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1. INTRODUCTION OF THE TOPIC
In the early 1980s, U.S. co!an"es #raat"cally "ncrease# the o$tso$rc"n% o&
an$&act$r"n%, ra' ater"als, co!onents, an# ser("ces to &ore"%n co$ntr"es. )ro$n#
that t"e, the ter supply chain 'as co"ne# to reco%n"*e the "ncrease# "!ortance o& a
(ar"ety o& +$s"ness #"sc"!l"nes that 'ere no' $ch ore challen%"n% to ana%e as a
res$lt o& the ne' %lo+al econoy. Pr"or to that, &$nct"ons s$ch as !$rchas"n%,
trans!ortat"on, 'areho$s"n%, an# so on 'ere "solate# an# at &a"rly lo' le(els "n
or%an"*at"ons.
S"nce that t"e, 'e(e seen the creat"on o& the Internet an# (ar"o$s +$s"ness
technolo%"es s$ch as enter!r"se reso$rce !lann"n% -ERP systes, a#(ance# !lann"n%
systes -)PS, an# ra#"o &re/$ency ID -RFID, to nae a &e', 'h"ch ha(e hel!e# to
s!ee# $! the &lo' o& "n&orat"on an# !ro#$ct l"&ecycles as 'ell as "ncreas"n% the nee#
&or +etter co$n"cat"on, colla+orat"on an# ("s"+"l"ty.
To#ay, lo%"st"cs alone acco$nts &or ore than 9. o& U.S. %ross #oest"c !ro#$ct
-2DP. O(er 31.4 tr"ll"on "s s!ent on trans!ortat"on, "n(entory, an# relate# lo%"st"cs
act"("t"es. The conce!t o& the s$!!ly cha"n has no' r"sen "n "!ortance to the e5tent that
coerc"als on T6 e5tol the ("rt$es o& lo%"st"cs -&or e5a!le, UPS 7I o(e o%"st"cs
coerc"als to the !o"nt 'here "t "s no' !art o& the coon le5"con an# (ery
a"nstrea. )s a res$lt, ost $n"(ers"t"es no' o&&er s$!!ly cha"n an# lo%"st"cs co$rses,
"& not a:ors, an# ost or%an"*at"ons ha(e a ("ce !res"#ent o& s$!!ly cha"n an# lo%"st"cs
ana%eent -or s""lar t"tle.
Ho'e(er, +eyon# s$!!ly cha"n an# lo%"st"cs e!loyees, not any "n +$s"ness or the
!$+l"c &$lly $n#erstan# the role an# "!ortance that the s$!!ly cha"n !lays "n %a"n"n%an# a"nta"n"n% a co!et"t"(e a#(anta%e "n to#ays 'orl#.
;e are at the !o"nt to#ay 'here ost !eo!le are &a"l"ar '"th the ters supply
chain an# logistics +$t #ont really
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technolo%y to hel! "!ro(e yo$r $n#erstan#"n% so that yo$ can $se "t as a co!et"t"(e
tool "n yo$r +$s"ness.
=eca$se s$!!ly cha"n an# lo%"st"cs costs can ran%e &ro 0 to >0 o& a co!anys
sales -'"th tr"ll"ons s!ent on "t 'orl#'"#e, or%an"*at"ons o& all s"*es +oth !er&or an#
are "ntereste# "n th"s &$nct"on. There&ore, $n#erstan#"n% an# "!leent"n% an e&&"c"ent
s$!!ly cha"n strate%y can !ro(e cr"t"cal to +oth an e!loyees an# a co!anys
s$ccess.
Supply Chain Defined
The &"rst th"n% 'e nee# to #o "s %et soe #e&"n"t"ons o$t o& the 'ay. The ters supply
chain an# supply chain management -SC? sho$l# +e se!arately #e&"ne# +eca$se they
are soet"es -"sta
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• Warehousing: P$+l"c an# !r"(ate
• Materials handling and packaging: ?o(eent, !rotect"on, stora%e, an# control
o& ater"als an# !ro#$cts $s"n% an$al, se"@a$toate#, an# a$toate#
e/$"!ent
• Facility netork: ocat"on #ec"s"on "n an or%an"*at"ons s$!!ly cha"n net'or<
S$!!ly cha"n ana%eent "s also "ntert'"ne# '"th o!erat"ons ana%eent, 'h"ch
cons"sts o& act"("t"es that create (al$e +y trans&or"n% "n!$ts -that "s, ra' ater"als "nto
o$t!$ts -that "s, %oo#s an# ser("ces. =oth act"("t"es s$!!ort the an$&act$r"n% !rocess.
SC!" Model
)nother 'ay to ("e' the s$!!ly cha"n "s thro$%h the SCOR o#el, 'h"ch 'as
#e(elo!e# +y the S$!!ly Cha"n Co$nc"l -SCC -01 to teach, $n#erstan#, an#
ana%e s$!!ly cha"ns. It "s a o#el to +oth #e&"ne an# eas$re the !er&orance o& an
or%an"*at"ons s$!!ly cha"n.
F"%$re 1.1 SCOR o#el
The SCOR o#el "s or%an"*e# aro$n# the &"(e a:or ana%eent !rocesses
-see F"%$re 1.1
• Plan: )l"%nent o& reso$rces to #ean#
• Make: Con(ers"on or (al$e@a##e# act"("t"es '"th"n a s$!!ly cha"n o!erat"on
• Source: =$y"n% or ac/$"r"n% ater"als or ser("ces
http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')http://popup%28%27/content/images/chap1_9780133993349/elementLinks/01fig01_alt.jpg')
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• Deliver: )ll c$stoer "nteract"on, &ro rece"("n% or#er to &"nal #el"(ery an#
"nstallat"on
• "eturn: )ll !rocesses that re(erse ater"al or ser("ce &lo's &ro the c$stoer
+ac
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• 'gility: The a+"l"ty to chan%e -the s$!!ly cha"n to s$!!ort chan%"n% -ar
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. INTRODUCTION OF THE CO?P)NG
About Setco
“To be the preferred clutch of choice in 1 out of 3 commercial vehicles and 1
out of 5 farm tractors globally”
Incorporated in May 1982, and listed on the BSE, Setco is the largest manufacturer of Premium
Quality Lipe brand clutches for commercial vehicles in India. The company employs more than
1200 people globally. It is a Tier I supplier of clutches to all the prominent Indian commercial vehicle
manufacturers such as Tata Motors, Bharat Benz, Ashok Leyland, Man India, Mahindra & Mahindra,
Volvo – Eicher Commercial Vehicles and Asia Motor Works amongst others. Setco has all the
required global quality certifications such as TS 16949, ISO 14001, OSHAS 18001 and VDA 6.3.
Setco has a strategic global footprint with 4 manufacturing facilities, 2 in India, and 1 each in the UK
and USA, with its corporate base in Mumbai, India. While Setco’s major manufacturing is in Kalol,Gujarat, it has a fast expanding facility in Sitarganj, Uttarakhand. Setco has set up a state of the art
R&D centre at Kalol certified by the Department of Scientific and Industrial Research, Government of
India to design, develop and validate full clutch systems. It also has a research and development
centre in UK.
In addition Setco also manufactures clutches for hydraulic products for the construction equipement
industry and precision engineering components like complex and deep drawn pressings forgings and
castings that are machined and heat treated.
Setco Automotive is the flagship company of The Setco Group which also includes Lavacast Pvt
Ltd, TransStadia Pvt Ltd and its CSR wing, the Setco Foundation.
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Co"tent
Growth and change are a constant in any organization. As we strive to become bigger we would like
to emphasize on excellence and tradition in the organization and build a synergistic work ethic.
Harnessing the passion of an employee is critical towards value addition. Employee satisfactionthrough training and investments in better facilities is a focus area.
Our commitment lies towards : –
• Excellence
• Growth
• Innovation
• Integrity
• Community Support• Tradition
• Training and Support
• Technology
• Value Addition
Environment, Health & Safety Policy
Setco Automotive is engaged in the manufacture and service of automotive products.
Setco Automotive emphasies its commitment towards the development and
manufacturing of products and services in a manner that minimally impacts the
Environment! "ealth and Safety! directly or indirectly.
To ensure this we will strive to
• #raft and comply with an exemplary Environment! "ealth $ Safety %olicy.
• %rotect the environment &y prevention of pollution' conservation of resources'
careful handling $ disposal of haardous wastes in a eco friendly manner and re(use
recycle material wherever possi&le.
• %rovide continual training to employees $ associates for up(gradation of
awareness and s)ills for a &etter environment.
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• *uild an environment where there is consciousness towards using and ma)ing
products manufactured $ distri&uted strictly adhere to the local and international
standards $ regulations as speci+ed.
• Adhere to all legal and other re,uirements concerning the Environment and
-ccupational "ealth $ Safety.
• Continually improve performance &y aiming for clearer $ &etter! o&ectives $
targets.
• /e ensure that this policy is communicated to every employee and is availa&le
for the viewing of the pu&lic 0 sta)eholders and that it will &e reviewed periodically.
"arish 1 Sheth
Chairman $ 2anaging #irector
Key Milestones
1982
3 4ear of incorporation
1984
3 Commercial production
1995-96
3 Commenced exports
1999-2000
3 Crossed 5s.677 million turnover mar)
2000-01
3 Signed a technical colla&oration with 8I%E 91! a division of #ana Corporation! 9SA3 %ioneered ceramic metallic clutch technology and o:ered to Tata 2otors as an import
su&stitute
2002-03
3 Commenced commercial supplies to Eicher 2otors
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2003-04
3 #eveloped the ;ational +eld service networ)
2004-05
3 Crossed 5s. 91? from #ana Corporation >9SA? and esta&lishes Setco
Automotive >91? 8td.
3 ;ame changed to Setco Automotive 8td. from Guarat Setco Clutch 8imited
3 Crossed 5s.6 &illion turnover mar)
3 Esta&lishes a wholly owned su&sidiary Setco Automotive ;A Inc. >SA;AI? in %aris!
Tennessee for distri&ution
3 Ac,uires 9S facility from "aldex A* Sweden for @.B million through SA;AI
3 Esta&lished SETC- oundation
2007-08
3 Set up Assem&ly operations in 9ttara)hand >India?
2009-10
3 Crossed 5s. D &illion turnover mar)
3 Commenced state(of(the(art %ress Shop in 1alol! Guarat for developing clutches
suita&le to international vehicle manufacturers such as Volvo and 2ercedes
3 Invested in ro&ust 2IS SA%F
2010-11
3 Crossed 5s. &illion turnover mar)
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3 orayed into newer mar)ets in Central Asia! 2E;A 5egion! Africa! 8atin America and
South Asia
3 Extended SA% to glo&al su&sidiaries
2011-12
3 Crossed 5s. &illion turnover mar)
3 Invested heavily in upgrading 5 $ # capa&ilities
2012-13
3 Inauguration of state(of(the(art 5$# centre
3 #epartment of Scienti+c and Industrial 5esearch >#SI5? in India recognied 5 $ #
centre
2013-14
3 8aunched Independent Aftermar)et in India
3 8aunched 8CV clutches
3 Started dou&ling capacities in 9ttara)hand
3 Invested in &ac)ward integration
Quality Objective
• Improving customer Huality 5ating &y reducing customers line reections.
• Improving customer delivery rating.
• 5eduction in warranty level.
• 2aintain $ improve In house process capa&ilities through improved
process audit results.
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• Improving suppliers process capa&ilities.
• 5eduction in cost.
• Implementing continual improvement proects on
• %roductivity( Huality
• Cost
• #elivery
• 2orale
• Safety
Vision, Mission & Values
Vision
To &e a mar)et leading &rand in our chosen sphere of wor) with ,uality products and
services! cost e:ective manufacturing! state of the art technology and environment
friendly practices! creating value for our sta)eholders.
Mission
To &e the preferred clutch of choice in 6 out of commercial vehicles and 6 out of <
farm tractors glo&allyF
Values
Excellence
Integrity
Team Spirit
Customer ocus
Environmental Consciousness
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Clients
Setco manufactures clutches and precision components for commercial and military
truc)s! the "eavy(medium commercial vehicle sector! the marine industry and o:
highway and agricultural e,uipment sector.
Setco is a Tier I supplier of clutches to prominent Indian commercial vehicle
manufacturers such as Tata 2otors! *harat *en! Asho) 8eyland! 2an India! Volvo =
Eicher Commercial Vehicles and Asia 2otor /or)s amongst others.
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&+ #IT,"'T-", ",.I,W+
#uring the 6BB7s! many manufacturers and service providers sought to colla&orate
with their suppliers and upgrade their purchasing and supply management
functions from a clerical role to an integral part of a new phenomenon )nown as
supply chain management. Since this aspect of supply chain management primarily
focuses on the purchasing and supply management functions of industrial &uyers!
we have classiJed it elsewhere as the purchasing and supply perspective of supply
chain management >Tan et al.! 6BBB! 6BBK&?. Correspondingly! many wholesalers
and retailers have also integrated their physical distri&ution and logistics functions
into the transportation and logistics perspective of supply chain management to
enhance competitive advantage. -ver the last 67 years! these two traditional
supporting functions of corporate strategy evolved along separate paths and
eventually merged into a holistic and strategic approach to operations! materials
and logistics management! commonly referred to as supply chain management
>SC2?. This article reviews the literature &ase and development of supply chain
management along these two separate paths and integrates the two &odies of
literature in the uniJcation of supply chain management into a commonly accepted
terminology that includes all the value creating activities along the value chain. In
addition! this article attempts to descri&e supply chain management clearly! since
the term has &een used very li&erally in the literature. This article also discusses
various supply chain strategies and the conditions conducive to supply chain
management.
D. Supply chain management de+ned
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The literature is replete with &uwords such as' integrated purchasing strategy!
integrated logistics! supplier integration! &uyerLsupplier partnerships! supply &ase
management! strategic supplier alliances! supply chain synchroniation and supply
chain management! to address elements or stages of this new management
philosophy >Tan et al.! 6BBKaM ;ew! 6BBNM 8a 8onde and 2asters! 6BB?. /hile each
terminology addresses elements of the phenomenon! typically focusing on
immediate suppliers of an organiation! supply chain management is the most
widely used >&ut a&used? term to descri&e this philosophy. 9nfortunately! there is no
explicit description of supply chain management or its activities in the literature
>;ew! 6BBN?. or example! "arland >6BBO? descri&es supply chain management as
managing &usiness activities and relationships >6? internally within an organiation!
>D? with immediate suppliers! >? with Jrst and second(tier suppliers and customers
along the supply chain! and >? with the entire supply chain. Scott and /est&roo)
>6BB6? and ;ew and %ayne >6BB
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chain $integrateP and act as a single uniJed entity! performance is enhanced
throughout the system of suppliers. ig. 6 shows the activities and Jrms involve in
such a value chain as portrayed &y ;ew and %ayne >6BB
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emerges from the transportation and logistics literature of the wholesaling and
retailing industry! emphasiing the importance of physical distri&ution and
integrated logistics. There is no dou&t that logistics is an important function of
&usiness and is evolving into strategic supply chain management >;ew and %ayne!
6BB
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product development and delivery lead(time. 2anufacturers resorted to new
materials management concepts to improve performance within the $four wallsP of
the company. The intense glo&al competition in the 6BK7s forced world(class
organiations to oQer low cost! high ,uality and relia&le products with greater design
Rexi&ility. 2anufacturers utilied ust(in(time >IT? and other management initiatives
to improve manufacturing e@ciency and cycle time. In the fast(paced IT
manufacturing environment with little inventory to cushion production or scheduling
pro&lems! manufacturers &egan to realie the potential &eneJt and importance of
strategic and cooperative &uyer(supplier relationship. The concept of supply chain
management emerged as manufacturers experimented with strategic partnerships
with their immediate suppliers. In addition to the procurement professionals!
experts in transportation and logistics carried the concept of materials management
a step further to incorporate the physical distri&ution and transportation functions!
resulting in the integrated logistics concept! also )nown as supply chain
management. The evolution of supply chain management continued into the 6BB7s
as organiations further extended &est practice in managing corporate resources to
include strategic suppliers and the logistics function in the value chain. Supplier
e@ciency was &roadened to include more sophisticated reconciliation of cost and
,uality considerations. Instead of duplicating non(value(adding activities! such as
receiving inspection! manufacturers trusted suppliersP ,uality control &y purchasing
only from a handful of ,ualiJed or certiJed suppliers >Inman and "u&ler! 6BBD?. 2ore
recently! many manufacturers and retailers have em&raced the concept of supply
chain management to improve e@ciency across the value chain. 2anufacturers now
commonly exploit supplier strengths and technology in support of new product
development >5agat et al.! 6BBNM 2organ and 2onc)a! 6BB
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seamlessly integrate their physical distri&ution function with transportation partners
to achieve direct store delivery or cross doc)ing without the need for receiving
inspection >St. -nge! 6BBO?. A )ey facilitating mechanism in the evolution of supply
chain management is a customer(focus corporate vision! which drives change
throughout a JrmPs internal and external lin)ages.
. Two alternative perspectives on supply chain management
ig. presents a summary framewor) of the evolution of supply chain management
along two separate paths that eventually merged into a common &ody of literature.
/hile it is not an exclusive nor distinctive classiJcation of literature! ig. illustrates
the evolution of supply chain management from the purchasing and supply
activities! as well as the transportation and logistics functions! with a focus on
integration! visi&ility! cycle time reduction! and streamlined channels >Tan et al.!
6BBK&?. The purchasing and supply perspective literature relates to the previously
disparate functions of purchasing and supply management functions of the
industrial &uyers! whereas the transportation and logistics perspective of supply
chain management literature evolves from the transportation and physical
distri&ution functions of the wholesalers and retailers. "owever! there are other
means of classifying supply chain management literature. or example! "arland et
al. >6BBB? and "arland >6BBO? classify research in this area according to the levels of
integration >i.e.! internal chain! dyadic relationship! external chain and networ) of
suppliers and customers? among supply chain mem&ers.
.6. %urchasing and supply perspective of the industrial &uyers In general! most of
the recent literature on supply chain management addresses the purchasing and
supply perspective >e.g.! armer! 6BBNM 2organ and 2onc)a! 6BBOM 8amming and
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"ampson! 6BBOM 1ralic! 6BK?. This perspective of supply chain management is
synonymous with supplier &ase integration that evolves from the traditional
purchasing and supply management functions. It emphasies that purchasing and
materials management represents a &asic strategic &usiness process! rather than a
narrow specialied supporting function to overall &usiness strategy >5ec) et al.!
6BBD?. It is a management philosophy that extends traditional internal activities &y
em&racing an inter(enterprise scope! &ringing trading partners together with the
common goal of optimiation and e@ciency >"arwic)! 6BBN?. Supply chain
management creates a virtual organiation composed of several independent
entities with the common goal of e@ciently and eQectively managing all its entities
and operations! including the integration of purchasing! demand management! new
product design and development! and manufacturing planning and control. This
perspective on supply chain management focuses on the manufacturing industry
and has little to do with the wholesaling or retailing industry. Its short(term o&ective
is primarily to increase productivity and reduce inventory and cycle time! while the
long(term strategic goal is to increase customer satisfaction! mar)et share and
proJts for all mem&ers of the virtual organiation. To realie these o&ectives! all
strategic partners must recognie that the purchasing function is the crucial lin)
&etween the sources of supply and the organiation itself! with support coming from
overlapping activities to enhance manufactura&ility for &oth the customer and
supplier. The involvement of purchasing in concurrent engineering is essential for
selecting components that assure the re,uisite ,uality is designed into the product
and to aid in collapsing design(to(production cycle time. Suppliers participate at the
earliest stage of product design to render cost(eQective design choices! often
leading to innovation in process and material technology to compete in the glo&al
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mar)et >2onc)a et al.! 6BB?. *y involving suppliers early in the design stage!
manufacturers may &e a&le to develop alternative conceptual solutions! select the
&est components and technologies! and solicit help in design assessment >5agat et
al.! 6BBNM *urt and Sou)up! 6BK
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chain management is a theory grounded in the Jeld of logistics. Interestingly!
Eloranta and "ameri >6BB6? note that research in logistics tend to &e separated into
in&ound and out&ound logistics! with a primary focus on in&ound logistics.
According to this perspective! supply chain management incorporates logistics
focus into the strategic decisions of the &usiness >"ale! 6BBBM "oulihan! 6BKK?. The
once narrow focus of logistics &ecomes a comprehensive topic that spans the entire
value chain from suppliers to customers >Shapiro et al.! 6BBM 8angley and "olcom&!
6BBD?. It ena&les channel mem&ers to compete as a uni( Jed logistics entity instead
of simply pushing inventory &ac) along the value chain. In such a setup! 8a 8onde
and 2asters >6BB? suggest that most of the &eneJts of forward and &ac)ward
vertical integration can &e o&tained &y coordinating the logistics operations of
independent Jrms in the value chain. In this respect! supply chain management is
synonymous with integrated logistics systems! and the literature &ase is extensive
>ohnson et al.! 6BBBM 8am&ert et al.! 6BBKM *owersox and Closs! 6BBOM Coyle et al.!
6BBO?. *roadly deJned! an integrated logistics system encompasses the integration
of processes! systems and organiations that control the movement of goods from
the suppliers to a satisJed customer without waste >Ellram! 6BB6?. /here logistics
once meant saturating warehouses with inventory! an integrated logistics system
includes inventory management! vendor relationships! transportation! distri&ution!
warehousing and delivery services. The role of eQective physical distri&ution is a
critical component of the logistics process. 2erchandise must &e replenished ,uic)ly
and arrived where and when it is needed in smaller lot sies! especially in a IT
system >"andJeld! 6BB?. The goal is to replace inventory with perfect information.
EQective coordination of logistics activities! &y means of excellent information
technology processes! is essential to organiational performance >8ewis and
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Talalayevs)y! 6BBN?. The advancement of electronic interchange! &ar coding and
radio fre,uency scanning technologies has greatly aided the evolution of the
integrated logistics concept. Evidence of wor) in this area includes /hiteoa) >6BB?!
who traces the evolution of the retail grocery distri&ution practice in the 6BN7s into
the current supply chain management concept. The current research extends the
supply chain management concept &eyond the conJnes of one company to include
other organiations in the value chain! including the carrier! which plays a crucial
role in an e@cient supply chain >Carter and errin! 6BB
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/hen supply chain management was integrated from the two perspectives into a
common &ody of )nowledge that encompasses all the value(adding activities on the
value chain! researchers realied the importance of incorporating supply chain
management in overall &usiness planning process >"arland et al.! 6BBB?. "owever!
Carter and ;arasimhan >6BB? note that it is not widely practised. *usiness process
reengineering literature >*urgess! 6BBKM liedner and Vo)ur)a! 6BBN? supports the
notion of closely integrating the operations across functional areas &etween
manufacturers! suppliers and customer. In an empirical survey! Ellram and %earson
>6BB? also discover that despite the increased emphasis of integrating purchasing
into overall corporate strategy! the primary function of purchasing remained a
clerical role of negotiating price0items. /hile many strategic models have &een
proposed >for example! 5ec) and 8ong! 6BKK? to lin) the crucial role of supply chain
management in overall strategic corporate planning! they failed to suggest any
action model that is useful to practitioners. 2ore recently! rohlich et al. >6BBN?
have utilied rigorous statistical analyses of survey data and suggested that there
are three diQerent types of supply chain strategies! and the process of fulJlling
customerPs orders is of paramount importance to all three types. The three supply
chain strategies are $innovatorP! $mar)eteerP and $careta)erP strategies. /hile
$innovatorsP emphasie rapid new product introduction and design changes!
$mar)eteersP oQer &road product lines and $careta)ersP focus on oQering the lowest
price. The goal of the integrated supply chain strategy is to create manufacturing
processes and logistics functions seamlessly across the supply chain as an eQective
competitive weapon that cannot &e easily duplicated &y competitors >Anderson and
1at! 6BBKM *irou et al.! 6BBKM 8ummus et al.! 6BBKM 8ee and *illington! 6BB
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information &etween suppliers! manufacturers and customers >/hite et al.! 6BBBM
;arasimhan and Carter! 6BBKM Trent and 2onc)a! 6BBK?! and implementing product
postponement and mass customiation in the supply chain >8ee and Tang! 6BBKM
%agh and Cooper! 6BBKM Van "oe) et al.! 6BBK?. "igher level of integration with
suppliers and customers in the supply chain is expected to result in more eQective
competitive advantage >ohnson! 6BBBM "ines et al.! 6BBKM 8ummus et al.! 6BBKM
;arasimhan and ayaram! 6BBK?. 2ost recent research that addresses supply chain
management strategy emphasies the critical role of purchasing in formulating
corporate level strategies. or example! reeman and Cavinato >6BB7? propose a
fourstage supply chain management model and descri&e the purchasing
characteristics necessary in each stage. This conceptual wor) is useful in matching
purchasing with the strategic process of the Jrm! &ut it does not provide a
framewor) for strategically lin)ing purchasing to the other functional areas.
Su&se,uently! /atts et al. >6BBD? develop a conceptual framewor) for lin)ing
purchasing to corporate competitive strategy and to functional level strategies. This
framewor) is a crucial step in stimulating more active purchasing involvement in
developing and implementing corporate competitive strategy that will improve an
organiationPs performance.
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traditional culture that emphasies see)ing good! short(term! company(focused
performance appears to &e in conRict with the o&ectives of supply chain
management. Supply chain management focuses on positioning the virtual
organiation in such a way that all contri&utors in the value chain &eneJt. EQective
supply chain management rests on the twin pillars of trust and communication
>Grieco! 6BKB?! and procurement and logistics professionals must &e e,uipped with
the necessary expertise in the critical functions of their own enterprise and fully
understand how it aQects the entire value chain. A &uyersP mar)et is an ideal
situation in which to develop long(term strategies with )ey suppliers &ecause
&uyers have leverage in negotiating cost! ,uality! certi( Jcation of processes!
ac,uisition and sharing of new technology and production competence! especially
for recurrent transactions that re,uire specialied processes >Ellram! 6BB?. In
response to the intense glo&al competition! mergers and ac,uisition that create
redundant logistics capa&ility! and new information technology! Jrms may adopt
supply chain management to move &eyond mere cost reduction into the domain of
real manufacturing e@ciency >8a 8onde and 2asters! 6BBM %orter! 6BB?. In recent
years! the rapid development of client0server supply chain management software
that includes a completely integrated supply chain management and electronic
commerce component also aids in the evolution of supply chain management >1ing!
6BBOM Semich! 6BB?. Sharing information with supply chain partners through
Electronic #ata Interchange >E#I? is also a critical component of supply chain
management >Ellram et al.! 6BKB?. E#I is not ust an electronic ordering systemM it
can integrate stoc)ing! logistics! materials ac,uisition! shipping and other functions
to create a more proactive and eQective style of &usiness management and
customer responsiveness >2ische! 6BBD?. The direct transfer of information &etween
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retailers and vendors aids in improving logistics e@ciency and supporting increased
customer service levels. *esides the a&ility to increase accuracy and timeliness of
information transferred! E#I may improve cycle relia&ility and help to decrease cycle
time. Superior logistics management aids in successful supply chain management
adoption. /hen coupled with an information system such as E#I! the transportation
system &ecomes the warehouse. -rders can &e consolidated in the computer and
carriers can &e coordinated for IT delivery. Successful application of IT principles in
supply chain management re,uires agreements that strengthen &uyerLsupplier
cooperation so that supply strategy is directly lin)s to the JrmPs overall strategy
>%ola)oQ! 6BBDM 5omero! 6BB6?. As discussed a&ove! IT purchasing emphasies
reduction in inventory levels throughout the value chain >Adair("eeley! 6BKK?!
instead of simply pushing &ac) inventories on suppliers. The traditional
&uyerLsupplier relationship that emphasies multiple sourcing! competitive &idding
and use of short(term contracts has &een characteried as adversarial >"ahn et al.!
6BKO?. It tends to focus on the shortterm view of the purchase price and ,uality of a
product instead of the long(term capa&ilities of the suppliers. "owever! there is a
shift to developing long(term supplier capa&ilities in response to escalating
competition! shorter product life cycles! and rapidly changing customer demands
>/atts and "ahn! 6BB! Shepherd! 6BB?. Although much has &een written on
&uyer(supplier relationships >"eide and ohn! 6BB7M Ellram! 6BB6?! there! is a lac) of
empirical models for esta&lishing a successful &uyer(supplier partnership.
O. Supplier certi
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service suppliers >Schneider et al.! 6BB
certiJcation programme appears is inevita&le for a IT manufacturer that operates
with no excess inventory and needs to deliver to the point of use >2aass! 6BKKM
*urgess! 6BKN?. The ultimate goal of supplier certiJ( cation is ,uality at the source
and to reduce inventory! non(conformance! communication errors! duplicate testing!
receiving inspection! deliver to point of use! cycle time! and the a&ility to shift focus
from process input to output. An early wor) in supplier certiJcation is &y Grieco
>6BKB? who proposes a Jve(phase supplier certiJ( cation process. Eventually!
supplier certiJcation extends to include the logistics function! Gi&son et al. >6BB
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organiations develop in(house certiJcation programmes that com&ine certain IS-
B777 criteria with their own. A related issue in supply chain management literature
is supplier development! which can &e deJned as any eQort of a &uying Jrm with its
supplier to increase the capa&ilities of the supplier >1rause and Ellram! 6BBN?. It
involves a long(term cooperative eQort &etween a &uying Jrm and its suppliers to
upgrade the suppliersP technical! ,uality! delivery and cost capa&ilities and to foster
ongoing improvements. "ahn et al. >6BB7? propose a conceptual model to descri&e
the organiational decision process associated with a supplier development
programme to serve as a guideline for designing such a program that can lin)
purchasing strategy with a JrmPs overall corporate competitive strategy.
Su&se,uently! /atts and "ahn >6BB? have concluded that formal supplier
evaluation is crucial to the supplier development process.
N. Conclusion The development and evolution of supply chain management owes
much to the purchasing and supply management! and transportation and logistics
literature. As such! the term $supply chain managementP is used in many ways! &ut
three distinct descriptions dominate prior literature. irstly! supply chain
management may &e used as a handy synonym to descri&e the purchasing 1.C.
Tan 0 European ournal of %urchasing $ Supply 2anagement N >D776? BLK < and
supply activities of manufacturers. Secondly! it may &e used to descri&e the
transportation and logistics functions of the merchants and retailers. inally! it may
&e used to descri&e all the value(adding activities from the raw materials extractor
to the end users! and including recycling. "owever! it should &e no surprise that the
various descriptions overlap in some cases. Genuinely integrated supply chain
management re,uires a massive commitment &y all mem&ers of the value chain.
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or example! the &uyer may have to overhaul its purchasing process and integrate a
supplierPs engineering teams and product designers directly into its own decision(
ma)ing process. Since the cost of changing a partner can &e huge! the purchasing
Jrm can &ecome a captive of its suppliers. %oor supplier performance is not the only
ris)M the purchaser needs to worry a&out the possi&ility of a supplier passing trade
secrets to competitors or with its new(found a&ilities! venturing out on its own.
Trusting suppliers may &e good &usiness sense! &ut for many Jrms hostility may still
&e more proJta&le! even in the long run. There are many other pitfalls of supply
chain management! such as conRicting o&ectives and mission! inade,uate
deJnition of customer service! and separation of supply chain design from
operational decisions >8ee and *illington! 6BBD?. Integrating the purchasing and
logistics functions with other )ey corporate functions can create a closely lin)ed set
of manufacturing and distri&ution processes. It allows organiations to deliver
products and services to &oth internal and external customers in a more timely and
eQective manner. To further exploit the competitive advantage associated with
integrated processes! some leading organiations adopt a strategic approach to
managing the value chain! such as forming strategic alliances with suppliers and
distri&utors instead of vertical integratingM inter(company competition is elevated to
inter(supply chain competition. Although supply chain management developed
along two separate paths! it has eventually merged into a uniJed &ody of literature
with a common goal of waste elimination and increased eciency.