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Modular Placement Machine

Operation Manual

Operating Instructions

Thank you for purchasing BM221/BM231, the modular placement machine.Before placing the machine in service, be sure to read the instruction manual for

proper usage. After that, store it carefully and read it if necessary

N7201A187E02

BM231

NM-EJM8B NM-EJM1CModel No.BM221

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Marking Samples for Product Safety

This machine partly employs a software product of Microsoft Corporation. A label of license agreement is attachedin the vicinity of the main controller.

This label contains a product ID which certifies the license to use the software.

Do not remove nor smear the label.

The Product ID can be checked on the System Parameter screen.

Refer to ‘Reference Manual / SYSTEM SETTINGS / System Parameter Setting / Product ID’ for more information.

HHS-Mark for U.S.A.

CE-Mark

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E43OEC-00-010-C0

USAGE OF WARNING SHEETS IN MAINTENANCE

Before performing maintenance, affix the included warning sheets (see below) to prominentpositions, such as the operating panel or the vicinity of it, for safety.During the maintenance by two or more persons in particular, as well as using these warningsheets to ensure safety, be sure to send signals to each other.

This warning sheet uses a magnet. Do not use it or store it near magnetic media or any otheritems susceptible to magnetic influence.

Filter

Nozzle

=NOTE= A filter is located on the head side for the BM series.

Be sure to remove the filter from the nozzle before use.

For the MSF (NM-MD15/MD17U), use the nozzle withthe filter attached.

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Use of this machine:

This machine is designed and constructed to be used for placing electric and electronic components on PCB.

This machine shall be used for this purpose only.

It shall not be used for any other purpose.

Operation of this machine:

This machine shall be operated by professional, specially trained operators.

It shall not be operated by non-professional, not specially trained operators.

Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.

Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.

1375, Kamisukiawara, Showa-cho, Nakakoma-gun, Yamanashi 409-3895, Japan

Phone number: +81-55-275-6222

For Service and Supply of Spares in Europe

you may contact Panasonic Europe:

Continental Europe

PFSE

Panasonic Factory Solutions Europe

Winsbergring 15

22525 Hamburg Germany

Phone number: 0049-(0)40-85386-321

Fax number: 0049-(0)40-85386-332

United Kingdom

PFSE

Panasonic Factory Solutions Europe

Panasonic House,Willoughby Road

Bracknell, Berks. RG12 8 FP

Phone number: 0044-(0)1344-853267

Fax number: 0044-(0)1344-425970

Year: 2008

WARNING

The machine many be operated improperly, causing injury.

Prohibition

Do not allow any person who has not received special training to operate the machine.

Either carry out training by yourself of consult us.

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BM221/231OPERATION MANUAL

E43OEC-01-020-B01

E43OEC-01-020-B0

Table of Contents

1.

USE OF THIS MANUAL····························································· 1-1

1.1. How to Use This Manual ........................................................................................ 1.1-1

1.1.1 Document Summary ....................................................................................... 1.1-1

1.1.2 Conventions Used........................................................................................... 1.1-2

2. SAFETY PRECAUTIONS··························································· 2-1

2.1. On Safety ............................................................................................................... 2.1-1

2.1.1 Safety Precautions.......................................................................................... 2.1-1

2.1.2

Safe Working Procedures............................................................................... 2.1-2

2.1.3

Precautions for Machine Operations............................................................... 2.1-3

2.1.4

How to Deal with the Operation Troubles........................................................ 2.1-3

2.1.5 Cutting off Air Pressure during Maintenance................................................... 2.1-3

2.1.6

Precautions Related to Live Parts................................................................... 2.1-4

2.1.7 Automatic Operation after Service Interruption............................................... 2.1-4

2.1.8 Disposal of components containing mercury................................................... 2.1-4

2.2. Position of Warning Labels..................................................................................... 2.2-1

2.2.1 Twin Tray Type (BM221/BM231)..................................................................... 2.2-1

2.2.2

All-feeder, No-Rear Feeder and Hand Tray Types (BM221) ........................... 2.2-5

2.3. Laser Emission....................................................................................................... 2.3-1

2.3.1 Laser Emission Path ....................................................................................... 2.3-1

2.3.2 Interlock Specification..................................................................................... 2.3-1

2.3.3

Classification of Laser..................................................................................... 2.3-2

3. DESCRIPTION OF EACH UNIT················································· 3-1

3.1.

Machine.................................................................................................................. 3.1-1

3.1.1

Structural Features.......................................................................................... 3.1-1

3.1.2

Unit Variations on the Rear Feeder................................................................. 3.1-2

3.1.3 Overall Drawing .............................................................................................. 3.1-3

3.1.4

Descriptions of Each Unit................................................................................ 3.1-4

3.1.5 Axes Configuration.......................................................................................... 3.1-9

3.2. Machine Configuration............................................................................................ 3.2-1

3.2.1 Unit Variations on the Rear Feeder................................................................. 3.2-1

3.2.2 Available Options by Machine Type ................................................................ 3.2-2

3.3. Description of Various Switches ............................................................................. 3.3-1

3.3.1 Emergency Stop Switch.................................................................................. 3.3-1

3.3.2 Enabling Switch .............................................................................................. 3.3-1

3.2.3 Floppy Disk Drive............................................................................................ 3.3-2

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E43OEC-01-020-B0 2

3.3.4 Control Panel Switches ...................................................................................3.3-2

3.3.5 Keyboard.........................................................................................................3.3-3

3.3.6

Operating Controls ..........................................................................................3.3-5

3.3.7 XY Axis Control Switches ................................................................................3.3-7

3.3.8

Main Power Switch..........................................................................................3.3-7

3.3.9 Batch Exchange Switch (Option).....................................................................3.3-8

3.3.10 Switches on the Tray Lifter ..............................................................................3.3-9

4.

DESCRIPTION OF SCREENS····················································4-1

4.1. Screen Configuration ..............................................................................................4.1-1

4.1.1 Operation Screen ............................................................................................4.1-1

4.1.2 Upper Common Area.......................................................................................4.1-2

4.1.3

Lower Common Area.......................................................................................4.1-4

4.2.

Screen Operation....................................................................................................4.2-1

4.2.1 Using the Mouse..............................................................................................4.2-1

4.2.2

Icons in the Message.......................................................................................4.2-2

4.3. Production Screen ..................................................................................................4.3-1

4.3.1 Screen Overview .............................................................................................4.3-1

4.3.2

Program...........................................................................................................4.3-1

4.3.3 Machine Status................................................................................................4.3-1

4.3.4 Supply Information...........................................................................................4.3-2

4.3.5

Run Modes ......................................................................................................4.3-2

4.3.6 Stop Modes .....................................................................................................4.3-2

4.3.7 ..........................................................................................................4.3-2

4.3.8 .....................................................................................................4.3-3

4.3.9

.........................................................................................................4.3-3

4.3.10 ..........................................................................................................4.3-3

4.3.11

...........................................................................................4.3-5

4.3.12 ...........................................................................................4.3-7

4.4.

Adjustment Buttons.................................................................................................4.4-1

4.4.1

Displaying Adjustment Buttons ........................................................................4.4-1

4.4.2 [HEAD/TRANSFER] ........................................................................................4.4-1

4.4.3 [FEEDER]........................................................................................................4.4-3

4.4.4 [OPTION1].......................................................................................................4.4-4

5.

START/STOP··············································································5-1

5.1. Start (Power Supply On) .........................................................................................5.1-1

5.1.1 Starting up the Machine...................................................................................5.1-1

5.2. Stop (Power Supply Off)..........................................................................................5.2-1

5.2.1 Shutting down the Machine .............................................................................5.2-1

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E43OEC-01-020-B03

6.

PROCEDURE FOR PRODUCTION ··········································· 6-1

6.1. Production .............................................................................................................. 6.1-1

6.1.1 Production Flow.............................................................................................. 6.1-1

6.1.2 Starting Continuous Production....................................................................... 6.1-1

6.1.3

Stopping Production ....................................................................... 6.1-2

6.1.4 Stopping Production Temporarily .................................................................... 6.1-2

6.2. Exchanging the Feeder Component....................................................................... 6.2-1

6.2.1 Loading Feeder on the Feeder Carriage......................................................... 6.2-1

6.2.2

Loading a Feeder with Tape............................................................................ 6.2-1

6.2.3 Installing the Feeders on the Machine ............................................................ 6.2-4

6.3. How to Use the Cart ............................................................................................... 6.3-1

6.3.1

Using the Cart................................................................................................. 6.3-1

6.4.

Measures for Component Exhaustion: Feeder....................................................... 6.4-1

6.4.1 Signal Tower Indication................................................................................... 6.4-1

6.4.2

When a Component Exhaustion Occurs......................................................... 6.4-1

6.4.3 Stopping the Machine ..................................................................................... 6.4-1

6.4.4 Replacing Feeder after Stopping the Machine ................................................ 6.4-2

6.5. Measures for Component Exhaustion: Tray ........................................................... 6.5-1

6.5.1 Setting Trays................................................................................................... 6.5-1

6.5.2 When a Component Exhaustion Occurs......................................................... 6.5-3

6.5.3

Stopping the Machine ..................................................................................... 6.5-3

6.5.4 Replacing Tray after Stopping the Machine .................................................... 6.5-4

6.6. Waste Disposal....................................................................................................... 6.6-1

6.6.1 Collecting Components on the Recovery Conveyor........................................ 6.6-1

6.6.2 Disposing of Tape Wastes in the Dust Box ..................................................... 6.6-3

6.6.3

Collecting Components in the Recovery Box.................................................. 6.6-4

6.7.

Changeover............................................................................................................ 6.7-1

6.7.1 Production Flow.............................................................................................. 6.7-1

6.7.2

Changeover .................................................................................................... 6.7-1

6.7.3 Returning Nozzles........................................................................................... 6.7-2

6.7.4

Selecting a Program ....................................................................................... 6.7-3

6.7.5 Production Changeover .................................................................................. 6.7-6

6.7.6 Procedures for Replacement and Adjustment............................................... 6.7-10

6.7.7 Supply Unit Exchange................................................................................... 6.7-13

6.7.8 Nozzle Exchange.......................................................................................... 6.7-16

6.7.9 Auto Width Adjustment (Option).................................................................... 6.7-22

6.8.

Test Run ................................................................................................................. 6.8-1

6.8.1 Production Flow.............................................................................................. 6.8-1

6.8.2

Check Operations........................................................................................... 6.8-1

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E43OEC-01-020-B0 4

6.8.3 Program Check in SEMI Mode ........................................................................6.8-1

6.8.4 Mounting Check in AUTO Mode ......................................................................6.8-2

6.9. Using the Printer .....................................................................................................6.9-1

6.9.1 Names of Parts and Error Indications (For N510019931AA)...........................6.9-1

6.9.2

Procedure for Setting (Replacing) the Printer Paper .......................................6.9-3

6.9.3 Procedure for Removing the Paper from the Printer........................................6.9-4

6.9.4 Procedure for Clearing a Paper Jam...............................................................6.9-5

6.9.5 Procedure for Cleaning the Head ....................................................................6.9-6

7.

VARIOUS FUNCTIONS·······························································7-1

7.1. Changing Operation Level ......................................................................................7.1-1

7.1.1

Changing Operation Level...............................................................................7.1-1

7.2.

Move Axis................................................................................................................7.2-1

7.2.1 Overview .........................................................................................................7.2-1

7.2.2

Origin Return ...................................................................................................7.2-2

7.2.3 Automatic Width Adjustment (Option)..............................................................7.2-2

7.2.4 Moving to Maintenance Position......................................................................7.2-3

7.2.5 Board Loading.................................................................................................7.2-4

7.2.6

Jogging NC Axes.............................................................................................7.2-5

7.2.7 Jogging Rail Axes (Option) ..............................................................................7.2-6

7.2.8 Moving NC Axes..............................................................................................7.2-7

7.2.9

Moving Rail Axes (Option) ...............................................................................7.2-9

7.3.

Start Block...............................................................................................................7.3-1

7.3.1 Function...........................................................................................................7.3-1

7.3.2 Setting Items ...................................................................................................7.3-1

7.3.3 Execution Start Block.......................................................................................7.3-2

7.4. Parts Skip................................................................................................................7.4-1

7.4.1

Parts Skip........................................................................................................7.4-2

7.5.

Options....................................................................................................................7.5-1

7.5.1

Pass Through ..................................................................................................7.5-1

7.5.2

Teach Mark Pos. when Error ...........................................................................7.5-1

7.5.3 Search Mark along Spiral ................................................................................7.5-4

7.5.4 Operation Mode...............................................................................................7.5-4

7.5.5 Evaluation Condition........................................................................................7.5-4

7.6. Recovery.................................................................................................................7.6-1

7.6.1 Recovery .........................................................................................................7.6-1

7.7. Remains..................................................................................................................7.7-1

7.7.1

[Feeder] ...........................................................................................................7.7-1

7.7.2 [Tray] ...............................................................................................................7.7-3

7.7. Remains..................................................................................................................7.7-1

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E43OEC-01-020-B05

7.7.1 [Feeder] .......................................................................................................... 7.7-1

7.7.2 [Tray]............................................................................................................... 7.7-3

7.8. Mount Selected Parts ............................................................................................. 7.8-1

8.

TROUBLESHOOTING ······························································· 8-1

8.1. If Result of Self-Diagnosis Is NG............................................................................ 8.1-1

8.1.1 Board Check................................................................................................... 8.1-1

8.1.2 Start Condition Check ..................................................................................... 8.1-1

8.2. Before Taking Machine into Repair......................................................................... 8.2-1

8.2.1 List of Troubles................................................................................................ 8.2-1

8.3. Operation after Power Failure ................................................................................ 8.3-1

8.3.1 What to Do if a Power Failure Occurs............................................................. 8.3-1

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E43OEC-01-020-B0 6

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E43OEC-01-030-A0SAFETY-1

E43OEC-01-030-A0

It explains of important precautions that must be observed to help operators prevent possible accidentsduring repair and keep productions after operating.

The level of hazard or damage in consequence of ignoring the instructions is classified as follows.

DANGERDANGER indicates an imminently hazardous situationwhich, if not avoided, will result in death or seriousinjury.

WARNINGWARNING indicates a potentially hazardous situationwhich, if not avoided, may result in death or seriousinjury.

CAUTIONCAUTION indicates a potentially hazardous situationwhich, if not avoided, may result in minor or moderateinjury or property damage only accidents.

NOTICE NOTICE indicates knowledge necessary to have orpoint to be noted for the safety work.

Symbols are classified according to the observed contents.

(The following are an example of hazard alert symbols.)

It indicates ATTENTION ALERT contents.

It indicates PROHIBITION contents.

It indicates COMPULSION contents.

Safety Precautions

Observe the Instructions

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E43OEC-01-030-A0 SAFETY-2

=REMARKS=

3D sensor warning label

(Maintenance label)

DANGER

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WARNINGNEVER place your hands and fingersinside the machine during machinemovement.

Prohibition

Hands and fingers can get caught onmoving parts, resulting in injury.

Always check the machine hasstopped before replacingcomponents.

Servicing while the machine is runningis dangerous and can result in injury.

NEVER place your hands and faceinside the machine when handlingswitches.

Prohibition

Improper operation can cause deathor injury. Observe the instructions.

Always turn OFF the SERVO switchbefore changing production.

Movable axis may start working andcould result in personal injury.

NEVER remove or modify the specifiedsafety structures (protective fences,safety guards, safety covers, switches,sensors, etc.).

Prohibition

Defeating the purpose of safetystructures can result in accident.

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CAUTION

Watch your fingers when openingand closing covers.

Fingers can be pinched in covers.

Avoid contact with hot motor parts.

You may get burned.

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Batch exchange cart (option)

NOTICE

When 3D sensor (option) is supported:

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1. USE OF THIS MANUAL

E43OEC-06-000-A01-1


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E43OEC-06-000-A0 1-2

E43OEC-06-000-A0

1. USE OF THIS MANUALThis chapter describes how to use this manual.

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1.1 How to Use This Manual

E43OEC-06-010-A01.1-1

1.1. How to Use This ManualE43OEC-06-010-A0

1.1.1 Document SummaryThis section describes how the Operating Instructions are organized.

Operation Manual

Describes the guidelines for basic operations.


2. SAFETY PRECAUTIONS

3. DESCRIPTION OF EACH UNIT

4. DESCRIPTION OF SCREENS

5. START/STOP

6. PROCEDURE FOR PRODUCTION

7. VARIOUS FUNCTIONS8. TROUBLESHOOTING

Programming Manual

Discusses the method of creating various programs.


2. OUTLINE OF PROGRAM CREATION

3. CREATING THE MARK LIBRARY

4. CREATING THE PARTS LIBRARY

5. CREATING THE SUPPLY LIBRARY

6. CREATING THE NOZZLE LIBRARY7. CREATING THE PRODUCT PROGRAM

8. DATA INPUT/OUTPUT

9. ADJUST DATA

10. DATA FORMAT

Reference Manual

Offers helpful information clarifying unclear points youmay encounter in operating the equipment.


2. MACHINE SPECIFICATIONS

3. PRODUCTION INFORMATION

4. NOZZLE MANAGEMENT

5. MACHINE SETUP

6. SYSTEM SETTINGS

7. DATA INPUT/OUTPUT

Maintenance ManualProvides essential information for performing routinemaintenance.



3. INSTALLATION

4. CONTROL SYSTEM

5. SENSOR LAYOUT

6. PNEUMATIC CONTROL

7. PREPARED MATERIALS

8. INSPECTION

9. MAINTENANCE GUIDE

10. REPLACING CONSUMABLE PARTS ANDSUPPLIES

11. SYSTEM CHECK FUNCTION

12. RECYCLING

Parts Recognit ion Data Entry Method

Includes the information to be referred to whencreating parts recognition data.


2. OUTLINE OF PART RECOGNITION DATA

3. COMPONENT SIZE DEFINITION DRAWING

4. RECOGNITION OPTION DATA

5. TROUBLESHOOTING

Error Code ListContains organized error codes to be displayed whentroubles occur.


2. ERROR CODES

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1.1 How to Use This Manual

E43OEC-06-010-A0 1.1-2

1.1.2 Conventions Used

SymbolsThis manual uses the following conventions for easy readability.

The following symbols are mainly used.

Symbol Meaning Example

[ ]Square brackets indicate tabs on thescreens. [Head]

< > Angle brackets denote buttons on thescreens.

,

“ ”Double quotation marks representswitches on the control panel, sub-controlpanel and power control panel, etc. “START”

: ‘ ’

Single quotation marks following a displayicon show the titles of the screens beingdisplayed or to be displayed.If the window to be displayed has nospecific title, general name, such as‘Confirmation of Input' may appear.

: ‘NC Data’

Flowcharts are used to explain the procedures of operations mainly done on the screens.

Indicates the title of the screen.

Describes required operation or machinemovement step by step.

This number agrees with the one in the screentransition chart.

When only button (< >), tab ([ ]) or switch(“ ”) is shown in this field, press or click theone concerned.

Cautionary StatementsCautionary statements and cross-references are entitled or marked with an icon as follows:

Notation Meaning

=REMARKS= Matters requiring attention in operation

=HINT=Helpful suggestions or available operations other than

those described here.= =

Supplementary information for learning more aboutoperations.

These titles may be numbered as ‘=HINT=1’ in figures and footnoted.

AbbreviationsThe names of the referential manuals are abbreviated as follows:

Ope.: Operation Manual

Prg.: Programming Manual

Ref.: Reference Manual

Mtn.: Maintenance Manual

The manuals are cross-referenced with the notation ‘Manual Name / Chapter Title / Section Title’.

Ex.) == Refer to ‘Ope. / VARIOUS FUNCTIONS / Move Axis’ for details.

: ‘Password’2. Input the password.

1.

: ‘MENU’

3.

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E43OEC-10-000-A02-1


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E43OEC-10-000-A0 2-2

E43OEC-10-000-A0

2. SAFETY PRECAUTIONSThis chapter describes information on safety.

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2.1 On Safety

E43OEC-10-010-B02.1-1

2.1. On SafetyE43OEC-10-010-B0

2.1.1 Safety PrecautionsTo guarantee the safety of the workers, this machine is designed and installed in conformity with the safety

standards and requirements of the country where it is delivered.The customer of the machine is responsible for observing the safety laws and regulation of his/her country.

The customer is also responsible for installing the necessary safety devices to protect the machine operatorand other personnel.

This machine must be operated and maintained by the qualified personnel who is well trained, and wellacquainted with the machine and its functions described in the Operation Manual, Programming Manual,Reference Manual, Maintenance Manual, Error Code List, Wiring Diagram and SC Program Sheet.

We authorize only the personnel who had training at our company and is well acquainted with the machineas an operator.

Safety PrecautionMaintenance at non-electrical parts in electrical installation cabinets must be carried out by electricalengineers only!

WARNINGOnly Maintenance Engineer isallowed to use the MaintenanceMode.

NOTICE Read the Documentation beforePerforming Maintenance Work.

List of Machine DocumentsMachine documents with explanations concerning service and maintenance work, which shall be carried outby engineers only.

Operating Instructions / Operation Manual

Operating Instructions / Programming Manual

Operating Instructions / Reference Manual

Operating Instructions / Maintenance Manual

Operating Instructions / Hand Tray Specification (BM221: Types B and D only)

Operating Instructions / Host Computer system

Operating Instructions / Parts Recognition Data Entry Method

Operating Instructions / Error Code List

Parts List(s)

Wiring Diagram(s)

SC Program Sheet(s)

Operating Instruction(s) for Option(s)

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2.1 On Safety

E43OEC-10-010-B0 2.1-2

Intended Users and Documents

Documents OperatorMaintenance

engineer

Panasonicservice

engineer

Systemintegrator

Operation

Manual *

ProgrammingManual

-

ReferenceManual

-

MaintenanceManual *

-

Host ComputerSystem

-

Parts RecognitionData Entry Method

-

OperatingInstructions

Error Code List -

Mechanical Parts - PartsList(s) Control Parts -

Wiring Diagram(s) -

SC Program Sheet(s) -

Instruction(s) for Option(s)

: Enclosed Documents

*: Regarding Product Safety (Local Language)

2.1.2 Safe Working ProceduresWhile carrying out prescribed operations, observe the safe working procedures in order to prevent accidentor machine damage.

Never change the safety devices and the safety circuits.

WARNINGRead the documents and shut offpower and pneumatic sources, etc.before maintenance work.

WARNING Always check safety interlockswitches.

Normal OperationWhen performing normal operation in automatic, semiautomatic or manual mode, make sure the safetyfunctions provided with the machine work.

Part Supply/Production Changeover/Maintenance Also when performing these works, make sure the provided safety functions work properly.

Regarding the switches which allow the machine to move during maintenance mode, familiarize yourselfwith their functions before use.

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2.1 On Safety

E43OEC-10-010-B02.1-3

2.1.3 Precautions for Machine OperationsWhen turning ON the main power switch, make sure the air pressure gauge reads 0.43MPa.

If not, there is the possibility of machine damage when starting operation.

Do not remove the cards from the main controller while the main power switch is ON.

Keep a welder away from the machine as this may cause malfunctions of machine.

Do not use an air gun to clean the machine.This may cause contamination of chip components with dust.

Before cleaning the area surrounding the machine, shut OFF power to the machine.

Perform periodical inspection annually after machine installation in order to prevent machinebreakdown.

Never shut OFF air supply during running.

There is the possibility of damage and malfunction of machine because of the absence of control.

2.1.4 How to Deal with the Operation Troubles Any troubles occurred during machine operation may cause various hazardous conditions.

It is requested that this type of repair/adjustment be done only by the trained, skilled personnel who are

conversant in the possible accidents that may occur in each point as well as the whole of the installation.=REMARKS=

Troubles in operation may not be avoided in the following cases:

power failure

servomotor excitation turned OFF during operation

2.1.5 Cutting off Air Pressure during MaintenanceBefore performing maintenance work, make sure that no air pressure remains within the cylinder.

=HINT=

See the maintenance manual for details on pneumatic circuit diagrams.

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2.1 On Safety

E43OEC-10-010-B0 2.1-4

2.1.6 Precautions Related to Live Parts A critical volume of electricity is fed to the following parts in the interior and periphery of the machine.

InteriorX,Y-axis AC servomotor driver: 200V AC

X,Y-axis regeneration unit: 200V AC

S-axis AC servomotor driver: 200V AC

R-axis AC servomotor driver (Option): 200V AC

SSR: 100V AC

Main controller: 200V AC

Main power switch: 200V - 480V AC

Noise filter: 200V - 480V AC

DC power supply: 200V AC

ZNR board: 200V AC

Global transformer: 200V, 220V, 380V, 400V, 420V, 480V AC

Breaker, contactor: 200V AC

H, θ-axis: 36V, 5V DC

WARNING NEVER remove the protective cover.

PeripheryRecognition monitor: 100V AC

Printer (Option): 100V AC

2.1.7 Automatic Operation after Service InterruptionIf the service has been interrupted during automatic operation, turn the main power switch OFF to preventmalfunction after power is recovered.

2.1.8 Disposal of components containing mercury

NOTICEThis product has a fluorescent lamp that contains mercury. Disposal may be regulated in your communitydue to environmental considerations. For disposal or recycling information, please contact your localauthorities, or the Electronic Industries Alliance: http://www.eiae.org.

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2.2 Position of Warning Labels

E43OEC-10-020-A02.2-1

2.2. Position of Warning LabelsE43OEC-10-020-A0

In order that the machine can be operated properly and safely, the following warnings are displayed on eachpart of the machine.

Ensure that they are always legible, and observe the warnings.

2.2.1 Twin Tray Type (BM221/BM231)

Front

When 3D sensor (Option) issupported:

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E43OEC-10-020-A0 2.2-2

Rear

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E43OEC-10-020-A02.2-3

Side Planes

Left

Right

Inside

When 3D sensor (Option) issupported:

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E43OEC-10-020-A0 2.2-4

Batch Exchange Cart (Option)

Head cover

Rear

Inside of cover

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E43OEC-10-020-A02.2-5

2.2.2 All-feeder, No-Rear Feeder and Hand Tray Types (BM221)

Front

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E43OEC-10-020-A0 2.2-6

Rear

Al l-feeder / Hand Tray (With Rear Feeders)

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E43OEC-10-020-A02.2-7

No-Rear Feeder / Hand Tray (Without Rear Feeders)

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E43OEC-10-020-A0 2.2-8

Side Planes

Left

Right

Inside

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E43OEC-10-020-A02.2-9

Circuit error warning lamp

Head cover

Rear

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E43OEC-10-020-A0 2.2-10

Batch Exchange Cart (Option)

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2.3 Laser Emission

E43OEC-10-100-A02.3-1

Front cover interlock switchRear cover interlock switch

2.3. Laser EmissionE43OEC-10-100-A0

Laser is used in the 3D sensor for detecting raised lead of large electronic components (QFPs, etc.) and foridentifying or correcting component positions.

The 3D sensor, however, is an option. It is not installed on every placement machine.

2.3.1 Laser Emission PathLaser emission path of the 3D sensor is explained below.

Laser Emission PathWhen detecting raised lead of electronic component

2.3.2 Interlock Specification

This machine is provided with the following interlock switches to protect the operators from being exposed tolaser emission from the 3D sensor when the front cover or rear cover is opened.

InterlockOpening

Part name Part number Manufacturer Service life

Front cover Interlock switch D4DS-6AFS+D4DS-K1+SC-6 OMRON150,000times

Rear cover Interlock switch D4DS-6AFS+D4DS-K1+SC-6 OMRON150,000times

The interlock switch is ‘closed’ when the relevant cover is closed.

Both interlock switches are connected in series.

Power will not be supplied to the 3D sensor if either of the switches is ‘opened’.

Electroniccomponent

Laser

Laser detector

Front view Side view

Top view

3D sensor

Location in the machine

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2.3 Laser Emission

E43OEC-10-100-A0 2.3-2

2.3.3 Classification of Laser

Specification of 3D SensorClass: IIIb

Wavelength: 780 - 800 nm

Peak power: 40 mW

Specification of MachineThis machine employs a 3D sensor unit of laser class IIIb. However, it has protection against exposure tolaser by means of the above-mentioned interlock switches.

Therefore, the machine is categorized as a class 1 laser product.

Indication on MachineThe following labels are attached to the machine equipped with 3D sensor (option).

PS0004E2

PS0101M1

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E43OEC-13-000-A03-1


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E43OEC-13-000-A0 3-2

E43OEC-13-000-A0

3. DESCRIPTION OF EACH UNITThis chapter summarizes the system overview of the machine.

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3.1 Machine

E43OEC-13-010-A03.1-1

3.1. MachineE43OEC-13-010-A0

3.1.1 Structural Features

Outline of Operation A PC board loaded by the conveyor is fixed at the mounting position by the PCB support.The mount head picks up the components from the feeder carriage to mount them onto the PC board.

The mounted board is unloaded after the PCB support is released.

Mount HeadThe mount head has 8 nozzles.

PCB Transfer UnitConsists of the three conveyors such as left rail, stage unit and right rail.

PCB SupportBacks up PC boards with the support plate and support pins.

Feeder CarriageUp to 160 types of components can be loaded in 4 blocks (front/rear) of the feeder carriages in total.

No-rear feeder carriage and hand tray (without rear feeders) types can hold a maximum of 80 types ofcomponents in 2 blocks.

Twin tray type can hold a maximum of 120 types of components in 3 blocks.

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3.1 Machine

E43OEC-13-010-A0 3.1-2

3.1.2 Unit Variations on the Rear FeederThe BM221/231 is classified into the following 5 types according to the configuration of the rear feeder.

Type A (BM221/BM231)Rear: Twin tray + feeder

+ 2D sensor (Standard)+ 3D sensor (Option)+ Head camera (Option)+ Nozzle station (Standard)+ High-speed transfer unit

(Option)

Type B (BM221)No-rear feeder

+ Head camera (Standard)+ Fixed camera (Standard)+ Nozzle station (Option)+ High-speed transfer unit

(Option)

* The fixed camera is used forcalibration.

Type C (BM221)Rear: Feeder + feeder

+ Head camera (Standard)+ Fixed camera (Standard)+ Nozzle station (Standard)+ High-speed transfer unit

(Standard)

Type D (BM221)Rear: Hand tray


(Standard)

Twin tray Feeder

Nozzle station (Standard)

3D sensor (Option)

2D sensor (Standard)

Feeder

High-speed transfer unit(Option)

Nozzle station (Option)Fixed camera(Standard)

Feeder

High-speed transferunit (Option)

Feeder

Nozzle station (Standard)Fixed camera(Standard)

Feeder

High-speedtransfer unit(Standard)


Feeder


Hand tray table (Standard)

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3.1 Machine

E43OEC-13-010-A03.1-3

Type E (BM221)Rear: Hand tray + feeder


(Standard)

3.1.3 Overall DrawingHere following provides the layout of the main units, parts identification, and their functions.

For more information on the control units, refer to ‘Mtn. / CONTROL SYSTEM’.

Twin Tray Type (BM221/BM231)


Feeder


Hand tray (Standard) Feeder

Feeder carriage

Mount head

Waste parts box

X axis

Y axis Nozzle station

PCB transfer unit

3D sensor

(option)

Tray drawing unit

2D sensor

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3.1 Machine

E43OEC-13-010-A0 3.1-4

Al l-feeder, No-rear Feeder and Hand Tray Types (BM221/BM231)

3.1.4 Descriptions of Each Unit

PCB Transfer UnitConveyor

Transfers PC boards.

Consists of the three conveyors of the left rail, stage unit and right rail.

Stage unit

Fixes PC boards transferred to the stage unit.Comprised of the PCB stopper and PCB support.

Left rail

Stage unit

Right rail

PCB stopperPCB support and support pin

Feeder carriage

Head CameraS axis

Waste parts boxX axis

Y axis

Nozzle station

PCB transfer unit

Fixed camera (Rear)

Y axis

Mount head

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3.1 Machine

E43OEC-13-010-A03.1-5

Mount HeadMounts the chip components picked up from the feeders at given points on PC boards.

Equipped with 8 mount nozzle head, each moves up/down respectively.

θ rotation is accomplished by two axes: θ1 (H1 through H4) and θ2 (H5 through H8).

The pitch of the nozzles is the same as that of the standard feeder and up to 8 components can be pickedup at a time.

H axis motor

H1…..……..H8

θ1 axis motor Nozzle

PCB camera

θ2 axis motor

Pickup position camera(option)

Head camera(option)

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3.1 Machine

E43OEC-13-010-A0 3.1-6

Cannot be used.(Nozzle presence/absence check cannot bemade correctly at the nozzle station.)

NozzleBe sure to remove the filter from the nozzle before use.

A filter is located on the head side.

For the MSF (NM-MD15/MD17U), use the nozzle with the filterattached.

Nozzle type(Filter is attached with shipment)

BM122BM123BM221

BM231

MSFNM-MD25 / 26

NM-MD35 / 36

MSFNM-MD17U

NM-MD15

Nozzle comes withMSF (NM-MD17U/15)

Nozzle comes withMSF (NM-MD25/26)

Nozzle comes withBM122BM123BM221BM231MSF(NM-MD25/26/35/36)

Can be used

as it is.

XY Robot Allows the mounting head to be positioned properly based on the NC data.

FN0003M1

Remove the filter before use.

Black

Silver

Black

Black

Silver

Chop mark

Silver

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3.1 Machine

E43OEC-13-010-A03.1-7

Recognition CameraThe machine is equipped with the cameras for recognizing PC boards and components.

The 2D (standard), 3D (option), head camera (option) and fixed camera are available for componentrecognition.

Camera View Applicable component Component outer dimensions

Small Chip 0.6 x 0.3 to 3.3QFP, odd-shaped 3.3 to 55

BGA,CSP 3.3 to 552D

Large

Connector L150 x W25 x H25

QFP, SOP 3.3 to 24Small

BGA, CSP 3.3 to 24

QFP, SOP 3.3 to 55

3D(Option)

LargeBGA, CSP 3.3 to 55

Head Camera(Option)

10 mm Chip 0.6 x 0.3 to 7

Fixed camera 36 mm QFP, odd-shaped 4 to 32

Twin Tray Type (BM221/BM231)

Al l-feeder, No-rear Feeder and Hand Tray Types (BM221)

2D Sensor 3D Sensor (Option)

Head Camera (Option)

Head Camera Fixed Camera

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3.1 Machine

E43OEC-13-010-A0 3.1-8

FeederFeeds the loaded taped chip components in reel to the prescribed pickup position.

Be sure to replace the component feeder when the machine has stopped.

Batch Exchange of Feeder Carriage (Option)Exchanges the feeder carriage by the whole cart at a time using the exclusive cart.

Tray FeederThe twin tray feeder accommodates up to 80 trays in two lifters (40 trays each).

The full-size double tray feeder holds up to 60 trays in two lifters (30 trays each).

The left and right lifters work independently.

The tray feeder can be operated in the following modes; from mass production withfewer kinds of components to small-scale production with various kinds of components.

Connection ModeThis mode is suitable for production with various kinds of components.

Using both TZA and TZB lifters, a maximum of 80 kinds of components can bemounted.

Exchange ModeThis mode is suitable for mass production with fewerkinds of components for long hours.

Same components are loaded on both tray A (TZA)and tray B (TZB) lifters.

If components on the TZA side are used up duringproduction, recovery is made on the TZB side.Production is continued on the TZB side.

Components are replenished with the TZA whileproduction is made on the TZB side.

Production

Replenish

Production

Replenish

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3.1 Machine

E43OEC-13-010-A03.1-9

Preparation ModeThis mode is suitable for small-scale production withvarious kinds of components involving frequentchangeover.

Performs production with the TZA while the TZB isused for preparing the next production.

3.1.5 Axes Configuration

Model B

Model A Model B

Model C

Machine front side

YR

YLX

R : Option

TZA

TZB

TWB

TWA

Direction

- (Decrease) + (Increase)

H5…H8

θ2

θ1

H1…H4

S (Option)

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3.1 Machine

E43OEC-13-010-A0 3.1-10

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3.2 Machine Configuration

E43OEC-13-270-A03.2-1

3.2. Machine ConfigurationE43OEC-13-270-A0

3.2.1 Unit Variations on the Rear Feeder The BM221/231 is classified into the following 5 types according to the configuration of the rear feeder.

Type A (BM221/BM231)Rear: Twin t ray + feeder

+ 2D sensor (Standard)+ 3D sensor (Option)+ Head camera (Option)+ Nozzle station (Standard)+ High-speed transfer unit

(Option)

Type B (BM221)No-rear feeder

+ Head camera (Standard)+ Fixed camera (Standard)+ Nozzle station (Option)+ High-speed transfer unit

(Option)

* The fixed camera is used forcalibration.Type C (BM221)

Rear: Feeder + feeder


(Standard)

Type D (BM221)Rear: Hand tray


(Standard)

Twin tray Feeder

Nozzle station (Standard)

3D sensor (Option)

2D sensor (Standard)

Feeder

High-speed transfer unit(Option)

Nozzle station (Option)Fixed camera(Standard)

Feeder

High-speed transferunit (Option)

Feeder


Feeder



Feeder


Hand tray table (Standard)

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3.2 Machine Configuration

E43OEC-13-270-A0 3.2-2

Type E (BM221)

Rear: Hand tray + feeder


(Standard)

3.2.2 Available Options by Machine Type○: Standard △: Option x: No setting

*1: When the nozzle station has not been selected, components cannot be recognized via the fixed camera.(For calibration)

*2: The rear feeders for the types A and C are fixed feeders. Therefore, the batch exchange cart cannot beused.

*3: The chip thickness sensor is available only when the head camera is supported.


Feeder


Hand tray (Standard) Feeder

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3.3 Description of Various Switches

E43OEC-13-130-A03.3-1

Enabling switch

Emergency stop switch

3.3. Description of Various SwitchesE43OEC-13-130-A0

3.3.1 Emergency Stop SwitchIn case of emergency or if abnormal operations are observed, press the

“Emergency Stop” switch.This will stop the machine instantaneously.

After a while, power to the machine is shut OFF.

To reset it, pull the end of the switch toward you.

== To restart the operation, follow the procedure described in‘Ope. / START/STOP / Full Startup Procedure’.

=REMARKS=

In this machine, the units other than the motors and actuatorsare being energized even after the “Emergency Stop” switch ispressed.Before performing wiring work, turn OFF the main powerswitch and ensure the operation screen is cleared.

After pressing the emergency stop switch, wait more than 3seconds before resetting it.If the switch is reset within 3 seconds, motors and actuatorsmay be disabled even after power is turned ON.In such a case, turn power OFF once, and then turn it backON.

3.3.2 Enabling SwitchThe enabling switch enables only limited operations to be performed with the safety cover opened, thusimproving workability during maintenance.

Only service engineer shall use the enabling switch. Read the Maintenance Manual without fail.

The enabling switch will be enabled only in MANU mode.

The front enabling switch will be enabled only when the front safety cover is opened.This cannot be used when the rear safety cover is open.

The rear enabling switch (mounted on the optional rear control panel) will be enabled only when the rearsafety cover is opened.This cannot be used when the front safety cover is open.

When the switch is enabled, turning it ON turns the error display screen on the main control panel

yellow. At the operation level 1, the enabling switch is disabled.

WARNING

Only maintenance engineer isallowed to use the machine in

maintenance mode.

WARNINGDo not use the enabling switchexcept when performingmaintenance work.

(Twin tray type)

(All-feeder, no-rear feeder andhand tray types)

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E43OEC-13-130-A0 3.3-2

3.2.3 Floppy Disk DriveUsed to save data on floppy disk or to transfer data between floppy disk and the equipment.

Only a 2HD 1.44MB floppy disk can be used.1.

1. Disk slo t

Loads/unloads a floppy disk from and to the floppy disk drive.

2. “ Eject”

Used to eject the floppy disk.

=REMARKS=

Be sure not to press the “Eject” button while the access lamp is lit.

Doing so can damage the data on the floppy disk.

To prevent data from being damaged, insert a floppy disk afterturning ON the machine and then remove it before shutting off powerto the machine.

3. Access lamp

Lit while accessing to the floppy disk.

3.3.4 Control Panel SwitchesThe control panel is located on the machine front side.On the rear side, only the operation buttons are provided.

The rear control panel is optional.

2.

1. Display

Displays operation screen.

2. Front switches

Consists of power-related switches such as “ON” and “OFF”;operation keys like “START” and “STOP”.

3. Rear switches

Contains the switches for starting or stopping the machine, etc.

4. KeyboardUsed to input alphanumeric data in programs.

5. Mouse

Used to move the pointer, click buttons, and to move the cursor in text boxes on the screen.

Left button:

Click it to choose a button or menu.

Double-click it when selecting program or data.

Right button: Not used.

=REMARKS=

Do not place anything other than mouse on the mouse pad. Doing so can lead to disconnection.

6. XY teaching keys

Used to move the axes during teaching or jog movement.

1. 2.

3.

Rear switches

3.

Control panel

1.

4.

2.

5.6.

Rear control panel(Option)

3.

5.

6.

1.4.

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E43OEC-13-130-A03.3-3

3.3.5 Keyboard=REMARKS=

Do not place anything on the keyboard. Doing so could damage the keyboard.

Filled-in keys above are not used in actual operation. Use of these keys may cause machine trouble. Avoid pressing them.

Key ControlsNo. Key Function

1 Erases the character the cursor is sitting directly over.

2 Erases the character to the left of the cursor.

3Hold down this key and press numericor special key to enter a symbol labeledon the upper part of each key top.

4Moves the cursor in the direction shown by arrow in input fieldor selection list box.

5Tab keyMoves the cursor from one input field to the other within thesame screen.

6Lets you switch between uppercase and lowercase modes.=HINT= 1

7Executes commands or determines the numeric values orcharacter strings entered.

8Turning ON this key enables you to type numbersand symbols labeled on the side of some keys.=HINT= 1

1.

2.

3.

4.

5.

6.7.

8.

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E43OEC-13-130-A0 3.3-4

=HINT= 1

All letters are entered in uppercase.

Uppercase and lowercase letters cannot be switched.

When inputting a password, both letters can be used.

Current input mode is shown on the status bar of inputwindows.

CAPS: Uppercase modeNUM: “Num Lock” is ON.

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E43OEC-13-130-A03.3-5

3.3.6 Operating ControlsFront

Rear

Rear control panel (Option)

Power ControlsSwitch LED Function /Status

None

Switches the display from ‘Awaiting startup’ to theproduction screen to enable various operations.

Pressing this switch starts supplying power to the AC servomotor.Power to the other units is ON even when the‘Awaiting startup’ screen is shown.

NoneCloses the Production screen and returns to the ‘Awaiting startup’ screen.Pressing this switch shuts OFF power to the AC servomotors.Power to the other units remains ON.

None

Turns power to the servomotors ON/OFF.ON: Servo lock engagedOFF: Servo lock released=REMARKS=

Do not turn OFF the servomotor while the machine is running.=HINT=In the case where the axes are manually moved when the “SERVO OFF/ON”switch is OFF, turning the switch back ON will not return them to their originalpositions.

: ‘Awaiting startup’

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E43OEC-13-130-A0 3.3-6

Pilot LampLamp LED Function /Status

Indicates whether the power to the machine is supplied. (Status of main powerswitch).

The main power switch is OFF.

The main power switch is ON.

Front/Rear Operation SwitchesSwitch LED Function /Status

Switches the available control panel between the front and rear sides.

Operation via the control panel has been disabled.

Operation via the control panel has been enabled.Operation on the opposite panel will be disabled.

Operating Controls

Switch LED Function /StatusStarts production. Used also to reset safety stop.

The machine is not in production.

Production in progress

The machine is ready for production.

None Stops production temporarily (block stop).

NoneWhen an error has occurred: Resets the error status.When the machine has been stopped due to reason other than error: The

recovery function (== ‘Ope. / VARIOUS FUNCTIONS / Recovery) will beenabled if production is in progress.

=REMARKS=

Do not press this button during production. Pressing it stops the machine abruptly.

Feeder Exchange SwitchThis switch notifies the machine that component exchange has beencompleted after stopped due to component exhaustion.Switch Operation LED Machine status

(Parts exhaustion occurs.)The machine has been stopped due to

component exhaustion.(Exchange the components.)

Press the switch. Resumes the production.

The number of remained components of the Z No. where a component exhaustion occurred will beinitialized.

== For details of the “BATCH EXCHANGE” switch (option), refer to 3.3.9 ‘Batch Exchange Switch’ inthis section.

: ON : Blink : OFF

: ON : Blink : OFF

: ON : Blink : OFF

: ON : Blink : OFF

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E43OEC-13-130-A03.3-7

3.3.7 XY Axis Control SwitchesMoves the axes with the direction indicated by the arrow during teaching or jog movement.

When “HIGH” at the center is ON, the axes move at a high speed.

3.3.8 Main Power Switch

Turns ON/OFF power to the machine.

=HINT=The main power switch can be locked with a padlock.

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E43OEC-13-130-A0 3.3-8

3.3.9 Batch Exchange Switch (Option)The “BATCH EXCHANGE” switch is used to exchange all feeders at a time during changeover.

The switch is located on each feeder block.

Locations of Switches

UsageSwitch Operation LED Machine status

Changeover/ Setup for Changeover

→‘Machine Ready’ screen

Batch exchange can be started.

Press the switch. This unlocks the feeder block.

(Exchange all feeders at a time.)== Refer to ‘Ope. / PROCEDURE FOR PRODUCTION / How to Use the Cart’.

Press the switch. This locks the feeder block.

Feeder blocks for which the cart can be usedTypes A - D: ZA and ZB

Type E: ZA, ZB, ZC and ZD

: ON : Blink : OFF

ZA

ZB

ZC

ZD

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E43OEC-13-130-A03.3-9

3.3.10 Switches on the Tray Lifter== For details on how to use the switches, refer to ‘Ope. / PROCEDURE FOR PRODUCTION /Measures for Component Exhaustion: Tray’.

FunctionSwitch LED Function /Status

Moves the tray lifter to the exchange position.

Normal operation in progress.

The tray lifter is at the exchange position.

Notifies the completion of exchange of the exhausted trays (highlighting of the ZNos. cleared) to the system.

The switch is not available (notification to the system disabled).

The tray lifter is at the exchange position. At this time, trays can be exchanged.

Buttons on the Display PanelThe display panel is touch-sensitive.

The left part of the panel displays the status of the trays on the tray lifter A (Z201 - 240).

The right part of it shows the status of the trays on the tray lifter B (Z301 - 340).

and are not buttons.Button Status Function /Status

Indicates the status of Z Nos. in the tray.

Normal: Components are not exhausted.

Highlighted: Components are used up.Press this button to revert to the normal display.

Scrolls up/down the Z Nos. by 10.

Pressing this button resets all highlighted Z Nos. buttons to normal.

=HINT=

A sleep mode works to blank out the display after ten minutes passes without the buttons beingtouched.

Touching the panel restores the display.

: ON : Blink : OFF

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E43OEC-13-130-A0 3.3-10

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E43OEC-15-000-A04-1


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E43OEC-15-000-A0 4-2

E43OEC-15-000-A0

4. DESCRIPTION OF SCREENSThis chapter describes the operation screens displayed on the machine.

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4.1 Screen Configuration

E43OEC-15-010-A04.1-1

4.1. Screen ConfigurationE43OEC-15-010-A0

This machine allows you to perform main operations with the buttons on the screens.

This section discusses screen configuration and functions, including the meanings of icons.

4.1.1 Operation ScreenThe upper and lower areas are common to all the screens.

Clicking on the button opens up the drop-down menu shown right and common buttons at thelower part call up the screens shown below.

Upper common area

Lower common area

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E43OEC-15-010-A0 4.1-2

4.1.2 Upper Common AreaThis area displays the current status of the machine.

No Display Status/Function

The machine has been stopped by a stop factor other than anerror in AUTO or SEMI mode.This icon also appears if the machine has been stopped dueto a pickup error or recognition error.

The machine has been stopped at EOP in the AUTO or SEMImode.

The machine is running in AUTO or SEMI mode.

The machine has been stopped due to a componentexhaustion error or no feeder error.

1 Machine status

The machine has been stopped due to a factor other than asafety stop or component exhaustion error.

No PC board on the stage

A PC board is on the stage.

PC board transfer in progressThis includes the duration of halted board transfer due towaiting for loading or waiting for unloading.No PCB icon and PCB icon are shown alternately.

Stage

Pass through operation is in progress.

The machine is waiting for PC board to be loaded.

This icon appears when a given length of time has elapsedafter a board loading started. Then, time measurement startsto determine a PCB transfer time-out.The board will be transferred to the loader when the cause ofdisabled loading is removed.

A PC board is on the loader.

No PC board on the loader.

S T A T U S

2PCB

status

Loader

Loading PC boards to the loader was stopped by the button.

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E43OEC-15-010-A04.1-3

No Display Status/Function

The machine is waiting for PC board to be unloaded. (PCboard cannot be unloaded from the stage to the unloader.)The PC board will be transferred to the unloader when thecause of disabled unloading is removed.

A PC board is on the unloader.

S T A T U S

2 PCBstatus

Unloader

No PC board on the unloader.

AUTO (Automatic operation)Used to start production.This icon appears when ‘Fast’ is selected as the Fast mode inthe operation condition data.The fast mode is not available with the machine not equippedwith the head camera.

AUTO (Automatic operation)Used to start production.This icon appears when ‘Normal’ is selected as the Fastmode in the operation condition data.

SEMI (Semiautomatic operation)Used for checking operation. No component will be picked upin this mode.

3 Operation modes

MANUAL (Manual operation)Used for performing production changeover or operationusing the adjustment buttons.

CONT (Continuous operation)Executes the selected program continuously unless an error

occurs or the operator changes the operation mode.

EOP (End Of Program)Executes the selected program up to the final block of theprogram and stops production.

4 Stop modes

BLOCKExecutes only one block of the selected program and stopsproduction.

ON LINEEnables communications with the host computer to transferdata or to control the machine.

M O D E

5Communicationsmodes REMOTE

Besides the functions of the ONLINE mode, remote control ispossible from the host computer.

R E C O V E R Y

6 Recovery

This icon appears when the machine has been stopped dueto a pickup error, etc. At this time, is enabled.This does not appear if mounting operation is skipped due toexhausted component.

Indicates the current operation level.Input a password to access to the higher levels.

O P . L E V E L

7OperationLevel

LEVEL1 LEVEL2 LEVEL3

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E43OEC-15-010-A0 4.1-4

4.1.3 Lower Common Area

3.

1. Error message box

When an error occurs, the error code and error name appear.

== Refer to the ‘Error Code List’ in the separate volume.

If the “RESET” key on the control panel is pressed, the message ‘RESET’ appears in the box whileresetting is being executed.

If you press the “START” key to reset the safety stop (opened cover, etc.), the message ‘RELEASESAFE STOP’ is shown for a short time.

2. Error count display

Displays the number of errors occurred (m) and the order of indicated error (n). Expressed as ‘n/m’.

3. Hint button

When an error occurs, this button isenabled.

Clicking on the button displays the list oferrors occurred up to this point.

Choosing an error under the Error list

displays the hint data if available.

=HINT=

Regarding certain factory-adjusted errors, the hint screen opens up automatically when an error occurs.

Note that some hint screens close automatically if the conditions are satisfied, but some need be closed withthe button.

Unless the error is reset, the hint screen can be displayed again with the hint button even if you close itusing the button.

=HINT=

The language of the error cause and action can beswitched by the buttons along the top right of thescreen.

Button enabled

Button disabled

English

ChineseJapanese

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E43OEC-15-010-A04.1-5

4. Recognition camera image view button

Displays the images on the monitor.

Source of Image

:

Clicking on the button displays the image on therecognition camera.

:Clicking on the button displays the recognitionimages stored in memory.

Images can be changed using the buttons under.

=HINT=

The result of images after component and PCBrecognition will be stored in the frame memoryautomatically.

The frames Nos. 1 through 8 contain the recognitionimages of the respective heads and the frame No. 9stores PCB recognition image.

Live

and can be used only when an optional pickup position camera is used.

:

Displays the original image on the PCB recognition camera.

:

Displays the original image of the camera for pickup position teaching.

Saves the images in the frame memory on a floppy disk or the hard disk in the machine.

The original images cannot be saved.

Images saved on the hard disk of the machine can be referred to and sent to a floppy disk on the LogOutput Data screen.

== Refer to ‘Ref / DATA INPUT/OUTPUT / Log Data Output’.

5. Monitoring screen view button

Choose this button to display the monitoring screen.

The monitoring screen consists of the followingoptions.

Switches for operating the respective unitsmanually:

== Refer to ‘Ope / DESCRIPTION OFSCREENS / Adjustment Buttons’.

Monitoring field for checking I/O signal status of

the machine:

== Refer to ‘Mtn / SYSTEM CHECK FUNCTION / Monitoring’.

=HINT=

Appear in the ‘MANU’ mode only.Not displayed in ‘AUTO’ or ‘SEMI’ mode.

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E43OEC-15-010-A0 4.1-6

6. Move Axis button

Opens up the Move Axes screen.

Origin return and board loading, etc. are available.

== Refer to ‘Ope. / VARIOUS FUNCTIONS / Move Axis'.

7. Screen copy but ton

Copies the current screen.

Copied images are saved on the hard disk up to 30 screens as bitmap format.

When 30 is exceeded, old data will be cleared in the order they were saved.While holding down the ‘Ctrl’ key on the keyboard, click on this button to save the screens on a floppy disk. At this time, take note that nothing appears even if an error (floppy disk has not been inserted, disk is full,etc.) occurs.

Save file namemmddhhMMss.bmp mm: Month / dd: Day / hh: Time / MM: Minute / ss: Second

Image files cannot be checked in this system.

To check the image files, save the data on a floppy disk and load them to the software that can supportbitmap images on a computer in which Windows has been installed.

== Refer to ‘Ref / DATA INPUT/OUTPUT / Log Data Output’ on how to save data from the hard diskto a floppy disk.

8. Line manager information view button

Use this button to check the messages from the host computer on the Line Manager V2 interface(Option).

This function can be used only when this option is available.

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4.2 Screen Operation

E43OEC-15-020-A04.2-1

4.2. Screen OperationE43OEC-15-020-A0

This section explains the basic operation of the mouse.

4.2.1 Using the Mouse

Selecting Screens

Switching Screens with TabsTo switch the screen having multiple tabs, click a one to get to thedesired page.

ScrollingWhen there are too many options in the list box, the scroll buttons are enabled or the scroll bars appear.

=HINT=

“PgUp” and “PgDn” keys can also be used to scroll the list.

When a cell is selected (the cursor is put on the cell), the cursor can be moved only within the list box.Once you get out of the selected item with the “Esc” key, the cursor can be moved again.

To Select

Selected StatusWhen buttons, lists or text boxes are selected, the indication changes as follows:

Button List box Text box

Choosing Text BoxHow to step text boxes on the same screen:

Click a desired text box.

Pressing the Tab key on the keyboard moves the cursor from one textbox to another.Pressing the Tab key with the Shift key moves the cursor backwardsthrough the text boxes.

or

Tab

Scroll buttons Scroll bars

Enabled Disabled

Slide scroll

Page scroll

Continuous scroll

Appears to be recessed. The selected line is highlighted. The cursor is placed in thebox.

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4.2 Screen Operation

E43OEC-15-020-A0 4.2-2

Choosing Option in Selection BoxClick an option from the list.

When the selection box is active, options can bechanged using “” and “” from the keyboard.

Choosing Option in List BoxClicking on the list box or drop-down list arrowdisplays a list of data items included in that option.Choose one from the list.

When the list box or one of the options is selected,options can be changed using “” and “” from thekeyboard.

4.2.2 Icons in the MessageIcons displayed in the dialog boxes are roughly classified into the following:

Icon Example Descrip tion

An exclamation mark icon alerts users to machine movement.Clicking on performs the specified operation.

An x icon alerts users to error or abnormal end.

A lowercase letter i is an icon for an information message.

A question mark icon provides a confirmation message.

An index icon is for a guidance message.

or

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4.3 Production Screen

E43OEC-15-060-A04.3-1

4.3. Production ScreenE43OEC-15-060-A0

This section provides explanations on the Production screen used for production.

== Refer to ‘Ope. / Screen Configuration’ regarding the common areas at the upper and lower partsof the screens.

4.3.1 Screen OverviewThe Production screen consists of the following:

4.3.2 ProgramIndicates the name of the product program currently being selected.

4.3.3 Machine Status4.

1. Produced

The number of PC boards produced.

2. Plan

The number of PC boards planned to be produced.

Displays the number of PC boards entered in the ‘Plan’ on the Program Select screen during production

changeover.

3. Cycle Time

Indicates the amount of time from when a finished PC board is unloaded to when the next finished board isunloaded.

4. Cycle Time (Add Loading)

Time required to produce a PC board plus board loading time.

This also includes the amount of time spent waiting for PC boards.

4.3.5

4.3.6

4.3.7

4.3.8

4.3.10

4.3.2

4.3.3

4.3.4

4.3.9

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E43OEC-15-060-A0 4.3-2

4.3.4 Supply InformationThe Z Nos. and component names (part shape code is displayed if name is nothing) of the feeder carriagewhere a component exhaustion or component exhaustion warning has occurred are displayed in this field.

The data will be displayed in increasing order of Z No.

Red reverse: Feeder positions where component exhaustion has occurred.

In case of alternate supply, all spare components have been used up.Orange reverse: Feeder positions where component exhaustion has occurred.In case of alternate supply, spare components are still remaining.

Yellow reverse: Feeder positions where component exhaustion warning has occurred.

Red: Feeder positions where a parts skip has been specified.

When the orange button next to ‘FILTER’ is turned ON, the Z Nos. highlighted in orange will be hidden.

When the yellow button next to ‘FILTER’ is turned ON, the Z Nos. highlighted in yellow will be hidden.

4.3.5 Run ModesButton Function

Sets the automatic operation mode.Used to start production.

Sets the semiautomatic operation mode.This mode is used for checking operation. No component will be picked up in thismode.

Sets the manual operation mode.This mode is used for modifying or adjusting programs.

4.3.6 Stop Modes

Button FunctionSets the continuous mode.Executes the selected program continuously unless an error occurs or the operatorchanges the operation mode.

Sets the EOP mode.Executes the selected program up to the end of program (EOP) and stops theoperation.

Sets the 1 block mode.Executes the next one block only and stops the operation.

4.3.7 Clicking this button disables PC board loading from the upstreamsides to unload all PC boards after mounting them on the conveyorand stops the operation.

The ‘L.Stop’ icon will be shown at the upper common areawhen the mode is enabled.

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E43OEC-15-060-A04.3-3

MENU: MANU mode

MENU: AUTO/SEMI mode

4.3.8 The button cannot be used in normal state.

This button is enabled when the machine is stopped due to an error.

The ‘Recovery’ icon will be displayed at the upper common areawhen the mode is enabled.

This icon does not appear when mounting is skipped due to component exhaustion.

== Refer to ‘Ope. / VARIOUS FUNCTIONS’.

4.3.9 Performing auto or semiauto operation with this button ONcauses the machine to stop temporarily during component pickupor mounting. Turning OFF the button resumes normal operation.

When the 1STEP mode is enabled or if the machine has beenstopped in the 1STEP mode, the operation level cannot beswitched. In this case, turn OFF the button and stop

the machine by pressing or . Then, switch the operation level.

The ‘1STEP’ icon will be displayed at the upper common areawhen the mode is enabled.

4.3.10 The functions shown right are hidden in the button on theProduction screen.

Choosing Menus1.

1. Clicking on opens up the functions shown right.

2. Choose a desired function and click on it.3. This opens up the selected screen.

Operation Level, Run Mode and MenuThe menu options to be displayed vary with the operation levels.

When the machine is started up, the operation level is set to 1.

The menu options also differ depending on the run modes.

Click on and input a password to switch the operationlevels to 2 or 3.

==

Refer to ‘Ope. / VARIOUS FUNCTIONS / Changing OperationLevel’.

For changing and customizing operation levels, refer to ‘Ref. /SYSTEM SETTINGS / Operation Level Setting’.

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E43OEC-15-060-A0 4.3-4

Run mode Operation

level *1

1 2 3

Function

Performs production changeover.Program Select

Options

Ope./ PROCEDURE FOR

PRODUCTION/ VARIOUSFUNCTIONS

Displays the productionmanagement information.Current TotalGrand TotalHistoryError Log

Ref./ PRODUCTIONINFORMATION

Sets and checks remainedcomponents.

Ope./ VARIOUSFUNCTIONS

Displays the positions of the axes

or status of the heads.

4.3.11 in this section

Adjusts the data.Program OffsetMark Position

Prg./ ADJUST DATA

Sets the conditions that may beedited during running.Start BlockParts Skip

Ope./ VARIOUSFUNCTIONS

Checks the mounting positionsand corrects the mountingposition data.

Prg./ ADJUST DATA

Allows the product programs orlibrary data to be edited.

Prg.

Sets the nozzles.Mounting NozzleNG Nozzle

Ref./ NOZZLEMA

Date post:	06-Jul-2018
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