Blended Ice Machine Taylor Model C029 - tcmcd.coAn approved cleaning/sanitizing solution containing...

Blended Ice MachineTaylor Model C029

Place this chapter in the Shakes/Dessertssection of the Equipment Manual.

Manufactured exclusively forMcDonald's® by

Taylor Company750 N. Blackhawk Blvd.Rockton, IL 61072Phone: (815) 624-8333Toll Free NumberOutside Illinois:1 (800) 228-8309Inside Illinois:1 (800) 851-5639Fax: (815) 624-8000

Table of ContentsIntroduction Page 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Page 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts Identification/Functions Page 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Important to the Operator Page 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Daily Opening Procedures Page 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Hour Cleaning Procedures Page 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Product System Page 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Daily Closing Procedures Page 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Weekly Cleaning Procedures Page 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Weekly Calibration Procedures Page 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LCD Screens Page 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Main Menu Page 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manager Menu Page 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shaver Blade Replacement Page 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting Guide Page 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts Replacement Schedule Page 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts Warranty Explanation Page 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ordering/Service Information Page 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagram Page 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WarrantyA warranty checkout card is shipped with all new equipment that leaves the factory. The warranty checkout card ispacked in an envelope which also contains this operator's manual. Refer to the warranty checkout card and the warrantyclassifications listed in the Parts Identification/Function section when service is performed on your machine.It is recommended that the operator take the necessary time to carefully read through the complete warranty informationcontained in the warranty checkout card. Any questions or unclear statements found within the card should be madeclear to you upon delivery of the machine. Thoroughly understand your warranty protection before you begin operation.For any questions pertaining to the Taylor warranty, please contact your authorized Taylor Distributor or TaylorCompany, Rockton, Illinois 61072.

This manual is for the exclusive use of licensees and employees of McDonald's Corporation.E2009 McDonald's CorporationAll Rights Reserved

November, 2009 (Original Publication)(Updated October, 2013)

EM SD11

Printed inThe United States of America

1

INTRODUCTION

The Model C029 Blended Ice Machine is acombination ice shaver/blender that candispense up to seven flavors, with theadditional option of being blended with yogurt.The product flavors and yogurt are stored in arefrigerated cabinet.When your machine is delivered, or if it hasbeen in the OFF position for more than 24hours, disassemble the machine following the“Weekly Cleaning Procedures” on page 25.Follow the Equipment Set-Up procedures tore-assemble your machine.The machine must be disassembled, cleaned,and sanitized at least once a day. Productlines must be cleaned and sanitized weekly.It is recommended that these operatingprocedures be followed closely to insurecorrect assembly and disassembly of themachine.

SAFETY

Always follow these safety precautions whenoperating the machine:

DO NOT operate the machinewithout reading this Operator's Manual. Failureto follow this instruction may result inequipment damage, poor equipmentperformance, health hazards, or personalinjury.

This appliance is to be used only bytrained personnel. It is not intended for use bychildren or people with reduced physical,sensory, or mental capabilities, or lack ofexperience and knowledge, unless givensupervision or instruction concerning the useof the appliance by a person responsible fortheir safety. Children should be supervised toensure that they do not play with theappliance.

Access to the service area of the unitis restricted to persons having knowledge andpractical experience with the appliance, inparticular as far as safety and hygiene areconcerned.

S DO NOT operate the machine unless itis properly grounded.

S DO NOT operate the machine withlarger fuses than specified on the datalabel.

S All repairs must be performed by anauthorized Taylor service technician.

S The main power supplies to themachine must be disconnected prior toperforming any repairs.

S Cord Connected Units: Only Taylorauthorized service technicians mayinstall a plug on this machine.

S Stationary appliances which are notequipped with a power cord and a plugor other device to disconnect theappliance from the power source musthave an all-pole disconnecting devicewith a contact gap of at least 3 mminstalled in the external installation.

S Each machine requires one dedicatedpower supply.

S Appliances that are permanentlyconnected to fixed wiring and for whichleakage currents may exceed 10 mA,particularly when disconnected or notused for long periods, or during initialinstallation, shall have protectivedevices such as a GFI, to protectagainst the leakage of current, installedby the authorized personnel to thelocal codes.

2140419

S Supply cords used with this machineshall be oil-resistant, sheathed flexiblecable not lighter than ordinarypolychloroprene or other equivalentsynthetic elastomer-sheathed cord(Code designation 60245 IEC 57)installed with the proper cordanchorage to relieve conductors fromstrain, including twisting, at theterminals and protect the insulation ofthe conductors from abrasion.If the supply cord is damaged, it mustbe replaced by the manufacturer, itsservice agent, or similarly qualifiedperson, in order to avoid a hazard.

Failure to follow these instructions may resultin personal injury, equipment damage, or poorfreezer performance.

This equipment is provided with agrounding lug that is to be properly attached tothe rear of the frame by the authorizedinstaller. The installation location is marked bythe equipotential bonding symbol (5021 of IEC60417-1) on the removable panel and theframe.

This appliance is only intended to beinstalled in a location where its use andmaintenance is restricted to trained personnel.

DO NOT install the machine in an areawhere a water jet could be used and do notuse a water jet to clean or rinse the unit.Failure to follow these instructions may resultin serious electrical shock.

This equipment uses CO2 and mustbe installed in an area with adequateventilation. CO2 in high concentrations is toxicto humans and may cause asphyxiation inconfined areas.

DO NOT operate the machine unlessall service panels and access doors arerestrained with screws. Failure to follow this

instruction may result in severe personal injuryfrom hazardous moving parts.

DO NOT remove any parts unless allcontrol switches are in the OFF position.Failure to follow this instruction may result insevere personal injury from hazardous movingparts.

DO NOT put objects or fingers nearthe shaver or pitcher blades. Failure to followthis instruction may result in contaminatedproduct or personal injury from blade contact.

CAUTION-SHARP EDGES: Twopeople are required to handle the cupdispenser. Protective gloves must be wornand the mounting holes must NOT be used tolift or hold the dispenser. Failure to follow thisinstruction can result in personal injury tofingers or equipment damage.

This unit must be placed on a levelsurface to avoid the hazard of tipping.Extreme care should be taken in moving thisequipment for any reason. Two or morepersons are required to safely move this unit.Failure to comply may result in personal injuryor equipment damage.

An approved cleaning/sanitizingsolution containing an active chlorineconcentrate of 100 - 200 PPM must be usedwhen cleaning and sanitizing this machine.

Install potable water connection withadequate back-flow protection to comply withapplicable National, State and local codes.

This machine is designed to operate indoors,under normal ambient temperatures of70° - 75°F (21° - 24°C). The machine hassuccessfully performed in high ambienttemperatures of 104°F (40°C) at reducedcapacities.

3110718

DO NOT obstruct air intake and dischargeopenings. A minimum air space is required foradequate air flow. Failure to follow thisinstruction may cause poor equipmentperformance and damage to the machine.

NOTICE all warning labels that have beenattached to the machine to further point outsafety precautions to the operator.

Some consumers are highly allergic tostrawberries. In some severe cases, allergicreactions to strawberries can cause death.When blending strawberry product, makesure excess product is removed from thepitcher to eliminate the fear of productcarryover.

WARNING!

HAZARD COMMUNICATION STANDARD(HCS) - The procedure(s) in this manualinclude the use of chemical products. Seethe Hazard Communication Standard (HCS)manual for the appropriate Material SafetyData Sheet(s) (MSDS). When sanitizer isused, it must always have a contact time of5 minutes. Afterward, if required by yourLocal code, rinse with clean water.

This piece of equipment is made in Americaand has American sizes of hardware. Allmetric conversions are approximate and varyin size.

NOISE LEVEL: This unit meets the airbornenoise emission standard according to theapplicable European Directive.

If the crossed out wheeled bin symbolis affixed to this product, it signifies that thisproduct is compliant with the EU Directive aswell as other similar legislation in effect afterAugust 13, 2005. Therefore, it must becollected separately after its use is completed,and cannot be disposed as unsorted municipalwaste.

The user is responsible for returning theproduct to the appropriate collection facility, asspecified by the local code.

For additional information regarding applicablelocal laws, please contact the municipal facilityand/or local distributor.

4

Notes:

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PARTS IDENTIFICATION/FUNCTIONS

Exploded View (See Figure 1 )

ITEM PART NO. DESCRIPTION QTY. FUNCTION WARR.CLASS

1 065194-2B Cover-Ice Hopper 1 Covers the top of the ice hopper. 0002 065194-2A Hopper-Ice Bin Only 1 Ice container. 1033 X66687 Dispenser A.-Cup 1 Dispenses drink cups. 1034 065194-35 Pitcher-Blender 2 Ice and product blending

container.

103k4a 065194-35G Pitcher A.-Guard 2 Ice and product blending containerequipped with a guard, used inInternational markets, only. (Note:Some markets receive 3 pitchers.)

5 X68329 Panel A.-Cart- Rear 1 Panel providing access to internalcomponents. It also directs air upand out of the machine.

103

6 037734 Screw-10-32X1/2Slotted Truss

*63 Attaches access panel in place. 000

7 064995 Grate-Stand-Pitcher 1 Splash shield. 1038 066511 Pan-Drip-Rack Rinser 1 Used to catch product and water

draining from the pitchers.103

9 X66755 Actuator A.-Rinser 1 Used to activate the water rinser. 10310 064997 Grate-Bowl Rinse 1 Holds the rinser actuator and the

strainer.103

11 X66311 Strainer A.-Sink 1 A strainer which keeps particlesfrom plugging up the rinser drain.

000

12 058501 Caster-3” Rigid - 4 HolePlate

2 Wheels which support the unit andallow easier movement.

103

13 058500 Caster-3” Swivel 2 Wheels which support the unit andallow easier movement.

103

14 067488 Pan-Cart*Bottom 1 Drip pan which is installed in thebottom of the refrigerated cabinet.

103

15 X67076 Shelf A.-Support-Bin 8 Shelves that support the productbins in the refrigerated cabinet.

103

16 X67726 Bin A.-Mix 8 Container that holds the productbag in place.

103

17 064950-2 Gasket-Door-Cart 1 Gasket that seals the refrigeratedcabinet door.

000

18 067813 Holder-Bottle 1 Holder for the drizzle bottles andwhip cream holder cover. (Note:Requires 053053 holding collar.)

103

19 046551 Collar-Holding .730 D X.072 Slot

8 Holds the whipped cream holderand the cup lid holder.

103

20 001086 Screw-#10-32X3/4Slotted Oval

*8 Used to attach holding collar toinside door panel, lid holders tooutside door panel, and lid holdercollars to the left side step panel.

000

* Total number used in assembly of the machine, not just those shown in illustration.k Used in International Markets, only.

6100825

Exploded View (See Figure 1)


21 065194-10 Skirt-Unit 1 Panel which covers the emptyspace between the ice shaver andthe cabinet top.

103

22 067691 Holder-Can WhipCream

1 Holder for the whipped cream can. 103

23 067744 Cover-Holder-CanWhip Cream

1 Covers whipped cream can holderwhen whipped cream can isremoved.

103

24 065194-8 Guard-Splash 2 Helps prevent ice and productfrom splashing.

000

25 065194-7 Chute-Shaver Ice 1 Directs ice into the pitcher. 00026 053053 Collar-Holding 4 Secures the lid holder to the

machine.103

27 067947 Holder-Lid 2 Cup lid holder. 103** 065194-6B Blade-Shaver-Ice 1 Shaves ice in the ice shaver. 000

*Total number used in assembly of the machine, not just those shown in illustration.**Not Shown

7131008

Exploded View

Figure 1

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Accessories (See Figure 2)


1 068460 Brush-Tube-Mix 1 Used to clean the dispenser headmanifold.

000

2 039719 Brush-End-Door-Spout 1 Used to clean the dispenser headmanifold.

000

3 023316 Brush-Mix Pump Body 1 Used to clean the pitchers and theice hopper.

000

4 X66468 Tube A.-Cleaning 1 Used when cleaning and sanitizingthe product lines.

000

5 067970-W Pail-Wash 1 Holds solution for cleaning. 0006 067970-S Pail-Sanitize 1 Holds solution for sanitizing. 0007 067970-R Pail-Rinse 1 Holds solution for rinsing. 0008 066273-UV Cup-Calibration 1 Calibration cylinder used to

calibrate the ice and the product.000

9 X66750 Line A.- Attachment-Cleaning(Cleaning Hose Adaptor)

1 Used when cleaning and sanitizingthe product lines.

103

10 067943 Holder-Cord*Power 1 The power cord is hung over thisholder.

103

11 X45080 Bottle A.-Squeeze 1 Plastic squirt bottle that is filledwith sanitizing solution and usedto clean the product lines.

000

k12 014753 Brush-Draw Valve 1 Brush used to clean the guardedpitcher used in Internationalmarkets.

000

* 066756-96 Hose-Corrugated-1 ID x96

1 This is the drain line. 000

* Not Shown.k Used in International Markets, only.

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Accessories

Figure 2

10120809

IMPORTANT TO THE OPERATOR

Figure 3

ITEM DESCRIPTION FUNCTION1 Rocker Switch (Power Switch) On/Off switch which powers the machine on or off.2 Touch Screen Control Interface screen which allows the operator to control the

operation of the machine.

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Touch Screen Control

The touch screen control allows the operatorto control the functions of the machine. It islocated in the front face of the blender.

Blender Pitcher Rinse Station

The blender pitcher rinse station is timercontrolled. Position the blender pitcher upsidedown, with the handle out, on the rinse stationgrate. (See Figure 4.)

Figure 4

When the blender pitcher is placed on therinse station grate, the spray nozzle isautomatically activated. Water will spray theinterior of the pitcher for approximately sevenseconds and shut off automatically.

Note: The water shuts off immediately if thepitcher is removed before the seven secondselapses.

After rinsing, the pitcher may be left on therinse station or placed upside down on thepitcher stand grate.

Note: Blender pitchers must be washed,rinsed, and sanitized every four hours toprevent a build-up of film on the pitchers.

DO NOT put objects or fingers nearthe pitcher blade. Failure to follow thisinstruction may result in contaminated productor personal injury from blade contact.

Ice Hopper

The ice hopper is located at the top of theblender. The ice hopper holds the ice until it isneeded. When a drink is selected, the properamount of ice is shaved and blended with theselected product in the blender pitcher.(See Figure 5.)

Figure 5

Important: The cover for the ice hopper mustbe in place for the machine to blend.

The cover must be washed, rinsed, andsanitized during the Daily Closing procedure.

The ice hopper must be emptied every day. Itmust be washed, rinsed, and sanitized duringthe Weekly Cleaning procedure.

To remove ice from inside the ice hopper:S Use a clean, sanitized ice scoop to

remove as much ice as possible.S Install a blender pitcher in the

dispensing area and place the coveron the ice hopper. Press the ICE keyuntil all remaining ice has dispensedinto the blender pitcher. (See Figure 6.)

S Discard all ice that was removed fromthe ice hopper.

Figure 6

12

Refilling the Ice Hopper

1. Add ice when the ice level drops to the“ADD ICE” line. (See Figure 7.)

Figure 7

Note: Make sure the ice is not bridging(melted together) on the side of the icehopper, which makes it appear full. If theice is bridging, use a sanitized cup to pushthe ice down into the middle of the icehopper.

2. Gather ice in a sanitized container.

3. Remove the ice hopper cover.(See Figure 8.)

Figure 8

4. Pour the ice into the ice hopper.(See Figure 9.)

Figure 9

5. Reinstall the ice hopper cover.(See Figure 10.)

Figure 10

Note: The unit will not function without theice hopper cover in place.

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Dispensing a Drink

1. Place a blender pitcher into thedispensing area. A pitcher can beremoved from the rinse station grate orthe pitcher stand grate. (See Figure 11.)

Figure 11

2. From the Beverage Selection Screen,press the appropriate product key.(See Figure 12.)

Figure 12

Note: The product keys have color-codedborders to indicate the product condition.

Green = Selected ProductYellow = Product LowRed = Product Out

3. The next screen to display will indicate thename of the selected product on the rightside of the screen. (See Smoothie screenexample in Figure 13.)

Figure 13

4. Select the desired options by pressing theappropriate keys on the screen. As eachoption is selected, it is listed on the rightside of the screen. If an option isde-selected, that option is removed fromthe screen.

Examples:

To remove yogurt from a drink, press the

key, which changes the graphic to

. To add yogurt to a drink, press

the key, which changes the

graphic to .

Note: To dispense multiples of thesame drink, proceed to step 6.

5. Select the desired drink size: Small,Medium, or Large. The drink will dispenseinto the blender pitcher.

When a drink dispenses, the followingsequence of events occurs:

a. The product starts to dispense.

b. The ice shaver and the blender areactivated until the programmedamount of ice is delivered.

c. After blending is complete, the screenwill return to the Beverage SelectionScreen.

Note: In order for a drink to dispense,the blender pitcher and the ice hoppercover must be in place.

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6. To dispense multiples of the same drink,press the “multiple” key. (See Figure 14.)

Figure 14

a. “Multiple Size” is added to the optionslist. The “multiple” key changes into a“make drinks” key.

b. Press the size key of the first drinksize selection. The selected size willbe added to the options list. Continuemaking size selections by pressing theappropriate size keys.(See Figure 15.)

Figure 15

Note: To remove a drink size from theoptions list, press the correspondingsize key repeatedly until that size isremoved from the options list.

c. When all size selections have beenmade, press the “make drinks” key.The unit will dispense the drinks.

Note: To remove the multiple drinksoption from the options list, verify that nosize selections are listed in the optionslist. Press the “make drinks” key. Thescreen will return to the Beverage OptionScreen for dispensing a single drink.

DAILY OPENING PROCEDURES

Set Up - Complete the Following

Make sure your hands are clean andsanitized before performing these nextsteps.

Note: An approved cleaning/sanitizingsolution containing an active chlorineconcentrate of 100 - 200 PPM must be usedwhen cleaning and sanitizing this machine.Use warm water and follow the manufacturer'sspecifications.

1. Prepare a small amount of an approvedsanitizing solution containing an activechlorine concentrate of 100 - 200 PPM.

2. Return to the machine with a smallamount of the sanitizing solution and aclean, sanitized towel. Wipe down theoutside surfaces of the unit with thesolution. Discard the used towel.

3. Reinstall the ice hopper, ice hopper cover,blender pitchers, ice chute, splash guard,rinse station assembly (grate, actuator,and strainer), pitcher drying station(pitcher stand grate and drip pan), lidholders, syrup rail, skirt, and mix cabinetdrip pan. Remove the whipped creamholder cover and install the whippedcream holder. (See Figure 16.)

Figure 16

Note: The bottom product bins andshelves must be removed in order toinstall the mix cabinet drip pan.

4. Place the whipped cream holder cover inthe syrup rail for storage. Place a can ofwhipped cream in the whipped creamholder. Fill the cup dispensers and thecup lid holders.

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4 HOUR CLEANING PROCEDURES

Note: When sanitizer is used, it must alwayshave a contact time of 5 minutes. Afterward, ifrequired by your Local code, rinse with cleanwater.

Blender Pitcher and Splash Guard Cleaning

1. Remove the blender pitcher. Discard anyremaining product into the back sink.Take the pitcher to the 3-compartmentsink for cleaning. (See Figure 17.)

Figure 17

2. Remove the splash guard and take it tothe 3-compartment sink for cleaning.(See Figure 18.)

Figure 18

3. Wash the parts in a hot, approvedcleaning solution. (See Figure 19.)

CAUTION: Use care whenwashing the blender pitcher. DO NOTtouch the pitcher blades with yourhands. Failure to follow this instructionmay result in personal injury from bladecontact.

Figure 19

International Units Only: Use supplied brushto clean the guarded pitcher. Make sure tothoroughly clean the top, bottom, and allpoints where the guard contacts the pitchercup.

4. Rinse the parts in cool, clean water.

5. Sanitize the parts in an approvedsanitizing solution containing an activechlorine concentrate of 100 - 200 PPM.If required by your Local code, rinse withclean water.

6. Reinstall the splash guard.(See Figure 20.)

Figure 20

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7. Place the blender pitcher in thedispensing area. (See Figure 21.)

Figure 21

PRODUCT SYSTEM

Product Bag Replacement Procedure

1. Press the Menu key to display the MainMenu screen. (See Figure 22.)

Figure 22

2. Press the New Product Bag key.(See Figure 23.)

Figure 23

3. Remove the product bin from the machineand place it on a stable, flat surface suchas a counter top. (See Figure 24.)

Figure 24

4. Move the bin slide to the “open” positionby (1) pulling the slide slightly away fromthe bin and (2) up, until it stops. Removeand discard the empty product bag.(See Figure 25.)

Figure 25

5. Using a clean, sanitized cloth, wipe theinside of the bin before installing a newproduct bag. (See Figure 26.)

Figure 26

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6. Remove the bag of product from the box.(See Figure 27.)

Figure 27

Note: See the quick guide label inside thebin for product bag installationprocedures.

7. Place the bag of product into the base ofthe product bin with the spout facingdown. (See Figure 28.)

Figure 28

8. Slide the product bag spout into the slot ofthe product bin.IMPORTANT! Position the rear grooveof the product bag spout into the slotof the product bin. Lock the spout intoposition by pushing down on theproduct bin slide until it snaps in place.(See Figure 29.)

Figure 29

IMPORTANT! Make sure the productbag is not pinched in the bin slot.

9. Arrange the product bag so it is flat andspread out in the bin. Attach the rear ofthe bag over the two bin hooks.(See Figure 30.)

Figure 30

10. Open the cap on the product bag and tearit off. (See Figure 31.)

Figure 31

11. Clean the syrup fitting in the cabinet,using an approved sanitizing solution

18130114

containing an active chlorine concentrateof 100 - 200 PPM and a clean, sanitizedtowel. (See Figure 32.)

Figure 32

12. If the product bin shelf is not installed,install the shelf over the collar and pin onthe back wall of the product cabinet.(See Figure 33.)

Figure 33

13. Carefully place the product bin with thenew product bag on the designated shelfin the refrigerated cabinet. Make sure thebag spout slides over the product tube.(See Figure 34.)

Figure 34

Note: There are eight product locationslabeled in the refrigerated cabinet. Besure to place the product bin with the newproduct bag into the appropriate locationin the cabinet.

14. Place a blender pitcher in the dispensingarea. (See Figure 35.)

Figure 35

15. Press the appropriate product key.(See Figure 36.)

Figure 36

16. The new product bag will begin priming. Abar graph screen will show the progressof the priming. The PAUSE key can beused to stop and restart the process.(See Figure 37.)

Figure 37

19110718

When the bag has finished priming, thescreen will return to the BeverageSelection Screen. (See Figure 38.)

Figure 38

17. Remove the blender pitcher and discardthe product into the back sink.(See Figure 39.)

Figure 39

DAILY CLOSING PROCEDURES

This procedure must be done at the closeof business.


1. Press the MENU key to display the MainMenu screen. (See Figure 40.)

Figure 40

2. Press the CLEANING key.(See Figure 41.)

Figure 41

20100203

3. Press the DAILY key. (See Figure 42.)

Figure 42

Note: A “HOME” key has been added to thecleaning screens to allow the user to easilyexit the cleaning screens and return to theBeverage Select screen.

4. Prepare a 2.5 gallon (9.5 liters) pail of anapproved cleaning solution.

5. Prepare a 2.5 gallon (9.5 liters) pail of anapproved sanitizing solution containing anactive chlorine concentrate of 100 - 200PPM.

6. Fill the spray bottle and the squeezebottle with the cleaning solution.

7. Take the prepared pails and bottles to themachine.


Figure 43

9. Remove the ice hopper cover. Scoop outas much ice as possible, using a clean,sanitized ice scoop. (See Figure 44.)

Use caution when removing icenear the shaver blade area. Failure tofollow this instruction could result inpersonal injury from blade contact.

Figure 44


Figure 45

11. Press the ICE key until all remaining icehas dispensed into the blender pitcher.

21

12. Remove the blender pitcher and discardthe ice into the back sink. (See Figure 46.)

Figure 46

13. Remove the ice hopper and cover. Takethem to the 3-compartment sink forcleaning. (See Figure 47.)

Figure 47

14. Remove the following parts and take themto the 3-compartment sink for cleaning:blender pitchers, splash guard, ice chute,skirt, syrup rail, rinse station assembly(grate, strainer, and actuator), pitcherdrying station (pitcher stand grate and drippan), lid holders, whipped cream holder,and mix cabinet drip pan. (Note: Thebottom product bins and shelves must beremoved in order to remove the mixcabinet drip pan.) (See Figure 48.)

Figure 48

15. Install the whipped cream cover over theopening on the machine. (See Figure 49.)

Figure 49

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16. Wash the parts in a hot, approvedcleaning solution. Note: Do not place theparts in the power soaker sink ordishwasher.

CAUTION: Use care whenwashing the blender pitchers. DO NOTtouch the pitcher blades with yourhands. Failure to follow this instructionmay result in personal injury from bladecontact.

International Units Only: Use suppliedbrush to clean the guarded pitcher. Makesure to thoroughly clean the top, bottom,and all points where the guard contactsthe pitcher cup.

Note: If there is a film build-up on theinside of the blender pitchers, place therequired amount of approved blenderpitcher cleaner into the pitchers. Fill thepitchers with hot water and allow them tosoak for 5 - 10 minutes.

Use care when filling the pitchersto avoid a scald injury. (See Figure 50.)

Figure 50

After 5 - 10 minutes, wearprotective gloves and use a no-scratchpad to remove residual soil. Discard thecleaning solution.


18. Sanitize the parts in an approvedsanitizing solution containing an activechlorine concentrate of 100 - 200 PPM. Ifrequired by your Local code, rinse withclean water.

19. Place the following parts on a clean, drysurface to air dry overnight:ice hopper, ice hopper cover, blenderpitchers, splash guard, ice chute, rinsestation assembly (grate, actuator, andstrainer), pitcher drying station (grate anddrip pan), skirt, syrup rail, lid holders,whipped cream holder, and mix cabinetdrip pan. (See Figure 51.)

Figure 51

20. Using the squeeze bottle filled withcleaning solution, flush the dispensingarea. (See Figure 52.)

Figure 52

23100526

21. Using the spray bottle of cleaning solutionand the spout brush, brush clean thedispensing head area.

Repeatedly dip the mix tube brush intothe pail of cleaning solution and brushclean the dispenser head openings.(See Figure 53.)

Figure 53

22. If required by your Local code, repeat theprevious step, using clean water.

23. Repeatedly dip the spout brush into thepail of cleaning solution and very carefullybrush clean the shaver assembly bladeand surrounding area.(See Figure 54.)

Figure 54


25. Using the squeeze bottle of cleaningsolution, thoroughly flush the shaverassembly blade and surrounding area.(See Figure 55.)

Figure 55


27. Brush clean the rinse station, using thesqueeze bottle of cleaning solution andthe spout brush. Pay particular attentionto the rinser head and the drain area.(See Figure 56.)

Figure 56

24

28. Using the squeeze bottle filled withcleaning solution, thoroughly flush therinse station area. (See Figure 57.)

Figure 57

29. Fill the spray bottle and the squeezebottle with an approved sanitizing solutioncontaining an active chlorine concentrateof 100 - 200 PPM.

30. Repeat steps 20 - 28, using thesanitizing solution.

31. Take the whipped cream holder cover tothe 3-compartment sink. Wash, rinse,sanitize, and then dry the cover with asingle-use sanitized towel. Reinstall thecover over the opening on the machine.(See Figure 58.)

Figure 58

Note: For units equipped with a squarewhipped cream holder opening:Dry the whipped cream holder with asingle-use sanitized towel. Place thecover on the holder. Install the whippedcream holder and cover on the unit.

32. Use clean, sanitized towels and the spraybottle of sanitizing solution to remove anyresidual soils or cleaners. Wipe down theinterior of the refrigerated cabinet, payingparticular attention to the gaskets andedges of the cabinet door.(See Figure 59.)

Figure 59

IMPORTANT: DO NOT use a screwdriveror other sharp tool to clean the gasketgrooves. This will damage the gaskets.

33. Using clean, sanitized towels and thespray bottle of sanitizing solution, wipe theexterior of the machine and the blendcenter, including the dispensing head andthe rinse station. Discard the used towels.(See Figure 60.)

Figure 60

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WEEKLY CLEANING PROCEDURES

This procedure must be done at the closeof business.


1. From the Beverage Selection screen,press the MENU key. (See Figure 61.)

Figure 61

2. From the Main Menu screen, press theCLEANING key. (See Figure 62.)

Figure 62

3. Press the WEEKLY key. (See Figure 63.)

Figure 63

Note: A “HOME” key has been added to thecleaning screens to allow the user to easilyexit the cleaning screens and return to theBeverage Select screen.

4. Using the sink proportioner, prepare anapproved cleaning solution in the 5 gallonCleaning Solution pail (pail #1). Fill thepail to the labeled level. (See Figure 64.)

Figure 64

5. Fill the 5 gallon Rinse pail (pail #2) withwarm water, to the labeled level.

6. Prepare an approved sanitizing solutioncontaining an active chlorine concentrateof 100 - 200 PPM in the 5 gallonSanitizing Solution pail (pail #3). Fill thepail to the labeled level.


Figure 65

26



Figure 66


Figure 67


11. Remove the blender pitcher and discardthe ice into the back sink. (See Figure 68.)

Figure 68

12. Remove the splash guard, ice chute, andice hopper assembly. Take them to the3-compartment sink for cleaning.(See Figure 69.)

Figure 69

27

13. Remove the following parts and take themto the 3-compartment sink for cleaning:blender pitchers, skirt, syrup rail, rinsestation assembly (grate, strainer, andactuator), pitcher drying station (grate anddrip pan), lid holders, whipped creamholder and whipped cream holder cover.(See Figure 70.)

Figure 70

14. Remove the product bins.(See Figure 71.)

Figure 71

15. Remove the product bags from theproduct bins. Immediately place allpartially used product bags in the walk-incooler.

Note: To remove the product bag fromthe bin, move the product bin slide to the“open” position by (1) pulling the slideslightly away from the bin and (2) up, untilit stops. (See Figure 72.)

Figure 72

16. Take the product bins to the3-compartment sink for cleaning.

17. Remove the product bin shelves and themix cabinet drip pan. Take them to the3-compartment sink for cleaning.(See Figure 73.)

Figure 73

18. Wash the parts in a hot, approvedcleaning solution. Note: Do not place theparts in the power soaker sink ordishwasher.(See Figure 74.)

Figure 74

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CAUTION: Use care whenwashing the blender pitchers. DO NOTtouch the pitcher blades with yourhands. Failure to follow this instructionmay result in personal injury from bladecontact.

Note: If there is a film build-up on theinside of the blender pitchers, place therequired amount of approved blenderpitcher cleaner into the pitchers. Fill thepitchers with hot water and allow them tosoak for 5 - 10 minutes.

Use care when filling the pitchersto avoid a scald injury. (See Figure 75.)

Figure 75

After 5 - 10 minutes, wearprotective gloves and use a no-scratchpad to remove residual soil. Discard thecleaning solution.

International Units Only: Use suppliedbrush to clean the guarded pitcher. Makesure to thoroughly clean the top, bottom,and all points where the guard contactsthe pitcher cup.


20. Sanitize the parts in an approvedsanitizing solution containing an activechlorine concentrate of 100 - 200 PPM. Ifrequired by your Local code, rinse withclean water.

21. Dry the whipped cream holder cover witha single-use sanitized towel. Install thecover over the opening on the machine.(See Figure 76.)

Figure 76

Note: For units equipped with a squarewhipped cream holder opening:Dry the whipped cream holder with asingle-use sanitized towel. Place thecover on the holder. Install the whippedcream holder and cover on the unit.

22. Place the blender pitchers, skirt, syruprail, pitcher drying station (grate and drippan), lid holders, and whipped creamholder on a clean, dry surface to air dryovernight. (See Figure 77.)

Figure 77

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23. Using the squeeze bottle filled withcleaning solution, flush the ice shaverassembly while brushing with the largewhite ice hopper brush. (See Figure 78.)

Figure 78

24. Using the squeeze bottle of cleaningsolution, flush inside, outside, and underthe ice shaver assembly, thoroughlycovering all surfaces. (See Figure 79.)

Figure 79

25. Thoroughly flush cleaning solution underthe lip of the ice shaver assembly plasticcover. Make sure the solution is applied ina complete 360° circle.(See Figure 80.)

Figure 80

26. Repeat the ice shaver assemblycleaning steps, using a sanitizingsolution containing an active chlorineconcentrate of 100 - 200 PPM.

27. Wearing protective gloves, loosen thewing nut from the rear panel of the boxthat supports the lid holders.(See Figure 81.)

Figure 81

28. Remove the box by sliding it forward.Place the box on a clean, stable surface.(See Figure 82.)

Figure 82

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29. Using clean, sanitized towels and thespray bottle of sanitizing solution, wipe theblack tubing to remove any potentialbuildup. Do not allow sanitizer to drip ontothe surface below. (See Figure 83.)

Figure 83

30. Dry the area with a single-use sanitizedtowel.

31. Reinstall the lid holder box by positioningthe locking notch opening in the bottom ofthe box over the locking notch. Push thebox back until the locking notch securelyengages the opening and stops the boxmovement. Verify proper installation byattempting to lift the box up. If the box isproperly installed, the box will not lift up.(See Figure 84.)

Figure 84

32. Tighten the wing nut on the rear panel ofthe box.

33. Using sanitizing solution and a clean,sanitized towel, clean the syrup fittings atthe back of the cabinet to remove anydried-on residue. (See Figure 85.)

Figure 85

34. Place the three pails on the floor in frontof the machine. The pail marked “1”,containing the cleaning solution, will beused first. (See Figure 86.)

Figure 86

35. Install cleaning tubes onto all inlet fittings.Place the other end of the cleaning tubesinto the pail of cleaning solution.(See Figure 87.)

Figure 87

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36. Reinstall the rinse station assembly(strainer, grate, and actuator).(See Figure 88.)

Figure 88

37. Slide the cleaning hose adaptor onto thedispensing head. Wedge the other end ofthe line into the rinse station grate.(See Figure 89.)

Figure 89

38. Turn the CO2 valves to the “down/on”position to open ALL pumps.(See Figure 90.)

Figure 90

Note: Some markets use compressed airinstead of CO2.

39. Press the NEXT key to start the cleaningcycle. One at a time, the cleaning solutionwill pump through each product line.

A bar graph screen will illustrate thecleaning progress for each product line.(See Figure 91.)

Figure 91

Note: If the drain is not draining fastenough or if the operator needs to leavethe machine for awhile, the PAUSE keycan be used to stop and restart theprocess. If the PAUSE key is pressed, abar graph screen will illustrate the drainpause progress for each product line.(See Figure 92.)

Figure 92

32

40. Remove the free end of the cleaningtubes from the pail of cleaning solutionand place them into the pail of rinsewater. (See Figure 93.)

Figure 93

41. Press the NEXT key to start the rinsecycle. The unit will automatically start andstop pumping rinse water through thesystems. (See Figure 94.)

Figure 94

Note: The PAUSE key can be used tostop and restart the process.

42. Remove the free end of the cleaningtubes from the pail of rinse water andplace them into the pail of sanitizingsolution. (See Figure 95.)

Figure 95

43. Perform this step if required by yourmarket. Otherwise, proceed to step 44.Upon completion of the rinse cycle,discard the remaining rinse water.Sanitize and refill the pail with clean waterfor a final rinse cycle after completion ofthe sanitizing cycle.

44. Press the NEXT key to start the sanitizingcycle. The unit will automatically start andstop pumping sanitizing solution throughthe systems and into the rinser bowl.(See Figure 96.)

Figure 96


33

45. After the sanitizing solution stops pumpingthrough the systems, it will soak for 60seconds. (See Figure 97.)

Figure 97

46. Perform this step if required by yourmarket. Otherwise proceed to step 47.Upon completion of the sanitizing cycle,place the free end of the cleaning tubesinto the second pail of rinse water. Pressthe NEXT key to start the final rinse cycle.The unit will automatically start and stoppumping rinse water through the systems.

47. Remove the cleaning tubes from the pailand lay them across the rim of the pail.Keep the cleaning hose adaptorconnected to the dispensing head.(See Figure 98.)

Figure 98

48. Press the NEXT key to start the purgecycle. (See Figure 99.)

Figure 99


49. Remove the cleaning hose adaptor andplace it in an empty pail.(See Figure 100.)

Figure 100

50. Remove the cleaning tubes from the inletfittings and place them in an empty pail.(See Figure 101.)

Figure 101

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51. Close the unused pumps by turning theCO2 valves to the “up/off” position.(See Figure 102.)

Figure 102

CAUTION: Failure to close thevalves to unused pumps allows CO2 toescape. In high concentrations, CO2 istoxic to humans and may cause asphyxi-ation in confined areas.

52. Wipe the inside of the cabinet door andinlet fittings, using an approved sanitizingsolution containing an active chlorineconcentrate of 100 - 200 PPM and aclean, sanitized towel. (See Figure 103.)

Figure 103

53. Using the spray bottle of cleaning solutionand the spout brush, brush clean thedispensing head area.

Repeatedly dip the mix tube brush intothe pail of cleaning solution and brushclean the dispenser head openings.(See Figure 104.)

Figure 104

54. Repeat the previous step, using sanitizingsolution.

55. Reinstall the ice hopper and the icehopper cover. (See Figure 105.)

Figure 105

56. Lightly lubricate the inlet fittings, using anapproved food grade lubricant (example:Taylor Lube). Make sure no lubricantenters the fittings. (See Figure 106.)

Figure 106

35

57. Install the mix cabinet drip pan.(See Figure 107.)

Figure 107

58. Install the product bin shelves.(See Figure 108.)

Figure 108

59. Place the bag of product into the base ofthe product bin with the spout facingdown. (See Figure 109.)

Figure 109

60. Slide the product bag spout into the slot ofthe product bin.IMPORTANT: Position the rear grooveof the product bag spout into the slotof the product bin. Lock the spout intoposition by pushing down on theproduct bin slide until it snaps in place.(See Figure 110.)

Figure 110

IMPORTANT: Make sure the productbag is not pinched in the bin slot.

61. Arrange the product bag so it is flat andspread out in the bin. Attach the rear ofthe bag over the two bin hooks.(See Figure 111.)

Figure 111

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62. Place each product bin in its properposition. The product locations arelabeled inside the refrigerated cabinet.Make sure the bag spout slides over theproduct tube. (See Figure 112.)

Figure 112

63. Install the ice chute and the splash guard.(See Figure 113.)

Figure 113


Figure 114

65. Press the NEXT key to prime the productlines. The PAUSE key can be used tostop and restart the process.(See Figure 115.)

Figure 115

66. After the last product line has primed,press the NEXT key.

67. Remove the blender pitcher and discardthe product into the back sink. Do notpour the product down the rinsestation drain. (See Figure 116.)

Figure 116

68. Using the squeeze bottle of cleaningsolution, thoroughly flush the dispensingdrain area. (See Figure 117.)

Figure 117

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69. Remove the rinse station assembly. Brushclean the rinse station, using the spraybottle of cleaning solution and the spoutbrush. Pay particular attention to therinser head and the drain area.(See Figure 118.)

Figure 118

70. Reinstall the rinse station assembly. Usingthe squeeze bottle of cleaning solution,thoroughly flush the rinser head and rinsestation area. (See Figure 119.)

Figure 119

71. Repeat steps 66 - 68, using sanitizingsolution.

72. Using clean, sanitized towels and thespray bottle of sanitizing solution, wipedown the interior of the refrigeratedcabinet to remove any residual soils orcleaners. Pay particular attention to thegaskets and edges of the cabinet door.(See Figure 120.)

Figure 120

IMPORTANT: DO NOT use a screwdriveror other sharp tool to clean the gasketgrooves. This will damage the gaskets.

73. Using clean, sanitized towels and thespray bottle of sanitizing solution, wipe theexterior of the machine and the blendcenter, including the dispensing head andthe rinse station. Discard the used towels.(See Figure 121.)

Figure 121

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74. Slowly pour two full pitchers of hot waterfrom the back sink into the rinse stationdrain.

CAUTION: Water temperature mustnot exceed 140°F (60°C). (See Figure 122.)

Figure 122

CAUTION: Wear eye protectionbefore performing the following steps.Failure to follow this instruction may result indrain cleaner splashing into the eyes.(Please refer to the approved drain cleanerMSDS for recommendations regarding properPersonal Protection Equipment [PPE].)

75. Prepare the drain cleaning solutionaccording to the manufacturer'sinstructions.

76. Carefully purge a small amount of solutionfrom the dispenser into the utility sink.This helps prevent “sputtering” of solutionand possible splashing back onto clothingor eyes. (See Figure 123.)

Figure 123

77. Carefully spray the proper amount of draincleaning solution into the blenderdispensing area drain hole.(See Figure 124.)

Figure 124

78. Carefully spray the proper amount of draincleaning solution into the rinse stationdrain hole. (See Figure 125.)

Figure 125

79. Press the NEXT key. The Cleaningscreen will display. (See Figure 126.)

Figure 126

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80. Press the BACK key twice to return to theBeverage Selection screen.

IMPORTANT! Do not use the drain for atleast four hours after performing theweekly cleaning.

IMPORTANT! Do not calibrate for at leasttwo hours after performing the weeklycleaning.

WEEKLY CALIBRATION PROCEDURES

Ice Calibration

1. Make sure the ice level is above the ADDICE line on the hopper. Add ice, ifneeded. (See Figure 127.)

Figure 127

2. Press the MENU key to display the MainMenu. (See Figure 128.)

Figure 128

3. Place a blender pitcher in the dispensingarea. Press the ICE key until the pitcher ishalf full of shaved ice. Discard the ice intothe back sink. (See Figure 129.)

Figure 129

4. Remove the splash guard.(See Figure 130.)

Figure 130

5. From the Main Menu screen, press theCALIBRATE key. (See Figure 131.)

Figure 131

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6. The Calibrate screen will display.(See Figure 132.)

Figure 132

7. Press the ICE key.

8. Fill the large calibration cylinder with hotwater from the coffee maker, up to thewater level line. (See Figure 133.)

CAUTION: Use care when fillingthe calibration cylinder to avoid a scaldinjury.

Figure 133

9. Hold the large cylinder under the icechute. Press the NEXT key to shave theice. (See Figure 134.)

Figure 134

10. Tap the cylinder a couple of times so theice will settle. Do not push the ice downinto the cylinder. (See Figure 135.)

Figure 135

The level of water should be within thetarget window on the cylinder. (Note: 6 ozof ice should shave in 3 seconds.)(See Figure 136.)

Figure 136

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11. If the level of water is within range, pressthe OK key.

12. If the level of water is not within range,remember the weight number and pressthe NEXT key. Enter the amount of waterdispensed, including the decimal point,and press the ENTER key.(See Figure 137.)

Figure 137

13. Discard the water into the back sink.(See Figure 138.)

Figure 138

14. Press the BACK key to return to theCalibrate screen or re-verify thecalibration by pressing the NEXT key andrepeating the calibration procedure.

Note: If unit is still unable to shave 6 oz ofice within 3 seconds, evaluate the icequality. If the problem persists, replacethe shaver blade, using the instructionsstarting on page 52.


Figure 139

Product Calibration

1. Remove the splash guard.(See Figure 140.)

Figure 140

2. Press the MENU key. (See Figure 141.)

Figure 141

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3. From the Main Menu screen, press theCALIBRATE key. (See Figure 142.)

Figure 142

4. The Calibrate screen will display.(See Figure 143.)

Figure 143

5. Press the appropriate product key to becalibrated.

6. Hold the small calibration cylinder underthe dispensing head and press the NEXTkey. (See Figure 144.)

Figure 144

7. Check the product level, using theappropriate scale for each type ofproduct: Fruit/Lemonade, Frappe, andYogurt. (See Figure 145.)

Figure 145

The level of product should be within thetarget window on the cylinder.(See Figure 146.)

Figure 146

8. If the level of product is within range,press the OK key.

9. If the level of product is not within range,remember the weight number and pressthe NEXT key. Enter the amount ofproduct dispensed, including the decimalpoint, and press the ENTER key.(See Figure 147.)

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Figure 147

10. Discard the product into the back sink.(See Figure 148.)

Figure 148

11. Press the BACK key to return to theCalibrate screen or re-verify thecalibration by pressing the NEXT key andrepeating the calibration procedure.


Figure 149

Clearing Clogged Product Line

1. Fill the cleaning bottle with a warm,approved sanitizing solution containing anactive chlorine concentrate of 100 - 200PPM. (See Figure 150.)

Figure 150


Figure 151

3. Remove the appropriate product bin.(See Figure 152.)

Figure 152

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4. Remove the product bin shelf.(See Figure 153.)

Figure 153

5. Install one of the cleaning tubes on thefitting of the clogged product line.(See Figure 154.)

Figure 154

6. Make sure the CO2 valve is in the“down/on” position so the pump is open.(See Figure 155.)

Figure 155

7. Insert the bottle adaptor into the other endof the cleaning tube. (See Figure 156.)

Figure 156

8. Press the MENU key from the BeverageSelection screen to display the MainMenu screen. (See Figure 157.)

Figure 157

9. Press the Prime Product Line key.(See Figure 158.)

Figure 158

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10. Squeeze the cleaning bottle to fill thecleaning tube with sanitizing solution.(See Figure 159.)

Figure 159

11. Press the appropriate product key andsqueeze the cleaning bottle while theproduct line is priming. (See Figure 160.)

Figure 160

A bar graph screen will display theprogress of the priming. (See Figure 161.)

Figure 161

12. Repeat the cleaning procedures untilsanitizing solution enters the blenderpitcher.

(Note: If sanitizing solution doesn't enterthe blender pitcher after several attempts,turn off the CO2 valve and contact yourTaylor Distributor.)

13. Remove the cleaning tube from theproduct line fitting.

Figure 162

14. Install the product bin shelf.

15. Install the product bin.

16. Press the MENU key from the BeverageSelection screen to display the MainMenu screen. (See Figure 163.)

Figure 163

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17. Press the Prime Product Line key.(See Figure 164.)

Figure 164

18. Press the appropriate product key.(See Figure 165.)

Figure 165

19. The product bag will begin priming. A bargraph screen will show the progress of thepriming. (See Figure 166.)

Figure 166

20. When the bag has finished priming, thescreen will return to the BeverageSelection Screen. (See Figure 167.)

Figure 167

21. Discard the sanitizing solution in theblender pitcher into the back sink.

LCD SCREENS

The color touch screen control is locatedabove the blender/dispensing area.Note: The product keys have color-codedborders to indicate the product condition.

Green = Selected ProductYellow = Product LowRed = Product Out

MAIN MENU

Main Menu access is accomplished bypressing the MENU key on the BeverageSelection screen. When the Menu key ispressed, the following keys are displayed.

S New Product BagS CleaningS Prime Product LineS CalibrateS IceS BlendS TemperaturesS Product Expiration

New Product Bag

For detailed instructions to replace a productbag, refer to the Product Bag ReplacementProcedure, starting on page 16.

47

Cleaning

When the Cleaning key is pressed, the Dailyand Weekly Cleaning keys become available.

For detailed instructions, refer to the DailyOpening Procedures starting on page 14 orthe Weekly Cleaning Procedures starting onpage 25.

Prime Product Line

The Prime Product Line screen can be used toprime a partially filled product bag.


Figure 168

2. Press the Prime Product Line key todisplay the Prime Product Line screen.

3. Press the appropriate product key.

4. The product bag will begin priming. A bargraph screen will show the progress of thepriming. (See Figure 169.)

Figure 169

When the bag has finished priming, thescreen will return to the BeverageSelection Screen. (See Figure 170.)

Figure 170

Calibrate

For detailed instructions to calibrate ice andproduct, see the Weekly CalibrationProcedures, starting on page 39.

Ice

The ICE key is used to shave ice. With ablender pitcher placed in the dispensing area,press the ICE key until the desired amount ofice has been shaved.

Blend

The Blend screen is used for additionalblending of a drink. Press and hold theBLEND key to activate the blender.

Temperatures

The Temperatures screen is used to displaythe current cabinet and dispenser headtemperatures.

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Product Expiration

The Product Expiration screen displays theexpiration date for each product. The productexpiration for the flavors is 14 days. Theproduction expiration for yogurt is 7 days.(See Figure 171.)

Figure 171

MANAGER MENU

There are three levels of menu access: Main,Manager, and Service. Each level of accessallows access to a greater number of menuoptions.

To access the Manager Menu, press theMENU key on the Beverage Selection screen.On the Main Menu screen, press the NEXTkey. The following screen will display.(See Figure 172.)

Figure 172

Enter Manager Menu access code 3 3 1 2.

The following keys are displayed on theManager Menu screen. Press the appropriatekey on the Manager Menu to enter the screen.

S Set ClockS Reset to DefaultsS MenuS ScaleS RinseS Manual DefrostS Drain PauseS VersionS Software Update

Set Clock

The Set Clock screen is used to set the clockcalendar, (time and date). The time and dateare displayed in the top line of the numerickeypad screen in the following format:

16:18 08/22/09

The time is in 24 hour format where the time is00:00 (12:00 am, midnight) to 23:59 (11:59pm).

To enter the above time and date, theoperator would press the following keys: 1, 6,1, 8, 0, 8, 2, 2, 0, 9. If an incorrect key ispressed, the operator must press the BACKkey to exit this screen and then press the SetClock key to re-enter the Set Clock numerickeypad screen. The time and date are notsaved until the OK key is pressed. The OK keycan be pressed at any time during the timeand date editing, for what is displayed is whatis saved. Therefore, if only the hour requiredchanging, the entire time/date string does nothave to be edited. (See Figure 173.)

Figure 173

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When the OK key is pressed, the time/datedisplayed is saved.

The Daylight Savings time screen will display.Press the ON key to enable daylight savingstime or the OFF key to disable daylightsavings time. (See Figure 174.)

Figure 174

Press the OK key to confirm the selection. Thescreen will return to the Main Menu.

(Note: Pressing the BACK key instead of theOK key returns to the Main Menu withoutsaving any changes.)

Reset to Defaults

This menu is used to reset to factory defaults.The first Reset to Defaults screen displays aBACK and a NEXT key. Pressing the BACKkey will return to the Manager Menu. Pressingthe NEXT key will advance to the secondReset to Defaults screen which states, “AreYou Sure?” Pressing the NEXT key will displaya screen stating, “Initializing” and then “UVCControl”. Press the NEXT key.

The screen will display “Check Settings” and“CALIBRATION REQ'D”. Press the NEXT key.The screen will return to the BeverageSelection screen.

Menu (Beverage Select)

This screen allows the user to select thebeverages to display in the BeverageSelection screen. The first screen to appeardisplays all of the selectable beverages. Thebeverage icons will all have a green borderaround them to indicate that they will displayon the Beverage Selection screen.(See Figure 175.)

Figure 175

To remove a beverage, press the applicableicon. This will remove the green border. Pressthe OK key to confirm the selection andproceed to the “Remove Options” screen.(See Figure 176.)

Figure 176

Note: To return to the Manager Menu withoutmaking a beverage change, press the BACKkey.

50

The “Remove Options” screen allows the userto select the options to display in theBeverage Selection screen. All of theselectable options are displayed. To removean option, press the applicable icon. Thedeselected icons will change to a light greycolor.

Pressing the OK key will save and display onlythe options that were not removed. (Note: Toreturn to the Manager Menu without makingan option change, press the BACK key.)

Select Temperature Scale

The Select Temperature Scale menu allowsthe operator to select which temperature scaleto use when displaying temperature;Fahrenheit or Celsius. The currenttemperature scale is displayed in the text barat the top of the screen.

If Fahrenheit is desired, press the ON key. IfCelsius is desired, press the OFF key.Pressing the BACK key will return to theManager Menu without any change to thesetting. Pressing the OK key will save theselected scale.

Set Rinse Time

The Set Rinse Time menu allows the operatorto set the time that the rinser runs when apitcher is placed on the rinser. The first screendisplays the range of values that are valid.Pressing the NEXT key will display thenumeric keypad screen to allow entry of theRinse Time. Enter the desired time bypressing the numbers on the display screen.Press the OK key to confirm the selection.

Defrost

In the Defrost Menu, the operator can performa defrost cycle immediately by pressing theManual Defrost key or he can schedule defrostcycles by pressing the Schedule key.(See Figure 177.)

Figure 177

The Manual Defrost Menu allows the operatorto manually start a defrost cycle. Press the ONkey to enable manual defrost or the OFF keyto disable manual defrost. Press the OK key toconfirm the selection. (See Figure 178.)

Figure 178

Note: Pressing the BACK key instead of theOK key returns to the Manager Menu withoutstarting a manual defrost cycle.

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The Schedule Defrost Menu allows theoperator to either select the Intelligent Modeor the number of defrost cycles to run daily.If the Intelligent Mode is selected, a defrostcycle will only be performed if the systemdetermines that a defrost cycle is necessary.As an alternative to the Intelligent Mode, theoperator can set the system to perform fromone to four automatic defrosts daily bypressing the key for the number of dailydefrost cycles desired.The current mode is displayed at the top of thescreen. In the example below, the currentmode is the Intelligent Mode.(See Figure 179.)

Figure 179

Note: Pressing the BACK key will return tothe Defrost Menu without making anyselection.

After the Intelligent Mode key or one of thenumeric keys is pressed, a screen is displayedto allow confirmation of the new setting. Thenew setting is displayed at the top of thescreen. Pressing the BACK key will return tothe Set Daily Defrost Cycles menu withoutmaking any changes to the setting. Pressingthe OK key will save the new setting andreturn to the Manager Menu.

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The following table shows the schedule for defrost cycles. The defrost cycle takes three minutes toperform.

Defrost Mode First Cycle Second Cycle Third Cycle Fourth CycleIntelligent As Necessary

1 per day 0300

2 per day 0300 1500

3 per day 0300 1100 1900

4 per day 0300 0900 1500 2100

Set Drain Pause

The Set Drain Pause menu allows theoperator to set the time between sequentialpumping actions. This is done to allow time forthe rinser sink to empty before the next pumpis activated, to help prevent the rinser sinkfrom overflowing during weekly cleaning.

The first screen displays the range of valuesthat are valid. Pressing the NEXT key willdisplay the numeric keypad screen to allowentry of the Rinse Time.

Enter the desired time by pressing thenumbers on the display screen. Press the OKkey to confirm the selection.

Version

Pressing the Version key on the ManagerMenu screen will display the UVC softwareversion.

Press the NEXT key. The Shaver/Blenderversion will display.

Press the NEXT key. The User Interfaceversion will display.

Press the NEXT key. The screen will return tothe Manager Menu screen.

Press the BACK key twice to return to theBeverage Selection screen.

Software Update

The Software Update menu allows theoperator to install software updates, using theSD card.

SHAVER BLADE REPLACEMENT



Figure 180


Figure 181

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4. Remove the blender pitcher and discardthe ice into the back sink.(See Figure 182.)

Figure 182

5. Place the power switch in theOFF position. Failure to follow thisinstruction may result in severe personalinjury from hazardous moving parts.

6. Remove the ice hopper and cover. Takethem to the 3-compartment sink.(See Figure 183.)

Figure 183

7. Remove the splash guard and ice shaverchute. Take them to the 3-compartmentsink. (See Figure 184.)

Figure 184

8. Wash, rinse, and sanitize these parts inthe 3-compartment sink.


9. Remove the plastic ice shaver assemblycover by pressing the center tab andturning the cover clockwise. This unlocksthe ice shaver blade. (See Figure 185.)

Figure 185

54

Use caution when performingthe following steps. Failure to follow thisinstruction could result in personal injuryfrom blade contact.

10. Install a blade guard on the old ice shaverblade. (See Figure 186.)

Figure 186

11. Remove the old ice shaver blade bypushing the blade forward toward theopening in the ice shaver assembly. Theblade will drop down for removal.(See Figure 187.)

Figure 187

12. Install a new blade with guard by insertingthe blade into the opening and pushing itback into place. (See Figure 188.)

Figure 188

13. Remove the blade guard from the newblade. (See Figure 189.)

Figure 189

IMPORTANT: The blade guard must beremoved before installing the ice shaverassembly cover.

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14. Reinstall the ice shaver assembly coverby using the arrows to line up the coverwith the ice shaver assembly. Turn thecover counter-clockwise, locking the coverin place. (See Figure 190.)

Figure 190

15. Sanitize the ice shaver assembly byfollowing the instructions starting onpage 29.

16. Reinstall the sanitized ice chute, splashguard, blender pitcher, ice hopper and icehopper cover. (See Figure 191.)

Figure 191

17. Place the power switch in the ON position.

18. Press the ICE key and check the shaveroperation.

56

TROUBLESHOOTING GUIDE

PROBLEM PROBABLE CAUSE REMEDY

The display screen is blank orfrozen.

The power switch is off. Place the power switch in theON position. Wait two minutesfor the screen to display.

The interface control is wet. Turn the power switch off forone minute. Place the powerswitch in the ON position andwait two minutes for the screento display.

Machine will not dispenseproduct.

The product bag is empty. Install a new product bag,following the proper installationprocedures.

The product bag is not properlyinstalled in the mix bin.

Re-install the product bag,following the proper installationprocedures.

There isn't a blender pitcher inthe dispensing area.

Place a blender pitcher into thedispensing area.

The product line is clogged. Perform the product linecleaning procedures.

The unit is locked out for the 7day cleaning.

Perform the 7 day cleaning.

The CO2 valve inside thecabinet is turned off.

Place the CO2 valve in the ONposition.

The CO2 line at the back of theunit is unplugged.

Plug in the CO2 line.

The CO2 line at the back of theunit is kinked.

Straighten the CO2 line.

The CO2 bulk tank is low orempty.

Call the CO2 supplier to refill.

57110517


Machine will not dispense ice. The ice hopper is empty. Refill the ice hopper.

Ice is melted together (bridging)in the ice hopper.

Use a sanitized cup to push theice into the middle of the icehopper and then refill the icehopper. Note: The ice must beremoved every night duringClosing Procedures.

The ice chute is blocked. Place the power switch in theOFF position. Clear the ice re-striction. Note: To prevent in-jury, DO NOT use your fin-gers to clear the restriction.

The ice hopper cover is notinstalled properly.

Make sure the ice hopper coveris properly seated.

There isn't a blender pitcher inthe dispensing area.

Place a blender pitcher into thedispensing area.

The unit is locked out for the 7day cleaning.

Perform the 7 day cleaning.

Unit is under-filling or over-fillingthe blender pitchers.

The product, ice, or yogurt isout of calibration.

Recalibrate. (Note: If 6 oz of icedoesn't shave within 3 seconds,evaluate ice quality/call servicetechnician to evaluate blade.)

The ice hopper is out of ice. Refill the ice hopper.

Ice is melted together (bridging)in the ice hopper.

Use a sanitized cup to push theice into the middle of the icehopper and then refill the icehopper. Note: The ice must beremoved every night duringClosing Procedures.

The ice chute is blocked. Place the power switch in theOFF position. Clear the ice re-striction. Note: To prevent in-jury, DO NOT use your fin-gers to clear the restriction.

The product bag is not properlyinstalled in the mix bin.


The incorrect portion size wasdispensed.

Select the correct portion size.

The pinch valve is faulty orworn.

Call service technician.

The CO2 pressure is too low. Call service technician.

The CO2 bulk tank is low. Call the CO2 supplier to refill.

58110517


The pitcher rinser is notworking.

The water line at the back ofthe unit is disconnected.

Connect in the water line.

The water line at the back ofthe unit is kinked.

Straighten the water line.

Low water pressure in store. Call service technician.

The rinser actuator wasimproperly installed.

Correctly install the rinseractuator.

The rinser actuator is faulty. Replace the rinser actuator.

The rinser actuator is notmoving freely.

Remove, clean, and reinstallthe rinser actuator.

The rinser drain is slow. The drain is clogged. Pour hot water into the drainuntil the problem is resolved.Ensure weekly drain cleaning isbeing performed, per PM cardBE22W1.

Product is leaking inside thecabinet.

The product bag is not properlyinstalled.


There is a tear in the productbag or in the spout.

Install a new product bag,following the proper installationprocedures.

The unit is leaking CO2. The CO2 valve of an unusedpump was not shut off.

Shut the CO2 valve off.

Product Low LED is blinking,but product bag is not low.

Product control did not resetwhen the new product bag wasinstalled.

Follow the proper product bagreplacement procedures.

The temperatures of thedispenser head and/or theproduct cabinet are readingover 40º F (5º C) for over 30minutes.

Fault is displayed. Check product temperature. Iftemperature is over 40º F(5º C), discard product.Call service technician.

Product keeps dripping fromthe dispenser head.

Worn pinch/product tube. Call service technician.

Faulty pinch valve. Call service technician.

59131008

PARTS REPLACEMENT SCHEDULE

DESCRIPTION EVERY3 MONTHS

EVERY6 MONTHS

ANNUALLY

Brushes Inspect & Replaceif Necessary

Minimum

Shaver Blade X

*Pinch Tubes X

*Water Filter X

*CO2 Filter X

*Motor Shaft Seal X

*Must be replaced by an authorized service technician.

60121130

PARTS WARRANTY EXPLANATION

Class 103 Parts

The warranty for new equipment Class 103parts is one year from the original date of unitinstallation, with a replacement parts warrantyof three months.

Class 212 Parts

The warranty for new equipment Class 212parts is two years from the original date of unitinstallation, with a replacement parts warrantyof twelve months.

Class 512 Parts

The warranty for new equipment Class 512parts is five years from the original date of unitinstallation, with a replacement parts warrantyof twelve months.

Class 000 Parts

Class 000 parts are considered wear items -no warranty.

Class *** Parts

See warranty explanation on the back of thecheck-out card.

CAUTION: Warranty is valid only if theparts are authorized Taylor parts, purchasedfrom an authorized Taylor Distributor, and therequired service work is provided by anauthorized Taylor service technician.

Taylor reserves the right to deny warrantyclaims on equipment or parts if non-approvedparts or refrigerant were installed in themachine, system modifications wereperformed beyond factory recommendations,or it is determined that the failure was causedby neglect or abuse.

61

ORDERING/SERVICE INFORMATION

Taylor Distributor:

Address:

Phone:

Date of Installation:

Data PlateThe data plate provides necessary informationthat the operator should record and refer towhen calling for parts or service. The dataplate is located on the rear or left side panel ofthe freezer.Complete for quick reference when thisinformation is requested.1. Model Number: C0292. Serial Number3. Electrical Specs:

Voltage Cycle Phase4. Maximum Fuse Size: Amps5. Minimum Wire Ampacity: Amps6. Part Number:

Parts Warranty

Warranty is valid only if the parts areauthorized Taylor parts, purchased from anauthorized Taylor Distributor, and the requiredservice work is provided by a factoryauthorized service technician. Taylor reservesthe right to deny warranty claims onequipment or parts if non-approved parts orrefrigerant were installed in the machine,system modifications were performed beyondfactory recommendations, or it is determinedthat the failure was caused by neglect orabuse.

Note: Constant research results in steadyimprovements; therefore, information in thismanual is subject to change without notice.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on thismachine are warranted for the term indicatedon the warranty card accompanying thismachine. However, due to the MontrealProtocol and the U.S. Clean Air ActAmendments of 1990, many new refrigerantsare being tested and developed, thus seekingtheir way into the service industry. Some ofthese new refrigerants are being advertised asdrop-in replacements for numerousapplications. It should be noted that, in theevent of ordinary service to this machine'srefrigeration system, only the refrigerantspecified on the affixed data plate should beused. The unauthorized use of alternaterefrigerants will void your compressorwarranty. It will be the owner's responsibility tomake this fact known to any technician heemploys.It should also be noted that Taylor does notwarrant the refrigerant used in its equipment.For example, if the refrigerant is lost during thecourse of ordinary service to this machine,Taylor has no obligation to either supply or

provide its replacement either at billable orunbillable terms. Taylor does have theobligation to recommend a suitablereplacement if the original refrigerant isbanned, obsoleted, or no longer availableduring the five year warranty of thecompressor.

Taylor will continue to monitor the industry andtest new alternates as they are beingdeveloped. Should a new alternate prove,through our testing, that it would be acceptedas a drop-in replacement, then the abovedisclaimer would become null and void. Tofind out the current status of an alternaterefrigerant as it relates to your compressorwarranty, call the local Taylor Distributor or theTaylor Factory. Be prepared to provide theModel/Serial Number of the unit in question.

62

WIRING DIAGRAM067978-12C

Rev. 11/12

067214-M

Date post:	10-Jun-2020
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