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RAMLABRochester Institute of Technology

Rochester NY

APEX Center - Overview

Like the art of mountaineering, Semiconductor Technology is a very practically oriented science with very high peaks that few can scale

Working professionals in industry are at different levels of height in terms of expertise

High-end expertise is to be found only in very small pockets within the industry and academia across the globe

Due to fast pace of innovation, Industry and Academia need to come closely together for pursuing Applied Research

At BITS-RIT APEX Center, we will attempt to bring together top experts from industry and academia to help the working professionals attain global heights in professional excellence

Applied research will be a key focus through close collaboration with industry and top academic institutions

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Goals

Birla Institute of Technology & Science Pilani, Rajasthan

Education Short Courses to meet specific

industry needs

Structural Master’s degree program

Applied Research PhD Program for working professional

& full time students

Projects sponsored by Indian & US semiconductor Industry

Active research collaboration between RIT & BITS faculty

Exchange of researchers between RIT & BITS

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RAMLABRochester Institute of Technology

Rochester NY

Program for Professional Excellence

Birla Institute of Technology & Science Pilani, Rajasthan

A world-class education, training, and hands-on program offered in Bangalore To upgrade skills of VLSI professionals and managers to the

world-class level Offered by the best faculty members and industry professionals

from India and across the world OLAB extension will be set up at the center in Bangalore with

state-of-the-art EDA tools Offered to professionals from Center Affiliates companies

The program will consist of multiple courses and access to OLAB Each course will be a complete unit in itself with appropriate credits

awarded from BITS - Pilani Accumulation of enough credits and completion of a thesis will

entitle for a master’s degree from BITS Will be taught by some of the best faculty and Industry professionals

from India and abroad

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RAMLABRochester Institute of Technology

Rochester NY

BITS-RIT Collaboration

Birla Institute of Technology & Science Pilani, Rajasthan

BITS will take ownership in setting up the center, the labs, the equipment and the management responsibilities for the center. All investments towards this will come from BITS

BITS will also drive the Professional Excellence Program with involvement from faculty from RIT as well as from across the world

Award of degrees / certificates for Professional Excellence programs will be managed by BITS

RIT will play the lead role in Applied Research, particularly in the area of RF, Analog and Mixed Signal Design with involvement from BITS faculty and others in Industry

Prof. P. R. Mukund, Director RAMLAB at RIT will be visiting Bangalore often to supervise the research programs.

At least one or more research associates from RAMLAB of RIT will be located in Bangalore to carry on with the applied research work.

PhD degrees may be awarded by RIT and BITS jointly or separately depending on the nature of association of the lead researchers

BITS and RIT will jointly promote the center

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RAMLABRochester Institute of Technology

Rochester NY

Course Structure

Birla Institute of Technology & Science Pilani, Rajasthan

Each course will normally be about 20-30 people and will have a tuition fee of about INR 10K – 30K per course per student (including access to OLAB as well)

These courses will be offered as intensive courses (10 to 30 hours of teaching over

a period of one, two or three weeks), or over a semester

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RAMLABRochester Institute of Technology

Rochester NY

Corporate Sponsors

Birla Institute of Technology & Science Pilani, Rajasthan

Each interested company will become a Corporate Sponsor for the Center with an annual fee of INR 75K – INR 200K based on their employee strength

Corporate Sponsors will also be able to provide input on courses offered and choice of faculty members

Corporate Sponsors will ensure that the Center remains world class and dynamic

Annual Corporate Sponsorship Fee Employee Strength < 50 : INR 75K Employee Strength 50-100 : INR 125K Employee Strength > 100 : INR 200K

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RAMLABRochester Institute of Technology

Rochester NY

Corporate Sponsorship Benefits

Professionals from Sponsor Companies will be given preference in enrollment in these courses

Representatives from sponsor Companies will be invited to be a member of the Technical Advisory Board to guide the Center to meet their specific needs and the needs of Indian Semiconductor Industry.

Professionals from their companies would be able to enroll for an M. Eng. Degree from BITS and credit these courses towards their degree program.

Resources of the center will be extended for research and development including supervision for Ph.D. programs. Corporate Sponsor will be able to directly benefit from this activity.

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Suggested List of Courses

VLSI Technology and SystemsFoundation Courses Hours LabIntroduction to VLSI Technology 18 No

Fundamentals of ASIC design 30 Yes

Digital Design using Verilog 30 Yes

Design for Test 30 Yes

FPGA Design with Xilinx 30 Yes

Integrated Circuit Packaging 15 No

Principles of Logic Synthesis 30 Yes

Custom Layout of Integrated Circuits 30 Yes

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Suggested List of Courses …VLSI Technology and Systems

Advanced Courses Hours LabPhase-Locked Loop Systems and Clock Gen Circuits 15 Yes

Signal Integrity Analysis for Integrated Circuit Interfacing 15 Yes

Advanced ASIC Physical Design 30 Yes

Advanced Static Timing Analysis 15 Yes

Circuit Modeling and Simulation 15 No

Advanced HDL Coding Techniques 15 Yes

RF Design 30 Yes

Low Power Design Techniques 15 No

Design of System Level Test Benches 15 Yes

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Suggested List of Courses …

VLSI Technology and Systems

Programming Hours Lab

Perl Scripting for Electronic Design Automation 30 Yes

Embedded Systems, DSP and misc. hardware engineering    

Real-Time Programming and Embedded Systems Design 30 Yes

Embedded and Real-Time Linux 30 Yes

Practical Digital Signal Processing 30 Yes

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Other Possible Courses … In addition to the courses on VLSI, the scope

may be expanded to offer additional practice oriented courses relevant for Industry

Few Practitioner’s Courses identified Software Testing Technical Writing Embedded SW development Bio-Technology

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Value Proposition for Professionals

Never before opportunity to enrich knowledge and expertise where it matters

Learn from best in class experts from all over the world, right here

Opportunity for people not having a Masters degree to earn one through part-time route

Opportunity for pursuing research through PhD enrollments, while working

A stronger alternative to distance learning options available from US based universities

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Value Proposition for Industry

Move up the value chain through skills and expertise gained

Possible avenue for better employee retention Compelling cost structure to try new ideas Excellent design infrastructure Instant access to university expertise on

fundamental knowledge

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Value Proposition for Faculty

Chance to contribute to India’s success – especially for NRI industry professionals & professors coming from overseas

Chance for strategic relationship with Indian University system

Joint research programs with BITS and working professionals from industry in India

Better understanding of the emerging markets Opportunity for fulfilling the passion for teaching World class remuneration

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

Value Proposition for Academia

Through continuous interaction and help from the top experts participating in BITS-RIT APEX programs, academic curriculums at the University will be constantly enhanced to keep pace with the latest

Some of the courses offered at BITS-RIT APEX center will be beamed remotely to the university campuses through video conferencing with an option for the students at the campus to enroll against credits. BITS may consider extending such facilities to other interested universities as well at a future date

Plan to fund fundamental and applied research at the university with the resources generated at the BITS-RIT APEX center

Chance to contribute to growth of India’s semiconductor industry by facilitating high end talent generation and applied research programs

Birla Institute of Technology & Science Pilani, Rajasthan

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BITS - Pilani

OLAB (Oysters Lab) VLSI DESIGN LABORATORY

Integrated efforts of BITS, BITS AlumniIntegrated efforts of BITS, BITS Alumni and Industry Professionalsand Industry Professionals

Birla Institute of Technology & Science Pilani, Rajasthan

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RAMLABRochester Institute of Technology

Rochester NY

OLAB at BITS, Pilani

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OLAB - Industry Sponsors

Open Silicon

CADENCE

Mentor Graphics

SUN Microsystems

WIPRO

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OLAB FACILITIES

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A powerful centralized compute server farm for EDA tools in Layer 1

Sun Fire v250, NAS 3300 & SDLT320 Sun Ray software EDA tools & user files Automatic tape back-up

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Number of powerful SUNSPARC workstations as compute servers in layer 2 :• 20 Ultra 2 Enterprise server-class workstations• Computing share through Sun Grid Engine

40 SUN THIN Clients as nodes in layer 3. Connected with 1.0 Gbps network

connectivity

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Tool Suite from MAGMA (About 15 sets of licenses of back-end

design tools for mixed signal and a complete package for RTL to GDS flow)

Tool Suite From CADENCE Foundry access for fabrication of parts FPGA design infrastructure for prototyping

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OLAB ACTIVITIES

• Students of M.E. Microelectronics for conducting laboratory sessions• Students of First Degree Programme for courses in the area of VLSI Design• To Facilitate Research activities• To conduct short term courses for Industry Professionals• To support entrepreneurs in Technology Development• To undertake Industry Sponsored Projects

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A Sample list Dissertation projects

-Design of CISC Microprocessor ( M68010 compatible)

-Design of Application Specific Instruction set Processor for text to speech conversion

-Design of A/D and D/A converters

-Design of switched capacitor circuits

-Design of a CAD tool for synthesis of OPAMPs

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Currently a Project on ZigBeeenabled wireless sensor network is taken up with joint efforts of faculty, students and BITS Alumni.

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Processor &

Peripherals

Analog interface Circuits

(ADC/DAC)

RF Circuitry(Wireless

transceivers)

Host I/F

Processor

Sensors interface Circuits

RF Circuitry(Wireless

transceivers)

Master/Controller module

Sensor/Slave module

Processors and wireless transceivers are the same for both the master and slave modules.

Processor

Sensors interface Circuits

RF Circuitry(Wireless

transceivers)

Sensor/Slave module

WIRELESS MESHED SENSOR NETWORK ARCHITECTURE

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OLAB will support a full chip design capability at BITS through state-of-the-art EDA tools

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RF/Analog/Mixed Signal Lab (RAMLAB)

RF/Analog/Mixed signal Laboratory (RAMLAB) Dept. of Electrical EngineeringBuilding 9, 3rd Floor, Room 3271Rochester Institute of TechnologyRochester, NY 14623

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RAMLABRochester Institute of Technology

Rochester NY

RAMLAB - Overview

Industry Liaisons

National Science Foundation

Semiconductor Research Corporation

Eastman Kodak Company

Harris Corporation

RAMLAB specializes in developing cutting edge design solutions for RF, analog and mixed signal circuits

People:Research FacultyGraduate StudentsDistinguished Researcher

Equipment:Unix Workstations with Cadence SuiteATE with probe station, spectrum analyzer & Network Analyzer for RF Characterization

Technology Used:

0.25 um TSMC CMOS0.25 um IBM CMOS

Intel Corporation

LSI LogicPh.D. StudentsAnand GopalanSripriya BandiTejasvi Das

Sharmila SridharanMark PudeJeff Lillie

Kawasaki LSI

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RAMLABRochester Institute of Technology

Rochester NY

Chip-Package Co-Design Of RF-Mixed signal Microsystems

Built in Self Test Strategies for RF/Mixed Signal Systems

High-speed circuit design and Characterization

Mixed-Signal IC Design beyond 10 GHz

RAMLAB - Current Projects

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RAMLABRochester Institute of Technology

Rochester NY

Work with Harris Corporation

RF Front end circuitry is designed to be either only narrowband or wideband.For military applications wherein frequency hopping is popular for secure communications, the above mentioned circuitry is not suitable.Objective: design tunable RF LNA with very wide frequency range and very fine selectivity

VDD

LS

LG

M1

M2

LD

R2

R1

M3

Tunable Wideband LNA Design

LNA Schematic

Simulation results summary

Simulation Results

Noise Figure v/s frequency Input return loss S11 v/s frequency

Collaboration with Harris Corporation

LNA was fabricated on a 10mm^2 Chip using IBM’s 0.25um CMOS RF 6-metal layer process

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RAMLABRochester Institute of Technology

Rochester NY

Chip-Package Co-Design of RF Microsystems

Convert intricate analysis into a set of simple design rules that can be used by the designer

Make trade-off analysis simpler

Make intricate problems opaque to the designer

First Time Right Lower time to market

Research Objectives“To analyze different functional blocks in a RF microsystem,in the 2-5GHz range for Chip-Package Co-Design, and developa software package that performs early analysis of various functional blocks”

Accomplishments

Circuit Components Designed and Fabricated using IBM’s 0.25um

CMOS• Low Noise Amplifier • Single Balanced Mixer• Low Phase Noise VCO

Early Design Software Developed for Chip-Package Co-Design –

‘DREAM’• Suited for ‘Early Design’• Applications are diverse including RF, Mixed Signal, Digital and Power Distribution

Integrated Passive Design• Embedded Inductor on Si Substrates• Developed Inductor Library for Embedded Process

Development of Design Rules& Methodologies• Design constraints of ESD protection circuitry• Vertically Integrated Designs Developed

G. Nayak, P.R. Mukund, “Chip-Package Co-Design of a Heterogeneously Integrated 2.45GHz CMOS VCO using embedded passives in a silicon package”, 17th International Conference on VLSI Design and 3rd International Conference on Embedded Systems, Mumbai, India, January 2004

Chip-Package Co-Design

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RAMLABRochester Institute of Technology

Rochester NY

Inductor Library

0

5

10

15

20

25

30

35

40

0 2 4 6 8

Frequency(GHz)

Qua

lity

Fact

or

L1 of f chip L2 of f chipL1 on chipL2 on chip

Design Methodologies

Early Design Software – ‘DREAM’

2D and 3D Analysis for Power Distribution AnalysisPhase Noise Analysis for VCO &

Sideband Analysis for Mixer

RF

Digital Pin Placement

Power Distribution

Mixed SignalAnalysis

A/D and Op-Amp Analysis

Inductor Modeling and Characterization

Inductor Librariesfor RF Design

Vertically Integrated Designs(Si on Si)

PassiveCharacterization

Novel DesignTechniques

Vertical Integration

RF Design

MEMSDigital Logic

Horizontal Floor Planning

RF Modules

Digital Modules

DREAM: Digital-RF Early Analysis Methodology

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RAMLABRochester Institute of Technology

Rochester NY

Application Specific Reduced Order Modeling Technique

G. Nayak, C. Washburn, P.R. Mukund, “System in a Package Design of a RF Front End System using Application Specific Reduced Order Models ”,Accepted at the 18th International Conference on VLSI Design and 4th International Conference on Embedded Systems, Calcutta, India, January 2005

Change in S11 due to package

S-parameters comparison with and without package parasitics

Krylov’s Sub Space

Models

Pin Functionality, RF Circuit

Package RLC Models

Application Specific Reduced

Order Models

RFIC Design

SiP Design Methodology

Proposed SiP Design Methodology

Lw

Lg Cg

Rg

Equivalent circuit model for ground pin

Order: 6

Original curve

Order: 27

Order: 7

Order: 5

Model Reduction for power pin Model Reduction for signal pin

Original curveOrder = 27

Order = 6

Order = 5S11

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RAMLABRochester Institute of Technology

Rochester NY

Built-In-Self Test (BiST) for RF systems

Semiconductor Research Corporation

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RAMLABRochester Institute of Technology

Rochester NY

Motivation – RF Testing ChallengesMotivation – RF Testing Challenges

CHIP

CHIPCARRIER

Bond Wire

Passives

Factors affecting RF Circuit Factors affecting RF Circuit reliabilityreliability Process VariationsProcess Variations Tolerances of Package Tolerances of Package ParasiticsParasitics Quality of Passives: soft faultsQuality of Passives: soft faults

RF DesignSi Die

Probes

RF Testing

Very act of probing can affect circuit performanceAccess to RF core difficult

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RAMLABRochester Institute of Technology

Rochester NY

Current sensor for GHz applications

Requirements of a sensorRequirements of a sensor•High Bandwidth•Low Sensitivity to process variations•High Dynamic Range•High Sensitivity

Stage 1: Sensing Resistor (Rs) + Source FollowerStage 2: Inverting AmplifierStage 3: Current Amplifying Cell

DESIGN FEATURESDESIGN FEATURES•Sensing Resistor – 7 Ω•Feedback structure•Reduction in number of Gain Stages•Addition of bypass capacitor

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RAMLABRochester Institute of Technology

Rochester NY

BiST for LNA, Mixer, VCO

0.08

0.09

0.1

0.11

0.12

0.13

0.14

0.15

1.775 1.975 2.16

S11 frequency

BiST

Out

put

Low real estate and power Low real estate and power overheads!!overheads!! Similar techniques can be used Similar techniques can be used to quantify to quantify Output Match (SOutput Match (S2222), Gain (S), Gain (S2121), ), and Linearity (1dB compression) and Linearity (1dB compression) of LNAof LNA Entire self-test can be carried Entire self-test can be carried out in less than 20out in less than 20μμs.s.

1.9GHz LNA and BIST circuit 1.9GHz LNA and BIST circuit fabricated in IBM 0.25 micronfabricated in IBM 0.25 micron

1.28

1.29

1.3

1.31

1.32

1.33

1.34

1.35

-22 -16 -13

S11 magnitude

BiST

out

put

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RAMLABRochester Institute of Technology

Rochester NY

Self-Calibrating RF circuits

RF DesignSi Die

Probes

RF Testing

Inability to probe RFICs directly

1

Limitations of Co-Design3

Wide tolerance ranges of package parasitics Dependence of E.S.D. protection on environmental conditions Package portability Design time and cost

Limitations of existing RFIC testing

2

High Cost $$

010010101000010101001000111001000011000010101000010101011111

Use of DSPs

Time Intensive

Can detect but not

correct faults

Hence, a circuit topologythat dynamically self-corrects itsperformance in the presence of

process faults and package parasitics is desired!

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RAMLABRochester Institute of Technology

Rochester NY

Self-Calibration: Methodology

Start with nominal RF ckt

Sense current with minimally

intrusive element

Amplify sensed current

Down-convert signal to baseband

Map signal to performance

metric

Generate baseband/digital signal to modify

design parameters

Dynamically modify design parameters in

RF circuitPerformanc

e metric ok?

NO

YES3

End Calibration

process

RF CIRCUIT

Sense Amplifier

Peak Detector

Baseband Signal Processing

Figure 3. Proposed Methodology for self-correction of input match.

Self-correction on-the-fly Non-intrusive current sensing Baseband processing

Robust -> Two-tonal approach Cuts down design cycle cost and time Low overheads

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RAMLABRochester Institute of Technology

Rochester NY

Self-Calibration: ResultsS11 curves before

and after calibration.

(a) when a parasitic inductance of 1nH is added.

(b) when CGS of the LNA transistor is reduced by 10%.

S11 curves before and after calibration for the weakest corner:Ideal S11=1.824 GHzParasitic inductance shifted it to 1.728 GHz After calibration the input match aligned itself at 1.817 GHz

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RAMLABRochester Institute of Technology

Rochester NY

LSI Logic: High-speed circuit design and Characterization

Collaborative effort with LSI for device characterization in high-speed circuits.

Current empirical models require that every device size used in design has to be fabricated and the data curve-fitted.

Model scalability with respect to both device size and technology is required.

0.18um, 0.13um, 90nm & 65nm foundry and data access from LSI

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RAMLABRochester Institute of Technology

Rochester NY

Kawasaki: Mixed-Signal IC Design beyond 10 GHz

3-year project begins May 2005

Switching noise dependencies on logic activity and packaging

High speed clock distribution in a large chip

Simultaneous switching outputs and containment strategies

Analog and digital isolation in a SoC design

Circuit techniques to monitor core noise

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RAMLABRochester Institute of Technology

Rochester NYBirla Institute of Technology & Science Pilani, Rajasthan

Thank You


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