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Improving the parts experience through an improved Warehouse Management System
This presentation details important changes to Bombardier’s warehouse management system taking place November 15, 2010.
We invite you to read on to learn more about special arrangements being made to provide support during the system migration period from November 12 – 15 as well as important changes to processes and procedures you should be aware of.
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New Warehouse Management System
1. What is the new system?
2. When does the change take place, and what will happen during migration?
3. What are the changes that impact customers?
4. What if I have questions?
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1. Bombardier’s new warehouse management system
A simpler way to manage our warehouses:Currently, Parts Logistics manages its warehouses through a combination of 2 systems – Bombardier’s SAP and Caterpillar Logistics’ LIMSThe new solution will consolidate the software into one simplified system within Bombardier SAP, to provide:
Greater functionality Increased flexibilityImproved visibility of inventoryBetter inventory management and accuracyEnhanced automation and fewer manual processes
The new system will be used for the Chicago and Frankfurt warehouses
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2. When does the change take place, and what will happen during migration to the new system?
NOVEMBER 2010Sunday Monday Tuesday Wednesday Thursday Friday Saturday7 8 9 10 11 12 13
14 15 16 17 18 19 20AOG
SupportOnly
1S Go-Live
AOGSupport
Only
AOGSupport
Only
Our computer systems will be offline from 2300 Central Standard time (CST) on Friday 12 November until 0500 CST on Monday 15 November. We will offer AOG support only on cutover weekend. Critical and C Check orders will be filled if capacity permits.
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3. What are the Changes that Impact Customers?
1. Order Confirmations
2. Warehouse documents
3. Invoices
4. Order Consolidation
NewOld
We will use “old” and “new” icons to help illustrate what will change in the
documentation you receive from Bombardier
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Two Changes to Order Confirmations
Today we provide you an up front air waybill on your order confirmation and an email notification when the part is shipped
Sometimes you are not able to track either air waybill because it changes in the shipping processYou requested that we include your Customer Purchase Order number on the email notification
Today you see single digit priority information on your order confirmations
Going forward you will still receive order confirmations with up front air waybills and an email notification when the part is shipped
Air waybill accuracy in the shipping notification email will improve and can be trackedCustomer PO number included on email notification
Going forward (for all depots) you will see two digit priority codes and description on your order confirmations
1st digit is mainly used by Customer Service and Material Logistics2nd digit is mainly used by the distribution centre or depot
1st
Change
2nd
Change
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Test Contact NameTest Payment TermsTest Email address
Order Confirmation MinorChange
Test CustomerTest Address
43.1043.10
Test CustomerTest Address
Order Type Delivery Priority
AOG Next Flight Out
11
AOG Overnight 12
Critical 22
Normal 32
Routine 33
Initial Provisioning (IP)
64
Consolidated 75
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Revised Order Priorities
We will manage your Routine orders to ship within 2 to 3 days following the release of the outbound delivery.
33Routine
We will define your consolidation parameters with you in advance and we will manage your consolidated orders to support predetermined carrier cutoff times.
75Consolidated
We will work with Customer Service to process and stage your IP order to meet your required shipping dates.
64Initial Provisioning (IP)
We will manage your Normal orders to support same day carrier cutoff times following the release of the outbound delivery.
32Normal
We will manage your Critical orders to support same day carrier cutoff times following the release of the outbound delivery.
22Critical
We will manage your AOG orders to support Cargo Air Carrier (e.g. Fed Ex, UPS, DHL) cutoff times following the release of the outbound delivery.
12AOG Overnight
We will manage your AOG orders to support Next Flight out or Counter to Counter shipments by an Independent Carrier (e.g. Expeditors, Sterling) following the release of the outbound delivery.
11AOG Next Flight Out
DefinitionsDelivery PriorityOrder Type
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Delivery Note Email
This is a mock up only. The final document may look slightly different.
Test CustomerTest Address
Test CustomerTest Address
Will include your
purchase order
reference number (as previously requested)
The air waybill tracking
number will be more
accurate and will track when you
receive this message
MinorChange
Test CustomerTest Address
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Changes that Impact Customers
1. Order Confirmations
2. Warehouse documents
3. Invoices
4. Order Consolidation
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Warehouse Documents Today and Tomorrow
CID Summary
Case Packing List
Airworthiness Certification
Vendor Certificate of Compliance
Commercial / Pro Forma Invoice
Pick Ticket Label
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Document Do you receive this today?
What changes after November 15, 2010?
CID Summary Yes, for orders received from Chicago. The CID Summary links regulatory documents to the case packing list.
Yes, for orders received from Chicago. The CID Summary links regulatory documents to the case packing list.
You will also see a new label for shipments received from Frankfurt and Chicago
Warehouse Documents - Today and Tomorrow
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Example – CID Summary
The CID Number is an internal
Bombardier tracking number.
This is the airworthiness
certification number.
Old
This is the Certificate
Identification Document
(CID) Summary.
This accompanies all shipments from Chicago.
NoChange
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New Certificate Identification Document (CID) Label
Starting November 15, 2010 two labels will be consolidated into a single label (a sticker attached to part packaging) including the CID number and Material Number
The Certification Identification Document (CID) Summary is an internal Bombardier number that links Bombardier’s Certificate of Conformance statement to the vendor’s airworthiness document for a specific part
You will see this on shipments from the Chicago and Frankfurt distribution centres
At a future date this may apply to all depots. We will advise you if this happens.
New
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Document Do you receive this today?
What changes after November 15, 2010?
Case Packing List Yes. Two new sections will be added:1) “Grand Invoice Total“ will be provided for all Consolidated Shipments2) “Transportation Details” will be provided including weight and dimensions, delivery priorities and air waybills
Warehouse Documents - Today and Tomorrow
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The Case Packing List is included
with all shipments
The Delivery No. and Item link the Case Packing List
to the CID Summary
This form will continue to be used for shipments
from Sydney, Tokyo,
Beijing and Dubai
Example – Case Packing List
Test Customer
Test AddressTest Customer
Test Address
Old
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Case Packing List New
After November
15, this new form will be
used for shipments
from Chicago and Frankfurt
only.
Weights and dimensions
are now included and the Customer
Purchase Order
Number
Test Customer
Test Address
Test Customer
Test Address
Customer Purchase Order: Test 123
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Document Do you receive this today?
What changes after November 15, 2010?
Airworthiness Certification8130-3 Form (FAA)
2400-78 Form (Canada)
EASA Form (European Union)
Yes. One of the three airworthiness certification forms is provided depending upon how the material was certified.The exception is a standard part received by Bombardier after Nov 26th, 2007 in which case you receive a Vendor Certificate of Compliance.
On Forms 8130-3 and 2400-78 the Form Tracking number sequence found in “Block 3” will be reformatted for shipments from Chicago (the earlier version of the form are still valid and will be used for current stock on hand in the depots)
There are no changes to the EASA Form
Warehouse Documents - Today and Tomorrow
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Example – Airworthiness Certification
The box “Form Tracking Number”
(Block 3) is found on FAA,
Transport Canada, and
EASA documents
This numbering sequence
changes as of November 15th,
2010
OldNew
NumberingSequence
The airworthiness certificate is linked to the CID Summary by the Form Tracking Number
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Document Do you receive this today?
What changes after November 15, 2010?
Vendor Certificate of Conformance
Yes, if it’s for a standard part received by Bombardier after Nov. 26th, 2007.
For parts Bombardier received prior to Nov. 26th, 2007 you may still receive an Airworthiness Certificate or Bombardier Release Note, both of which are acceptable.
No Change
Warehouse Documents - Today and Tomorrow
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Example – Vendor Certificate of Compliance (C of C)
For standard parts, Bombardier is acting as a distributor
Therefore Bombardier is including the certificate of
conformance (C of C) from the vendor for shipments received by Bombardier before Nov 26th
2007
For stock received by Bombardier before November 26, 2007, you may still receive
an airworthiness certificate or a Bombardier release note
The Bombardier Purchase Order number links the vendor C of C to the form tracking number on
the CID Summary
Old No Change
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Document Do you receive this today?
What changes after November 15, 2010?
Commercial / Pro Forma Invoice
Yes, if the final shipping destination is outside the United States.
Will still be included if the final shipping destination is outside the United States. An expanded “Reference Section” now includes the Grand Total of consolidation.
The original customer purchase order now shows on this document
Warehouse Documents - Today and Tomorrow
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Example – Pro Forma InvoiceA pro forma
invoice is included in
all shipments where the
final destination is outside the
United States
The “No.” field on this form links to the “Delivery Number” on
the CID Summary
Test Customer
Test Address
Old
Test Customer
Test Address
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Example - Pro Forma Invoice (cont’d)
This is Page 2 of the Pro
Forma Invoice
Shipments within the US will not receive a Pro Forma Invoice
Old
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Example Commercial / Pro Forma Invoice For shipments from Chicago and Frankfurt only
New
The “References” section now includes the Customer Purchase order number to easily link to the SAP sales order and delivery note
numbers
Test Customer
Test Address
Test Customer
Test Address
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Example Commercial / Pro Forma Invoice For shipments from Chicago and Frankfurt only
New
Consolidated shipments show the Grand Total of the
shipment
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Document Do you receive this today?
What changes after November 15, 2010?
Pick Ticket Label Occasionally, attached to part or packaging.
The format and information on the Pick Ticket Label is changing. You will see a Handling Unit Number (HU#) that connects the sales order to the warehouse transaction.
Warehouse Documents - Today and Tomorrow
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E Pick Ticket New
Old pick tickets these may still be attached to
parts from previous deployment activities
Old
The new Pick Ticket connects the Customer Order and Priority at the
warehouse level. The new format will start Nov 15, 2010 for shipments from
Chicago and Frankfurt
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Changes that Impact Customers
1. Order Confirmations
2. Warehouse documents
3. Invoices
4. Order Consolidation
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InvoiceInstead of being a separate line item (FREIGHT1) on
the invoice, as of November 15th, the Freight costs will be a subtotal under the first line item on the invoice.
Today As of November 15th
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Changes that Impact Customers
1. Order Confirmations
2. Warehouse documents
3. Invoices
4. Order ConsolidationWe will launch money saving order consolidation options after the 1S platform is stabilized (Q4, 2010)
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You May Choose to Consolidate Daily or Weekly
You can consolidate if:Your orders have the same:
Customer CodeShip to AddressCarrier (eg Fed Ex) and Service Level (eg 10:30 AM)Any delivery priority code except for 11 – AOG Next Flight Out
Consolidation is clearly indicated on your Purchase OrderYour consolidation parameters have been programmed into our consolidation table in advance
Hazardous materials may be consolidated if the parts have the same United Nations Number (UN#) and if weight limits are not exceeded as per International Civil Aviation Organization (ICAO) and the United States Code of Federal Regulations (CFR)
Please be aware that canceling an order scheduled for consolidation or changing your shipping method is possible, but requires manual intervention
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Daily Order Consolidation Process Flow
Your consolidation profile must be set up in advance and a daily cut off time
established
Daily ConsolidationD
istib
utio
nC
arrie
r /Tr
ansp
orta
tion
Cus
tom
erS
ervi
ce
Collect/ InitiateProcessing of
orders dependentcarrier choice
Review size ofconsolidation for
possible additionalstaffing or pickup
by carrier
Close out dailyconsolidation and
update Carriertracking of
consolidation forCustomer
Input Order byConsolidation Dayat 8am or 12pm
CST
Provide proof oftender / delivery of
consolidation
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Weekly Order Consolidation Process Flow
If you are interested in weekly order consolidation, what day do you believe
your organization will prefer?
Note: If one day proves to be overwhelmingly popular we will work with the Customer Service and Sales teams to develop criteria for assigning weekly consolidation days.
Weekly Consolidation
Car
rier /
Tran
spor
tatio
nD
istib
utio
n C
usto
mer
Ser
vice
Provide proof oftender / delivery of
consolidation
Input Order byConsolidation Day
at 12am CST
Close out weeklyconsolidation and
update Carriertracking of
consolidation forCustomer
Review size ofconsolidation for
possible additionalstaffing or pickup
by carrier
Collect/ InitiateProcessing of
orders dependentcarrier choice
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What happens when I choose to consolidate my orders?1. Contact your Customer Account Manager to request weekly order
consolidation A profile will be set up for your account in the distribution centreRequests for specific days will be considered but cannot be guaranteed You will be informed of your consolidation day and cutoff times
Note: no action is required for customers to benefit from natural consolidation within a picking wave
2. Once consolidation is configured for your account, you must note on your purchase orders that you are requesting order consolidation
Your order will be booked as per usual using an “order consolidation” code which you will see on your order confirmationWhen stock on hand is available, the delivery note is transferred to the distribution centreThe distribution centre holds your delivery note in queue until it is time to release the picking wave
3. We pick, pack and ship your consolidated order to meet the carrier’s cut off times
Consolidating orders may help you reduce freight costs
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Order Consolidation -- Questions and Answers
Order consolidation will not be available on November 15th, 2010 so when will the option become available to me?
We must first stabilize One System and estimate we will be able to start offering order consolidation in January 2011.
On what days will Commercial Aircraft customers be able to consolidate orders weekly?
Tentatively we have reserved Monday, Wednesday and Friday for Commercial Aircraft orders. However, all weekdays are in scope to meet the needs of Commercial and Business aircraft customers. Due to carrier cutoff times, Saturdays and Sundays are not options for weekly consolidation.
Can I consolidate my orders from any depot?Only orders shipping from the same depot (either Chicago or Frankfurt) may be consolidated at this time
If I choose to consolidate, do I have to consolidate all of my orders?No, you have the choice on which orders you would like to consolidate but it must be clearly indicated on your Purchase Order
Order Consolidation -- Questions and AnswersWhat happens if I decide to consolidate an order and I change my mind?
After the order cutoff time assigned to your account, it is a manual process to change your order. Changes before your cutoff time are relatively easy to make.
How do I get an air waybill for consolidated orders?Upon completion of picking and packaging the order is tendered for transportation, the confirmed air waybill(s) will be emailed to you
What are the cutoff times for order consolidation?Note: This means your order must be booked and the delivery note generated to the warehouse by this time. Local time = Local time Chicago and local time Frankfurt
Daily Consolidation
Order Cutoff Ship By08:00 Local time (Europe /
Asia - Exports)Carrier Cutoff
12:00 (noon) Local Time (North and South America -
Exports)
Carrier Cutoff
12:00 (noon) Local Time All Domestic (US)
Carrier Cutoff
Weekly Consolidation
Order Cutoff Ship By23:59 Local Time
(Domestic and Exports) the day before Carrier
Cutoff(i.e. Monday 23:59)
Carrier Cutoff
(i.e. Tuesday Carrier Cutoff)