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Bm Rathod

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    1. INTRODUCTION OF THE TOPIC

    In the early 1980s, U.S. co!an"es #raat"cally "ncrease# the o$tso$rc"n% o& 

    an$&act$r"n%, ra' ater"als, co!onents, an# ser("ces to &ore"%n co$ntr"es. )ro$n#

    that t"e, the ter supply chain 'as co"ne# to reco%n"*e the "ncrease# "!ortance o& a

    (ar"ety o& +$s"ness #"sc"!l"nes that 'ere no' $ch ore challen%"n% to ana%e as a

    res$lt o& the ne' %lo+al econoy. Pr"or to that, &$nct"ons s$ch as !$rchas"n%,

    trans!ortat"on, 'areho$s"n%, an# so on 'ere "solate# an# at &a"rly lo' le(els "n

    or%an"*at"ons.

    S"nce that t"e, 'e(e seen the creat"on o& the Internet an# (ar"o$s +$s"ness

    technolo%"es s$ch as enter!r"se reso$rce !lann"n% -ERP systes, a#(ance# !lann"n%

    systes -)PS, an# ra#"o &re/$ency ID -RFID, to nae a &e', 'h"ch ha(e hel!e# to

    s!ee# $! the &lo' o& "n&orat"on an# !ro#$ct l"&ecycles as 'ell as "ncreas"n% the nee#

    &or +etter co$n"cat"on, colla+orat"on an# ("s"+"l"ty.

    To#ay, lo%"st"cs alone acco$nts &or ore than 9. o& U.S. %ross #oest"c !ro#$ct

    -2DP. O(er 31.4 tr"ll"on "s s!ent on trans!ortat"on, "n(entory, an# relate# lo%"st"cs

    act"("t"es. The conce!t o& the s$!!ly cha"n has no' r"sen "n "!ortance to the e5tent that

    coerc"als on T6 e5tol the ("rt$es o& lo%"st"cs -&or e5a!le, UPS 7I o(e o%"st"cs

    coerc"als to the !o"nt 'here "t "s no' !art o& the coon le5"con an# (ery

    a"nstrea. )s a res$lt, ost $n"(ers"t"es no' o&&er s$!!ly cha"n an# lo%"st"cs co$rses,

    "& not a:ors, an# ost or%an"*at"ons ha(e a ("ce !res"#ent o& s$!!ly cha"n an# lo%"st"cs

    ana%eent -or s""lar t"tle.

    Ho'e(er, +eyon# s$!!ly cha"n an# lo%"st"cs e!loyees, not any "n +$s"ness or the

    !$+l"c &$lly $n#erstan# the role an# "!ortance that the s$!!ly cha"n !lays "n %a"n"n%an# a"nta"n"n% a co!et"t"(e a#(anta%e "n to#ays 'orl#.

    ;e are at the !o"nt to#ay 'here ost !eo!le are &a"l"ar '"th the ters supply 

    chain an# logistics +$t #ont really

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    technolo%y to hel! "!ro(e yo$r $n#erstan#"n% so that yo$ can $se "t as a co!et"t"(e

    tool "n yo$r +$s"ness.

    =eca$se s$!!ly cha"n an# lo%"st"cs costs can ran%e &ro 0 to >0 o& a co!anys

    sales -'"th tr"ll"ons s!ent on "t 'orl#'"#e, or%an"*at"ons o& all s"*es +oth !er&or an#

    are "ntereste# "n th"s &$nct"on. There&ore, $n#erstan#"n% an# "!leent"n% an e&&"c"ent

    s$!!ly cha"n strate%y can !ro(e cr"t"cal to +oth an e!loyees an# a co!anys

    s$ccess.

    Supply Chain Defined

    The &"rst th"n% 'e nee# to #o "s %et soe #e&"n"t"ons o$t o& the 'ay. The ters supply 

    chain an# supply chain management  -SC? sho$l# +e se!arately #e&"ne# +eca$se they

    are soet"es -"sta

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    • Warehousing: P$+l"c an# !r"(ate

    • Materials handling and packaging: ?o(eent, !rotect"on, stora%e, an# control

    o& ater"als an# !ro#$cts $s"n% an$al, se"@a$toate#, an# a$toate#

    e/$"!ent

    • Facility netork: ocat"on #ec"s"on "n an or%an"*at"ons s$!!ly cha"n net'or<

    S$!!ly cha"n ana%eent "s also "ntert'"ne# '"th o!erat"ons ana%eent, 'h"ch

    cons"sts o& act"("t"es that create (al$e +y trans&or"n% "n!$ts -that "s, ra' ater"als "nto

    o$t!$ts -that "s, %oo#s an# ser("ces. =oth act"("t"es s$!!ort the an$&act$r"n% !rocess.

    SC!" Model

     )nother 'ay to ("e' the s$!!ly cha"n "s thro$%h the SCOR o#el, 'h"ch 'as

    #e(elo!e# +y the S$!!ly Cha"n Co$nc"l -SCC -01 to teach, $n#erstan#, an#

    ana%e s$!!ly cha"ns. It "s a o#el to +oth #e&"ne an# eas$re the !er&orance o& an

    or%an"*at"ons s$!!ly cha"n.

    F"%$re 1.1 SCOR o#el

    The SCOR o#el "s or%an"*e# aro$n# the &"(e a:or ana%eent !rocesses

    -see F"%$re 1.1 

    • Plan: )l"%nent o& reso$rces to #ean#

    • Make: Con(ers"on or (al$e@a##e# act"("t"es '"th"n a s$!!ly cha"n o!erat"on

    • Source: =$y"n% or ac/$"r"n% ater"als or ser("ces

    http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')

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    • Deliver: )ll c$stoer "nteract"on, &ro rece"("n% or#er to &"nal #el"(ery an#

    "nstallat"on

    • "eturn: )ll !rocesses that re(erse ater"al or ser("ce &lo's &ro the c$stoer 

    +ac

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    • 'gility: The a+"l"ty to chan%e -the s$!!ly cha"n to s$!!ort chan%"n% -ar

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    . INTRODUCTION OF THE CO?P)NG

    About Setco

    “To be the preferred clutch of choice in 1 out of 3 commercial vehicles and 1

    out of 5 farm tractors globally”

    Incorporated in May 1982, and listed on the BSE, Setco is the largest manufacturer of Premium

    Quality Lipe brand clutches for commercial vehicles in India. The company employs more than

    1200 people globally. It is a Tier I supplier of clutches to all the prominent Indian commercial vehicle

    manufacturers such as Tata Motors, Bharat Benz, Ashok Leyland, Man India, Mahindra & Mahindra,

    Volvo – Eicher Commercial Vehicles and Asia Motor Works amongst others. Setco has all the

    required global quality certifications such as TS 16949, ISO 14001, OSHAS 18001 and VDA 6.3.

    Setco has a strategic global footprint with 4 manufacturing facilities, 2 in India, and 1 each in the UK

    and USA, with its corporate base in Mumbai, India. While Setco’s major manufacturing is in Kalol,Gujarat, it has a fast expanding facility in Sitarganj, Uttarakhand. Setco has set up a state of the art

    R&D centre at Kalol certified by the Department of Scientific and Industrial Research, Government of

    India to design, develop and validate full clutch systems. It also has a research and development

    centre in UK.

    In addition Setco also manufactures clutches for hydraulic products for the construction equipement

    industry and precision engineering components like complex and deep drawn pressings forgings and

    castings that are machined and heat treated.

    Setco Automotive is the flagship company of The Setco Group which also includes Lavacast Pvt

    Ltd, TransStadia Pvt Ltd and its CSR wing, the Setco Foundation.

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    Co"tent

    Growth and change are a constant in any organization. As we strive to become bigger we would like

    to emphasize on excellence and tradition in the organization and build a synergistic work ethic.

    Harnessing the passion of an employee is critical towards value addition. Employee satisfactionthrough training and investments in better facilities is a focus area.

    Our commitment lies towards : –

    •  Excellence

    •  Growth

    •  Innovation

    •  Integrity

    •  Community Support•  Tradition

    •  Training and Support

    •  Technology

    •  Value Addition

    Environment, Health & Safety Policy

    Setco Automotive is engaged in the manufacture and service of automotive products.

    Setco Automotive emphasies its commitment towards the development and

    manufacturing of products and services in a manner that minimally impacts the

    Environment! "ealth and Safety! directly or indirectly.

     To ensure this we will strive to

    • #raft and comply with an exemplary Environment! "ealth $ Safety %olicy.

    • %rotect the environment &y prevention of pollution' conservation of resources'

    careful handling $ disposal of haardous wastes in a eco friendly manner and re(use

    recycle material wherever possi&le.

    • %rovide continual training to employees $ associates for up(gradation of

    awareness and s)ills for a &etter environment.

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    • *uild an environment where there is consciousness towards using and ma)ing

    products manufactured $ distri&uted strictly adhere to the local and international

    standards $ regulations as speci+ed.

    • Adhere to all legal and other re,uirements concerning the Environment and

    -ccupational "ealth $ Safety.

    • Continually improve performance &y aiming for clearer $ &etter! o&ectives $

    targets.

    • /e ensure that this policy is communicated to every employee and is availa&le

    for the viewing of the pu&lic 0 sta)eholders and that it will &e reviewed periodically.

    "arish 1 Sheth

    Chairman $ 2anaging #irector

    Key Milestones

    1982

    3 4ear of incorporation

    1984

    3 Commercial production

    1995-96

    3 Commenced exports

    1999-2000

    3 Crossed 5s.677 million turnover mar)

    2000-01

    3 Signed a technical colla&oration with 8I%E 91! a division of #ana Corporation! 9SA3 %ioneered ceramic metallic clutch technology and o:ered to Tata 2otors as an import

    su&stitute

    2002-03

    3 Commenced commercial supplies to Eicher 2otors

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    2003-04

    3 #eveloped the ;ational +eld service networ)

    2004-05

    3 Crossed 5s. 91? from #ana Corporation >9SA? and esta&lishes Setco

    Automotive >91? 8td.

    3 ;ame changed to Setco Automotive 8td. from Guarat Setco Clutch 8imited

    3 Crossed 5s.6 &illion turnover mar)

    3 Esta&lishes a wholly owned su&sidiary Setco Automotive ;A Inc. >SA;AI? in %aris!

     Tennessee for distri&ution

    3 Ac,uires 9S facility from "aldex A* Sweden for @.B million through SA;AI

    3 Esta&lished SETC- oundation

    2007-08

    3 Set up Assem&ly operations in 9ttara)hand >India?

    2009-10

    3 Crossed 5s. D &illion turnover mar)

    3 Commenced state(of(the(art %ress Shop in 1alol! Guarat for developing clutches

    suita&le to international vehicle manufacturers such as Volvo and 2ercedes

    3 Invested in ro&ust 2IS SA%F

    2010-11

    3 Crossed 5s. &illion turnover mar)

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    3 orayed into newer mar)ets in Central Asia! 2E;A 5egion! Africa! 8atin America and

    South Asia

    3 Extended SA% to glo&al su&sidiaries

    2011-12

    3 Crossed 5s. &illion turnover mar)

    3 Invested heavily in upgrading 5 $ # capa&ilities

    2012-13

    3 Inauguration of state(of(the(art 5$# centre

    3 #epartment of Scienti+c and Industrial 5esearch >#SI5? in India recognied 5 $ #

    centre

    2013-14

    3 8aunched Independent Aftermar)et in India

    3 8aunched 8CV clutches

    3 Started dou&ling capacities in 9ttara)hand

    3 Invested in &ac)ward integration

    Quality Objective

    • Improving customer Huality 5ating &y reducing customers line reections.

    • Improving customer delivery rating.

    • 5eduction in warranty level.

    • 2aintain $ improve In house process capa&ilities through improved

    process audit results.

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    • Improving suppliers process capa&ilities.

    • 5eduction in cost.

    • Implementing continual improvement proects on

    • %roductivity( Huality

    • Cost

    • #elivery

    • 2orale

    •  Safety

    Vision, Mission & Values

    Vision

     To &e a mar)et leading &rand in our chosen sphere of wor) with ,uality products and

    services! cost e:ective manufacturing! state of the art technology and environment

    friendly practices! creating value for our sta)eholders.

    Mission

    To &e the preferred clutch of choice in 6 out of commercial vehicles and 6 out of <

    farm tractors glo&allyF

    Values

    Excellence

    Integrity

     Team Spirit

    Customer ocus

    Environmental Consciousness

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    Clients

    Setco manufactures clutches and precision components for commercial and military

    truc)s! the "eavy(medium commercial vehicle sector! the marine industry and o: 

    highway and agricultural e,uipment sector.

    Setco is a Tier I supplier of clutches to prominent Indian commercial vehicle

    manufacturers such as Tata 2otors! *harat *en! Asho) 8eyland! 2an India! Volvo =

    Eicher Commercial Vehicles and Asia 2otor /or)s amongst others.

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    &+ #IT,"'T-", ",.I,W+

    #uring the 6BB7s! many manufacturers and service providers sought to colla&orate

    with their suppliers and upgrade their purchasing and supply management

    functions from a clerical role to an integral part of a new phenomenon )nown as

    supply chain management. Since this aspect of supply chain management primarily

    focuses on the purchasing and supply management functions of industrial &uyers!

    we have classiJed it elsewhere as the purchasing and supply perspective of supply

    chain management >Tan et al.! 6BBB! 6BBK&?. Correspondingly! many wholesalers

    and retailers have also integrated their physical distri&ution and logistics functions

    into the transportation and logistics perspective of supply chain management to

    enhance competitive advantage. -ver the last 67 years! these two traditional

    supporting functions of corporate strategy evolved along separate paths and

    eventually merged into a holistic and strategic approach to operations! materials

    and logistics management! commonly referred to as supply chain management

    >SC2?. This article reviews the literature &ase and development of supply chain

    management along these two separate paths and integrates the two &odies of 

    literature in the uniJcation of supply chain management into a commonly accepted

    terminology that includes all the value creating activities along the value chain. In

    addition! this article attempts to descri&e supply chain management clearly! since

    the term has &een used very li&erally in the literature. This article also discusses

    various supply chain strategies and the conditions conducive to supply chain

    management.

    D. Supply chain management de+ned

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     The literature is replete with &uwords such as' integrated purchasing strategy!

    integrated logistics! supplier integration! &uyerLsupplier partnerships! supply &ase

    management! strategic supplier alliances! supply chain synchroniation and supply

    chain management! to address elements or stages of this new management

    philosophy >Tan et al.! 6BBKaM ;ew! 6BBNM 8a 8onde and 2asters! 6BB?. /hile each

    terminology addresses elements of the phenomenon! typically focusing on

    immediate suppliers of an organiation! supply chain management is the most

    widely used >&ut a&used? term to descri&e this philosophy. 9nfortunately! there is no

    explicit description of supply chain management or its activities in the literature

    >;ew! 6BBN?. or example! "arland >6BBO? descri&es supply chain management as

    managing &usiness activities and relationships >6? internally within an organiation!

    >D? with immediate suppliers! >? with Jrst and second(tier suppliers and customers

    along the supply chain! and >? with the entire supply chain. Scott and /est&roo)

    >6BB6? and ;ew and %ayne >6BB

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    chain $integrateP and act as a single uniJed entity! performance is enhanced

    throughout the system of suppliers. ig. 6 shows the activities and Jrms involve in

    such a value chain as portrayed &y ;ew and %ayne >6BB

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    emerges from the transportation and logistics literature of the wholesaling and

    retailing industry! emphasiing the importance of physical distri&ution and

    integrated logistics. There is no dou&t that logistics is an important function of 

    &usiness and is evolving into strategic supply chain management >;ew and %ayne!

    6BB

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    product development and delivery lead(time. 2anufacturers resorted to new

    materials management concepts to improve performance within the $four wallsP of 

    the company. The intense glo&al competition in the 6BK7s forced world(class

    organiations to oQer low cost! high ,uality and relia&le products with greater design

    Rexi&ility. 2anufacturers utilied ust(in(time >IT? and other management initiatives

    to improve manufacturing e@ciency and cycle time. In the fast(paced IT

    manufacturing environment with little inventory to cushion production or scheduling

    pro&lems! manufacturers &egan to realie the potential &eneJt and importance of 

    strategic and cooperative &uyer(supplier relationship. The concept of supply chain

    management emerged as manufacturers experimented with strategic partnerships

    with their immediate suppliers. In addition to the procurement professionals!

    experts in transportation and logistics carried the concept of materials management

    a step further to incorporate the physical distri&ution and transportation functions!

    resulting in the integrated logistics concept! also )nown as supply chain

    management. The evolution of supply chain management continued into the 6BB7s

    as organiations further extended &est practice in managing corporate resources to

    include strategic suppliers and the logistics function in the value chain. Supplier

    e@ciency was &roadened to include more sophisticated reconciliation of cost and

    ,uality considerations. Instead of duplicating non(value(adding activities! such as

    receiving inspection! manufacturers trusted suppliersP ,uality control &y purchasing

    only from a handful of ,ualiJed or certiJed suppliers >Inman and "u&ler! 6BBD?. 2ore

    recently! many manufacturers and retailers have em&raced the concept of supply

    chain management to improve e@ciency across the value chain. 2anufacturers now

    commonly exploit supplier strengths and technology in support of new product

    development >5agat et al.! 6BBNM 2organ and 2onc)a! 6BB

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    seamlessly integrate their physical distri&ution function with transportation partners

    to achieve direct store delivery or cross doc)ing without the need for receiving

    inspection >St. -nge! 6BBO?. A )ey facilitating mechanism in the evolution of supply

    chain management is a customer(focus corporate vision! which drives change

    throughout a JrmPs internal and external lin)ages.

    . Two alternative perspectives on supply chain management

    ig. presents a summary framewor) of the evolution of supply chain management

    along two separate paths that eventually merged into a common &ody of literature.

    /hile it is not an exclusive nor distinctive classiJcation of literature! ig. illustrates

    the evolution of supply chain management from the purchasing and supply

    activities! as well as the transportation and logistics functions! with a focus on

    integration! visi&ility! cycle time reduction! and streamlined channels >Tan et al.!

    6BBK&?. The purchasing and supply perspective literature relates to the previously

    disparate functions of purchasing and supply management functions of the

    industrial &uyers! whereas the transportation and logistics perspective of supply

    chain management literature evolves from the transportation and physical

    distri&ution functions of the wholesalers and retailers. "owever! there are other

    means of classifying supply chain management literature. or example! "arland et

    al. >6BBB? and "arland >6BBO? classify research in this area according to the levels of 

    integration >i.e.! internal chain! dyadic relationship! external chain and networ) of 

    suppliers and customers? among supply chain mem&ers.

    .6. %urchasing and supply perspective of the industrial &uyers In general! most of 

    the recent literature on supply chain management addresses the purchasing and

    supply perspective >e.g.! armer! 6BBNM 2organ and 2onc)a! 6BBOM 8amming and

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    "ampson! 6BBOM 1ralic! 6BK?. This perspective of supply chain management is

    synonymous with supplier &ase integration that evolves from the traditional

    purchasing and supply management functions. It emphasies that purchasing and

    materials management represents a &asic strategic &usiness process! rather than a

    narrow specialied supporting function to overall &usiness strategy >5ec) et al.!

    6BBD?. It is a management philosophy that extends traditional internal activities &y

    em&racing an inter(enterprise scope! &ringing trading partners together with the

    common goal of optimiation and e@ciency >"arwic)! 6BBN?. Supply chain

    management creates a virtual organiation composed of several independent

    entities with the common goal of e@ciently and eQectively managing all its entities

    and operations! including the integration of purchasing! demand management! new

    product design and development! and manufacturing planning and control. This

    perspective on supply chain management focuses on the manufacturing industry

    and has little to do with the wholesaling or retailing industry. Its short(term o&ective

    is primarily to increase productivity and reduce inventory and cycle time! while the

    long(term strategic goal is to increase customer satisfaction! mar)et share and

    proJts for all mem&ers of the virtual organiation. To realie these o&ectives! all

    strategic partners must recognie that the purchasing function is the crucial lin)

    &etween the sources of supply and the organiation itself! with support coming from

    overlapping activities to enhance manufactura&ility for &oth the customer and

    supplier. The involvement of purchasing in concurrent engineering is essential for

    selecting components that assure the re,uisite ,uality is designed into the product

    and to aid in collapsing design(to(production cycle time. Suppliers participate at the

    earliest stage of product design to render cost(eQective design choices! often

    leading to innovation in process and material technology to compete in the glo&al

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    mar)et >2onc)a et al.! 6BB?. *y involving suppliers early in the design stage!

    manufacturers may &e a&le to develop alternative conceptual solutions! select the

    &est components and technologies! and solicit help in design assessment >5agat et

    al.! 6BBNM *urt and Sou)up! 6BK

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    chain management is a theory grounded in the Jeld of logistics. Interestingly!

    Eloranta and "ameri >6BB6? note that research in logistics tend to &e separated into

    in&ound and out&ound logistics! with a primary focus on in&ound logistics.

    According to this perspective! supply chain management incorporates logistics

    focus into the strategic decisions of the &usiness >"ale! 6BBBM "oulihan! 6BKK?. The

    once narrow focus of logistics &ecomes a comprehensive topic that spans the entire

    value chain from suppliers to customers >Shapiro et al.! 6BBM 8angley and "olcom&!

    6BBD?. It ena&les channel mem&ers to compete as a uni( Jed logistics entity instead

    of simply pushing inventory &ac) along the value chain. In such a setup! 8a 8onde

    and 2asters >6BB? suggest that most of the &eneJts of forward and &ac)ward

    vertical integration can &e o&tained &y coordinating the logistics operations of 

    independent Jrms in the value chain. In this respect! supply chain management is

    synonymous with integrated logistics systems! and the literature &ase is extensive

    >ohnson et al.! 6BBBM 8am&ert et al.! 6BBKM *owersox and Closs! 6BBOM Coyle et al.!

    6BBO?. *roadly deJned! an integrated logistics system encompasses the integration

    of processes! systems and organiations that control the movement of goods from

    the suppliers to a satisJed customer without waste >Ellram! 6BB6?. /here logistics

    once meant saturating warehouses with inventory! an integrated logistics system

    includes inventory management! vendor relationships! transportation! distri&ution!

    warehousing and delivery services. The role of eQective physical distri&ution is a

    critical component of the logistics process. 2erchandise must &e replenished ,uic)ly

    and arrived where and when it is needed in smaller lot sies! especially in a IT

    system >"andJeld! 6BB?. The goal is to replace inventory with perfect information.

    EQective coordination of logistics activities! &y means of excellent information

    technology processes! is essential to organiational performance >8ewis and

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     Talalayevs)y! 6BBN?. The advancement of electronic interchange! &ar coding and

    radio fre,uency scanning technologies has greatly aided the evolution of the

    integrated logistics concept. Evidence of wor) in this area includes /hiteoa) >6BB?!

    who traces the evolution of the retail grocery distri&ution practice in the 6BN7s into

    the current supply chain management concept. The current research extends the

    supply chain management concept &eyond the conJnes of one company to include

    other organiations in the value chain! including the carrier! which plays a crucial

    role in an e@cient supply chain >Carter and errin! 6BB

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    /hen supply chain management was integrated from the two perspectives into a

    common &ody of )nowledge that encompasses all the value(adding activities on the

    value chain! researchers realied the importance of incorporating supply chain

    management in overall &usiness planning process >"arland et al.! 6BBB?. "owever!

    Carter and ;arasimhan >6BB? note that it is not widely practised. *usiness process

    reengineering literature >*urgess! 6BBKM liedner and Vo)ur)a! 6BBN? supports the

    notion of closely integrating the operations across functional areas &etween

    manufacturers! suppliers and customer. In an empirical survey! Ellram and %earson

    >6BB? also discover that despite the increased emphasis of integrating purchasing

    into overall corporate strategy! the primary function of purchasing remained a

    clerical role of negotiating price0items. /hile many strategic models have &een

    proposed >for example! 5ec) and 8ong! 6BKK? to lin) the crucial role of supply chain

    management in overall strategic corporate planning! they failed to suggest any

    action model that is useful to practitioners. 2ore recently! rohlich et al. >6BBN?

    have utilied rigorous statistical analyses of survey data and suggested that there

    are three diQerent types of supply chain strategies! and the process of fulJlling

    customerPs orders is of paramount importance to all three types. The three supply

    chain strategies are $innovatorP! $mar)eteerP and $careta)erP strategies. /hile

    $innovatorsP emphasie rapid new product introduction and design changes!

    $mar)eteersP oQer &road product lines and $careta)ersP focus on oQering the lowest

    price. The goal of the integrated supply chain strategy is to create manufacturing

    processes and logistics functions seamlessly across the supply chain as an eQective

    competitive weapon that cannot &e easily duplicated &y competitors >Anderson and

    1at! 6BBKM *irou et al.! 6BBKM 8ummus et al.! 6BBKM 8ee and *illington! 6BB

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    information &etween suppliers! manufacturers and customers >/hite et al.! 6BBBM

    ;arasimhan and Carter! 6BBKM Trent and 2onc)a! 6BBK?! and implementing product

    postponement and mass customiation in the supply chain >8ee and Tang! 6BBKM

    %agh and Cooper! 6BBKM Van "oe) et al.! 6BBK?. "igher level of integration with

    suppliers and customers in the supply chain is expected to result in more eQective

    competitive advantage >ohnson! 6BBBM "ines et al.! 6BBKM 8ummus et al.! 6BBKM

    ;arasimhan and ayaram! 6BBK?. 2ost recent research that addresses supply chain

    management strategy emphasies the critical role of purchasing in formulating

    corporate level strategies. or example! reeman and Cavinato >6BB7? propose a

    fourstage supply chain management model and descri&e the purchasing

    characteristics necessary in each stage. This conceptual wor) is useful in matching

    purchasing with the strategic process of the Jrm! &ut it does not provide a

    framewor) for strategically lin)ing purchasing to the other functional areas.

    Su&se,uently! /atts et al. >6BBD? develop a conceptual framewor) for lin)ing

    purchasing to corporate competitive strategy and to functional level strategies. This

    framewor) is a crucial step in stimulating more active purchasing involvement in

    developing and implementing corporate competitive strategy that will improve an

    organiationPs performance.

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    traditional culture that emphasies see)ing good! short(term! company(focused

    performance appears to &e in conRict with the o&ectives of supply chain

    management. Supply chain management focuses on positioning the virtual

    organiation in such a way that all contri&utors in the value chain &eneJt. EQective

    supply chain management rests on the twin pillars of trust and communication

    >Grieco! 6BKB?! and procurement and logistics professionals must &e e,uipped with

    the necessary expertise in the critical functions of their own enterprise and fully

    understand how it aQects the entire value chain. A &uyersP mar)et is an ideal

    situation in which to develop long(term strategies with )ey suppliers &ecause

    &uyers have leverage in negotiating cost! ,uality! certi( Jcation of processes!

    ac,uisition and sharing of new technology and production competence! especially

    for recurrent transactions that re,uire specialied processes >Ellram! 6BB?. In

    response to the intense glo&al competition! mergers and ac,uisition that create

    redundant logistics capa&ility! and new information technology! Jrms may adopt

    supply chain management to move &eyond mere cost reduction into the domain of 

    real manufacturing e@ciency >8a 8onde and 2asters! 6BBM %orter! 6BB?. In recent

    years! the rapid development of client0server supply chain management software

    that includes a completely integrated supply chain management and electronic

    commerce component also aids in the evolution of supply chain management >1ing!

    6BBOM Semich! 6BB?. Sharing information with supply chain partners through

    Electronic #ata Interchange >E#I? is also a critical component of supply chain

    management >Ellram et al.! 6BKB?. E#I is not ust an electronic ordering systemM it

    can integrate stoc)ing! logistics! materials ac,uisition! shipping and other functions

    to create a more proactive and eQective style of &usiness management and

    customer responsiveness >2ische! 6BBD?. The direct transfer of information &etween

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    retailers and vendors aids in improving logistics e@ciency and supporting increased

    customer service levels. *esides the a&ility to increase accuracy and timeliness of 

    information transferred! E#I may improve cycle relia&ility and help to decrease cycle

    time. Superior logistics management aids in successful supply chain management

    adoption. /hen coupled with an information system such as E#I! the transportation

    system &ecomes the warehouse. -rders can &e consolidated in the computer and

    carriers can &e coordinated for IT delivery. Successful application of IT principles in

    supply chain management re,uires agreements that strengthen &uyerLsupplier

    cooperation so that supply strategy is directly lin)s to the JrmPs overall strategy

    >%ola)oQ! 6BBDM 5omero! 6BB6?. As discussed a&ove! IT purchasing emphasies

    reduction in inventory levels throughout the value chain >Adair("eeley! 6BKK?!

    instead of simply pushing &ac) inventories on suppliers. The traditional

    &uyerLsupplier relationship that emphasies multiple sourcing! competitive &idding

    and use of short(term contracts has &een characteried as adversarial >"ahn et al.!

    6BKO?. It tends to focus on the shortterm view of the purchase price and ,uality of a

    product instead of the long(term capa&ilities of the suppliers. "owever! there is a

    shift to developing long(term supplier capa&ilities in response to escalating

    competition! shorter product life cycles! and rapidly changing customer demands

    >/atts and "ahn! 6BB! Shepherd! 6BB?. Although much has &een written on

    &uyer(supplier relationships >"eide and ohn! 6BB7M Ellram! 6BB6?! there! is a lac) of 

    empirical models for esta&lishing a successful &uyer(supplier partnership.

    O. Supplier certi

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    service suppliers >Schneider et al.! 6BB

    certiJcation programme appears is inevita&le for a IT manufacturer that operates

    with no excess inventory and needs to deliver to the point of use >2aass! 6BKKM

    *urgess! 6BKN?. The ultimate goal of supplier certiJ( cation is ,uality at the source

    and to reduce inventory! non(conformance! communication errors! duplicate testing!

    receiving inspection! deliver to point of use! cycle time! and the a&ility to shift focus

    from process input to output. An early wor) in supplier certiJcation is &y Grieco

    >6BKB? who proposes a Jve(phase supplier certiJ( cation process. Eventually!

    supplier certiJcation extends to include the logistics function! Gi&son et al. >6BB

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    organiations develop in(house certiJcation programmes that com&ine certain IS-

    B777 criteria with their own. A related issue in supply chain management literature

    is supplier development! which can &e deJned as any eQort of a &uying Jrm with its

    supplier to increase the capa&ilities of the supplier >1rause and Ellram! 6BBN?. It

    involves a long(term cooperative eQort &etween a &uying Jrm and its suppliers to

    upgrade the suppliersP technical! ,uality! delivery and cost capa&ilities and to foster

    ongoing improvements. "ahn et al. >6BB7? propose a conceptual model to descri&e

    the organiational decision process associated with a supplier development

    programme to serve as a guideline for designing such a program that can lin)

    purchasing strategy with a JrmPs overall corporate competitive strategy.

    Su&se,uently! /atts and "ahn >6BB? have concluded that formal supplier

    evaluation is crucial to the supplier development process.

    N. Conclusion The development and evolution of supply chain management owes

    much to the purchasing and supply management! and transportation and logistics

    literature. As such! the term $supply chain managementP is used in many ways! &ut

    three distinct descriptions dominate prior literature. irstly! supply chain

    management may &e used as a handy synonym to descri&e the purchasing 1.C.

     Tan 0 European ournal of %urchasing $ Supply 2anagement N >D776? BLK < and

    supply activities of manufacturers. Secondly! it may &e used to descri&e the

    transportation and logistics functions of the merchants and retailers. inally! it may

    &e used to descri&e all the value(adding activities from the raw materials extractor

    to the end users! and including recycling. "owever! it should &e no surprise that the

    various descriptions overlap in some cases. Genuinely integrated supply chain

    management re,uires a massive commitment &y all mem&ers of the value chain.

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    or example! the &uyer may have to overhaul its purchasing process and integrate a

    supplierPs engineering teams and product designers directly into its own decision(

    ma)ing process. Since the cost of changing a partner can &e huge! the purchasing

    Jrm can &ecome a captive of its suppliers. %oor supplier performance is not the only

    ris)M the purchaser needs to worry a&out the possi&ility of a supplier passing trade

    secrets to competitors or with its new(found a&ilities! venturing out on its own.

     Trusting suppliers may &e good &usiness sense! &ut for many Jrms hostility may still

    &e more proJta&le! even in the long run. There are many other pitfalls of supply

    chain management! such as conRicting o&ectives and mission! inade,uate

    deJnition of customer service! and separation of supply chain design from

    operational decisions >8ee and *illington! 6BBD?. Integrating the purchasing and

    logistics functions with other )ey corporate functions can create a closely lin)ed set

    of manufacturing and distri&ution processes. It allows organiations to deliver

    products and services to &oth internal and external customers in a more timely and

    eQective manner. To further exploit the competitive advantage associated with

    integrated processes! some leading organiations adopt a strategic approach to

    managing the value chain! such as forming strategic alliances with suppliers and

    distri&utors instead of vertical integratingM inter(company competition is elevated to

    inter(supply chain competition. Although supply chain management developed

    along two separate paths! it has eventually merged into a uniJed &ody of literature

    with a common goal of waste elimination and increased eciency.


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