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http://www.panelbuilders.schneider-electric.com Catalogue 2011 Blokset Mw2 High dependability and low voltage switchboard
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  • http://www.panelbuilders.schneider-electric.com

    Catalogue2011

    Blokset Mw2High dependability and low voltage switchboard

  • Index 3

    1

    3

    4

    6

    7

    8

    2

    5

    New

    Mw2 Table of content

    Introduction 1-1

    Index 2-1

    Descriptionandcharacteristics 3-1

    ElectricalDistributionFunctionalUnits 4-1Ue=415V 4-6Ue=690V 4-22

    MotorControlcommandFunctionalUnits 5-1Ue=415V 5-15Ue=415V 5-205

    Enclosures 6-1Busbars 6-19

    Specificadaptation 7-1

    Massconsumptionandspareparts 8-1Technicalinformations 8-5

  • Chapter01 1-1

    Introduction

    New

    Mw2

    Bloksetpresentation 1-2

    Fieldsofapplications 1-13

    MotorSysintelligentPower&MotorControlCenter-iPMCCinBlokset 1-14

  • Chapter011-2

  • Chapter01 1-3

    A tried and tested switchboardBlokset switchboards have long guaranteed the durability and availability of several tens of thousands of installations the world over.Tried and tested reliability, overall performance and an attractive TCO (Total Cost of Ownership) have caused Blokset to become, in the space of just a few years, the reference switchboard for a large number of panel-builders, industrial site managers and maintenance managers.

    Concentrated know-howThroughout all these years, Blokset technology has never cased to evolve to satisfy both end-users in their search for optimised solutions for better, faster and more economic production, and panel-builders in their search for equipment that is more reliable and easier to install and maintain.Today this evolution assumes concrete form with the emergence of a new column dedicated to motor control known as Mw2.

    Blokset is a modular offer for the production of LV switchboards for electrical distribution up to 6 300A and for motor control up to 250 kW

  • Chapter011-4

    Your installations evolve, our solutions tooIn a constantly changing industrial and economic world, you need to be able to upgrade your installations at all times to remain competitive.Only electrical installations made up of modular switchboards are able to meet the challenges you face.

    With Blokset, you are completely free to add new feeders to your motors

    Simply modular and open-ended>ThemodularityoftheBloksetfunctionalswitchboardsmeansyoucanmodifyorupgradethemwitheasetoadapttoyourchangingprocessesandincreaseperformance.Thewithdrawabledrawersletyoumaketheseupgradeswhiletheequipmentisenergised,withoutcuttingswitchboardsupplyandincompletesafety.

    >Theswitchboardisdesignedwithfreeslotstoaddnewfunctionsorextramotorfeeders,evenatthelastminute.

  • Chapter01 1-5

    - use of last generation Schneider Electric products, - perfect electrical and mechanical consistency and the electromagnetic compatibility of all components. Drawers have a real test position that is automatically accessible by simple displacement, thus guaranteeing upstream and downstream insulation of power for maximum operator safety.

    and secured All devices can be locked to avoid incorrect operations. Drawers can be plugged out with power on, without stopping the switchboard and without any risk to the operator. The switchgear position mechanical indicators on the front face are 100 % reliable.

    New Mw2 column: Compact and economicThe Mw2 column satisfies the motor control needs of exacting processes. The new withdrawable drawers with their integrated front face require no tools to handle them.Tests and maintenance operations are simpler and quicker.Column compactness means that more equipment and functions can be concentrated into the same space, thus reducing the total number of columns. With the new Mw2 column, you optimise the cost of your installations.

    An innovative solution With an Mw2 column of the same size, you can now install more motor feeders. The Mw2 column allows a combination of functions, for example motor and distribution incomers and feeders. It adapts to all electrical room configurations. A pre-studied solution, it incorporates all tried and tested Schneider Electric products for all motor applications

    rugged and reliable Production of new withdrawable drawers with a greater useful volume was made possible thanks to:- Schneider Electrics know-how in the design of LV equipment in very small volumes.

    Blokset: a clever balance of innovation and experience to offer you an extremely reliable multi-potential switchboard

  • Chapter011-6

    Step up on safetySafety is a major issue not only to guarantee installation durability but also and above all for operators and maintenance personnel working on a switchboard.

    Nothing left to chance>TheBloksetLVswitchboardsincorporatethebestsafetyandprotectionsystems,preventingon-loadoperationtoguaranteesaferoperationandmaintenance.

    >LivepartsareprotectedbyscreensguaranteeinganIP20degreeofprotection.

    >Thewithdrawabledrawershave3positions:connected,disconnectedandsafetesting.

    >Theoperatorinterfacesforswitchboardfunctionalunitconfigurationandsettingaredirectlyaccessibleonthefrontface.

    Internal arcBlokset technology reduces arcing hazards thanks to 3 levels of confinement: at the functional unit (AS3439-1), at the column (IEC 61641), at the switchboard.

    Tested switchboards

    Bloksetisatotally

    testedswitchboard

    asperstandard

    IEC61439-2,thus

    guaranteeingelectrical

    installationand

    operationsafety.

    Alltestsarecertified

    byASEFAandLOVAG.

    Tests conductedTemperatu

    reriselimits

    Dielectricproperties

    Short-circuitwithstand

    Protectioncircuiteffici

    ency

    Clearanceandcreepa

    ge

    distance

    Mechanicaloperation

    Degreeofprotection

    Internalarcingwithsta

    nd

    Hoisting,etc.

  • Chapter01 1-7

    And continuity of supplyAt all times you must be able to rely on electrical energy availability to guarantee continuity of supply of your production site. Blokset offers an extremely high level of reliability even in the most difficult conditions.

    Increased resistance to harsh environments Forinstallationsinseismiczones

    >Asanoption,Bloksetbenefitsfromareinforcedframeworktoguaranteeincreasedresistancetoearthquakes(IEC68.3.3).

    Forinstallationsincorrosiveenvironments

    >Asstandard,Bloksetproposesavarietyofprotectionlevels(IP20,IP31,IP42andIP54)tosatisfytheneedsofapplicationssuchascementworks,ironandsteelindustry,etc.

    >Forapplicationssuchaswater,papermillsandrefineries,conductivepartssuchasbusbarsandclampsreceiveaspecificanti-corrosionsurfacetreatment(tin,nickel,etc.).

    >Anti-corrosiveBloksetlimitsshort-circuitrisksduetodamagedcopperandcoatings,thusextendingyourequipmentlifetime.

    Minimise downtimes Beinformedtoanticipate

    >TheoverallreliabilityofaBloksetsolutionminimisesmaintenance.Thankstocommunicatingdevices,youdisposeofallthenecessaryinformationavailableonswitchboardoperationallowingyoutoschedulemaintenancetosuityourproductionloads.Thepossibilitytoworkonfunctionalunitsincompletesafetywiththeswitchboardenergisedincreasesthecontinuityofsupplyofyourinstallations.

    Schneider Electric inside

    Allthecomponentsofa

    Bloksetswitchboard

    aredesignedandprodu

    cedbySchneiderElectri

    c.

    Theguaranteeofinve

    stinginequipmentthat

    isperfectlyoptimised,co

    mbiningahighlevel

    ofperformancewithtrie

    dandtestedreliability

    Thecertaintyofrapidre

    turnoninvestment.

    Thermal monitoring Designed for Schneider Electric LV equipment, this system continuously monitors temperature rises by means of probes fitted at the centre of sensitive areas, such as busbars and drawer contacts. The thermal monitoring system reduces the likelihood of failure and decreases maintenance time.

  • Chapter011-8

    Blokset MotorSys iPMCC: more intelligence in your switchboardMotorSys iPMCC is Bloksets most advanced solution. Its architecture is open to the main industrial communication protocols. It can be easily and safely incorporated into the existing infrastructure of your sites.

    Optimise motor performance>TheBloksetMotorSysiPMCCsolutionsensuremonitoringandprotectionofmotorswithabehaviouronfailureinaccordancewithstandardIEC/EN60947-7-1.Theyincorporatecommunicatingelectronicprotectionrelaysusingmotorprotectionmodelsofunequalledaccuracy.

    >Motorandprotectiondeviceconfigurationisaccessibleatalltimes,thuslettingyouquicklyadjusttheiroperationtoyourproductionrates

    Access information in real timeEssentialtooptimisecontrolandmonitoringofyourprocess,maketherightdecisionsattherighttime,ensuretraceabilityofproduction.

    >WithBloksetMotorSysiPMCC,allthisinformationisavailablelocallyorremotely:-motoroperatingstatusandtimemonitoring(alarmsandtripping),-parametermonitoringandmanagement:statuses,measurements,diagnostics,histories,-energyconsumption.

    Save up to 15% on your electricity consumption

    ExampleofprocesslevelEthernetcommunicationarchitecturewithBloksetMotorSysiPMCC

  • Chapter01 1-9

    Increase your energy efficiencyElectrical energy accounts for a large part of your global production cost. Blokset allows you to reduce the energy consumption of your equipment while also enhancing its performance.

    Make energy savingsTheBloksetsolutionshaveanimmediateandmeasurableimpactonyourelectricalenergyconsumption.

    >Theyincludeprogressivestartersandvariablespeeddrivesadaptingmotoroperationtotheloadsrequiredforareductioninconsumptionpeaksof50%ormore.

    Eco design and eco production >Rightfromthestartofproductdesign,wetakeintoaccountthematerialsrequiredforitsproductionandusethosethathaveleastimpactontheenvironmentbothintheiroriginandintheirproduction.Ateachstageofproductdevelopment,wehaveaccesstoglobalassessmentofitsimpact,thuslettingusoptimisechoiceofmaterials.

    >Theycanbecombinedwithcapacitorstomanagereactivepowercompensationandthermalwithstandcontrol,thuseliminatingreactivepowercostsandextendingthelifetimeofthedevicesconnectedtothenetwork.

    >Measurements,particularlyforusefulenergyconsumption,helpdefineandmonitormotorloadprofilesandconsumption,thusenhancingtheperformanceofanenergyefficiencyplan.

    And protect the environmentBetter use of the planets energy resources is one of the areas in which we can reduce our carbon footprint. Designing and producing eco compatible products is another. This is Schneider Electrics approach.

    End of life treatment >Choiceofmaterialsisalsodictatedbytheeasewithwhichtheycanberecycled.Atendoflife,allSchneiderElectricproductcomponentsandtheirpackagingcanberecycled.

    Nohazardoussubstances>OurproductdesigntakesaccountofthevariousinternationalrecommendationsandinparticulartheRoHSEuropeandirective.Bloksetdoesnotcontainanyhazardoussubstances.

  • Chapter011-10

    Offer overview

    Schneider Electric Best in class products

    Its broad choice of columns allows Blokset to satisfy all your requirements and the performance needs of your applications, even in harsh environments.

    Power circuit protection and control>Masterpact,CompactNSandCompactNSXArangeofcircuit-breakersforLVACprotection,controlanddisconnectionofcircuitsandloads.

    Energy consumption and quality metering>PowerLogicPM800Arangedesignedformanagementofyourenergy:metering,quality,availability.

    Motor motion control>Altivar31,61,71andAltistart48Arangeofvariablespeeddrivesandprogressivestartersforverysimplevariablespeedcontrol,offeringawidechoiceofinstallationpowers,applicationsandprotection.

    Motor protection and control>TeSysT,TeSysUandTeSysDAbroadrangeofrelays,controllersandmotormanagementsystemscoveringallyourneeds,fromthesimplesttothemostadvanced.

    Process automation>Quantum,PremiumandM340Arangeofprogrammablelogiccontrollersforprocesscontrol,includingcommunication,diagnosticanddatastoragefunctions.

    D Dc Mf Mw2 Ms

    Application

    Distribution (PCC)

    Motor (MCC)

    Fonction

    Incoming cubicle

    Distribution cubicle

    Type

    Disconnectable

    Withdrawable

    Fixed

  • Chapter01 1-11

    Technical dataGeneral data

    Applications DistributionMotorcontrolReactivepowercorrection

    Referencestandards IEC61439-1&2IEC60439-1IEC60529IEC61641

    Climaticresistance-dampheatwithstand-dryheatwithstand-lowtemperatures-saltspray

    IEC60068-2-30IEC60068-2-2IEC60068-21IEC600068-2-11

    Installation Indoor

    Environment Type2

    Mechanical data

    Cableinlet Top/bottom

    Access Front/rear

    Degreeofprotection(IP) 20/31/42/54

    Form 1/2b/3b/4

    Withdrawability FFF/WWW

    Dimensions:HeightWidthExtensionDepth

    2200600/700/800/900/1000/1200200/400400/600/1000

    Averageweight 650Kg

    Panelcoating Polymerisedepoxy/polyesterpowder(SPO3)>50

    Framework Galvanised

    Panelcolour RAL9002(lightgrey)/RAL7016(graphitegrey)

    Electrical data

    Ratedinsulationvoltage(Ui) 1000VAC

    Voltagerating(Ue) 690VAC

    Ratedfrequency(F) 50/60Hz

    Ratedimpactwithstandfrequency(Uimp) 12kV

    Auxiliarycircuitratedvoltage 230VACmax.

    Surgecategory IV

    Degreeofpollution 3

    Ratedcurrent(ln) 6300A

    Horizontalbusbarrating SJB-4000A/DJB-6300A

    Verticalbusbarrating Upto3200A

    Horizontalbusbar:Rated1sshort-termcurrent(lcw)Ratedpeakcurrent

    30/50/85/100kA63/105/187/220kA

    Verticalbusbar:Rated1sshort-termcurrent(lcw)Ratedpeakcurrent

    30/50/85kA63/105/178kA

    Ratedconditionalshort-circuitcurrent(lsc) 100kA

    InternalarcprotectionIEC61641 85kA0.3s

    Earthingsystem TT-IT-TNS-TNC

    Powerincomingandoutgoinglimits Upto6300A

    Motorcontrolfeederlimits Upto250kW400V

  • Chapter011-12

    35,rueJosephMonier

    F-92500Rueil-Malmaison

    FRANCE

    Tl.:+33(0)141297000

    www.schneider-electric.com

    Duetopossiblechangesinstandardsandequipment,thefeaturesdescribedinthisdocumentintheformoftextandimagesaresubjecttoconfirmationbySchneiderElectric.Publication:SchneiderElectricPhotos:SchneiderElectric-LeePrince/LosevskyPavel/ClaudioZaccherini/ShutterstockDeirdreMotto/Jupiterimages-JosA.Rojo-BayHippisley/MattonimagesDesign:pemaco

    SchneiderElectricIndustriesSAS

    Make the most of your energy

    TheyproposeacomprehensiveanduniqueBloksetsupportserviceofferforenhancedreliabilityofyourequipment:>Validatedtoolsandarchitectures.>Proximityservicesfortheinstalledbase:componentavailability,assistanceandtroubleshooting.>Adviceandguidanceformaintenanceandrenovation.>Customisedvocationaltraining,onsiteorinoneofourfiftytrainingcentres.

    Associated proximity servicesThroughout the world, our local partners are available to listen to your needs

    OverandbeyondtheservicesassociatedwiththeBloksetoffer,SchneiderElectricproposescomprehensiveservicesinthesectorsofauditingandconsulting(engineeringexpertise,installationaudits,energyaudits,globalenergyefficiencysolutions,etc.),andsolutionengineering(projectmanagementandimplementation,sitemodernisation,customerprojectseithercustomisedorforcriticalapplications,processsimulation,energymanagement,etc.).

    Services with high added valueYou can rely on the Schneider Electric services to help you increase your performance throughout your installation life cycle.

    Partner licencedby

    The Blokset panel-builder network guarantees you

    optimum proximity service>Thesepartners,selectedfortheirexpertise,aretrainedandregularlyauditedbySchneiderElectrictoguaranteetopqualityequipment.>TheBloksetofferisalsoavailableinSchneiderElectricsregionalequipmentunits.

  • Chapter01 1-13

    New

    Mw2Introduction Fields of applications

    Oil&GasContinuity of service and safety

    In Oil&Gas industries, the installation is expected to minimize risks for the people and the environment. InBloksetswitchboards,theintelligenceispresentinthedistributionandmotor

    controlapplications,toanticipaterisksoffaultscriticaltotheenvironment. Bloksetprovidesoperationalsafetywithadaptedequipementslimiting a

    possible short-circuittothefunctionalunit(Polyfast),andconfining the internal arctothecolumnbusbar(horizontalbusbarscreen). Thankstothesecomponents,repairingoperationsafterafaultarelimitedtothe

    concernedareaintheswitchboard,andre-energizing occurs quicklyfollowinganincident.

    Minesandminerals

    Environment and safety

    Dust and gas produced by treatment and combustion in mine and mineral industries are risk factors for a correct operation of electrical equipements in these industries. BloksetIP54versionisdesignedtopreventthesetroubles,withconductiveparts

    receivingaspecific coating treatment,inordertolimittheeffectsofthecorrosioncausedbysulfuredatmospheres. IP54gasketsprovideenoughair- and watertightnesstoavoidanydustdeposit

    insidetheswitchboards,whichwouldbelikelytocauseinternalshort-circuits.

    Infrastructures

    Continuity of service and safety

    Due to the use of withdrawable solutions or drawers on Polyfast units, Blokset can provide continuity of service, even whilst additional feeders are being added, and maintain safety through the use of innovative solutions (wear-free clamps in busbars, etc.).

    Guarantee that all the electrical installations are operating correctly forthesafetyoftheemployees:

    airquality, lighting, informationandprotection,

    forthesafetyofequipment: faultdetection(fire,powerfailure), smokeextractionstartup, safetyofautomatedoperations.

    WatertreatmentContinuity of service and environment

    The quality expected in water treatment processes requires a total continuity of service in the installations; the environmental nuisances and the costs induced by production stops demand secured installations:

  • Chapter011-14

    New

    Mw2Introduction

    Intelligent solutions for fast and easy access to information from anywhere, around the clock

    MotorSys intelligent Power & Motor Control Center - iPMCC in Blokset

    Informationforlocaloperation,maintenanceandupgradingofyourinstallationInformationonelectricaldistribution,motoroperationandpowerconsumptioncanbeaccessed.

    >MotorSysiPMCCsolutionscanintegrateadedicatedhuman-machineinterface(HMI)orcommunicateviaapersonalcomputerdirectlyonthemotorstarters.

    2

    Our MotorSys iPMCC

    solutions help your teams

    optimise the energy efficiency

    of your assets, offering the

    following benefits:

    Dependability,

    eveninsevereindustrial

    environments,

    Safetyofpersonnel

    andassets,maintainabilityand

    upgradability,

    Leadtimemanagementand

    riskaswellascostreduction

    throughoutyourinstallation's

    entirelifecycle.

    RemotecontrolandmonitoringofyourinstallationAcontinuous,real-timecommunicationinterfacewithyourcontrolandmonitoringsystemsforenergymanagementandprocesscontrol.

    >MotorSysiPMCCsolutionscommunicatewiththemajorindustriallocalareanetworksonthemarket(EthernetTCP/IP,Profibus-DP,DeviceNet,Modbus,etc.).>Withdatadeliveredinrealtime,youroperationalandmaintenancestaffwillhaveimmediateaccesstotherelevantinformationtocontrolyourmotorsandelectricaldistributionlocallyorremotely.>Warningmessagescanbesentautomaticallytoamobilephoneintheeventofanalarmorgroupofalarms.

    Our MotorSys iPMCC solutions for continuous and critical processes were developed through our specific expertise in energy and industrial process control management. Forming the keystone of the energy efficiency of your process units, they incorporate a range of functions to supply power (intelligent Power Control Centre - iPCC), start up, control, protect and monitor your LV network electric motors and loads (intelligent Motor Control Centre - iMCC). The breadth of the range ensures that all types of continuous and critical process as well as specific requirements are covered.

    1

    1

  • Chapter01 1-15

    New

    Mw2Introduction

    MotorSysTM iPMCC

    solutions integrate

    perfectly into your

    site network

    infrastructure,

    whatever the

    communication

    protocol, but also

    into energy

    management

    control systems

    and process control

    systems

    Example of a

    MotorSysTM iPMCC

    solution integrated

    into a site

    infrastructure

    InformationforsiteengineeringWithinformationdeliveredtoensurethetraceabilityofelectricaldistribution,motoroperationandpowerconsumptiondata,installationsareconstantlyimproved.

    >MotorSysiPMCCsolutionsmakeiteasytocollectallthestatisticsyouneedtodevelopeffectiveplanscoveringtheoperation,maintenance,optimisationandupgradingofyourinstallations,aswellasenergyefficiency.

    3

    2

    3

  • Chapter02 2-1

    New

    Mw2Index

    Cat. n Designation Pages Cat. n Designation Pages

    0100001215 5rectangulargrommets 8-20700007081 6mmearthbraid 4-30;5-312;6-131700000017260203 Flatgasket18x3mm 7-217418240 Roofgasket 7-21000019088 NG125Rotaryhandle 4-32000027046 C60operatingsubassembly 4-327047 C60rotaryhandle 4-328052 NS80Rotaryhandle 5-1029343 NS100LRotaryhandle 4-3;5-103000032598 NS400LRotaryhandle 4-3;5-105100000051130773 "Donotwalk"adhesive 4-44;5-34851130777 Lighteningadhesive 4-44;5-3488000087139 200waterproofwashersD=6 8-287182 1000selfthrscr/M6x13 8-287187 5auxbusduct4x32A 6-4087196 500selfthrscr/M4x8 8-287265 connectionsupport630A3P 4-36;4-37;4-40;

    4-48;4-4987266 connectionsupport630A4P 4-36;4-37;4-40;

    4-48;4-4987288 TesysTscrewconnectWeid 5-33687370 downstreamjaws3P630A 4-36;4-37;4-48;

    4-4987371 downstreamjaws4P630A 4-36;4-37;4-48;

    4-4987461 Keylockdoublebit 6-1387635 greaseelectricalcontact-1kg 8-288600 Spowerconnectionblock3P 4-40;5-336;5-338;

    5-34088601 Mpowerconnectionblock3P 4-40;5-336;5-338;

    5-340;5-34288603 Spowerconnectionblock4P 4-4088604 Mpowerconnectionblock4P 4-4088606 FPS/Moutgoingsupport 4-36;4-37;4-48;

    4-49;5-332;5-333;5-352;5-353

    88608 S/MpowerconnectionextY-D 5-338;5-340;5-342

    88610 Lpowerconnectionbox 4-40;5-338;5-340;5-342;5-344

    88612 connectionPh2Ph3LAg 4-40;5-338;5-340;5-342;5-344

    88613 connectionPh1NLAg 4-40;5-338;5-340;5-342;5-344

    88616 connectionsupportblocL 4-40;5-338;5-340;5-342;5-344

    88617 NS400L690Vinsulatingscreen 4-41;5-34588618 SpacerforSCoutgoingsupportL/XL 4-37;4-49;5-333;

    5-35388619 VBBsupport30&50x8 6-3788620 VBBtapeoffoutlet 6-3788621 FPoutgoingsupportL/XL 4-36;4-37;4-48;

    4-49;5-332;5-333;5-352;5-353

    88622 BBsupport20x8 6-3788624 ThreadedrodinsulatorM82x0.95m 6-3788625 insulatingbraceL18 6-3788626 insulatingbraceL32 6-3788627 insulatingbraceL44 6-3788630 Auxiliaryconnectormechanism 4-42;5-34688631 auxfingerguidesingle 5-346;5-347;4-42;

    5-346;5-34788633 auxfingerguidedoubleL/XL 4-42;5-346;5-34788640 SCoutgoingpadS/Mph1/2/3 4-36;4-48;5-332;

    5-35288641 SCoutgoingpadS/Mneutral 4-36;4-4888644 RCoutgoingpadS/M 4-37;4-49;5-333;

    5-353

    88646 maleauxiliaryconnector24p 4-42;4-45;5-346;5-349

    88647 femaleauxiliaryconnector24p 4-42;4-45;5-346;5-349

    88648 2000malecontacts 4-42;4-45;5-346;5-349

    88649 2000femalecontacts 4-42;5-346;4-42;5-346;4-45;5-349

    88652 100Cableadaptator2.5mm 4-45;5-34988653 200SELFCLINCHINGCAPTIVESTUDS

    M64-30;5-320

    88660 bearinganti-tip 4-36;4-48;5-332;5-352

    88662 DrawerhandleC100H,C100F,C200H 4-30;5-32088663 Drawerskates 4-40;5-336;4-40;

    5-336;5-338;5-340;5-342;5-344

    88664 DrawerhandleC200Fandmore 4-30;5-32088668 100codingpins 4-44;5-34888669 FIXPARTPOSITIONNINGPIN 6-3988670 flatgasket25x8mm 7-288671 flatgasket10x6mm 7-288672 DrawerFrontplateaxis 4-30;5-320;6-1288673 Frontplatedrawerlock 4-30;5-32088674 Drawerwheel 4-40;5-338;5-340;

    5-342;5-34488675 Bendedhandlefordrawer 4-41;5-33988676 Straighthandlefordrawer 4-41;5-337;5-33988677 Drawermech.indexingspring 4-44;5-337;5-339;

    5-341;5-34888678 Drawermech.indexingpinaxis 4-44;5-34888679 interlockingspring 4-41;5-337;5-339;

    5-341;5-343;5-345

    88680 Indexingpad 4-36;4-48;5-332;5-352

    88681 HandleforGV2drawer 4-41;5-337;5-33988682 HandleforGV3drawer 4-41;5-337;5-33988683 Drawerpositionning 4-36;4-48;5-332;

    5-35288684 1000ScrewST4.2x13forplasticpart 8-288687 Drawercarryinghandle 5-34188688 DRAWERHANDLEFORNS80C300F 5-341;5-34388690 positionningmicroswitch 4-45;5-34988701 Indexingpushbutton 4-30;5-32088702 Setof4liftinglugsandcaptivenuts 6-1788710 anglesquare 6-888711 anglesquare 6-889451 Keyfordoublebitkeylock 6-1389452 Keyforsquarekeylock 6-1389462 Squarekeylock 6-1389465 SetofwaterproofwashersIP31/54 6-16ESES00141 IP20/54Sidepaneldepth1000complement 6-14ES00142 IP20/54Sidepaneldepth600 6-14ES00144 IP31Sidepaneldepth1000complement 6-14ES00145 IP31Sidepaneldepth600 6-14ES00801 Hinge 6-12ES00804 Locking 6-12ES00814 Outgoingcables 6-16GVGV2APK01 GV2Rotaryhandle 5-10GV2V03 Multipadlockingdevice 4-46;5-350GV3APK01 GV3Rotaryhandle 5-10LTMLTMCU TeSysTHMI 5-312LU9LU9APK01 TesysURotaryhandle 5-10LVLV429338 NSX100/250Rotaryhandle 4-3;5-10LV432598 NSX400/630Rotaryhandle 4-3;5-10VDI77VDI7762 RJ45base 5-320VDI7763 RJ45IP54cap 5-320

    Catalogue numbers

  • Chapter03 3-1

    New

    Mw2Description and

    characteristics

    Electricalandmechanicaldata 3-2Switchboard 3-2ContactsandBusbars 3-3

  • Chapter033-2

    New

    Mw2Description and

    characteristicsDD40

    5109

    PD40

    1004

    Electrical and mechanical data

    General dataapplications distribution

    motorcontrolstandardreference IEC60439-1

    IEC60529IEC61439-2

    climaticresistance dampheatwithstandasperIEC60068-2-30dryheatwithstandasperIEC60068-2-2lowtemperatureresistanceasperIEC60068-2-1saltsprayresistanceasperIEC60068-2-11

    installation indoorenvironment(EMC) type2

    Mechanical data

    cableentry top/bottom

    access front/rear

    IP 20/31/54

    departureform 3b/4b

    withdrawability WWW

    Dimensions

    height 2200mm

    width 600/800/900/1000mm

    depth 600/1000mm

    modularity pitchof50mm

    averageweight 650kgpersection

    finish galvanizedorelectro-galvanizedsteel

    coating epoxy/polyesterpowder(SP03)polymerised>50

    panellingcolour RAL9002

    Electrical dataratedinsulationvoltage(Ui) 1000Vratedoperationalvoltage(Ue) 415/690VACratedfrequency(F) 50/60Hzratedimpulsevoltage(Uimp) 12kVratedauxiliarycircuitvoltage 230VACmax.overvoltagecategory IVpollutiondegree 3mainbusbarrating 6300Amaxdistributionbusbarrating 2000Amaxratedshort-timecurrent(lcw)1smainbusbar(ratedpeakcurrentlpk)

    85kArms(187k)

    ratedshort-timecurrent(lcw)1sdistributionbusbar(ratedpeakcurrentlpk)

    85kArms(187k)

    ratedconditionalshort-circuitcurrent(lcc) upto85kAearthingsystem TT-IT-TNS-TNCmotorcontrolfeederlimits upto250kW415/690V

    Switchboard

  • Chapter 03 3-3

    New

    Mw2Description and

    characteristicsD

    D40

    5643

    DD

    4010

    65

    DD

    4010

    64D

    D40

    5644

    PD

    4010

    05

    DD

    4056

    42DD

    4056

    61

    DD

    4056

    64

    DD

    4056

    66

    DD

    4056

    65

    DD

    4056

    62

    Electrical and mechanical dataContacts and Busbars

    Horizontal busbar = main busbar

    Double busbar up to 6300A.

    Single busbar up to 4000A.

    Vertical busbar = distribution busbar

    Mw2 vertical busbar: b for feeders cubicle up to 2000A.

    Power connector

    Auxiliary connector

    XL clamp.M connectorS connector L connector

    Withdrawable auxiliary blocksrated insulation voltage (Ui) 500 Vrated operation voltage (Ue) 230 V ACrated current (In) 10 Asignal maximum frequency 1 Mb / s max. (*)equipment capacity 1 or 2 blocks of 24 contacts max.(*) in accordance with the following communication buses: - Ethernet - Modbus SL - Profibus DP (1.5 Mb) - DeviceNet - CanOpen.

  • Chapter04a 4-1

    Electrical Distribution Functional Units

    New

    Mw2

    Technicaldescription 4-2Typesoffunctionalunits 4-2

    Configurationoverview 4-3

    MotorSysiPCCDrawers 4-4

    Selectionofthedrawer 4-5

    MotorSysiPCCDrawers,415V 4-6IP31T35 4-6IP31T40 4-8IP31T45 4-10IP31T50 4-12IP54T35 4-14IP54T40 4-16IP54T45 4-18IP54T50 4-20

    MotorSysiPCCDrawers,690V 4-22IP31T35 4-22IP31T40 4-23IP31T45 4-24IP31T50 4-25IP54T35 4-26IP54T40 4-27IP54T45 4-28IP54T50 4-29

    Frontfaces 4-30100mmhalfwidth 4-31200mmhalfwidth 4-32200mmfullwidth 4-33300mmfullwidth 4-34400mmfullwidth 4-35

    Fixedparts 4-36

    Form3and4 4-38

    Movingparts 4-40

    Auxiliaries 4-42

    DrawerAccessories 4-44

    Reserve 4-48

  • Chapter04a4-2

    Electrical Distribution Functional Units

    New

    Mw2

    Overview

    Withdrawable FU in drawer

    Technical descriptionTypesoffunctionalunits

    b ThewithdrawabledrawerisusedinahugerangeofelectricaldistributionFunctionalUnits,upto630A.

    The drawer is used to make up a Functional Unit consisting of several mechanically attached devices, that can assume the plug-in / test / draw-out / withdrawn positions, allowing the padlocking procedures and incorporating the man / switchboard interface elements on the front panel.

    b Indistribution,theneedtoindicateandcontrolonthefrontpaneloftheFUandthenecessitytopadlockarethemainchoicecriteria.

    b Thefixedpartisinstalledandremovedwithpoweronandsupportstheupstreamanddownstreamplug-inclamps.

    b Themovingpartsupportstheswitchgearbymeansofamountingplate.Itisguidedinitsmovementandpositioning,andballbearingsminimisetheoperatingeffort.

    b Thefrontpanelofthedrawergivesprioritytoergonomicsandintuitionofoperationsbythearrangementofthelockingfacilitiesandoperatingmechanisms.

    b Accesstotheinsideofthedrawermaybenecessaryduringoperation,tomakesettingsorcarryoutathermographiccheck.Adeliberateopeningbyswivellingthefrontpanelispossibleusingatool.

    b AnIP2Xdegreeofprotectionismaintainedinthetestanddraw-outpositions.

    b Lockingispossibleinallpositionsbyapadlock(3padlocksnotsupplied),asisalsopadlockingofemptycompartments.

    (*)liveworkmustbecarriedoutbyauthorisedpersonnel

    Drawer positions

    Plug-inb Thefunctionalunitisoperational.b Powerandauxiliariesareconnected.

    Testb Thepowercircuitisdisconnectedb Onlyauxiliariesareconnected.b Itallowsthefunctionalunitverification.b


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