Bon Source Technologies - Overview

Leveraging Global Engineering

“ In today’s constant changing business environment competitive markets require innovative approaches to delivering real value.”

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Who we are

• We are a Technology Intensive Solutions and Services company

• We develop & deliver Engineering,Software Solutions & Services to our Clients

• We relentlessly work to earn our customer TRUST

• Highly differentiated next generation global services– Invest in Product development process rigor– Conforming to ISO & CMM4 standards– Focus on risk-mitigation, cost compression and time

acceleration

• Strong focus on deepening customer relationships– Investing in making each partnership a win/win– Creating a seamless extension to engineering team– Relentlessly work to earn our customer trust

• Stability and Continuity– Bon Source enjoys high employee retention levels– Retention strategies guarantee high productivity, motivation

and top-of-line hiring

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Corporate Profile

Our Engineering Services

• Mechanical Engineering Services• Civil Engineering Services• Manufacturing Resource Services • Software Solutions & Services

Application Software Development Application Software Enhancement and

Maintenance Hosting and Website Pre-built Solutions

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Delivery Model

Project

Study of Client requirements

Project Acceptance

Transfer to Team Data Management

Transfer to Offshore through secured

e-Transfer

Project Execution

Onsite

Customer Approval at each stage

Project Execution

Off Shore

Transfer of completed project to Client

through secured e-TransferProject

Completion

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Quality Process

• Dedicated Q.C.Team for every project to ensure Zero Defect Delivery

• Three step check built-in quality process• Check list setup for Engineering standards for every

project• Maintenance of Engineering Standards and Process

Repository• Reuse of “Body of Knowledge Process Assets”• Complies with ISO 9000 delivery process

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Designer / Draftsman

Team Leaders

Project Leaders

Project Manag

er

Product Engineers /FEA Consultants

Masters in Engineering with over 10-12 Years Industry Experience

Engineering Graduates with over 6-8 Years Experience

Engineering Graduates with 4-5 Years Experience

Engineering Graduates with 3-4 Years Experience

Engineering Graduates/Diploma holders with 2-5 Years Experience

Our People... Profilecr

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Our People... Some Attributes

• Graduates and Masters from the top Engineering Schools

• Supervisors with deep shop-floor experience• Deep knowledge in leading CAD/CAM/CAE/PLM

software• Superior delivery capabilities and customer focus• Total adherence to quality and time commitments• Proficiency in industry / country / company specific

standards• Distinct contribution and unique expertise of every

individual

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Technical/Collaborative Infrastructure

• Highly Scalable, Reliable & Flexible Network Setup• High bandwidth connectivity• Video and Voice over IP capable• Contingency planning for all Data• Highly Secure network environment• 24x7 Accessibility to all servers• Project Specific environment capable• In-house Administration of all network environment• Helped customers with their IT infrastructure

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Software Platforms

CAD CAE CAM

Pro/Engineer

Ideas

Catia

Unigraphics

Solidworks

AutoDesk Suites

Solid Edge

Ansys

I-deas-Simulation

Nastran

Cosmos

Patran

HyperMesh

Pro/E Manufacturing

I-deas Manufacturing

Unigraphics Manufacturing

Design For Manufacturing and Analysis

Facilities... On commandcr

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Where we can complement you...

...in your Concept to Customer Realization Business

Conceptualization and Industrial DesignParametric 3D Modeling and Detailing

Finite Element Analysis [FEA]

Rapid Prototyping

Tool DesignMold DesignReverse EngineeringLegacy Data Conversion

Where we can complement you...

• Special Purpose Machine Design [SPM] • Customization & KBE Solutions• Design for Manufacturing and Assembly (DFMA)• Computer Aided Manufacturing [CAM]• Product Data Management [PDM]

...in your Concept to Customer Realization Business

Value Proposition

• Cost compression: – 30% - 50% lower

(Stretch engineering dollars)• Service Delivery Acceleration

– 20% -30% faster– Effective Onsite-Offshore delivery model

increases quality and accelerates timelines

• Risk Mitigation: – Predictable cost– On-site Engagement Manager

• Instantaneous capacity addition• Availability of specialized knowledge

and skills on demand• Deliverables guaranteed (Time and

quality)• Lets designers do what they are best at

–DESIGN• Reduced management overhead

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24 hour work-day

Lessons learnt (1/2)

• Require good mediators/coordinators– To solve communication issues due to language and cultural differences

– To suggest improvements continuously

– To act as “harmonizers”• Ex: prevent productivity measurements and associated disastrous

communications

– To shield teams from the wearing effect of working from a distance

• Communication is key• Lots of travels / exchanges

– Hard to work with someone you haven’t seen• Leads to misunderstandings

– Help share knowledge at all levels

• Lots of discipline• Review meetings

• Avoid micro management

Value in team

knowledge

sharing

Usage

frequency

“Word”doc

Travels

Video Conf.

Phone

Mailinglist/forum

email

chat

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Lessons learnt (2/2)

• Share activities between onsite/offshore– Improve team spirit/job satisfaction

– Allow offshore people to progress

– Share the global knowledge and thus improve efficiency

• Exchange of knowledge in both directions– On how to deliver

– On cultures / languages

• Broadening of vision for all participants• Key skill for participants: working in an international team• Organization are more and more distributed

– Will require practices for working from a distance

• Strive for continuos improprement• Establish a team spirit with virtual teams• Shared expectations

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Automotive Components

Automotive Interiors

Industrial Machinery

Special Purpose Machines

Analysis

Reverse Engineering

The Team Experience

CASE STUDIES

Software: I-deas Component: Engine Head block Scope of Work

3D Modeling 2D Drafting

Software: I-deas Component: Water Pump Assembly Scope of Work

3D Modeling 2D Drafting

Automotive Components

Software : I-deas Component : Automotive Floor Job: Sheet metal Design Scope of Work

Modelling and Filleting

Automotive Components

Software: I-deas Component: Cross Member Job: Sheet Metal Design according to Ford

Standards Scope of Work

Modelling and Detailing

Software: I-deas Component: Automotive Gasket Scope of Work

Product Design Modeling Part Drawing

Automotive Components

Software: Pro-E Component: Front Hub Scope of Work

Product Design Modeling Part Drawing

Automotive Components

Software: I-deas Component: Wheel Cover Scope of Work

Modeling Analysis using COSMOS

Software: CATIA Component: Seat Recliner Mechanism Job: Modeling, Assembly and Analysis of Gear Mechanism Scope of Work

Modeling and Assembling of Components 2D Detailing of The assembly and Components Gear tooth analysis with load conditions given by client

to find the failing part

Software: CATIA Component: Bucket Seat Assembly Job: Designing Modeling and Detailing Scope of Work

Modeling and Assembling of Components 2D Detailing of The assembly and Components

Software: CATIA Component: Seat Frame Assembly Job: Designing, Modeling and Detailing Scope of Work

Modeling and Assembling of Components 2D Detailing of The assembly and Components

Automotive Interiors

Software: CATIA Component: Truck Cabin front Facia Job: Re-Engineering and Re Design Scope of Work

Re Engineering with reference to LCV Cabin to make HCV cabin Interference Study with Various Cabin components 2D Detailing for Manufacture and Tooling Setup

Automotive Interiors

Software: Pro/Engineer Component: Door Lock

Mechanism Scope of Work

Sheet metal design Assembly Component Drawing Tool detailing for

components

Automotive Interiors

Software: Pro/Engineer Component: Door Handle Material: ABS Job: Product Development Scope of Work

Mold Design NC code generation

Automotive Interiors

Software: Unigraphics Component: Gear Box Casting Scope of Work

3D Modeling 2D Drafting and Detailing

Software: Unigraphics Component: Industrial Gear Box Casting Scope of Work

3D Modeling 2D Drafting and Detailing

Industrial Machinery

Industrial Machinery

Software: Pro-E Component: Cover Plate Scope of Work

Tool Design Manufacturing Drawing

Software: PRO/ENGINEER Component: GEAR BOX CASING Job: Modeling and Detailing Scope of Work

Measurement and Scanning of Components Import Cloud Data into ProEngineer Remastering of the component 2D Detailing

Software: Pro/engineer Component: Gear Box Housing Job: Modeling and Detailing Scope of Work

Remastering with old 2D drawings Modifications for Mounting of the

Gearbox

Industrial Machinery

Software: Unigraphics Component: Lead attach SPM for CATV Modular

Chip Scope of Work

Concept Design Modeling Drafting Assembly

Software: Unigraphics Component: Y beam qualification tool design Scope of Work

Concept Design Modeling Drafting Assembly

Special Purpose Machines

Software : Think Design-3.0 Component: CNC Machine Frame Scope of work:

3D Modeling 2D Drafting & Detailing

Modeling

Software : Think Design-3.0 Component: CNC Machine Frame Scope of work:

3D Modeling 2D Drafting & Detailing

Software: Unigraphics V18.0 Component: Gear Box Scope of work: Assembly

Assembly

Software: Unigraphics V18.0 Component: Gear Box Scope of work: Assembly

Tool Design

Software : Pro/Engineer

Component: Pneumatic control machine component

Scope of work:

3D Modeling and drafting

Tool Design-core, and machining

Software : Pro/Engineer

Component: Pneumatic control machine component

Scope of work:

3D Modeling and drafting

Tool Design- cavity and machining

Software: Ansys Component: Bracket Job: Finite Element Analysis Scope of Work

Nodal Analysis

Analysis

Software: Forming Simulation Software Component: Fuel Tank Scope of Work

Sheet metal Simulation and Optimization of drawing process using CAE

Software : Cosmos Component: Mandrel Assembly Scope of work: Non Linear Structural

Analysis

Analysis

Software : Cosmos Component: Mandrel Assembly Scope of work: Non Linear Structural

Analysis

Analysis

Software: Cosmos Component: Oil Cooler

Assembly Scope of work: Linear

Structural Analysis

Software: Cosmos Component: Oil Cooler Assembly Scope of work: Linear Structural

Analysis

Software: Nastran Job: Fatigue Analysis/under Switching

Pressure Cycles Scope of Work

Geometric Modeling FE Modeling and Meshing Static Analysis Fatigue Analysis

Analysis

Software: Ansys and Ideas

Component: Front Axle

Job: Stress Analysis of Tractor Front Axle

Scope of Work

Geometric Modeling using Ideas

Mesh Generation using I-deas

Single Wheel, Double Wheel Collision analysis

Cantilever Test

Stress analysis for finding Stress Distribution and Deformation

MACHINING

Software: Master CAM Scope of Work

Modeling and detailing Creation of NC Codes

Software: Master CAM Component: Forged Component Scope of Work

Modeling and detailing Creation of NC Codes

Software: Master CAM Component: Core of Back Plate Scope of Work

Modeling Creation of NC Codes

Software: Master CAM Component: Cavity of Back Plate Scope of Work

Modeling Creation of NC Codes

MACHINING

Reverse Engineering

Software: I-deas Component: Impeller Job: Reverse Engineer the sample and develop

manufacturing drawing Scope of Work

Reverse Engineering Modeling GD&T, Detailing and Part Drawing

Your Take

• Instantaneous capacity addition• Speed and reduction in Time to Market• Availability of specialized knowledge and skills on tap• Deliverables guaranteed (Time and quality)• Substantial cost savings• Global Project Management

Questions And Clarifications

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Thank You...

KarthikeyanGeneral Manager

Bon SourceTech India Pvt Ltd.

+91 9840181038 karthi@bontool.com

www.bontool.com