Capillary Mount Clips (100 pc)

Outdoor MountsAll outdoor mount sensors are sealed in silicone in a PVC tube that extendsfrom a weatherproof box. To make a special outdoor mount you need a quickresponse sensor, the weatherproof box, and the PVC tube. Accessories include:TQ1003 - PVC Tube TQ1113 - Weatherproof Box and PVC TubeTQ1103 - Weatherproof Box TQ1105 - NEMA 4 Conduit Box

MORE ON TEMPERATURE SENSORSUse the chart below to insure that you are using the correct sensor type.

The platinum sensors have a temperature coefficient of .00385 ohms/ohms/C or .00216 ohms/ohms/F. They are linear andhave an operating range of -50 to 375 F.

They output resistance. Since all wire has some resistance, you may need to use a three-wire sensor to eliminate the error,or offset the reading by a fixed value.

TWO-WIRE VS. THREE-WIRE SENSORSIf you measure from B to R in the top figure to the right, you will get a value that is equal to theresistance of the sensor plus the resistance of wire B plus the resistance of wire R. TCS transmittersallow for a three-wire connection. Look at the lower figure. The resistance of wire B is the same aswire R and wire W. The transmitters measure from B to R,and get the value as mentioned above,but they also measure from R to W, which is equal to the lead wire resistance, and subtract thisvalue.

OFFSETTING LEAD WIRE RESISTANCEIf a three-wire connection is not available, you may need to offset the resistance,which is constant. Use the chart to the right to determine the amount of lead wireresistance, and then calculate the percent error, depending on whether you areusing 100 or 1000 ohm sensors.

Note:Since lead wire resistance is fixed, it will be ten times less a factor for 1000ohm than 100 ohm!

TYPE -13F 32F 77F 122F 167F UNITS COMPATIBILITYT1 THERMISTOR: 102.90 29.49 10.00 3.89 1.70 Kohms AndoverT2 THERMISTOR: 130.40 32.66 10.00 3.60 1.48 Kohms TraneT3 THERMISTOR: 39.12 9.79 3.00 1.08 .44 Kohms AlertonT4 THERMISTOR: 1199.00 316.60 100.00 36.57 15.10 Kohms Landis & Gyr PowersNICKEL RTD: 766.06 889.47 1021.17 1162.41 1313.21 ohms Johnson ControlsBALCO RTD: 826.38 917.78 1015.38 1119.13 1229.05 ohms Barber-ColmanLM335 SEMI.: 2.48 2.73 2.98 3.23 3.48 volts DC SolidyneLM334 SEMI. 428.96 472.20 515.45 558.69 601.94 micro Amp ParagonLM34 SEMI.: -.13 .32 .77 1.22 1.67 volts DC WattmasterAD592 SEMI.: 248.00 273.00 298.00 323.00 348.00 micro Amp CSISILICON RTD: 1681.74 1854.00 2037.70 2232.86 2439.47 ohms Robertshaw

B

R

B

RW

LEAD WIRE RESISTANCE

Lead Wire AWG Ohms/Ft @ 25 C (77F)

12 14 16 18 20 22 24

.0016

.0026

.0041

.0065

.0103

.0165

.0262

Rev: 1097


R6-a

GENERALTemperature transmitters are designed to input 100 or 1000 ohm platinum sensors. They take theresistance signal and convert it to a current signal. The output span is 4 to 20 mA. They are poweredby the loop.

SetupA jumper must be placed on either #1 or #2,depending whether the sensor is 100 or 1000 ohm. If thejumper is on 1000,and you are using a 100 ohm,you will always have a signal of at most 4 mA.Likewise, if the jumper is on 100,and if you are using a 1000 ohm sensor, you will always have asignal of at least 20 mA.

A jumper is factory installed according to the span resolution on either #3 or #4. This jumper shouldnot be moved unless following the calibration procedure on the next page.

A jumper should be placed on J2 in the bottom right corner if you are only using a two-wire sensor,and jumps the white terminal to the red.

Wiring to Sensor

If you are using a two-wire sensor, the sensor should be wired into the black terminal and one ofother terminals.

If you are using a three-wire sensor, it may have a red, black, and white lead. They connect directlyto the transmitter as indicated. If your sensor instead has two like color wires,and one different color,connect the like to the red and white terminals and the different to the black.

Wiring to Contr ollerTCS/Basys controllers have a +P terminal that feeds power for the transmitter. The figure aboveshows how to wire into the S-series controllers. Shown below are diagrams to wire them into othercontrollers.

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Temperature Transmitters

-+

-+

Wiring to another loop-powering controller:

TransmitterController

Wiring using a separate power supply:

-+

-+

TransmitterPower

-

Controller

+


R6-b

SPANSTemperature transmitters output a linear 4 to 20 mA signal which is spanned to a factory calibratedspan. Shown are the outputs of the transmitters vs. temperature.

4 8 12 16 20 mA Output

40

90

65

77.5

52.5

°F

TX1500

4 8 12 16 20 mA Output

-40

160

60

110

10

°F

TX1501

4 8 12 16 20 mA Output

0

100

50

75

25

°F

TX1502

4 8 12 16 20 mA Output

50

150

100

125

75

°F

TX1503

4 8 12 16 20 mA Output

40

240

140

190

90

°F

TX1504

4 8 12 16 20 mA Output

0

150

75

127.5

37.5

°F

TX1505

4 8 12 16 20 mA Output

20

120

70

95

45

°F

TX1506

4 8 12 16 20 mA Output

-30

130

50

90

10

°F

TX1507

4 8 12 16 20 mA Output

50

85

67.5

76.25

58.75

°F

TX1508 (or TX1130)

4 8 12 16 20 mA Output

40

140

90

115

65

°F

TX1509

4 8 12 16 20 mA Output

100

250

175

212.5

137.5

°F

TX1510


R6-c

TEMPERATURE TRANSMITTER RECALIBRA TION PROCEDURE

Required items1. An 8-35 VDC regulated power

supply (CP1030/QE31)2. An accurate (DMM) current

meter3. A resistance simulator/ decade

box (QE50 or QE51)

Hookup (See dia gram.)1. + of power to + of transmitter2. - of transmitter to + of current

meter3. - of current meter to GND of

power4. Resistance simulator to sensor

input5. Put a jumper on #1 or #2 (100 or

1000 ohm simulation)6. Put a jumper on #3 or #4,depending or desired range span. (Span < 150°F or span > 150°F)7. Put a jumper on “J2”.

Calibration1. Set simulator to ohms corresponding to the LOW end of the desired span. Using the ZERO pot on

the transmitter, adjust until the current meter reads 4 mA.2. Set simulator to ohms corresponding to the HIGH end of the desired span. Using the GAIN pot on

the transmitter, adjust until the current meter reads 20 mA.3. Redo the above two steps until you have readings within your desired tolerance. 4. Check the midpoint of the range to verify that the current meter reads 12 mA.

Recalibtration Wiring


R7-a

Humidity transmitters output a 4 to 20 mA signal linear to the relative humidity, scaled 0 to 100 %.The sensor is a bulk polymer resistive sensor which is very durable and can be cleansed with distilledwater.

Humidity Transmitter Mounting Configurations.

There are four different accuracies; 1,2, 3, and 5 %. The 1 and 2 % come with the certif icate shownbelow. The 3 % is the most common.

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Humidity Transmitters

Wall Mount Duct Mount Outdoor Mount


R8-a

The TZ1002 is a relative humidity transmitter (4 to 20 mA) with a 100 ohmplatinum sensor mounted in a double gang box for duct or outdoor mount. If a4 to 20 mA signal is desired for temperature, you must order a TX15xx seriestransmitter with it. The transmitter may be mounted inside the box or external-ly.

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TZ1002 Temp and Humidity Combo


R9-a

MEASURING AIR PRESSURE - TD/L SERIES

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Pressure Transducers

TD/TL SERIES

DIFFERENTIALPRESSURETRANSDUCER

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ZERO ADJUST

SPAN ADJUST

SPAN SELECT

HIGH PRESSURE

LOW PRESSURE

a

b

c

abc

SPAN ADJUST

a

b

c

SPAN SELECTabc

TL1160 TD1190 TD1191abc

span in "wcd

-.25 to .25

-.25 to .75

-.25 to 1.75

0 to 1 0 to 5

0 to 2 0 to 6

0 to 3 0 to 10

+P

AI

Wiring to a TCS Basys controller which loop powers the transducer.

Other Loop-powered controller

PRESSURE CONNECTIONS: (Use 1/4" pneumatic tubing)Duct Static Pressure: Connect the high port to the duct facing away from flow. Connect the low port to the space.Building Static Pressure: Connect the high port to the space. Connect the low port to the outside air.

Velocity Pressure: Connect the high port to the air flow measuring station port or pitot tube port that faces the flow. Connect the low port to the air flow measuring station port or pitot tube port that faces away from the flow.

ZERO ADJUST

With no pressure connections (zero pressure), the TD1190 and

TD1191 should output 4 mA. The TL1160 should output 12

mA if on span a, 8 mA if on span b, or 6 mA if on span c. You may use this screw to fine tune this

value.

DO NOT ADJUST! unless you have accurate pressure

calibration instruments. Doing so may violate

your warranty.

Using an external power supply

Power Requirements:

12 VDC + R*x(0.020) to 35 VDC

*Input impedance of the controller

Pow

er Supply

Controller


R10-a

The I-series consists of interface devices and display modules. They may be used as stand-alone ormay share information over the C-series bus. (The exception is the IP1013,which is stand-aloneonly.)

I-SERIES COMPONENTS

IA1102 - Analog Rescaler

The IA1102 accepts any range within 0 to 20 VDC or 0 to 40 mA DC and outputsany range within 0 to 20 VDC or 0 to 40 mA DC. It is commonly used to convertthe TCS 4 to 20 mA signal to a 0 to 10 VDC or 0 to 5 VDC signal. Two can alsobe plugged together to create two signals from one. Setup is required, using avoltage or current source and a digital multimeter (DMM).

IR1203 - Analog to Resistive Transducer

The IR1203 accepts a 4 to 20 mA signal and outputs either a 0 to 135 ohm,0 to500 ohm,or 0 to 1000 ohm signal,depending upon the which of three boards(included) is placed inside. It is commonly used to interface the 4 to 20 mA sig-nal to a 0 to 135 ohm motor.

IP1013 - Pneumatic Transducer

The IP1013 accepts a 4 to 20 mA signal and outputs a 3 to 15 PSI signal. It iscommonly used to interface the 4 to 20 mA signal to a pneumatic damper orvalve. It can be set for reverse or direct action.

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Interface Devices - I Series

2.4V VOUT GAIN OFFSET


R10-b

ID1000 Series - Digital indicator s

The ID1000 Series are LED indicators. They accept two 4 to 20 mA,2 to 10 VDC,or 1 to 5 VDC inputs,which must be scaled to the same range. The main inputwill show continuously, and the second input will show when the button on thefront is pressed. They may be used as stand-alone or may be plugged on the frontof a CC1140 or CX1140 to display process variable and setpoint. They come in 10spans and are easily recalibrated with a voltage or current source. Unless they areplugged on the front of a C-series module, they require 24 VAC or 24 VDC exter-nal power.

The ID1100 Series are LCD indicators. They only accept 4 to 20 mA inputs andare powered from the loop. They will show the main input continuously, and thesecond input when the button is pressed. They can be recalibrated in the same way

that the ID1000 Series are, with a 4 to 20 mA source.


R11-a

The C-series consists of analog control modules and their accessories,including high and low selectmodules,limit modules,and power supplies. These modules may be used as stand-alone devices ormay share information with other C and I devices on the Basys busline.

C - SERIES COMPONENTS

CC1140 - PID Contr oller

The CC1140 accepts a 4 to 20 mA signal,as well as a setpoint from the bus orthe front dial,and outputs a 4 to 20 mA control signal. They are commonlyused to control variable speed drives.

CX Series - Two Position Contr oller s

The CX1140 accepts a 4 to 20 mA signal,as well as a setpointfrom the bus or the front dial,and provides control of an SPDTrelay. Two additional stages may be added to the CX1140 orCC1140 by plugging on the CX2142. Although the sameprocess variable and setpoint would be used, offset and differ-ential values are set for each stage using the dials on the con-troller.

CI1140 - Reset Module

The CI1140 is designed to be used with the CX1140 or the CC1140,is applica-tions where the setpoint is reset from a second variable, such as hot water offoutdoor air. It accepts two inputs and plugs together with the other module. Theschedule must be such that when the second variable decreases,the setpointincreases. As a stand-alone device, the CI can provide an average or weightedaverage of two 4-20mA input signals.

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Analog Control Modules - C Series


R11-b

CS Series - High/Lo w Select Modules

The CS1402 accepts three 4 to 20 mA signals and outputs thelowest of the three.

The CS1403 accepts three 4 to 20 mA signals and outputs thehighest of the three.

The CS1404 accepts two 4 to 20 mA signals and outputs thehighest and lowest of the two.

CQ1101 - Minim um Position Module

The CQ1101 accepts one 4 to 20 mA signal and outputs the same signal clippedoff above or below the specified level, determined by the setpoint dial. It is com-monly used to minimum position outdoor air dampers.

A second function of the CQ1101 is to output the setpoint on the dial,making ituseful for panel mounted setpoint adjustment.

CP Series - Power Supplies

The CP1028 is designed to provide power for the Basys bus line, with the bene-fit of no external wiring. It accepts 115 or 230 VAC and outputs 24 VDC. It hasa 2 A fuse for system protection.

The CP1030 is designed to provide power for any of the T series transducerswhen they are used with systems that do not provide loop power. A jumperselection determines half-wave or full-wave rectification. (TCS uses all half-wave rectification.) It accepts 24 VAC and outputs 3 to 27 VDC, which is setwith an adjustable pot.

A QE31 transformer is also available which accepts 120,208,or 240 VAC andoutputs 24 VAC.


R12-a

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Army CorpsSD1000 Single-loop Contr oller

The SD1000 single-loop controller was designed to meet theArmy Corps of Engineers’ specification. It is installed inalmost every army base and facility across the country, aswell as many industrial facilities. It mounts flush in a paneland is powered by 110 or 220 VAC, which makes it differentfrom all other S-series products.

The SD1000 accepts one primary 4 to 20 mA input as theprocess variable, and one secondary 4 to 20 mA input for set-point or reset. It also accepts two digital inputs which shiftthe setpoint. It outputs one primary 4 to 20 mA output formain control and one secondary 4 to 20 mA output which caneither retransmit the setpoint,retransmit the primary input,orbe used as a cooling output when the primary output is usedfor heating in special cases. It also has two independent digi-tal SPDT relay outputs.

The Army Corps of Engineers has a complete technical manual (TM 5-815-3) describing the applica-tion of single-loop controllers. Generally, the Army Corps Single Loop Controller specifications fol-low the same specific guidelines.

TCS/BASYS CONTROLS PARTS THAT MEET CEGS 15950:

TCXXXX

ECXXXX

PCXXXX

RHCXXXX

FCXXXX

TCXXXX

SD1000 is used for any of these controllers.

LDXXXX

= IA1102 MPSXXXX

= CQ1101

TYXXXX

= CS1404

IPXXXX

= IP1013

DPTXXXX

= TL1160, TD1190, or TD1191

DPIXXXX

= ID10xxRHY

XXXXOR

RHTXXXX

= TH1011, TH1021, TH1211, or TH1111RHTXXXX

= TH1010, TH1020, TH1210, or TH1110

TTXXXX

=TSxxxx with TX15xx TTXXXX

OR


R12-b

GENERAL ARMY CORPS SPECSTransmitters are externally powered as opposed to loop powered.

Two controllers are generally used for temperature control when both heating and cooling are pre-sent.

Economizer control is achieved with two controllers; one that outputs a modulating signal based onmixed air, and one that accepts outdoor and return air signals and makes a contact that allows themixed air dampers to modulate when conditions are favorable. A signal from a minimum positionmodule also goes to the high signal selector, as does the signal from the mixed air controller. Theoutput from the high signal selector goes to the damper actuator.

Boiler reset control is achieved with two controllers. One inputs the outdoor air temperature and thesecond inputs the boiler temperature. This is covered thoroughly in the back of the SD1000 installa-tion manual.

Outdoor and mixed air spans are generally -30 to 130 F (TX1507). Hot water temperature spans aregenerally 40 to 240 F (TX1504).

TROUBLESHOOTING HINTS

Problem: LLLL is sho wn on the screen.Meaning:The input into AI1 is below 4 mA.

Verify the input into AI1 is at least 4 mA by by measuring the volts from AI1 (#16) to ground (#12).If it is not at least .4 VDC, the problem is in your transmitter or sensor setup or wiring.

Problem: HHHH is sho wn on the screen.Meaning:The input into AI1 is above 20 mA.

Verify the input into AI1 is below 20 mA by measuring the volts from AI1(#16) to ground (#12). If itis more than 2 VDC, the problem is in your transmitter or sensor setup or wiring.

Problem: 8888 (or other od d messa ge) is sho wn on the screen.Meaning:The controller may have been subjected to a power surge.

Press the hidden reset button,which is located directly above the "auto-tune" key on the face.

Problem: Contr oller does not store c hang ed values.Meaning:Enter was not pressed after the change was made.

Go back to the step with the desired change, make the change and press enter. Scroll back through toverify that the change was made.

Problem: Propor tional band is half of what is entered.Meaning:The controller is in 1H2C mode. (Step #12)

If you are only using one output,choose either of the other options. If you are using both outputs,notice that the proportional band pertains to both outputs,and should be doubled.

Date post:	29-Sep-2018
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