BLUE PAPER S - Orbea...X35 lights cable D1000mm+T2000mm square conn. 11200485 X35 lights cable...

B L U E P A P E R SG A I N C A R B O NT E C H N I C A L M A N U A L

1 | G A I N C A R B O N T E C H N I C A L M A N U A L

I N D E XG A I N C A R B O N

G E O M E T R Y A N D E R G O N O M Y 2

S P E C I F I C AT I O N S 3

C O M P AT I B I L I T Y 4

E X P L O D E D V I E W 6

E B I K E M O T I O N 8

C A B L E R O U T I N G 1 1

A S S A M B L I N G I N S T R U C T I O N S 1 4

O T H E R I N S T R U C T I O N S 1 5

I W O K O N E 1 6

X 3 5 M A I N T E N A N C E 1 9

F R A M E A N D M AT E R I A L 2 0

O R B E A W A R R A N T Y 2 1

A D I T I O N A L I N F O R M AT I O N 2 2


a) All the measurements must in mm

G E O M E T R Y

S I Z E X S S M L X L1 - SEAT TUBE (C-T) 470 510 540 555 570

2 - TOP TUBE (EFF) 517,9 528 549,5 568,8 591

3 - HEAD TUBE 98,7 115 130 142 155

4 - CHAIN STAY 435 435 435 435 435

5 - BB DROP 67 67 67 67 67

6 - BB HEIGHT 272 272 272 272 272

7 - WHEELBASE 1005,6 1016 1024,5 1034,9 1051,4

8 - HEAD ANGLE 69,5 69,5 71 71,9 72,5

9 - SEAT ANGLE 72,4 72,4 72,4 72,4 72,4

10 - RAKE 50 50 50 50 50

11 - STANDOVER 715 741 765 778 793

12 - REACH 355 360,2 375,4 390 407,6

13 - STACK 515 530,2 550,1 565 579,5

14 - FORK LENGTH 395 395 395 395 395

15- TRAIL 79 79 79 79 79

H E I G H T ( C M ) H E I G H T ( i n ) S I Z E150-160 59.1”-63.0” XS

160-170 63.0”-66.9” S

170-180 66.9”-70.9” M

180-190 70.9”-74.8” L

190-200 74.8”-78.7” XL

E R G O N O M Y


S P E C I F I C AT I O N S

D I R E C T I O N 1-1/8”, 1-1/2” INTEGRATED

B B BB86

F R O N T D E R A I L L E U R BRAZE ON TYPE

F R O N T D E R A I L L E U R T P / D P DOWN PULL

F D A N G L E 63º- 66º

S E A T P O S T D I A M E T E R 31.6MM

S E A T C L A M P INTERNAL DIAM 34.7MM

C H A I N S T A Y P R O T E C T O R NO

O T H E R P R O T E C T O R S NO

C A B L E T Y P E INTERNAL

R E A R H U B L E N G H T 135 MM.


C O M P AT I B I L I T I E S

B R A K E

V-BRAKE NO

DISC BRAKE FLAT MOUNT 160 MAX ROTOR

CALIPER BRAKE NO

L U G G A G E

BAG OPTION IN TOP TUBE NO

BOTTLE CAGE DOWNTUBE AND SEATTUBE (ALL SIZES)

OPTION AERO AND STANDARD BOTTLE NO

REAR LUGGAGE OPTION NO

MUDGUARD OPTION NO

KICKSTAND OPTION NO

G E A R S

11 SPEED SI

DOUBLE CRANK SET SI (MAXIMUN BIG CHAINRING 53, MAXIMUM SMALL RING 46)

COMPACT CRANK SET (34X50T) (ROAD) SI

TRIPLE CRANK SET NO

OVAL CHAINRING COMPATIBLE YES


C O M P AT I B L E D I 2 B AT T E R I E N O C O M P AT I B L E D I 2 B AT T E R I E SC O M P AT I B I L I T I E S

W H E E L S WHEEL DIAMETER 700

T Y R E S MAXIMUM SIZE 700X40C

C A B L E R O U T I N G

MECHANICAL SYSTEM (W/INTERNAL CABLE ROUTING) YES

ELECTRONIC DI2 SYSTEM (W/INTERNAL CABLE ROUTING) YES

EXTERNAL SHIMANO BATTERY (IN LEFT CHAINSTAY) NO

CAMPAGNOLO EPS NO

O T H E R S UCI NO


E X P L O D E D V I E WF R A M E P A R T S

24


E X P L O D E D V I E WF R A M E P A R T S

G A I N C A R B O N P I E C E S P A R T N

1 Seatclamp MTB 16 34,9 Black 1 11160004

2 Bolt Inox M5x12 ISO7380 Black. Bottle cagle 4 12300027

3 Bolt Inox M3x10 DIN7991 Black. Cable guide/iWok One/Charg. port 4 12309075

24 Bolt Inox M3x8 DIN7991 NEG. Left chainstay cover (11) 2 12309081

4 Grub screw Inox M4x10 DIN7991. Sensor fixing bolt 1 12301058

5 Bolt Inox m5x8 ISO7380 Black. Battery fixing bolts 3 12309080

6 Washer Inox M5. Battery fixing washers 3 12321020

8 Derailleur hanger Gain CB 19 STD QR 1 15430175

9 Bolt M4x8 DIN7991 derailleur hanger 2 12300059

10 Bottom bracket cover lid 1 11000503

11 Chainstay engine cable cover 1 11000504

12 Bolt Inox M3x16 DIN7991 Black 2 12309079

13 Cable stop front der. Gain Carb 3pcs 1 11000501

2X

14 Front der. hanger Gain Carbon 1 11000505

15 Bolt M5x16DIN7991 front der. hanger 2 12300051

16 Cable grommet rear der. 1 11000502

17 Cable grommet brake 4 11000433

18 Downtube cable gtommet. Blind 1 11000431

G A I N C A R B O N P I E C E S P A R T N

Di2

14 Front der. hanger Gain Carbon 1 11000505

15 Tornillo M5x16DIN7991 CHA.DESV 2 12300051


19 Cable Clip TD Di2+Hyd 1 11000433

20 Cable Clip TD P 1 11000431

21 Grommet Shim Di2 (7x8) Neg 12 3 11001122

1X

22 Blind grommet D6 Avant 14 2 16100123

23 Grommet 2mm hole 22x8 ABI 2 16100125


18 Downtube cable grommet. Blind 2 11000431

16 Cable grommet rear der. 1 11000502


E B I K E M O T I O NX 3 5 S Y S T E M S C H E M AT I C S

No compatible con manillarde carretera.

Opción no incluída enOrbea Gain Carbon.


E B I K E M O T I O NX 3 5 P A R T S L I S T

C O M P O N E N T P A R T N U M B E R

X35 battery A 11200487

B 11200490

C 11200522

Battery guide Gain 11200460

iWok One joystick square connector Hirose DF63 Flat 11200488

iWok One joystick round connector Cusmade C1206 Flat 11200521

iWok One joystick square connector Hirose DF63 Curved 11200471

iWok One joystick round connector Cusmade C1206 Curved 11200520

PASS sensor square connector Hirose DF63 11200479

PASS sensor round connector Cusmade C1206 short 11200492

PASS sensor round connector Cusmade C1206 long 11200524

Charging port square connector Hirose DF63 11200477

Charging port round connector Cusmade C1206 11200523

X35 magnetic lockring 11200478

X35 charger EU 11200474

X35 charguer EU/USA 11200491

X35 charger cable US 11200493

X35 charger cable UK 11200476

X35 charger cable EU 11200475

X35 Engine EU 25KPH 11100493

X35 Engine US 20MPH 11100490

Engine axle nut M12 11100471

Iwok holder flat 16100587

Engine axle aligning washer 11100472

X35 lights cable D1000mm+T2000mm square conn. 11200485

X35 lights cable D1000mm+T2000mm round conn. 11200526

Freehub body assembly 16100550

Spokes rear non-drive side 242mm (Ready GR wheel) 16100581

Spokes rear drive side 240mm (Ready GR wheel) 16100580

Protector cable X35 V2 11100474

Rotor bolts M5x6 TorxAB 12301087

TOOLS

EBM engine disassembly lever tools+Bolts (dealers only) 90000028

GCU cable (dealers only) 90000031

C O M P O N E N T P A R T N U M B E R

1 0 | G A I N C A R B O N T E C H N I C A L M A N U A L

E B I K E M O T I O NM A I N S Y S T E M C O M P O N E N T S

1.2 SMART ENGINE MANAGEMENT SYSTEM36VCAN BUS compatibleBluetooth 4.1

2. ENGINE: HUB DRIVE M136V 250WMax torque: 40Nm. Ratio 14:13-phase engine.11 speed and disc brake compatible Internal speed sensorMax. speed: 25 kph(EU). 20mph (US)Weight: 2.1 Kg32 spokes

3. PASS SENSOR40 pulsesMagnetized cassette lockringProprietary algorithm and electronics for freehub based pedalling detection.

1. INTERNAL BATTERYCapacity: 245W/hVoltage: 36VWeight: 1.5KgPanasonic 18650GA – 10S/2P cellsCharge balanced CAN BUS compatibleModels A, B, C, C2Front and rear light connectivity (needs EBM cable) Shimano 6V. 4W bare cable compatibleBattery life: 0 cycles=100% capacity300 cycles=80% capacity800 cycles=60% capacityEstimated life span regular use: 5 years

4. IWOC ONE REMOTE On/off switch for system and lightsLED display for battery level and assistance modeCAN BUS compatibleBluetooth® connectivityCompact solution for e-road iWoc One holder - Flat (for Gain Carbon)iWoc One holder - Curve (for Gain Alloy)

6. CHARGERInput: 220-240V. AC 50-60HzOutput: 36V-2A (newer chargers have a 42V output. The battery charging management system adapts this voltage to 36V).X35 specific locking connector

8. MAGNETIC LOCKRING EBM-specific lockring20 magnets

11. GCU SYSTEM UPDATE CABLEUSB-based system updates

18. RANGE EXTENDERCapacity: 208.8 W/h36VDischarge: 2A (80W/h)Weight: 2KgBuilt-in One button

7. CHARGING PORT2A chargingMain charger and Range Extender connection


C A B L E R O U T I N GI N T E R N A L M E C H A N I C A L

REAR DERAILLEURFRONT DERAILLEUR

REAR DISC BRAKE

FRONT DISC BRAKE


C A B L E R O U T I N GE B I K E M O T I O N R O U T I N G

CHARGEPORT

HUB MOTOR

SENSOR (RIGHT SIDE)

MOTOR CALBE (LEFT SIDE)

iWOK ONE

OPTIONAL LIGHT


C A B L E R O U T I N GE B I K E M O T I O N C A B L E S

SENSOR FIXING BOLT M4


A S S E M B L I N G I N S T R U C T I O N SH U B M O T O R

1/ Place the wheel in the frame, making sure the power cable stays between the chainstay and seat stay (fig.1) for a easy connection later on.

2/ Place the anti-rotation whasers in both axle ends and tighten the M2 nuts with an 8 Allen key at the right torque (Min. 18Nm/ max. 25Nm.)

M12 NUTANTI-ROTATION WASHER

1 2 3

CONECTOR


R E A R

O T H E R I N S T R U C T I O N SR E A R D I S C A S S E M B LY

1/ The rear disc brake must be installed with specific M5x6 TORX screws. (ref. 12301087)


I W O K O N EI N S T R U C T I O N S


I W O K O N EG E N E R A L L I G H T S C H E M E A N D M E A N I N G


I W O K O N EL I G H T S C H E M E W H E N C H A R G I N G


X 3 5 M A I N T E N A N C EA L E R T S


Only use the screws provided in order to fix the battery and the bottle cage to the frame and the disc brakes to the motor. The usage of longer screws can damage the components.

M5x10 Gain Alloy, Optima and eMX24M5x15 Gain Carbon

M5x10

M5x10



M5x8

X 3 5 M A I N T E N A N C ES C R E W T Y P E F O R B AT T E R Y A N D D I S C S


F R A M E A N D M AT E R I A L

Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Gain tubes are stiff and light, giving excellent steering precision and pe-daling efficiency. Gain carbon frame is extremely re-sistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Gain in top condition.

1) Keep your Gain clean

Washing your bike with mild soap and water will keep you looking stylish and allow you to check the con-dition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradea-ble and do a great job of removing dirty grease from gears and chain.

2) Keep your Gain lubed

Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3) Inspect your Gain before you ride

Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to dis-cover small issues at home that can become big pro-blems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises.

AFTER A CRASH OR IMPACT

Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Gain, please make sure you are okay and seek medical attention if ne-cessary. If you are not injured, you should check your bike before continuing:

1) Inspect your frame and components for da-mage. Do not ride your bike if any problems are de-tected.

WHAT TO LOOK FOR

Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately.

Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use imme-diately.

Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

MAINTENANCE AND PART REPLACEMENT IN OUR eBIKES

The components of your eBike are associated with your frame number. If a component is replaced, it must be linked to your bike through a special system available at all technical service centers and shops authorized by your brand. Visit one of these points to complete the purchase and replacement operation. The components of your e-bike are designed to be used in poor weather conditions, such as rain and snow, and are protected against splashing, but not against immersion or pressurized water. It is impor-tant when transporting your eBike outside on a car or camper to properly protect the bike, or at least the most delicate electronic parts, such as the remote control, display and USB port, with a tarp. Keep the remote control free of dust and water. Never use pres-surized water systems on the surface of the battery, motor, remote control, display or charging port.

2) Bring your bike to your Orbea dealer for pro-fessional inspection. Some damage can only be de-tected by disassembling the bike to check for cracks or other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.


O R B E A W A R R A N T Y

HOW DO I ACTIVATE MYLIFETIME WARRANTY?

Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes youa step beyond.

Orbea’s lifetime warranty is activated using the regis-tration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will auto-matically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube. Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.

WHAT ARE THE ADVANTAGES?

· Lifetime guarantee of your frame against breakage.

· Two-year guarantee on all components.

· Identification of your bicycle and all its characteris-tics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings.

ORBEA WARRANTY

The ongoing efforts we make at Orbea to design high-end bicycles enable us to provide customerswith the following warranty:

1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manu-facturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or var-nish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transfe-rable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one mon-th of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required.

2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part.

3) All the parts assembled in our bicycles are protec-ted against assembly or manufacturing defects for 2years, and repairs qualifying under this warranty willbe performed by authorized dealers in each country.

4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc.

5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal ac-cessories being fitted to it, or unsuitable maintenance operations or handling.

6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use.

7) All claims must be reported to an authorized dealer.In case there is no such a dealer near the buyer’s lo-cation, please contact Orbea so that we can decide how to solve the problem.

8) In case of crashes, the Orbea warranty shall be con-sidered null and void.


A D D I T I O N A L I N F O R M AT I O N

ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:

YOUR ORBEA DEALEROur dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicy-cle. A complete listing of Orbea dealers and distributors can be located on our website:

www.orbea.com/us-en/dealers/?country=INT

AFTER SALES SERVICE

Our service technicians are trained to handle any questions you might have about your Orbea bicycle:

[email protected]

ORBEA CONTENTView and download photos, videos and documents.

content.orbea.com/us-en/

ORBEA UNIVERSITYwww.orbea.com/es-es/university/

BLOG ORBEAwww.orbea.com/es-es/blog/

FACEBOOK

INSTAGRAM

YOUTUBE

TWITTER

www.facebook.com/OrbeaBicycles

www.twitter.com/Orbea/

www.instagram.com/orbeabicycles

Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos:

www.youtube.com/user/OrbeaBicycles

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BLUE PAPER S - Orbea...X35 lights cable D1000mm+T2000mm square conn. 11200485 X35 lights cable...

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