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DESIGN-IV: MACHINERY BASIC DESIGN
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEM
ATTACHMENT NO. 01 02 - - -
NUMBER OF PAGES 11 4 - -
DESIGN-IV: MACHINERY BASIC DESIGN
DOCUMENT NO. DOC. NO. 17 - 42 09 050 - CO
Ir. Dwi Priyanta,
MSE.
Ir. Hari Prastowo,
MSc.01 10/5/12 Categorizing Eq.I Gusti N. Dirgantara
APPROVED BYREV. DATE DESCRIPTION PREPARED BY CHECKED BY
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TABLE OF CONTENTS
PHILOSOPHY
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Description 1
1.2 Purpose 1
2. REFERENCES 1
3. ABBREVIATIONS 1
4. DESIGN PARAMETER 2
4.1 Engine Selection Guide Requirement 2
5. DESIGN REQUREMENTS 2
5.1 Seawater Cooling Pump 2
5.2 Central Cooling Water Pump 3
5.3 Jacket Water Cooler Pump 4
5.4 Central Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 Jacket Water Cooler 5
5.6 Lubricating Oil Cooler 6
5.7 Valve and Fitting 6
5.6 Class Requirement 7
6. SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ATTACHMENT NO. 01 - CALCULATION
1. Seawater Cooling Pump 1
2. Central Cooling Water Pump 1
3. Jacket Water Cooler Pump 1
4. Central Cooler 5
5. Jacket Water Cooler 86. Lubricating Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LIST OF TABLE
Table 1 Minimum wall thickness 1
ATTACHMENT NO. 02 - PUMP SPECIFICATION
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 01
: Table of Contents
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1. INTRODUCTION
1.1 Description
1.2 Objective
This document purpose is to determine the technical specification of engine cooling system.
2. REFERENCES
a. Germanischer Lloyd Rules and Guidelines 2011
b. Engine Selection Guide - Two Stroke MC/MC-C Engines, 6th Edition: January 2002, MAN B&W
3. ABBREVIATION
SLOC = Specific lubricating oil consumption [gr/BHP]
c = constant addition of fuel (1.3)
Q = Capacity
A = Area of Pipe that will be convert to diameter formulav = flow velocity
vs = Velocity of fluid
d = Inside diameter
t = Wall thickness and time
Q = Qapacity
Rn = Reynold number
n = viscocity
hs = head static
hp = head pressure
hv = head velocity
hf = head friction
hl = head lossesH = head total
H = heat dissipation aprox.
K = heat transfer coef.
The water cooling can be arranged in several configurations, the most common system choicebeing a low water temperature cooling system only for jacket cooling and a central cooling
water system with three circuit, a seawater system, a low temperature freshwater system for
central cooling and high temperature freshwater system for jacket water.
The advantages of the seawater cooling system are only to set of cooling water pumps (seawater
and jacket water) and simple installation with few piping system. The advantages are seawater
to all coolers and thereby higher maintenance cost and expensive seawater piping of non-
corrosive materials such as galvanised steel pipes or Cu-Ni pipes.
The advantages of the central cooling system are only one heat exchanger cooled by seawater,
only one exchanger to be overhauled, all other heat exchanger are freshwater cooled and can be
made of a less expensive material, few non-corrosive pipe to be installed, reduced maintenance
of cooler and components, increase heat utilisation. The advantages are three sets of cooling
water pumps (seawater, freshwater low temperature, and jacket water high temperature),
higher first cost.
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
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: 01
: Philosophy
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4. DESIGN PARAMETER
4.1 Engine Selection Guide Requirement
5. DESIGN REQUIREMENT
5.1 SEAWATER COOLING PUMP
D = (4 x Q/ x v) (1)
where,
D = Diameter of seawater cooling pump
Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01
= m/s
Head Pump
i. Head Static (Hs)
height at z=0 to higer the discharge
height at z=0 to the lower suction
Therefore, the value of Hs will be determined below:
ii. Head Pressure (Hp)
Hp = 2.5 bar (engine selection guide requirements)
iii. Head Velocity (Hv)
Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
iv.1 Suction
n = kinematic viscocity
n = m2/s (at 50
0C)
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (2)
l = 0.02+0.0005/dH (3)
Mayor losses (hf)
hf = l*L*v2/(D*2g) (4)
where,
L = the length of suction pipe
= 5.5 m
Minnor losses (hl)
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (5)
= 10.31*(3^2)/(2*9.8)
= m
The central cooling system is characterised by having only one heat exchanger cooled by seawater, and by the other coolers, including the jacket water cooler, being cooled by the
freshwater low temperature (FW-LT) system. In order to prevent too high a scavenge air
temperature, the cooling water design temperature in the FW-LT system is normally 360
corresponding to a maximum seawater temperature of 320C. For external pipe connections , we
prescribe the following maximum water velocities, jacket water, central cooling water (FW-LT)
and seawater each velocity is 3.0 m/s
190
0.05278
3
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 01
: Philosophy
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4.734
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iv.2 Discharge
n = kinematic viscocity
n = m
2
/s (at 50
0
C)v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (6)
l = 0.02+0.0005/dH (7)
Mayor losses (hf)
hf = l*L*v2/(D*2g) (8)
where,
L = the length of suction pipe
= 12 m
Minnor losses (hl)head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (9)
Therefore, the total of Heads are:
H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
5.2 CENTRAL COOLING WATER PUMP
D = (4 x Q/ x v) (10)
where,
D = Diameter of seawater cooling pump
Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01= m/s
Head Pump
i. Head Static (Hs)
height at z=0 to higer the discharge
height at z=0 to the lower suction
Therefore, the value of Hs will be determined below:
ii. Head Pressure (Hp)
Hp = 2.5 bar (engine selection guide requirements)
= 25 m
iii. Head Velocity (Hv)
Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
iv.1 Suction
n = kinematic viscocity
n = m2/s (at 50
0C)
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (11)
l = 0.02+0.0005/dH (12)
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
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: DESIGN IV
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: Philosophy
0.00000105
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= 0.02+0.0005/0.14633
=
Mayor losses (hf)hf = l*L*v
2/(D*2g) (13)
where,
L = the length of suction pipe
= 6.2 m
Minnor losses (hl)
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (14)
iv.2 Discharge
n = kinematic viscocity
n = m2/s (at 50
0C)
v = fluid velocity
= m/s
Reynold number (Rn)according to formula below:
Rn = (v*dH)/n (15)
l = 0.02+0.0005/dH (16)
Mayor losses (hf)
hf = l*L*v2/(D*2g) (17)
where,
L = the length of suction pipe
= 4.8 m
Minnor losses (hl)
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (18)
Therefore, the total of Heads are:
H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
5.3 JACKET WATER COOLER PUMP
D = (4 x Q/ x v) (19)
where,
D = Diameter of seawater cooling pump
Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01
= m/s
Head Pump
i. Head Static (Hs)height at z=0 to higer the discharge
height at z=0 to the lower suction
Therefore, the value of Hs will be determined below:
ii. Head Pressure (Hp)
Hp = 2.5 bar (engine selection guide requirements)
= 25 m
iii. Head Velocity (Hv)
Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
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: Philosophy
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iv.1 Suction
n = kinematic viscocity
n = m
2
/s (at 50
0
C)v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (20)
l = 0.02+0.0005/dH (21)
Mayor losses (hf)
The following formula (8), as follow:
hf = l*L*v2/(D*2g) (22)
Minnor losses (hl)
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (23)
iv.2 Dischargen = kinematic viscocity
n = m2/s (at 50
0C)
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (24)
l = 0.02+0.0005/dH (25)
Mayor losses (hf)
hf = l*L*v2/(D*2g) (26)
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (27)
Therefore, the total of Heads are:H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
5.4 CENTRAL COOLER
Heat dissipation aprox. (H) = kW
= kcal/h
Heat transfer coef. (K) = kcal/m2.h.
0C
Sea water quantity (Qsw) = m3/h
Central cooling water quantity (Qlo) = m3/h
Fresh water density = kg/m3
Sea water density = kg/m3
Heat spec. LO (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec. Sea Water (Csw) = Btu/lb0F
= kcal/kg0C
Outlet temperature (T2) =0C
Sea water inlet temperature (t1) =0C
5.5 JACKET WATER COOLER
Heat dissipation aprox. (H) = kW
= kcal/h
: DESIGN IV
: 17 - 42 09 050 - CO
: 01
: Philosophy
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
0.00000105
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0.00000105
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3
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1000
190
170
1000
1025
32
920
1
1
0.94
0.94
36
791058
3890
3344798
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Heat transfer coef. (K) = kcal/m2.h.
0C
Central cooling water quantity (Qsw) = m3/h
Jacket cooling water quantity (Qlo) = m3/h
Jacket water density = kg/m3
Fresh water density = kg/m3
Heat spec. jacket water (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec. fresh water (Csw) = Btu/lb0F
= kcal/kg0C
Jacket water outlet temperature (T2 =0C
Fresh water inlet temperature (t1) =0C
5.6 LUBRICATING OIL COOLER
Heat dissipation aprox. (H) = kW= kcal/h
Heat transfer coef. (K) = kcal/m2.h.
0C
Central cooling water quantity (Qsw) = m3/h
Lubricating oil quantity (Qlo) = m3/h
Lubricating oil density = kg/m3
Sea water density = kg/m3
Heat spec.LO (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec.sea water (Csw) = Btu/lb0F
= kcal/kg0C
LO outlet temperature (T2) = 0C
Fresh water inlet temperature (t1) =0C
5.7 VALVE AND FITTING
a. Valve
1. Butterfly Valve
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 01
: Philosophy
45
32
135
920
1000
0.43
0.43
1
1
920791058
480
67
80
42
1025
1
1
0.94
0.94
1000
67
53
1000
A butterfly valve is a valve which can be used for isolating or regulating flow. The
closing mechanism takes the form of a disk, which allows for quick shut off. Butterfly
valve are generally favored because they are lower in cost to other valve designs as
well as being lighter in weight, meaning less support is required. Used for stop valve
only, for low working pressure. In this system, butterfly valve used in order before the
pump, and as a connecting to another equipment to make a standby function. Below is
the example of butterfly valve, shown in Figure 5.3 Butterfly Valve.
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2. Non Return Valve
b. Fitting
Filter
The type used : Water Filter
- Sea Chest Strainer
- Fresh Water System Filter
5.8 CLASS REQUIREMENT
Germanishcer Lloyd 2012, Chapter 2, Setion 11, Page 11-32
a. General
- a single cooling circuit for the entire plant
- separate cooling circuits for the main and auxiliary plant
-
- separate cooling circuits for various temperature ranges
Fresh water cooling system are to be so arranged that the engines can be sufficiently cooled
under all operating conditions. Depending on the requirements of the engine plant, the
following fresh water cooling systems are allowed:
several independent cooling circuits for the main engine components which need
cooling (e.g. cylinders, piston and fuel valves) and for the auxiliary engines
Common engine cooling water systems for main and auxiliary plants are to be fitted with
shut-off valves to enable repairs to be performed without taking the entire plant out of
Figure 5.3 Butterfly Valve
Has same function with globe valve, working in very high pressure and just has one-way
direction. Usually this valve is used in order after the pump and another lines that the
fluids shall not back through the same line or just one-way direction.
The sea water and fresh water systems on board ship are provided with line filters in order
to trap the solid impurities flowing in the system. Normally the sea water sides has more
number of filters incorporated in the line as compared to the fresh water system as the
later is a closed system. The different applications for water filters are:
It is fitted in the main suction line of the sea water inlet system to the ship. The filteris casing normally fitted with marine growth preventive system. Normally a strainer is
used in the sea chest so that the flow of water in the sea line is always maintained.
All the fresh water system such as drinking water system, sanitary water system, boiler
feed water system etc. are incorporated with a line filter in the suction side of the
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
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b. Heat Exchangers, Coolers
c. Expansion Tanks
d. Fress Water Cooling Pumps
e. Temperature Control
6. SUMMARY
NO
1
2
3
For the pump selection and spesification:
=
=
=
=
=
=
To reach the required head, we need to make a two pump with series.
NO
1
2
3
Head Total H 42.16492 m
Capacity Q 190 m3/h
6.1 SEAWATER COOLING PUMP
CALCULATION SYMBOL
Capacity Q 170 m3/h
Inside diameter D 5.8 inches
Head Total H 41.13400 m
Power 22 kW
6.2 CENTRAL COOLING WATER PUMP
CALCULATION SYMBOL RESULT
Head 25 m
Rpm 1800 RPM
Merk Taiko
Type EHC-201C
Qapacity 190 m3/h
RESULT
Inside diameter D 6.1 inches
The coolers of cooling water systems, engines and equipment are to be so designed to
ensure that the specified cooling water temperatures can be maintained under all operatingconditions. Cooling water temperatures are to be adjusted to meet the requirements of
engines and equipment. Shut-off valves are to be provided at the inlet and outlet of all heat
exchangers. Every heat exchanger and cooler is to be provided with a vent and a drain.
Expansion tanks are to be arranged at sufficient height for every cooling water circuit.
Different cooling circuits may only be connected to a common expansion tank if they do not
interfece with each other. Care is to be taken here to ensure that damage to or faults in
one system cannot affect the other system. Expansion tanks are to be fitted with filling
connections, aeration/de-aeration devices, water level indicators and drains.
Main and stand-by cooling water pumps are to be provided for each fresh water cooling
system. Main cooling water pumps may be driven directly by the main or auxiliary engines
which they are intended to cool provided that a sufficient supply of cooling water is assured
under all operating conditions. The drives of stand-by cooling water pumps are to be
independent of the engines. Stand-by cooling water pumps are to have the same capacity as
main cooling water pumps. Main engines are to be fitted with at leat one main and one
stand-by cooling water pump. Where according to the construction of the engines more than
one water cooling circuit is necessary, a stand-by pump is to be fitted for each main cooling
water pump.
Cooling water circuits are to be provided with temperature controls in accordance with the
requirements. Control devices whose failure may impair the functional reliability of the
engine are to be equipped for manual operation.
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 01
: Philosophy
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For the pump selection and spesification:
=
==
=
=
=
NO
1
2
3
For the pump selection and spesification:
==
=
=
=
=
6.4 CENTRAL COOLER
NO
1
2
3
4
6.5 JACKET WATER COOLER
NO
1
2
3
4
6.6 LUBRICATING OIL COOLER
NO
12
3
4
: DESIGN IV
: 17 - 42 09 050 - CO
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: Philosophy
Area A 50 m2
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
FW outlet temperature t2 43.80683oC
LMTD 33oC
CALCULATION SYMBOL RESULT
LO inlet temperature T1 59.8
o
C
LMTD 91oC
Area A 9 m2
JW inlet temperature T1 94.9oC
FW outlet temperature t2 54.25410oC
Area A 311 m2
CALCULATION SYMBOL RESULT
SW outlet temperature (t2) t2 50.27109oC
LMTD 11oC
RESULT
Inlet temperature (T1) T1 55.7oC
Power 15 kW
CALCULATION SYMBOL
Head 40 m
Rpm 1800 RPM
Type TMC-100D
Qapacity 55 m3/h
Capacity Q 53 m3/h
Merk Taiko
Inside diameter D 3.2 inches
Head Total H 37.21292 m
Power 37 kW
6.3 JACKET WATER COOLER PUMP
CALCULATION SYMBOL RESULT
Head 42.5 bar
Rpm 1800 RPM
Type EHC-150EQapacity 170 m
3/h
Merk Taiko
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ATTACHMENT NO. 01 - CALCULATION
TECHNICAL SPECIFICATION OF ENGINE
COOLING SYSTEMS
DESIGN-IV: MACHINERY BASIC DESIGN
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1. SEAWATER COOLING PUMP
D = (4 x Q/ x v) (1)
where,D = Diameter of seawater cooling pump
Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01
= m/s
for the result:
D = (4 x Q/ x v)
= ((4*0.05278)/(3.14*3))^0.5
= m
= inches
The pipe selection from ANSI, carbon steel with:Inside diameter = inches
Thickness = inches
Outside diameter = inches
Nominal pipe size = inches
Minimum thickness = 3.6 mm (According to Table 1)
= inches
Head Pump
i. Head Static (Hs)
height at z=0 to higer the discharge = m
height at z=0 to the lower suction = 0 m
Therefore, the value of Hs will be determined below:
Hs = 6+0
= m
ii. Head Pressure (Hp)
Hp = 2.5 bar (engine selection guide requirements)
= 25 m
iii. Head Velocity (Hv)
0.142
Table 1 Minimum wall thickness
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
6
6
190
0.052778
3
0.14971
5.89393
6.065
0.28
6.625
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
iv.1 Suctionn = kinematic viscocity
n = m2/s (at 50
0C)
dH = Inside diameter
= inches
= m
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (2)
= (3*0.15405)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (3)
= 0.02+0.0005/0.15405
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (4)
where,
L = the length of suction pipe
= 5.5 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.023*5.5*(3^2)/(0.15405*2*9.8)
= m
Minnor losses (hl)
No n
1 1
2 1
3 2
4 1
5 2
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (5)
= 10.31*(3^2)/(2*9.8)
= m
iv.2 Discharge
n = kinematic viscocity
n = m2/s (at 50
0C)
dH = Inside diameter
= inches
= m0.15405
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
Elbow 900
0.75 0.75
total 10.31
4.734
0.00000105
6.065
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.38
Types k nxk
Butterfly valve 0.6 0.6
T-join 2.9 5.8
Strainer
SDNRV
0.58 1.16
2 2
0.023
0.00000105
6.065
0.15405
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
440143
For the frictional losses (l) will be determned if the value of reynold number
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Type
v = fluid velocity
= m/s
Reynold number (Rn)according to formula below:
Rn = (v*dH)/n (6)
= (3*0.14633)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (7)
= 0.02+0.0005/0.15405
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (8)
where,
L = the length of suction pipe
= 12 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.023*12*(3^2)/(0.15405*2*9.8)
= m
Minnor losses (hl)
No n
1 2
2 1
3 1
4 1
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (9)
= 7*(3^2)/(2*9.8)
= m
Pressure drop in central cooler seawater side = 0.2 bar
= m
Therefore, the total of Heads are:
H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
= 6+25+0+0.38+4.734+0.82+3.214+2.01692
= m
Pump Selection
Required:
Head = m
Capacity = m3/h
For the pump selection and spesification:
=
=
=
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
Type EHC-201C
SDNRV 2
T-join 2.9
total
3.214
Qapacity 190 m3/h
2.01692
2
2.9
7
42.1649
42.16
190
Merk Taiko
3
Elbow 900
0.75 1.5
Butterfly valve 0.6 0.6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
418086
For the frictional losses (l) will be determned if the value of reynold number
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=
=
=To reach the required head, we need to make a two pump with series.
2. CENTRAL COOLING WATER PUMP
D = (4 x Q/ x v) (10)
where,
D = Diameter of seawater cooling pump
Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01
= m/s
for the result:D = (4 x Q/ x v)
= ((4*0.04722)/(3.14*3))^0.5
= m
= inches
The pipe selection from ANSI, carbon steel with:
Inside diameter = inches
Thickness = inches
Outside diameter = inches
Nominal pipe size = inches
Minimum thickness = 3.6 mm (According to Table 1)
= inches
Head Pump
i. Head Static (Hs)
height at z=0 to higer the discharge = m
height at z=0 to the lower suction = 0 m
Therefore, the value of Hs will be determined below:
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
0.432
6.625
6
0.142
Table 1 Minimum wall thickness
0
170
0.047222
3
0.1416
5.57485
5.761
Head 25 m
Rpm 1800 RPM
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
Power 22 kW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Hs = 0+0
= m
ii. Head Pressure (Hp)Hp = 2.5 bar (engine selection guide requirements)
= 25 m
iii. Head Velocity (Hv)
Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
iv.1 Suction
n = kinematic viscocity
n = m2/s (at 50
0C)
dH = Inside diameter
= inches
= m
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (11)
= (3*0.14633)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (12)
= 0.02+0.0005/0.14633
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (13)
where,
L = the length of suction pipe
= 6.2 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.023*6.2*(3^2)/(0.14633*2*9.8)
= m
Minnor losses (hl)
No n
1 4
2 1
4 1
5 3
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (14)
= 14.3*(3^2)/(2*9.8)
= m
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
418086
For the frictional losses (l) will be determned if the value of reynold number
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iv.2 Discharge
n = kinematic viscocity
n = m
2
/s (at 50
0
C)dH = Inside diameter
= inches
= m
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (15)
= (3*0.14633)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (16)
= 0.02+0.0005/0.14633
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (17)
where,
L = the length of suction pipe
= 4.8 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.023*4.8*(3^2)/(0.14633*2*9.8)
= m
Minnor losses (hl)
No n
1 4
2 1
3 1
4 3
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (18)
= 14.3*(3^2)/(2*9.8)
= m
Pressure drop on central coolIing side = 0.2 bar
= m
Pressure drop ON seawater side = 0.2 bar
= m
Therefore, the total of Heads are:
H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
= 0+25+0+0.45+4.734+0.35+6.566+2.017+2.017
= m
2.01692
Elbow 900
0.75 3
Butterfly valve 0.6 0.6
SDNRV 2 2
: Attachment No. 01
418086
For the frictional losses (l) will be determned if the value of reynold number
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Pump Selection
Required:
Head = m
Capacity = m
3
/hFor the pump selection and spesification:
=
=
=
=
=
=
3. JACKET WATER COOLER PUMP
D = (4 x Q/ x v) (19)
where,
D = Diameter of seawater cooling pumpQ = Capacity of seawater cooling pump according to engine selection guide 06.01.04
= m3/h
= m3/s
v = water velocities according to the engine selection guide 06.07.01
= m/s
for the result:
D = (4 x Q/ x v)
= ((4*0.01472)/(3.14*3))^0.5
= m
= inches
The pipe selection from ANSI, carbon steel with:
Inside diameter = inchesThickness = inches
Outside diameter = inches
Nominal pipe size = inches
Minimum thickness = 2.6 mm (According to Table 1)
= inches
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
0.07906
3.1126
3.1520.674
5.563
5
0.102
Table 1 Minimum wall thickness
Rpm 1800 RPM
Power kW
53
0.014722
3
Merk Taiko
Type EHC-150E
Qapacity 170 m3/h
Head 42.5 bar
37
170
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
41.13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Head Pump
i. Head Static (Hs)
height at z=0 to higer the discharge = m
height at z=0 to the lower suction = 0 mTherefore, the value of Hs will be determined below:
Hs = 0+0
= m
ii. Head Pressure (Hp)
Hp = 2.5 bar (engine selection guide requirements)
= 25 m
iii. Head Velocity (Hv)
Hv = 0 m (the velocity in the suction and discharge has the same value)
iv. Head Losses (Hl)
iv.1 Suction
n = kinematic viscocity
n = m2/s (at 50
0C)
dH = Inside diameter
= inches
= m
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (20)
= (3*0.14633)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (21)
= 0.02+0.0005/0.08006
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (22)
where,
L = the length of suction pipe
= 6 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.026*6*(3^2)/(0.08006*2*9.8)
= m
Minnor losses (hl)
No n
1 2
2 2
4 2
5 2
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
Elbow 900
0
0.75 1.5
Butterfly valve 0.6 1.2
Strainer
0
0.00000105
3.152
0.08006
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
418086
For the frictional losses (l) will be determned if the value of reynold number
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head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (23)
= 9.66*(3^2)/(2*9.8)
= miv.2 Discharge
n = kinematic viscocity
n = m2/s (at 50
0C)
dH = Inside diameter
= inches
= m
v = fluid velocity
= m/s
Reynold number (Rn)
according to formula below:
Rn = (v*dH)/n (24)
= (3*0.08006)/0.00000105
= (turbulen)
l = 0.02+0.0005/dH (25)
= 0.02+0.0005/0.08006
=
Mayor losses (hf)
The following formula, as follow:
hf = l*L*v2/(D*2g) (26)
where,
L = the length of suction pipe
= 4 m
for the result according to formula:
hf = l*L*v2/(D*2g)
= 0.026*4*(3^2)/(0.08006*2*9.8)
= m
Minnor losses (hl)
No n
1 2
3 1
4 2
head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (27)
= 9.3*(3^2)/(2*9.8)
= m
Pressure drop on jacket water side = 0.2 bar
= m
Therefore, the total of Heads are:
H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop
= 0+25+0+0.89+4.436+0.6+4.27+2.01692
= m
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
0.00000105
0.75 1.5
SDNRV 2 2
T-join
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
228743
For the frictional losses (l) will be determned if the value of reynold number
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Type
Pump Selection
Required:
Head = mCapacity = m
3/h
For the pump selection and spesification:
=
=
=
=
=
=
4. CENTRAL COOLER
Heat dissipation aprox. (H) = kW
= kcal/hHeat transfer coef. (K) = kcal/m
2.h.
0C
Sea water quantity (Qsw) = m3/h
Central cooling water quantity (Qlo) = m3/h
Fresh water density = kg/m3
Sea water density = kg/m3
Heat spec. LO (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec. Sea Water (Csw) = Btu/lb0F
= kcal/kg0C
Outlet temperature (T2) =0C
Inlet temperature (T1) = 0C
Sea water inlet temperature (t1) =0C
Sea water outlet temperature (t2) =0C
LMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]
=0C
Area of central cooler (A) = H/(K x LMTD)
= 311 m2
5. JACKET WATER COOLER
Heat dissipation aprox. (H) = kW
= kcal/h
Heat transfer coef. (K) = kcal/m
2
.h.
0
CCentral cooling water quantity (Qsw) = m
3/h
Jacket cooling water quantity (Qlo) = m3/h
Jacket water density = kg/m3
Fresh water density = kg/m3
Heat spec. jacket water (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec. fresh water (Csw) = Btu/lb0F
= kcal/kg0C
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
53
RPM
0.94
36
32
55.6753
50.2711
10.746
920
791058
Type TMC-100D
Merk Taiko
Power 15 kW
Qapacity 55 m3/h
Head 40 m
Rpm 1800
3890
1000
190
170
1000
1025
1
0.94
1
3344798
37.21
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
100067
53
1000
1025
1
1
0.94
0.94
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Jacket water outlet temperature (T2) =0C
Jacket water inlet temperature (T1) =0C
Fresh water inlet temperature (t1) = 0C
Fresh water outlet temperature (t2) =0C
LMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]
=0C
Area of jacket water cooler (A) = H/(K x LMTD)
= m2
6. LUBRICATING OIL COOLER
Heat dissipation aprox. (H) = kW
= kcal/h
Heat transfer coef. (K) = kcal/m2.h.
0C
Central cooling water quantity (Qsw) =m
3/h
Lubricating oil quantity (Qlo) = m3/h
Lubricating oil density = kg/m3
Sea water density = kg/m3
Heat spec.LO (Clo) = Btu/lb0F
= kcal/kg0C
Heat spec.sea water (Csw) = Btu/lb0F
= kcal/kg0C
LO outlet temperature (T2) =0C
LO inlet temperature (T1) =0C
Fresh water inlet temperature (t1) =0C
Fresh water outlet temperature (t2) = 0CLMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]
=0C
Area of lubricating oil cooler (A) = H/(K x LMTD)
= m2
TECHNICAL SPECIFICATION OF
ENGINE COOLING SYSTEMS
: DESIGN IV
: 17 - 42 09 050 - CO
: 0
: Attachment No. 01
791058
480
59.8121
32
43.8068
33.2738
49.5296
67135
920
1000
0.43
0.43
1
1
45
80
94.9256
42
54.2541
90.5391
8.73719
920
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DESIGN-IV: MACHINERY BASIC DESIGN
ATTACHMENT NO. 02 - PUMP SPECIFICATION
TECHNICAL SPECIFICATION OF ENGINE
COOLING SYSTEMS