BL SLH 090 en - JungheinrichJungheinrich Aktiengesellschaft Am Stadtrand 35 22047 Hamburg - Germany...

03.10 -

07.1551159134

SLH 090

Operating instructions G

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BForewordNotes to the operating instructionsThe present operating instructions are designed to provide sufficient instruction forthe safe operation of the charger. The information is presented in a precise and clearmanner. The chapters are arranged by letter and the pages are numberedcontinuously.

The operating instructions details different charger models. The corresponding datacan be found in the attached technical specifications (see "Technical Specifications").When operating and servicing the unit, make sure that the particular section appliesto your charger.

Our chargers are subject to ongoing development. We reserve the right to alter thedesign, features and technical aspects of the equipment. No guarantee of particularfeatures of the charger should therefore be assumed from the present operatinginstructions.

CopyrightCopyright of these operating instructions remains with JUNGHEINRICH AG.

Jungheinrich AktiengesellschaftAm Stadtrand 3522047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

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ForewordNotes to the operating instructionsThe present operating instructions are designed to provide sufficient instruction forthe safe operation of the charger. The information is presented in a precise and clearmanner. The chapters are arranged by letter and the pages are numberedcontinuously.

The operating instructions details different charger models. The corresponding datacan be found in the attached technical specifications (see "Technical Specifications").When operating and servicing the unit, make sure that the particular section appliesto your charger.

Our chargers are subject to ongoing development. We reserve the right to alter thedesign, features and technical aspects of the equipment. No guarantee of particularfeatures of the charger should therefore be assumed from the present operatinginstructions.

CopyrightCopyright of these operating instructions remains with JUNGHEINRICH AG.

Jungheinrich AktiengesellschaftAm Stadtrand 3522047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

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BContents

A General ................................................................................... 7

1 Purpose of Operating Instructions ........................................................... 7

B Safety ...................................................................................... 9

1 General.................................................................................................... 92 Decal and Symbol Notices ...................................................................... 103 Personnel Qualification............................................................................ 113.1 Commercial Use ...................................................................................... 114 Correct Use and Application.................................................................... 125 Troubleshooting and Repairs Safety Instructions.................................... 14

C Product Specifications............................................................. 15

1 Product Functional Description................................................................ 152 Model Name ............................................................................................ 163 Accessory Functional Description ........................................................... 173.1 Charger Connector .................................................................................. 174 Residual Risk........................................................................................... 185 Protective Mechanisms ........................................................................... 206 Charger Labelling and Decals ................................................................. 216.1 Data Plate (Example) .............................................................................. 216.2 Decal Indicating Preset Charging Program ............................................. 216.3 Model Output Plate.................................................................................. 216.4 Marking the Charger with Cold Store Characteristics.............................. 22

D Assembly and Commissioning ................................................ 25

1 Assembly and Installation Safety Instructions ......................................... 252 Delivery Scope ........................................................................................ 263 Site Requirements ................................................................................... 274 Charger Assembly / Installation and Switching the Battery Off ............... 285 Mains Connection and Mains Fuses ....................................................... 306 Cable Holder............................................................................................ 327 Connecting the Charger to the Mains Supply.......................................... 348 Starting the Charger for the First Time and Operational Testing............. 34

E Operation ................................................................................ 35

1 Operating Safety Instructions .................................................................. 352 Visual Inspection Before Using the Truck for the First Time ................... 373 Before Charging ...................................................................................... 384 Control and Display Unit .......................................................................... 40

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Contents

A General ................................................................................... 7

1 Purpose of Operating Instructions ........................................................... 7

B Safety ...................................................................................... 9

1 General.................................................................................................... 92 Decal and Symbol Notices ...................................................................... 103 Personnel Qualification............................................................................ 113.1 Commercial Use ...................................................................................... 114 Correct Use and Application.................................................................... 125 Troubleshooting and Repairs Safety Instructions.................................... 14

C Product Specifications............................................................. 15

1 Product Functional Description................................................................ 152 Model Name ............................................................................................ 163 Accessory Functional Description ........................................................... 173.1 Charger Connector .................................................................................. 174 Residual Risk........................................................................................... 185 Protective Mechanisms ........................................................................... 206 Charger Labelling and Decals ................................................................. 216.1 Data Plate (Example) .............................................................................. 216.2 Decal Indicating Preset Charging Program ............................................. 216.3 Model Output Plate.................................................................................. 216.4 Marking the Charger with Cold Store Characteristics.............................. 22

D Assembly and Commissioning ................................................ 25

1 Assembly and Installation Safety Instructions ......................................... 252 Delivery Scope ........................................................................................ 263 Site Requirements ................................................................................... 274 Charger Assembly / Installation and Switching the Battery Off ............... 285 Mains Connection and Mains Fuses ....................................................... 306 Cable Holder............................................................................................ 327 Connecting the Charger to the Mains Supply.......................................... 348 Starting the Charger for the First Time and Operational Testing............. 34

E Operation ................................................................................ 35

1 Operating Safety Instructions .................................................................. 352 Visual Inspection Before Using the Truck for the First Time ................... 373 Before Charging ...................................................................................... 384 Control and Display Unit .......................................................................... 40

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4.1 On/Off Button........................................................................................... 404.2 Indicating the Operating Status via LED Display..................................... 415 Charger Mains Connection...................................................................... 426 Connecting the Battery ............................................................................ 427 Fan Controller.......................................................................................... 457.1 Fan Controller (up to Serial Number 545637) ......................................... 457.2 Fan Controller (from Serial Number 545637) .......................................... 468 Starting Charging..................................................................................... 478.1 Starting Charging Automatically .............................................................. 478.2 Starting Charging Manually ..................................................................... 489 Interrupting Charging Manually and Re-Starting as Required................. 4910 End of Automatic Charging...................................................................... 5010.1 Trickle Charge (PZS / PZB batteries only) .............................................. 5010.2 Compensation Charge (PZV / XFC batteries only).................................. 5111 Charging with Electrolyte Circulation (o) ................................................. 5412 Aquamatik (o) .......................................................................................... 5512.1 Automatic Water Filling System............................................................... 5613 Faults and Error Messages ..................................................................... 5714 Disconnecting the Charger from the Mains Supply ................................. 61

F Repairs.................................................................................... 63

1 Cleaning, Inspection and Maintenance ................................................... 632 Spare Parts.............................................................................................. 64

G Disposal .................................................................................. 65

H Appendix ................................................................................. 67

1 Scale and Projection Diagram ................................................................. 672 Technical Specifications .......................................................................... 712.1 24 V Charger Technical Specifications.................................................... 712.2 48 V Charger Technical Specifications.................................................... 732.3 80 V Charger Technical Specifications.................................................... 75

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4.1 On/Off Button........................................................................................... 404.2 Indicating the Operating Status via LED Display..................................... 415 Charger Mains Connection...................................................................... 426 Connecting the Battery ............................................................................ 427 Fan Controller.......................................................................................... 457.1 Fan Controller (up to Serial Number 545637) ......................................... 457.2 Fan Controller (from Serial Number 545637) .......................................... 468 Starting Charging..................................................................................... 478.1 Starting Charging Automatically .............................................................. 478.2 Starting Charging Manually ..................................................................... 489 Interrupting Charging Manually and Re-Starting as Required................. 4910 End of Automatic Charging...................................................................... 5010.1 Trickle Charge (PZS / PZB batteries only) .............................................. 5010.2 Compensation Charge (PZV / XFC batteries only).................................. 5111 Charging with Electrolyte Circulation (o) ................................................. 5412 Aquamatik (o) .......................................................................................... 5512.1 Automatic Water Filling System............................................................... 5613 Faults and Error Messages ..................................................................... 5714 Disconnecting the Charger from the Mains Supply ................................. 61

F Repairs.................................................................................... 63

1 Cleaning, Inspection and Maintenance ................................................... 632 Spare Parts.............................................................................................. 64

G Disposal .................................................................................. 65

H Appendix ................................................................................. 67

1 Scale and Projection Diagram ................................................................. 672 Technical Specifications .......................................................................... 712.1 24 V Charger Technical Specifications.................................................... 712.2 48 V Charger Technical Specifications.................................................... 732.3 80 V Charger Technical Specifications.................................................... 75

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BA General1 Purpose of Operating Instructions

The aim of these operating instructions is to enable the SLH 090 charger to be usedcorrectly and safely. The SLH 090 charger will hereafter be referred to as the charger.

The operating instructions must always be available and stored in the vicinity of thecharger. The operating instructions must be read and applied by anyone involved inoperating the charger, including shipping, assembly and installation, operation,maintenance and disassembly work.

For commercial use, the relevant work safety guidelines, standards and regulationsin the place or country of operation must be observed alongside the present operatinginstructions.

For more detailed information beyond the scope of this operating instructions, consulta specialist from the manufacturer or supplier.

All documentation is copyright protected. The transfer or reproduction ofdocumentation, including excerpts, as well as the assessment and dissemination ofits content are prohibited unless expressly permitted.

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A General1 Purpose of Operating Instructions

The aim of these operating instructions is to enable the SLH 090 charger to be usedcorrectly and safely. The SLH 090 charger will hereafter be referred to as the charger.

The operating instructions must always be available and stored in the vicinity of thecharger. The operating instructions must be read and applied by anyone involved inoperating the charger, including shipping, assembly and installation, operation,maintenance and disassembly work.

For commercial use, the relevant work safety guidelines, standards and regulationsin the place or country of operation must be observed alongside the present operatinginstructions.

For more detailed information beyond the scope of this operating instructions, consulta specialist from the manufacturer or supplier.

All documentation is copyright protected. The transfer or reproduction ofdocumentation, including excerpts, as well as the assessment and dissemination ofits content are prohibited unless expressly permitted.

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BB Safety1 General

The operating instructions are a major component of the charger.

The owner shall ensure that the operating instructions are kept permanently in thevicinity of the charger, and that operating personnel shall be aware of the guidelinesmentioned in the instructions.

The owner shall add further instructions regarding national accident prevention andenvironmental protection regulations to the operating instructions, includinginformation on supervisory and reporting obligations, taking into account particularcompany practices e.g. in terms of work organization, work processes and thepersonnel employed.

Apart from the operating instructions and the current accident prevention regulationsin force in the country and place of use, generally recognised technical regulations forsafe and proper use shall be observed.

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B Safety1 General

The operating instructions are a major component of the charger.

The owner shall ensure that the operating instructions are kept permanently in thevicinity of the charger, and that operating personnel shall be aware of the guidelinesmentioned in the instructions.

The owner shall add further instructions regarding national accident prevention andenvironmental protection regulations to the operating instructions, includinginformation on supervisory and reporting obligations, taking into account particularcompany practices e.g. in terms of work organization, work processes and thepersonnel employed.

Apart from the operating instructions and the current accident prevention regulationsin force in the country and place of use, generally recognised technical regulations forsafe and proper use shall be observed.

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2 Decal and Symbol Notices

This charger has been produced in accordance with generally accepted principlesand state-of-the-art technology. To ensure sufficient levels of safety for personnel,additional safety instructions are issued. Sufficient safety when handling the chargeris only provided when these instructions are observed.

Safety notices and text mark-upsSafety instructions and important explanations are indicated by the following icons:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction willresult in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instructionmay result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result inslight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result inmaterial damage.

Z Used before notices and explanations.

t Denotes standard equipmento Denotes optional equipment

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2 Decal and Symbol Notices

This charger has been produced in accordance with generally accepted principlesand state-of-the-art technology. To ensure sufficient levels of safety for personnel,additional safety instructions are issued. Sufficient safety when handling the chargeris only provided when these instructions are observed.

Safety notices and text mark-upsSafety instructions and important explanations are indicated by the following icons:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction willresult in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instructionmay result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result inslight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result inmaterial damage.

Z Used before notices and explanations.

t Denotes standard equipmento Denotes optional equipment

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B3 Personnel Qualification

WARNING!

Warning: hazardous electrical voltage!The charger is an electric component conducting voltages and currents that arehazardous to people.

The charger must only be operated by trained technicians. Disconnect the mains supply and the battery connector where necessary beforecarrying out any work on the charger.The charger must only be opened and serviced by trained electricians.

Only qualified technicians should operate the charger. The levels of responsibility forpersonnel operating, installing and repairing the charger should be clearly separated.

Qualified personnel in the sense of these basic instructions are people who have therelevant qualifications and are familiar with:

– Assembly and installation – Commissioning– Operation– Decommissioning and disassembly

The charger must only be repaired by qualified and authorized electricians.

The manufacturer does not accept liability for any damage or loss of business arisingfrom the failure to comply with these operating instructions.

3.1 Commercial UseIf the charger is used in a commercial environment, the following also applies:– The operator must undergo special instruction or training on how to charge lead

acid accumulators and how to operate them. – Only authorised specialist personnel may operate the charger.

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3 Personnel Qualification

WARNING!



Only qualified technicians should operate the charger. The levels of responsibility forpersonnel operating, installing and repairing the charger should be clearly separated.

Qualified personnel in the sense of these basic instructions are people who have therelevant qualifications and are familiar with:

– Assembly and installation – Commissioning– Operation– Decommissioning and disassembly

The charger must only be repaired by qualified and authorized electricians.

The manufacturer does not accept liability for any damage or loss of business arisingfrom the failure to comply with these operating instructions.

3.1 Commercial UseIf the charger is used in a commercial environment, the following also applies:– The operator must undergo special instruction or training on how to charge lead

acid accumulators and how to operate them. – Only authorised specialist personnel may operate the charger.

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4 Correct Use and Application

The charger is designed solely to charge lead acid batteries. Depending on the presetcharging program, only wet cell batteries designed for the charger program or suitablysealed, maintenance-free traction batteries should be charged. The charger isunsuitable for all other accumulators and non-rechargeable batteries.

If required by the owner, the charger can be fitted with a range of different connectors.The owner is obliged,

– only to use connectors with the suitable fuse rating for the charger,– to avoid connecting unsuitable battery types.

Z The latter could be achieved for example by colour-coding or mechanically codingthe connector.

The charger with a pump and electrolyte circulation hose system is suitable only forbatteries with electrolyte circulation.

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4 Correct Use and Application

The charger is designed solely to charge lead acid batteries. Depending on the presetcharging program, only wet cell batteries designed for the charger program or suitablysealed, maintenance-free traction batteries should be charged. The charger isunsuitable for all other accumulators and non-rechargeable batteries.

If required by the owner, the charger can be fitted with a range of different connectors.The owner is obliged,

– only to use connectors with the suitable fuse rating for the charger,– to avoid connecting unsuitable battery types.

Z The latter could be achieved for example by colour-coding or mechanically codingthe connector.

The charger with a pump and electrolyte circulation hose system is suitable only forbatteries with electrolyte circulation.

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DANGER!

Explosion risk when charging unsuitable or incorrectly set battery typesDo not charge a battery that has not been approved for this charger. In addition, thecharging program set in the charger must correspond to the battery type to becharged. Failure to comply with the above points can result in charger and batterydamage. The battery could gas, boil or even explode.

Always check that the charger is set for the particular battery type. If in doubt,contact the relevant specialists.

CAUTION!

If the charger has a charging program which has been modified, the owner is obligedto permanently advise of the suitable battery type on the housing exterior.

NOTE

Always observe and comply with the battery manufacturer’s instructions.

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DANGER!



CAUTION!


NOTE

Always observe and comply with the battery manufacturer’s instructions.

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To comply with the equipment's intended use, the details concerning:

– The application place (see "Assembly and Installation Safety Instructions" and "SiteRequirements"),

– the data plate (see "Charger Labelling and Decals")– in the specifications (see "Technical Specifications")

must be observed.

DANGER!

Serious damage to personnel and property could arise from:improper use or incorrect operation,unauthorised opening of the charger,incorrect installation or improper service or repair work.

DANGER!

All instructions regarding the correct use, residual risk (see "Residual Risk"),installation, operation and maintenance contained in these operating instructionsmust therefore be noted and observed.

The charger must only be used for the applications described in the operatinginstructions and the technical description and must only be operated with accessoriesand components recommended and approved by the manufacturer.

Any other use beyond the scope of the above is not appropriate. The owner or userof the charger shall be liable for any damage arising from the above.

The charger must only be commissioned in accordance with electromagneticcompatibility guidelines (2004/108/EC).

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To comply with the equipment's intended use, the details concerning:

– The application place (see "Assembly and Installation Safety Instructions" and "SiteRequirements"),

– the data plate (see "Charger Labelling and Decals")– in the specifications (see "Technical Specifications")

must be observed.

DANGER!

Serious damage to personnel and property could arise from:improper use or incorrect operation,unauthorised opening of the charger,incorrect installation or improper service or repair work.

DANGER!

All instructions regarding the correct use, residual risk (see "Residual Risk"),installation, operation and maintenance contained in these operating instructionsmust therefore be noted and observed.

The charger must only be used for the applications described in the operatinginstructions and the technical description and must only be operated with accessoriesand components recommended and approved by the manufacturer.

Any other use beyond the scope of the above is not appropriate. The owner or userof the charger shall be liable for any damage arising from the above.

The charger must only be commissioned in accordance with electromagneticcompatibility guidelines (2004/108/EC).

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B5 Troubleshooting and Repairs Safety Instructions

Always disconnect the charger from the mains and the battery before carrying outmaintenance or repair work.

Wait 5 minutes after disconnecting the charger from the mains and battery beforeopening the charger housing, to allow the capacitors to discharge.

No safety-relevant changes, additions or removals may be made without theauthorisation of the manufacturer. This applies also to the assembly and adjustmentof safety mechanisms. In particular, make sure that no clearances or air gaps arereduced.

Spare parts used must meet the technical requirements specified by themanufacturer. This requirement is always guaranteed by using originalmanufacturer’s spare parts.

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5 Troubleshooting and Repairs Safety Instructions

Always disconnect the charger from the mains and the battery before carrying outmaintenance or repair work.

Wait 5 minutes after disconnecting the charger from the mains and battery beforeopening the charger housing, to allow the capacitors to discharge.

No safety-relevant changes, additions or removals may be made without theauthorisation of the manufacturer. This applies also to the assembly and adjustmentof safety mechanisms. In particular, make sure that no clearances or air gaps arereduced.

Spare parts used must meet the technical requirements specified by themanufacturer. This requirement is always guaranteed by using originalmanufacturer’s spare parts.

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BC Product Specifications1 Product Functional Description

The charger is designed solely to charge lead acid batteries. Depending on the presetcharging program, only wet cell batteries suitable for the charging program or sealed,maintenance-free traction batteries may be charged.

The charger contains:

– at least one controllable, high-frequency power part,– a microprocessor-controlled charging electronic system,– a control and display unit with an On/Off button (with four or five LEDs, depending

on the model)

The charging program for the respective battery type is factory-set to customerrequirements.

The individual charger assemblies are located in a robust steel sheet housing. For themains connection the charger is fitted with a mains cable and connector.

The charger cables are already equipped with a battery-specific charging connector.

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C Product Specifications1 Product Functional Description

The charger is designed solely to charge lead acid batteries. Depending on the presetcharging program, only wet cell batteries suitable for the charging program or sealed,maintenance-free traction batteries may be charged.

The charger contains:

– at least one controllable, high-frequency power part,– a microprocessor-controlled charging electronic system,– a control and display unit with an On/Off button (with four or five LEDs, depending

on the model)

The charging program for the respective battery type is factory-set to customerrequirements.

The individual charger assemblies are located in a robust steel sheet housing. For themains connection the charger is fitted with a mains cable and connector.

The charger cables are already equipped with a battery-specific charging connector.

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2 Model Name

The SLH 090 comes in different versions. The following is a typical model name (e.g.for a 24 V/60 A charger).

Z The exact specifications are contains on the charger's data plate and are alsoattached, see "Charger Labelling and Decals" and "Technical Specifications".

Type E 230 G 24/60 B-SLH 090Model name – SLH 090Output rated currentOutput rated currentOutput current type 'G' – direct currentInput rated currentInput rated current type 'E' – single phase alternating current

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2 Model Name

The SLH 090 comes in different versions. The following is a typical model name (e.g.for a 24 V/60 A charger).

Z The exact specifications are contains on the charger's data plate and are alsoattached, see "Charger Labelling and Decals" and "Technical Specifications".

Type E 230 G 24/60 B-SLH 090Model name – SLH 090Output rated currentOutput rated currentOutput current type 'G' – direct currentInput rated currentInput rated current type 'E' – single phase alternating current

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B3 Accessory Functional Description

3.1 Charger ConnectorDifferent battery connectors can be used depending on the battery type. The chargercables are already equipped with a battery-specific charging connector. The encloseddelivery documents (as well as the order confirmation) contain additional technicalspecifications.

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3 Accessory Functional Description

3.1 Charger ConnectorDifferent battery connectors can be used depending on the battery type. The chargercables are already equipped with a battery-specific charging connector. The encloseddelivery documents (as well as the order confirmation) contain additional technicalspecifications.

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4 Residual Risk

DANGER!



WARNING!

The gases produced during charging can cause explosionsThe battery gives off a mixture of oxygen and hydrogen (electrolytic gas) duringcharging. Gassing is a chemical process. This gas mixture is highly explosive andmust not be ignited.

Connect and disconnect the charger cable of the charger with the battery connectoronly when the charger is switched off.The charger must be adapted to the battery in terms of voltage and chargecapacity.Before charging, check all cables and plug connections for visible signs of damage.Ventilate the room in which the battery is to be charged.The battery cell surfaces must be exposed during charging to ensure adequateventilation.Do not smoke and avoid naked flames when handling batteries.There must be no flammable material or consumables capable of creating sparkswithin a 2 metre radius of the battery when it being charged.Fire protection equipment must be available.Do not place any metallic objects on the battery.Always follow the safety instructions, see the Safety chapter.

WARNING!

Fire hazard when charging batteriesCorrosive acid gases can be produced when a battery is being charged. Acid gasescan corrode components and cause short circuits in electric chargers (fire hazard).

Assemble the chargers so that batteries cannot be placed underneath them forcharging.Position batteries in front of or next to the charger in such a way that any acid gasesarising can be freely distributed (reduced) on site and can dissipate.

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4 Residual Risk

DANGER!



WARNING!


Connect and disconnect the charger cable of the charger with the battery connectoronly when the charger is switched off.The charger must be adapted to the battery in terms of voltage and chargecapacity.Before charging, check all cables and plug connections for visible signs of damage.Ventilate the room in which the battery is to be charged.The battery cell surfaces must be exposed during charging to ensure adequateventilation.Do not smoke and avoid naked flames when handling batteries.There must be no flammable material or consumables capable of creating sparkswithin a 2 metre radius of the battery when it being charged.Fire protection equipment must be available.Do not place any metallic objects on the battery.Always follow the safety instructions, see the Safety chapter.

WARNING!



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WARNING!

Do not get caught on charger cablesYou can trip over charger cables that are left lying around. Other people can getcaught or trip over loose cables that have been removed.There is also a risk of serious damage to persons and property if a charging operationis interrupted by removing the charging connector. The sparks that this producescould ignite the charging gases formed during charging, and as a result cause a fireor trigger an explosion.

Route the charger cables to prevent anyone from tripping or getting caught onthem.After charging, wind the charger cable or place it on the cable holder (if available).

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WARNING!



WARNING!

Do not get caught on charger cablesYou can trip over charger cables that are left lying around. Other people can getcaught or trip over loose cables that have been removed.There is also a risk of serious damage to persons and property if a charging operationis interrupted by removing the charging connector. The sparks that this producescould ignite the charging gases formed during charging, and as a result cause a fireor trigger an explosion.


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5 Protective Mechanisms

The charger has been designed and constructed in accordance with state-of-the-arttechnology. If used properly, it therefore poses no danger to the health and safety ofthose operating it or third parties.

All live assemblies are fitted with housings or panels that can only be undone withtools. All cables and connectors are properly screened or earthed. The charger isdesigned in accordance with safety rating IP 21.

All electrical and electronic components carry the CE mark. The required insulatingclearances have been observed. All circuits are fitted with primary and secondaryfuses with defined current rating and activation characteristics.

All metallic components are earthed via an earth lead system.

The charger is fitted with an automatic cutout function as soon as the presetmaximum charge status of the battery is reached. This avoids overloading andexcessive production of explosive gases.

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5 Protective Mechanisms

The charger has been designed and constructed in accordance with state-of-the-arttechnology. If used properly, it therefore poses no danger to the health and safety ofthose operating it or third parties.

All live assemblies are fitted with housings or panels that can only be undone withtools. All cables and connectors are properly screened or earthed. The charger isdesigned in accordance with safety rating IP 21.

All electrical and electronic components carry the CE mark. The required insulatingclearances have been observed. All circuits are fitted with primary and secondaryfuses with defined current rating and activation characteristics.

All metallic components are earthed via an earth lead system.

The charger is fitted with an automatic cutout function as soon as the presetmaximum charge status of the battery is reached. This avoids overloading andexcessive production of explosive gases.

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B6 Charger Labelling and Decals

6.1 Data Plate (Example)

Z The data plate is attached to the back of the housing.(Example: 24V/60A charger)

6.2 Decal Indicating Preset Charging ProgramDecal indicating preset charging program (example LP5)

Z The decal indicating the preset charging program(example LP5) is attached to the charger cable.

6.3 Model Output Plate

Z The model output plate is attached to the front of thehousing (example: 24V/60A charger).

Without

With neutral

neutralconductr

conductor

PzS 300 - 390Ah

7-8,5h

KühlhausProgr. 5

24V 60A

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6 Charger Labelling and Decals

6.1 Data Plate (Example)

Z The data plate is attached to the back of the housing.(Example: 24V/60A charger)

6.2 Decal Indicating Preset Charging ProgramDecal indicating preset charging program (example LP5)

Z The decal indicating the preset charging program(example LP5) is attached to the charger cable.

6.3 Model Output Plate

Z The model output plate is attached to the front of thehousing (example: 24V/60A charger).

Without

With neutral

neutralconductr

conductor

PzS 300 - 390Ah

7-8,5h

KühlhausProgr. 5

24V 60A

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6.4 Marking the Charger with Cold Store Characteristics

NOTE

Incorrect charging of batteries with cold store characteristics can causebattery damageChargers with cold store characteristics are suitable for charging batteries used incold stores. The electrolyte temperature of the battery to be charged must be approx.+5 °C to avoid damaging the battery during charging. The charge time for batterieswith a low electrolyte temperature can be up to 4 hours.Do not charge batteries in a cold store environment (ambient temperatures below 0 °C).

The charger must only be used in enclosed, dry rooms that are frost-free. The ambient temperature at the site must not fall below 0 °C or exceed +40 °C.Ensure the electrolyte temperature of the battery to be charged is approx. +5 °C.Do not charge batteries with cold store characteristics if they have electrolytetemperatures above +15 °C. In this case arrange for the manufacturer's customerservice department to adapt the charging characteristic.

NOTE

Incorrect charging of batteries can cause battery damage Always check that the charger is set for the particular battery type. If in doubt,contact the relevant specialists.

CAUTION!


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6.4 Marking the Charger with Cold Store Characteristics

NOTE



NOTE

Incorrect charging of batteries can cause battery damage Always check that the charger is set for the particular battery type. If in doubt,contact the relevant specialists.

CAUTION!


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Z The plate for the charger with cold store characteristics isattached to the front of the housing.

100%

>80%

80%

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BD Assembly and Commissioning1 Assembly and Installation Safety Instructions

WARNING!

Fire hazardInflammable materials must not be located in the immediate vicinity of the batterycharger. This includes transport and packaging material delivered with the unit.

No inflammable material is to be located within 2.5 metres of the battery charger.

No liquid must enter the inside of the charger.

The horizontal distance between the charger and inflammable materials must be atleast 2.5 m. Do not store inflammable materials, e.g. in racks, or use inflammablematerials above the charger. There must be at least a 5 m gap from areas at risk offire, explosion or explosives.

The charger must be protected against overload or stress. In particular, nocomponents must be damaged during transport and when being handled. Avoidcontact with electronic components.

The charger contains electrostatic endangered components which can easily bedamaged through improper handling. Electrical components must not be physicallydamaged or destroyed.

Electrical installation (wire cross sections, fuses, earth leads) must be performed inaccordance with current regulations.

Before carrying out the electrical installation compare the performance data on thedata plate with the performance data of the power supply connections. The chargermust be protected against excessive shock-hazard voltages through a mains fuseconnected in series. Observe the mains connection data on the data plate (voltageand frequency).

Z See "Charger Mains Connection".

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D Assembly and Commissioning1 Assembly and Installation Safety Instructions

WARNING!

Fire hazardInflammable materials must not be located in the immediate vicinity of the batterycharger. This includes transport and packaging material delivered with the unit.

No inflammable material is to be located within 2.5 metres of the battery charger.


The horizontal distance between the charger and inflammable materials must be atleast 2.5 m. Do not store inflammable materials, e.g. in racks, or use inflammablematerials above the charger. There must be at least a 5 m gap from areas at risk offire, explosion or explosives.

The charger must be protected against overload or stress. In particular, nocomponents must be damaged during transport and when being handled. Avoidcontact with electronic components.

The charger contains electrostatic endangered components which can easily bedamaged through improper handling. Electrical components must not be physicallydamaged or destroyed.

Electrical installation (wire cross sections, fuses, earth leads) must be performed inaccordance with current regulations.

Before carrying out the electrical installation compare the performance data on thedata plate with the performance data of the power supply connections. The chargermust be protected against excessive shock-hazard voltages through a mains fuseconnected in series. Observe the mains connection data on the data plate (voltageand frequency).

Z See "Charger Mains Connection".

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Activities to be carried out before assembly or installation of the batterycharger

Procedure• Remove packaging material (film or cardboard).• If the battery charger was delivered on a transport pallet, lift the battery charger

from the transport pallet.Z This does not apply to pallets on which the battery charger is permanently

mounted. These pallets have a fireproof base.• Packaging material is to be disposed of correctly.

Z In addition to the restrictions listed in the operating instructions, nationalrequirements must be observed when choosing the place of installation.

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Activities to be carried out before assembly or installation of the batterycharger

Procedure• Remove packaging material (film or cardboard).• If the battery charger was delivered on a transport pallet, lift the battery charger

from the transport pallet.Z This does not apply to pallets on which the battery charger is permanently

mounted. These pallets have a fireproof base.• Packaging material is to be disposed of correctly.

Z In addition to the restrictions listed in the operating instructions, nationalrequirements must be observed when choosing the place of installation.

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B2 Delivery Scope

NOTE

Before installing the charger, check that all the components have been suppliedagainst the delivery notes. If anything is missing, immediately contact themanufacturer.

The supplied equipment consists of the following minimum components:

– Charger and pre-set charging program,– The connected mains and battery cables,– Operating instructions,– A notice (attached to the charger), – Delivery note.

Depending on the customer’s requirements, the delivery scope and the chargerversion may deviate from this. The enclosed delivery documents (as well as the orderconfirmation) contain additional technical specifications.

Procedure• Check the delivery immediately to make sure it is complete and undamaged.• Check the delivery note and the data plate to make sure the data match.• If anything is missing contact the manufacturer and, if necessary, the shipping

company immediately.• Check the charger for loose screw connections etc. Re-tighten them if necessary.

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2 Delivery Scope

NOTE

Before installing the charger, check that all the components have been suppliedagainst the delivery notes. If anything is missing, immediately contact themanufacturer.

The supplied equipment consists of the following minimum components:

– Charger and pre-set charging program,– The connected mains and battery cables,– Operating instructions,– A notice (attached to the charger), – Delivery note.

Depending on the customer’s requirements, the delivery scope and the chargerversion may deviate from this. The enclosed delivery documents (as well as the orderconfirmation) contain additional technical specifications.

Procedure• Check the delivery immediately to make sure it is complete and undamaged.• Check the delivery note and the data plate to make sure the data match.• If anything is missing contact the manufacturer and, if necessary, the shipping

company immediately.• Check the charger for loose screw connections etc. Re-tighten them if necessary.

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3 Site Requirements

The charger must only be used in enclosed, dry rooms that are frost-free. Theambient temperature at the site must not fall below 0 °C or exceed +40 °C.

The site must not contain excessive dust. Prevent conductive dust (soot, metal) fromcoming into contact with the equipment.

The site must be sufficiently ventilated to distribute (reduce) charging gases whichmay arise, e.g. acid fog, electrolytic gas, and prevent the build-up of explosive gasmixtures.

Select an assembly site where the ventilation slots will not be covered and the flow ofcool air will not be affected. Do not assemble the charger near radiators or othersources of heat. Avoid the build-up of heat within the charger, e.g. by blocking the airvents.

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3 Site Requirements

The charger must only be used in enclosed, dry rooms that are frost-free. Theambient temperature at the site must not fall below 0 °C or exceed +40 °C.

The site must not contain excessive dust. Prevent conductive dust (soot, metal) fromcoming into contact with the equipment.

The site must be sufficiently ventilated to distribute (reduce) charging gases whichmay arise, e.g. acid fog, electrolytic gas, and prevent the build-up of explosive gasmixtures.

Select an assembly site where the ventilation slots will not be covered and the flow ofcool air will not be affected. Do not assemble the charger near radiators or othersources of heat. Avoid the build-up of heat within the charger, e.g. by blocking the airvents.

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B4 Charger Assembly / Installation and Switching the Battery

Off

WARNING!


Connect and disconnect the charger cable of the charger with the battery connectoronly when the charger is switched off.The charger must be adapted to the battery in terms of voltage and chargecapacity.Before charging, check all cables and plug connections for visible signs of damage.Ventilate the room in which the battery is to be charged.The battery cell surfaces must be exposed during charging to ensure adequateventilation.Do not smoke and avoid naked flames when handling batteries.There must be no flammable material within a 2.5 metre radius and noconsumables capable of creating sparks within a 1 metre radius of the battery whenit being charged.Fire protection equipment must be available.Do not place any metallic objects on the battery.Always follow the safety instructions, see the Safety chapter.

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4 Charger Assembly / Installation and Switching the BatteryOff

WARNING!


Connect and disconnect the charger cable of the charger with the battery connectoronly when the charger is switched off.The charger must be adapted to the battery in terms of voltage and chargecapacity.Before charging, check all cables and plug connections for visible signs of damage.Ventilate the room in which the battery is to be charged.The battery cell surfaces must be exposed during charging to ensure adequateventilation.Do not smoke and avoid naked flames when handling batteries.There must be no flammable material within a 2.5 metre radius and noconsumables capable of creating sparks within a 1 metre radius of the battery whenit being charged.Fire protection equipment must be available.Do not place any metallic objects on the battery.Always follow the safety instructions, see the Safety chapter.

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Charger assembly / installation

WARNING!

Fire hazard when charging batteriesCorrosive acid gases can be produced when a battery is being charged. Acid gasescan corrode components and cause short circuits in electric chargers (fire hazard).Inflammable materials must not be located in the immediate vicinity of the batterycharger.

No inflammable material is to be located within 2.5 metres of the battery charger.Assemble the chargers so that batteries cannot be placed underneath them forcharging.Position batteries in front of or next to the charger in such a way that any acid gasesarising can be freely distributed (reduced) on site and can dissipate.

Procedure• Use the attached wall mounting material (2 x S10 dowels, 2 x M6x60 screws) to

attach the chargers to the wall. The drilling plan is attached (see Scale andProjection Diagram).

• Ensure the charger is well ventilated.• Maintain a side distance of at least 1.0 m from the next charger. If you cannot

maintain a minimum distance of 1.0 m from the next charger, the chargers willhave to be repositioned.

• Maintain a minimum distance of 0.5 m from neighbouring walls.

NOTEWhen assembling or installing the charger make sure that the following substancescannot penetrate the charger interior:

harmful gases such as acid gasesconductive dusts such as soot or metallic dustlarge amounts of non-conductive dustFluids

• Mount / install the charger so that the mains supply connection is within reach ofthe charger's mains cable (at least 2 m).

CAUTION!The mains cable of the charger must not be extended.

Switching off the battery to be charged

Procedure• Position the battery in front of or next to the charger so that the battery connector

is within reach of the charger cable (standard 2.5 m).

CAUTION!The charger cable must not be extended.

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Charger assembly / installation

WARNING!

Fire hazard when charging batteriesCorrosive acid gases can be produced when a battery is being charged. Acid gasescan corrode components and cause short circuits in electric chargers (fire hazard).Inflammable materials must not be located in the immediate vicinity of the batterycharger.

No inflammable material is to be located within 2.5 metres of the battery charger.Assemble the chargers so that batteries cannot be placed underneath them forcharging.Position batteries in front of or next to the charger in such a way that any acid gasesarising can be freely distributed (reduced) on site and can dissipate.

Procedure• Use the attached wall mounting material (2 x S10 dowels, 2 x M6x60 screws) to

attach the chargers to the wall. The drilling plan is attached (see Scale andProjection Diagram).

• Ensure the charger is well ventilated.• Maintain a side distance of at least 1.0 m from the next charger. If you cannot

maintain a minimum distance of 1.0 m from the next charger, the chargers willhave to be repositioned.

• Maintain a minimum distance of 0.5 m from neighbouring walls.

NOTEWhen assembling or installing the charger make sure that the following substancescannot penetrate the charger interior:

harmful gases such as acid gasesconductive dusts such as soot or metallic dustlarge amounts of non-conductive dustFluids

• Mount / install the charger so that the mains supply connection is within reach ofthe charger's mains cable (at least 2 m).

CAUTION!The mains cable of the charger must not be extended.

Switching off the battery to be charged

Procedure• Position the battery in front of or next to the charger so that the battery connector

is within reach of the charger cable (standard 2.5 m).

CAUTION!The charger cable must not be extended.

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B5 Mains Connection and Mains Fuses

WARNING!



You will require a mains connection at the intended operation site to operate thecharger. The mains voltage and frequency must match the details on the data plate(see "Charger Labelling and Decals"). The mains connection must be properlyearthed.

The charger must be protected against excessive contact voltage in accordance withthe regulations of the local electricity provider.

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5 Mains Connection and Mains Fuses

WARNING!



You will require a mains connection at the intended operation site to operate thecharger. The mains voltage and frequency must match the details on the data plate(see "Charger Labelling and Decals"). The mains connection must be properlyearthed.

The charger must be protected against excessive contact voltage in accordance withthe regulations of the local electricity provider.

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34

Procedure• Insert the mains fuse according to the following table:

Z Exact details on the input and output currents as well as the power consumptioncan be found in the "Technical Specifications" section attached.

Mains Current and Mains Fuse

Rated current mains fuse Comment0 to 6A 6A gL

gL safety fuses or safety devices with B, C or K characteristics can be used.

>6 to 10A 10A gL>10 to 16A 16A gL>16 to 18A 20A gL>18 to 23A 25A gL>23 to 32A 35A gL

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Procedure• Insert the mains fuse according to the following table:

Z Exact details on the input and output currents as well as the power consumptioncan be found in the "Technical Specifications" section attached.

Mains Current and Mains Fuse

Rated current mains fuse Comment0 to 6A 6A gL

gL safety fuses or safety devices with B, C or K characteristics can be used.

>6 to 10A 10A gL>10 to 16A 16A gL>16 to 18A 20A gL>18 to 23A 25A gL>23 to 32A 35A gL

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B6 Cable Holder

The charger has a cable holder (2) with allhousing types. The assembly position ofthe cable holder varies depending on thehousing type.

– With post 03.2013 housing types G21and G22 a cable holder (2) is included.The back of the cable holder can besecured with the screws supplied toattach the unit to the wall.

The cable holder (2) is located in themiddle of the back of the housing.

– With housing types G23, G26, G27and G28 the cable holder (2) ismounted to the housing from theoutside with a knurled nut (1).

– With housing types G24 and G25 thecable holder (2) is mounted on theinside of the housing by a knurlednut (1).

Cable holder (2) height adjustment

Procedure

WARNING!The cable holder (2) on housing types G24 and G25 must only be adjusted byqualified and authorized electricians.

• Undo the knurled nut (1) .• Move the cable holder (2) down.• Tighten the knurled nut (1) again.

2

21

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6 Cable Holder

The charger has a cable holder (2) with allhousing types. The assembly position ofthe cable holder varies depending on thehousing type.

– With post 03.2013 housing types G21and G22 a cable holder (2) is included.The back of the cable holder can besecured with the screws supplied toattach the unit to the wall.

The cable holder (2) is located in themiddle of the back of the housing.

– With housing types G23, G26, G27and G28 the cable holder (2) ismounted to the housing from theoutside with a knurled nut (1).

– With housing types G24 and G25 thecable holder (2) is mounted on theinside of the housing by a knurlednut (1).

Cable holder (2) height adjustment

Procedure

WARNING!The cable holder (2) on housing types G24 and G25 must only be adjusted byqualified and authorized electricians.

• Undo the knurled nut (1) .• Move the cable holder (2) down.• Tighten the knurled nut (1) again.

2

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36

Use the cable holder (2) to support thehousing (G23, G26 and G27 housing typesonly)

Procedure• Undo the knurled nut (1).• Remove the cable holder (2) and attach the

knurled nut (1) back to the housing.• Turn the cable holder (2) and insert it in the

hole (3) in the back wall of the housing.

3

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36

Use the cable holder (2) to support thehousing (G23, G26 and G27 housing typesonly)

Procedure• Undo the knurled nut (1).• Remove the cable holder (2) and attach the

knurled nut (1) back to the housing.• Turn the cable holder (2) and insert it in the

hole (3) in the back wall of the housing.

3

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B7 Connecting the Charger to the Mains Supply

NOTE

Before connecting the charger to the mains supply note the following sections in the"Assembly and Commissioning" chapter:

"Assembly and Installation Safety Instructions""Charger Assembly / Installation and Switching the Battery Off""Site Requirements""Mains Connection and Mains Fuses"

The following requirements must be met before connecting the charger:

– Mount / install the charger so that the mains supply connection is within reach ofthe charger's mains cable (at least 2 m).

CAUTION!

The mains cable of the charger must not be extended.

– Position the battery in front of or next to the charger so that the battery connectoris within reach of the charger cable (standard 2.5 m).

WARNING!



Z Exact details on the weights, input and output currents as well as the powerconsumption can be found in the "Technical Specifications" section.

8 Starting the Charger for the First Time and OperationalTesting

After assembling and installing the charger correctly, it must be started for the firsttime for a functional test, see "Operation".

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7 Connecting the Charger to the Mains Supply

NOTE

Before connecting the charger to the mains supply note the following sections in the"Assembly and Commissioning" chapter:

"Assembly and Installation Safety Instructions""Charger Assembly / Installation and Switching the Battery Off""Site Requirements""Mains Connection and Mains Fuses"

The following requirements must be met before connecting the charger:

– Mount / install the charger so that the mains supply connection is within reach ofthe charger's mains cable (at least 2 m).

CAUTION!


– Position the battery in front of or next to the charger so that the battery connectoris within reach of the charger cable (standard 2.5 m).

WARNING!



Z Exact details on the weights, input and output currents as well as the powerconsumption can be found in the "Technical Specifications" section.

8 Starting the Charger for the First Time and OperationalTesting

After assembling and installing the charger correctly, it must be started for the firsttime for a functional test, see "Operation".

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BE Operation1 Operating Safety Instructions

WARNING!

Do not use non-rechargeable batteries.

The charger must only be used if it is in technically good working order and whenused in accordance with the present operating instructions with attention paid to thesafety and hazard risks. Any faults that could affect safety must be reported andrectified immediately.

WARNING!

Any damage and other defects to the charger can result in accidents.If any safety-related modifications, damage or other defects to the charger or itsoperation are discovered, the charger must be taken out of service until it has beenrepaired.

Report any defects immediately to your supervisor.Tag out and decommission a faulty charger.Only return the charger to service when you have identified and rectified the fault.


The data plate specifications regarding the appropriate battery voltage must bechecked and maintained to connecting the charger cable (see "Charger Labelling andDecals"). The charger cables must be connected to the correct battery terminals.

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E Operation1 Operating Safety Instructions

WARNING!

Do not use non-rechargeable batteries.

The charger must only be used if it is in technically good working order and whenused in accordance with the present operating instructions with attention paid to thesafety and hazard risks. Any faults that could affect safety must be reported andrectified immediately.

WARNING!

Any damage and other defects to the charger can result in accidents.If any safety-related modifications, damage or other defects to the charger or itsoperation are discovered, the charger must be taken out of service until it has beenrepaired.

Report any defects immediately to your supervisor.Tag out and decommission a faulty charger.Only return the charger to service when you have identified and rectified the fault.


The data plate specifications regarding the appropriate battery voltage must bechecked and maintained to connecting the charger cable (see "Charger Labelling andDecals"). The charger cables must be connected to the correct battery terminals.

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DANGER!



WARNING!

Risk of getting caught on charger cablesYou can trip over charger cables that are left lying around. Other people can getcaught or trip over loose cables that have been removed.There is also a risk of serious damage to persons and property if a charging operationis interrupted by removing the charging connector. The sparks that this producescould ignite the charging gases formed during charging, and as a result cause a fireor trigger an explosion.


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DANGER!



WARNING!

Risk of getting caught on charger cablesYou can trip over charger cables that are left lying around. Other people can getcaught or trip over loose cables that have been removed.There is also a risk of serious damage to persons and property if a charging operationis interrupted by removing the charging connector. The sparks that this producescould ignite the charging gases formed during charging, and as a result cause a fireor trigger an explosion.


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B2 Visual Inspection Before Using the Truck for the First Time

Carrying out a test before every charge

Procedure• Check the power port is secure and check for damage.• Check the housing for damage.• Check the insulation of the charger cable and the mains lead for damage.• Check the charge connector for damage.• Check that all screw connections are tight.• Check that the battery and charger have been assigned correctly.

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2 Visual Inspection Before Using the Truck for the First Time

Carrying out a test before every charge

Procedure• Check the power port is secure and check for damage.• Check the housing for damage.• Check the insulation of the charger cable and the mains lead for damage.• Check the charge connector for damage.• Check that all screw connections are tight.• Check that the battery and charger have been assigned correctly.

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3 Before Charging

WARNING!



NOTE



NOTE

Incorrect charging of batteries can cause battery damage Always check that the charger is set for the particular battery type. If in doubt,contact the manufacturer's customer service department.

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42

3 Before Charging

WARNING!



NOTE



NOTE

Incorrect charging of batteries can cause battery damage Always check that the charger is set for the particular battery type. If in doubt,contact the manufacturer's customer service department.

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For a trained operator, battery charging generally includes the following stages:

Procedure• Check that the battery and charger have been assigned correctly.• Check the charger for damage (see "Visual Inspection Before Using the Truck for

the First Time").• Connect the charger to the mains.• Connect the battery to the charger

(connect the charger cable of the charger to the battery connector).• (Charging starts automatically, see "Starting Charging").• (Charging ends automatically, see "End of Automatic Charging").• Disconnect the battery from the charger

(disconnect the charger cable of the charger from the battery connector).

Z The following sections describe the various operating stages in more detail. Readthem carefully before using the charger for the first time.

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For a trained operator, battery charging generally includes the following stages:

Procedure• Check that the battery and charger have been assigned correctly.• Check the charger for damage (see "Visual Inspection Before Using the Truck for

the First Time").• Connect the charger to the mains.• Connect the battery to the charger

(connect the charger cable of the charger to the battery connector).• (Charging starts automatically, see "Starting Charging").• (Charging ends automatically, see "End of Automatic Charging").• Disconnect the battery from the charger

(disconnect the charger cable of the charger from the battery connector).

Z The following sections describe the various operating stages in more detail. Readthem carefully before using the charger for the first time.

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4 Control and Display Unit

For housing types G21, G22The front of the charger contains the control and displayunit with four LEDs and an On/Off button.

For housing models G23, G24, G25, G26, G27, G28,G29, G30, G31 and G32The front of the charger contains the control anddisplay unit with five LEDs and an On/Off button.

4.1 On/Off ButtonThe On/Off button has different functions depending on the operating status ofthe charger:

– To switch on the charger, see "Starting Charging".– To switch off the charger, see "Interrupting Charging Manually and Re-Starting as

Required".– To set the interval mode, see "Interrupting Charging Manually and Re-Starting as

Required".

100%

>80%

80%

80%

80%

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B4.2 Indicating the Operating Status via LED Display

Z The X indicates that the relevant LED is lit.


For housing models G21, G22

Operational status during charging

LED display

100% > 80% < 80%

LED colour red green yellow yellowNo battery X see Faults and Error MessagesMain charging X V < 1.9 V/Z flashingBoost charging XEnd of charging and

– Trickle charging for battery types PZS / PZB

– Equalisation charging for battery types PZV / XFC

X

Interval mode X X Alternating flashingDesulfation X X LED > 80% flashes

For housing models G23, G24, G25, G26, G27, G28, G29, G30, G31 and G32


LED display

100% > 80% < 80% AIR

LED colour red green yellow yellow blueNo battery X see Faults and Error MessagesMain charging X V < 1.9 V/Z flashingBoost charging XEnd of charging and

–Trickle charging for battery types PZS / PZB

–Equalisation charging for battery types PZV / XFC

X

Electrolyte recirculation XInterval mode X X Alternating flashingDesulfation X X LED > 80%

flashes

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4.2 Indicating the Operating Status via LED Display



For housing models G21, G22


LED display

100% > 80% < 80%

LED colour red green yellow yellowNo battery X see Faults and Error MessagesMain charging X V < 1.9 V/Z flashingBoost charging XEnd of charging and

– Trickle charging for battery types PZS / PZB

– Equalisation charging for battery types PZV / XFC

X

Interval mode X X Alternating flashingDesulfation X X LED > 80% flashes

For housing models G23, G24, G25, G26, G27, G28, G29, G30, G31 and G32


LED display

100% > 80% < 80% AIR

LED colour red green yellow yellow blueNo battery X see Faults and Error MessagesMain charging X V < 1.9 V/Z flashingBoost charging XEnd of charging and

–Trickle charging for battery types PZS / PZB

–Equalisation charging for battery types PZV / XFC

X

Electrolyte recirculation XInterval mode X X Alternating flashingDesulfation X X LED > 80%

flashes

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46

5 Charger Mains Connection

The charger is fitted with a mains cable and lead for the power supply.

CAUTION!


Procedure• Connect the charger to the mains by inserting the connector in the socket.

6 Connecting the Battery

DANGER!

Scalding hazard and hazardous electrical voltage warningThe battery contains sulphuric acid which is highly corrosive. The floating metallicparts of a battery are always live.

Do not open the battery housing and do not touch the shiny metal parts.Only qualified specialists may work on or with batteries and battery systems, inaccordance with the battery manufacturer's operating instructions.

DANGER!



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46

5 Charger Mains Connection

The charger is fitted with a mains cable and lead for the power supply.

CAUTION!


Procedure• Connect the charger to the mains by inserting the connector in the socket.

6 Connecting the Battery

DANGER!

Scalding hazard and hazardous electrical voltage warningThe battery contains sulphuric acid which is highly corrosive. The floating metallicparts of a battery are always live.

Do not open the battery housing and do not touch the shiny metal parts.Only qualified specialists may work on or with batteries and battery systems, inaccordance with the battery manufacturer's operating instructions.

DANGER!



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BWARNING!

The gases produced during charging can cause explosionsThe battery gives off a mixture of oxygen and hydrogen (electrolytic gas) duringcharging. Ga

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