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  • 7/31/2019 BOOK 17 [CO]

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    -

    DESIGN-IV: MACHINERY BASIC DESIGN

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEM

    ATTACHMENT NO. 01 02 - - -

    NUMBER OF PAGES 11 4 - -

    DESIGN-IV: MACHINERY BASIC DESIGN

    DOCUMENT NO. DOC. NO. 17 - 42 09 050 - CO

    Ir. Dwi Priyanta,

    MSE.

    Ir. Hari Prastowo,

    MSc.01 10/5/12 Categorizing Eq.I Gusti N. Dirgantara

    APPROVED BYREV. DATE DESCRIPTION PREPARED BY CHECKED BY

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    TABLE OF CONTENTS

    PHILOSOPHY

    1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    1.1 Description 1

    1.2 Purpose 1

    2. REFERENCES 1

    3. ABBREVIATIONS 1

    4. DESIGN PARAMETER 2

    4.1 Engine Selection Guide Requirement 2

    5. DESIGN REQUREMENTS 2

    5.1 Seawater Cooling Pump 2

    5.2 Central Cooling Water Pump 3

    5.3 Jacket Water Cooler Pump 4

    5.4 Central Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 Jacket Water Cooler 5

    5.6 Lubricating Oil Cooler 6

    5.7 Valve and Fitting 6

    5.6 Class Requirement 7

    6. SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    ATTACHMENT NO. 01 - CALCULATION

    1. Seawater Cooling Pump 1

    2. Central Cooling Water Pump 1

    3. Jacket Water Cooler Pump 1

    4. Central Cooler 5

    5. Jacket Water Cooler 86. Lubricating Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    LIST OF TABLE

    Table 1 Minimum wall thickness 1

    ATTACHMENT NO. 02 - PUMP SPECIFICATION

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Table of Contents

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    1. INTRODUCTION

    1.1 Description

    1.2 Objective

    This document purpose is to determine the technical specification of engine cooling system.

    2. REFERENCES

    a. Germanischer Lloyd Rules and Guidelines 2011

    b. Engine Selection Guide - Two Stroke MC/MC-C Engines, 6th Edition: January 2002, MAN B&W

    3. ABBREVIATION

    SLOC = Specific lubricating oil consumption [gr/BHP]

    c = constant addition of fuel (1.3)

    Q = Capacity

    A = Area of Pipe that will be convert to diameter formulav = flow velocity

    vs = Velocity of fluid

    d = Inside diameter

    t = Wall thickness and time

    Q = Qapacity

    Rn = Reynold number

    n = viscocity

    hs = head static

    hp = head pressure

    hv = head velocity

    hf = head friction

    hl = head lossesH = head total

    H = heat dissipation aprox.

    K = heat transfer coef.

    The water cooling can be arranged in several configurations, the most common system choicebeing a low water temperature cooling system only for jacket cooling and a central cooling

    water system with three circuit, a seawater system, a low temperature freshwater system for

    central cooling and high temperature freshwater system for jacket water.

    The advantages of the seawater cooling system are only to set of cooling water pumps (seawater

    and jacket water) and simple installation with few piping system. The advantages are seawater

    to all coolers and thereby higher maintenance cost and expensive seawater piping of non-

    corrosive materials such as galvanised steel pipes or Cu-Ni pipes.

    The advantages of the central cooling system are only one heat exchanger cooled by seawater,

    only one exchanger to be overhauled, all other heat exchanger are freshwater cooled and can be

    made of a less expensive material, few non-corrosive pipe to be installed, reduced maintenance

    of cooler and components, increase heat utilisation. The advantages are three sets of cooling

    water pumps (seawater, freshwater low temperature, and jacket water high temperature),

    higher first cost.

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

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    4. DESIGN PARAMETER

    4.1 Engine Selection Guide Requirement

    5. DESIGN REQUIREMENT

    5.1 SEAWATER COOLING PUMP

    D = (4 x Q/ x v) (1)

    where,

    D = Diameter of seawater cooling pump

    Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01

    = m/s

    Head Pump

    i. Head Static (Hs)

    height at z=0 to higer the discharge

    height at z=0 to the lower suction

    Therefore, the value of Hs will be determined below:

    ii. Head Pressure (Hp)

    Hp = 2.5 bar (engine selection guide requirements)

    iii. Head Velocity (Hv)

    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    iv.1 Suction

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (2)

    l = 0.02+0.0005/dH (3)

    Mayor losses (hf)

    hf = l*L*v2/(D*2g) (4)

    where,

    L = the length of suction pipe

    = 5.5 m

    Minnor losses (hl)

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (5)

    = 10.31*(3^2)/(2*9.8)

    = m

    The central cooling system is characterised by having only one heat exchanger cooled by seawater, and by the other coolers, including the jacket water cooler, being cooled by the

    freshwater low temperature (FW-LT) system. In order to prevent too high a scavenge air

    temperature, the cooling water design temperature in the FW-LT system is normally 360

    corresponding to a maximum seawater temperature of 320C. For external pipe connections , we

    prescribe the following maximum water velocities, jacket water, central cooling water (FW-LT)

    and seawater each velocity is 3.0 m/s

    190

    0.05278

    3

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

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    iv.2 Discharge

    n = kinematic viscocity

    n = m

    2

    /s (at 50

    0

    C)v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (6)

    l = 0.02+0.0005/dH (7)

    Mayor losses (hf)

    hf = l*L*v2/(D*2g) (8)

    where,

    L = the length of suction pipe

    = 12 m

    Minnor losses (hl)head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (9)

    Therefore, the total of Heads are:

    H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    5.2 CENTRAL COOLING WATER PUMP

    D = (4 x Q/ x v) (10)

    where,

    D = Diameter of seawater cooling pump

    Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01= m/s

    Head Pump

    i. Head Static (Hs)

    height at z=0 to higer the discharge

    height at z=0 to the lower suction

    Therefore, the value of Hs will be determined below:

    ii. Head Pressure (Hp)

    Hp = 2.5 bar (engine selection guide requirements)

    = 25 m

    iii. Head Velocity (Hv)

    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    iv.1 Suction

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (11)

    l = 0.02+0.0005/dH (12)

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

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    0.00000105

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

    0.00000105

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    0.04722

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    3

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    = 0.02+0.0005/0.14633

    =

    Mayor losses (hf)hf = l*L*v

    2/(D*2g) (13)

    where,

    L = the length of suction pipe

    = 6.2 m

    Minnor losses (hl)

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (14)

    iv.2 Discharge

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    v = fluid velocity

    = m/s

    Reynold number (Rn)according to formula below:

    Rn = (v*dH)/n (15)

    l = 0.02+0.0005/dH (16)

    Mayor losses (hf)

    hf = l*L*v2/(D*2g) (17)

    where,

    L = the length of suction pipe

    = 4.8 m

    Minnor losses (hl)

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (18)

    Therefore, the total of Heads are:

    H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    5.3 JACKET WATER COOLER PUMP

    D = (4 x Q/ x v) (19)

    where,

    D = Diameter of seawater cooling pump

    Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01

    = m/s

    Head Pump

    i. Head Static (Hs)height at z=0 to higer the discharge

    height at z=0 to the lower suction

    Therefore, the value of Hs will be determined below:

    ii. Head Pressure (Hp)

    Hp = 2.5 bar (engine selection guide requirements)

    = 25 m

    iii. Head Velocity (Hv)

    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    3

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    0.00000105

    0.023

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    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

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    iv.1 Suction

    n = kinematic viscocity

    n = m

    2

    /s (at 50

    0

    C)v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (20)

    l = 0.02+0.0005/dH (21)

    Mayor losses (hf)

    The following formula (8), as follow:

    hf = l*L*v2/(D*2g) (22)

    Minnor losses (hl)

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (23)

    iv.2 Dischargen = kinematic viscocity

    n = m2/s (at 50

    0C)

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (24)

    l = 0.02+0.0005/dH (25)

    Mayor losses (hf)

    hf = l*L*v2/(D*2g) (26)

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (27)

    Therefore, the total of Heads are:H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    5.4 CENTRAL COOLER

    Heat dissipation aprox. (H) = kW

    = kcal/h

    Heat transfer coef. (K) = kcal/m2.h.

    0C

    Sea water quantity (Qsw) = m3/h

    Central cooling water quantity (Qlo) = m3/h

    Fresh water density = kg/m3

    Sea water density = kg/m3

    Heat spec. LO (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec. Sea Water (Csw) = Btu/lb0F

    = kcal/kg0C

    Outlet temperature (T2) =0C

    Sea water inlet temperature (t1) =0C

    5.5 JACKET WATER COOLER

    Heat dissipation aprox. (H) = kW

    = kcal/h

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    0.00000105

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    . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    0.00000105

    3

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    3

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1000

    190

    170

    1000

    1025

    32

    920

    1

    1

    0.94

    0.94

    36

    791058

    3890

    3344798

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    Heat transfer coef. (K) = kcal/m2.h.

    0C

    Central cooling water quantity (Qsw) = m3/h

    Jacket cooling water quantity (Qlo) = m3/h

    Jacket water density = kg/m3

    Fresh water density = kg/m3

    Heat spec. jacket water (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec. fresh water (Csw) = Btu/lb0F

    = kcal/kg0C

    Jacket water outlet temperature (T2 =0C

    Fresh water inlet temperature (t1) =0C

    5.6 LUBRICATING OIL COOLER

    Heat dissipation aprox. (H) = kW= kcal/h

    Heat transfer coef. (K) = kcal/m2.h.

    0C

    Central cooling water quantity (Qsw) = m3/h

    Lubricating oil quantity (Qlo) = m3/h

    Lubricating oil density = kg/m3

    Sea water density = kg/m3

    Heat spec.LO (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec.sea water (Csw) = Btu/lb0F

    = kcal/kg0C

    LO outlet temperature (T2) = 0C

    Fresh water inlet temperature (t1) =0C

    5.7 VALVE AND FITTING

    a. Valve

    1. Butterfly Valve

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

    45

    32

    135

    920

    1000

    0.43

    0.43

    1

    1

    920791058

    480

    67

    80

    42

    1025

    1

    1

    0.94

    0.94

    1000

    67

    53

    1000

    A butterfly valve is a valve which can be used for isolating or regulating flow. The

    closing mechanism takes the form of a disk, which allows for quick shut off. Butterfly

    valve are generally favored because they are lower in cost to other valve designs as

    well as being lighter in weight, meaning less support is required. Used for stop valve

    only, for low working pressure. In this system, butterfly valve used in order before the

    pump, and as a connecting to another equipment to make a standby function. Below is

    the example of butterfly valve, shown in Figure 5.3 Butterfly Valve.

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    2. Non Return Valve

    b. Fitting

    Filter

    The type used : Water Filter

    - Sea Chest Strainer

    - Fresh Water System Filter

    5.8 CLASS REQUIREMENT

    Germanishcer Lloyd 2012, Chapter 2, Setion 11, Page 11-32

    a. General

    - a single cooling circuit for the entire plant

    - separate cooling circuits for the main and auxiliary plant

    -

    - separate cooling circuits for various temperature ranges

    Fresh water cooling system are to be so arranged that the engines can be sufficiently cooled

    under all operating conditions. Depending on the requirements of the engine plant, the

    following fresh water cooling systems are allowed:

    several independent cooling circuits for the main engine components which need

    cooling (e.g. cylinders, piston and fuel valves) and for the auxiliary engines

    Common engine cooling water systems for main and auxiliary plants are to be fitted with

    shut-off valves to enable repairs to be performed without taking the entire plant out of

    Figure 5.3 Butterfly Valve

    Has same function with globe valve, working in very high pressure and just has one-way

    direction. Usually this valve is used in order after the pump and another lines that the

    fluids shall not back through the same line or just one-way direction.

    The sea water and fresh water systems on board ship are provided with line filters in order

    to trap the solid impurities flowing in the system. Normally the sea water sides has more

    number of filters incorporated in the line as compared to the fresh water system as the

    later is a closed system. The different applications for water filters are:

    It is fitted in the main suction line of the sea water inlet system to the ship. The filteris casing normally fitted with marine growth preventive system. Normally a strainer is

    used in the sea chest so that the flow of water in the sea line is always maintained.

    All the fresh water system such as drinking water system, sanitary water system, boiler

    feed water system etc. are incorporated with a line filter in the suction side of the

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

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    b. Heat Exchangers, Coolers

    c. Expansion Tanks

    d. Fress Water Cooling Pumps

    e. Temperature Control

    6. SUMMARY

    NO

    1

    2

    3

    For the pump selection and spesification:

    =

    =

    =

    =

    =

    =

    To reach the required head, we need to make a two pump with series.

    NO

    1

    2

    3

    Head Total H 42.16492 m

    Capacity Q 190 m3/h

    6.1 SEAWATER COOLING PUMP

    CALCULATION SYMBOL

    Capacity Q 170 m3/h

    Inside diameter D 5.8 inches

    Head Total H 41.13400 m

    Power 22 kW

    6.2 CENTRAL COOLING WATER PUMP

    CALCULATION SYMBOL RESULT

    Head 25 m

    Rpm 1800 RPM

    Merk Taiko

    Type EHC-201C

    Qapacity 190 m3/h

    RESULT

    Inside diameter D 6.1 inches

    The coolers of cooling water systems, engines and equipment are to be so designed to

    ensure that the specified cooling water temperatures can be maintained under all operatingconditions. Cooling water temperatures are to be adjusted to meet the requirements of

    engines and equipment. Shut-off valves are to be provided at the inlet and outlet of all heat

    exchangers. Every heat exchanger and cooler is to be provided with a vent and a drain.

    Expansion tanks are to be arranged at sufficient height for every cooling water circuit.

    Different cooling circuits may only be connected to a common expansion tank if they do not

    interfece with each other. Care is to be taken here to ensure that damage to or faults in

    one system cannot affect the other system. Expansion tanks are to be fitted with filling

    connections, aeration/de-aeration devices, water level indicators and drains.

    Main and stand-by cooling water pumps are to be provided for each fresh water cooling

    system. Main cooling water pumps may be driven directly by the main or auxiliary engines

    which they are intended to cool provided that a sufficient supply of cooling water is assured

    under all operating conditions. The drives of stand-by cooling water pumps are to be

    independent of the engines. Stand-by cooling water pumps are to have the same capacity as

    main cooling water pumps. Main engines are to be fitted with at leat one main and one

    stand-by cooling water pump. Where according to the construction of the engines more than

    one water cooling circuit is necessary, a stand-by pump is to be fitted for each main cooling

    water pump.

    Cooling water circuits are to be provided with temperature controls in accordance with the

    requirements. Control devices whose failure may impair the functional reliability of the

    engine are to be equipped for manual operation.

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

    Page 11 of 25

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    For the pump selection and spesification:

    =

    ==

    =

    =

    =

    NO

    1

    2

    3

    For the pump selection and spesification:

    ==

    =

    =

    =

    =

    6.4 CENTRAL COOLER

    NO

    1

    2

    3

    4

    6.5 JACKET WATER COOLER

    NO

    1

    2

    3

    4

    6.6 LUBRICATING OIL COOLER

    NO

    12

    3

    4

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 01

    : Philosophy

    Area A 50 m2

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    FW outlet temperature t2 43.80683oC

    LMTD 33oC

    CALCULATION SYMBOL RESULT

    LO inlet temperature T1 59.8

    o

    C

    LMTD 91oC

    Area A 9 m2

    JW inlet temperature T1 94.9oC

    FW outlet temperature t2 54.25410oC

    Area A 311 m2

    CALCULATION SYMBOL RESULT

    SW outlet temperature (t2) t2 50.27109oC

    LMTD 11oC

    RESULT

    Inlet temperature (T1) T1 55.7oC

    Power 15 kW

    CALCULATION SYMBOL

    Head 40 m

    Rpm 1800 RPM

    Type TMC-100D

    Qapacity 55 m3/h

    Capacity Q 53 m3/h

    Merk Taiko

    Inside diameter D 3.2 inches

    Head Total H 37.21292 m

    Power 37 kW

    6.3 JACKET WATER COOLER PUMP

    CALCULATION SYMBOL RESULT

    Head 42.5 bar

    Rpm 1800 RPM

    Type EHC-150EQapacity 170 m

    3/h

    Merk Taiko

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    ATTACHMENT NO. 01 - CALCULATION

    TECHNICAL SPECIFICATION OF ENGINE

    COOLING SYSTEMS

    DESIGN-IV: MACHINERY BASIC DESIGN

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    1. SEAWATER COOLING PUMP

    D = (4 x Q/ x v) (1)

    where,D = Diameter of seawater cooling pump

    Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01

    = m/s

    for the result:

    D = (4 x Q/ x v)

    = ((4*0.05278)/(3.14*3))^0.5

    = m

    = inches

    The pipe selection from ANSI, carbon steel with:Inside diameter = inches

    Thickness = inches

    Outside diameter = inches

    Nominal pipe size = inches

    Minimum thickness = 3.6 mm (According to Table 1)

    = inches

    Head Pump

    i. Head Static (Hs)

    height at z=0 to higer the discharge = m

    height at z=0 to the lower suction = 0 m

    Therefore, the value of Hs will be determined below:

    Hs = 6+0

    = m

    ii. Head Pressure (Hp)

    Hp = 2.5 bar (engine selection guide requirements)

    = 25 m

    iii. Head Velocity (Hv)

    0.142

    Table 1 Minimum wall thickness

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    6

    6

    190

    0.052778

    3

    0.14971

    5.89393

    6.065

    0.28

    6.625

    6

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Page 14 of 25

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    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    iv.1 Suctionn = kinematic viscocity

    n = m2/s (at 50

    0C)

    dH = Inside diameter

    = inches

    = m

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (2)

    = (3*0.15405)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (3)

    = 0.02+0.0005/0.15405

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (4)

    where,

    L = the length of suction pipe

    = 5.5 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.023*5.5*(3^2)/(0.15405*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 1

    2 1

    3 2

    4 1

    5 2

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (5)

    = 10.31*(3^2)/(2*9.8)

    = m

    iv.2 Discharge

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    dH = Inside diameter

    = inches

    = m0.15405

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    Elbow 900

    0.75 0.75

    total 10.31

    4.734

    0.00000105

    6.065

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    0.38

    Types k nxk

    Butterfly valve 0.6 0.6

    T-join 2.9 5.8

    Strainer

    SDNRV

    0.58 1.16

    2 2

    0.023

    0.00000105

    6.065

    0.15405

    3

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    440143

    For the frictional losses (l) will be determned if the value of reynold number

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    v = fluid velocity

    = m/s

    Reynold number (Rn)according to formula below:

    Rn = (v*dH)/n (6)

    = (3*0.14633)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (7)

    = 0.02+0.0005/0.15405

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (8)

    where,

    L = the length of suction pipe

    = 12 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.023*12*(3^2)/(0.15405*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 2

    2 1

    3 1

    4 1

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (9)

    = 7*(3^2)/(2*9.8)

    = m

    Pressure drop in central cooler seawater side = 0.2 bar

    = m

    Therefore, the total of Heads are:

    H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    = 6+25+0+0.38+4.734+0.82+3.214+2.01692

    = m

    Pump Selection

    Required:

    Head = m

    Capacity = m3/h

    For the pump selection and spesification:

    =

    =

    =

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    Type EHC-201C

    SDNRV 2

    T-join 2.9

    total

    3.214

    Qapacity 190 m3/h

    2.01692

    2

    2.9

    7

    42.1649

    42.16

    190

    Merk Taiko

    3

    Elbow 900

    0.75 1.5

    Butterfly valve 0.6 0.6

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    418086

    For the frictional losses (l) will be determned if the value of reynold number

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    =

    =

    =To reach the required head, we need to make a two pump with series.

    2. CENTRAL COOLING WATER PUMP

    D = (4 x Q/ x v) (10)

    where,

    D = Diameter of seawater cooling pump

    Q = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01

    = m/s

    for the result:D = (4 x Q/ x v)

    = ((4*0.04722)/(3.14*3))^0.5

    = m

    = inches

    The pipe selection from ANSI, carbon steel with:

    Inside diameter = inches

    Thickness = inches

    Outside diameter = inches

    Nominal pipe size = inches

    Minimum thickness = 3.6 mm (According to Table 1)

    = inches

    Head Pump

    i. Head Static (Hs)

    height at z=0 to higer the discharge = m

    height at z=0 to the lower suction = 0 m

    Therefore, the value of Hs will be determined below:

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    0.432

    6.625

    6

    0.142

    Table 1 Minimum wall thickness

    0

    170

    0.047222

    3

    0.1416

    5.57485

    5.761

    Head 25 m

    Rpm 1800 RPM

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    Power 22 kW

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Page 17 of 25

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    Hs = 0+0

    = m

    ii. Head Pressure (Hp)Hp = 2.5 bar (engine selection guide requirements)

    = 25 m

    iii. Head Velocity (Hv)

    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    iv.1 Suction

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    dH = Inside diameter

    = inches

    = m

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (11)

    = (3*0.14633)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (12)

    = 0.02+0.0005/0.14633

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (13)

    where,

    L = the length of suction pipe

    = 6.2 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.023*6.2*(3^2)/(0.14633*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 4

    2 1

    4 1

    5 3

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (14)

    = 14.3*(3^2)/(2*9.8)

    = m

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    418086

    For the frictional losses (l) will be determned if the value of reynold number

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    iv.2 Discharge

    n = kinematic viscocity

    n = m

    2

    /s (at 50

    0

    C)dH = Inside diameter

    = inches

    = m

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (15)

    = (3*0.14633)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (16)

    = 0.02+0.0005/0.14633

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (17)

    where,

    L = the length of suction pipe

    = 4.8 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.023*4.8*(3^2)/(0.14633*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 4

    2 1

    3 1

    4 3

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (18)

    = 14.3*(3^2)/(2*9.8)

    = m

    Pressure drop on central coolIing side = 0.2 bar

    = m

    Pressure drop ON seawater side = 0.2 bar

    = m

    Therefore, the total of Heads are:

    H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    = 0+25+0+0.45+4.734+0.35+6.566+2.017+2.017

    = m

    2.01692

    Elbow 900

    0.75 3

    Butterfly valve 0.6 0.6

    SDNRV 2 2

    : Attachment No. 01

    418086

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    Pump Selection

    Required:

    Head = m

    Capacity = m

    3

    /hFor the pump selection and spesification:

    =

    =

    =

    =

    =

    =

    3. JACKET WATER COOLER PUMP

    D = (4 x Q/ x v) (19)

    where,

    D = Diameter of seawater cooling pumpQ = Capacity of seawater cooling pump according to engine selection guide 06.01.04

    = m3/h

    = m3/s

    v = water velocities according to the engine selection guide 06.07.01

    = m/s

    for the result:

    D = (4 x Q/ x v)

    = ((4*0.01472)/(3.14*3))^0.5

    = m

    = inches

    The pipe selection from ANSI, carbon steel with:

    Inside diameter = inchesThickness = inches

    Outside diameter = inches

    Nominal pipe size = inches

    Minimum thickness = 2.6 mm (According to Table 1)

    = inches

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    0.07906

    3.1126

    3.1520.674

    5.563

    5

    0.102

    Table 1 Minimum wall thickness

    Rpm 1800 RPM

    Power kW

    53

    0.014722

    3

    Merk Taiko

    Type EHC-150E

    Qapacity 170 m3/h

    Head 42.5 bar

    37

    170

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    41.13

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Page 20 of 25

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    Head Pump

    i. Head Static (Hs)

    height at z=0 to higer the discharge = m

    height at z=0 to the lower suction = 0 mTherefore, the value of Hs will be determined below:

    Hs = 0+0

    = m

    ii. Head Pressure (Hp)

    Hp = 2.5 bar (engine selection guide requirements)

    = 25 m

    iii. Head Velocity (Hv)

    Hv = 0 m (the velocity in the suction and discharge has the same value)

    iv. Head Losses (Hl)

    iv.1 Suction

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    dH = Inside diameter

    = inches

    = m

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (20)

    = (3*0.14633)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (21)

    = 0.02+0.0005/0.08006

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (22)

    where,

    L = the length of suction pipe

    = 6 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.026*6*(3^2)/(0.08006*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 2

    2 2

    4 2

    5 2

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    Elbow 900

    0

    0.75 1.5

    Butterfly valve 0.6 1.2

    Strainer

    0

    0.00000105

    3.152

    0.08006

    3

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    418086

    For the frictional losses (l) will be determned if the value of reynold number

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    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (23)

    = 9.66*(3^2)/(2*9.8)

    = miv.2 Discharge

    n = kinematic viscocity

    n = m2/s (at 50

    0C)

    dH = Inside diameter

    = inches

    = m

    v = fluid velocity

    = m/s

    Reynold number (Rn)

    according to formula below:

    Rn = (v*dH)/n (24)

    = (3*0.08006)/0.00000105

    = (turbulen)

    l = 0.02+0.0005/dH (25)

    = 0.02+0.0005/0.08006

    =

    Mayor losses (hf)

    The following formula, as follow:

    hf = l*L*v2/(D*2g) (26)

    where,

    L = the length of suction pipe

    = 4 m

    for the result according to formula:

    hf = l*L*v2/(D*2g)

    = 0.026*4*(3^2)/(0.08006*2*9.8)

    = m

    Minnor losses (hl)

    No n

    1 2

    3 1

    4 2

    head losses = k total*v2/(2g) . . . . . . . . . . . . . . . . . . . . . . (27)

    = 9.3*(3^2)/(2*9.8)

    = m

    Pressure drop on jacket water side = 0.2 bar

    = m

    Therefore, the total of Heads are:

    H = hs+hv+hp+hf1+hf2+hl1+hl2+pressure drop

    = 0+25+0+0.89+4.436+0.6+4.27+2.01692

    = m

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    0.00000105

    0.75 1.5

    SDNRV 2 2

    T-join

    3

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    228743

    For the frictional losses (l) will be determned if the value of reynold number

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    Pump Selection

    Required:

    Head = mCapacity = m

    3/h

    For the pump selection and spesification:

    =

    =

    =

    =

    =

    =

    4. CENTRAL COOLER

    Heat dissipation aprox. (H) = kW

    = kcal/hHeat transfer coef. (K) = kcal/m

    2.h.

    0C

    Sea water quantity (Qsw) = m3/h

    Central cooling water quantity (Qlo) = m3/h

    Fresh water density = kg/m3

    Sea water density = kg/m3

    Heat spec. LO (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec. Sea Water (Csw) = Btu/lb0F

    = kcal/kg0C

    Outlet temperature (T2) =0C

    Inlet temperature (T1) = 0C

    Sea water inlet temperature (t1) =0C

    Sea water outlet temperature (t2) =0C

    LMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]

    =0C

    Area of central cooler (A) = H/(K x LMTD)

    = 311 m2

    5. JACKET WATER COOLER

    Heat dissipation aprox. (H) = kW

    = kcal/h

    Heat transfer coef. (K) = kcal/m

    2

    .h.

    0

    CCentral cooling water quantity (Qsw) = m

    3/h

    Jacket cooling water quantity (Qlo) = m3/h

    Jacket water density = kg/m3

    Fresh water density = kg/m3

    Heat spec. jacket water (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec. fresh water (Csw) = Btu/lb0F

    = kcal/kg0C

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    53

    RPM

    0.94

    36

    32

    55.6753

    50.2711

    10.746

    920

    791058

    Type TMC-100D

    Merk Taiko

    Power 15 kW

    Qapacity 55 m3/h

    Head 40 m

    Rpm 1800

    3890

    1000

    190

    170

    1000

    1025

    1

    0.94

    1

    3344798

    37.21

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    100067

    53

    1000

    1025

    1

    1

    0.94

    0.94

    Page 23 of 25

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    Jacket water outlet temperature (T2) =0C

    Jacket water inlet temperature (T1) =0C

    Fresh water inlet temperature (t1) = 0C

    Fresh water outlet temperature (t2) =0C

    LMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]

    =0C

    Area of jacket water cooler (A) = H/(K x LMTD)

    = m2

    6. LUBRICATING OIL COOLER

    Heat dissipation aprox. (H) = kW

    = kcal/h

    Heat transfer coef. (K) = kcal/m2.h.

    0C

    Central cooling water quantity (Qsw) =m

    3/h

    Lubricating oil quantity (Qlo) = m3/h

    Lubricating oil density = kg/m3

    Sea water density = kg/m3

    Heat spec.LO (Clo) = Btu/lb0F

    = kcal/kg0C

    Heat spec.sea water (Csw) = Btu/lb0F

    = kcal/kg0C

    LO outlet temperature (T2) =0C

    LO inlet temperature (T1) =0C

    Fresh water inlet temperature (t1) =0C

    Fresh water outlet temperature (t2) = 0CLMTD = [(T1-t2)-(T2-t1)]/log[(T1-t2)/(T2-t1)]

    =0C

    Area of lubricating oil cooler (A) = H/(K x LMTD)

    = m2

    TECHNICAL SPECIFICATION OF

    ENGINE COOLING SYSTEMS

    : DESIGN IV

    : 17 - 42 09 050 - CO

    : 0

    : Attachment No. 01

    791058

    480

    59.8121

    32

    43.8068

    33.2738

    49.5296

    67135

    920

    1000

    0.43

    0.43

    1

    1

    45

    80

    94.9256

    42

    54.2541

    90.5391

    8.73719

    920

    Page 24 of 25

  • 7/31/2019 BOOK 17 [CO]

    25/25

    DESIGN-IV: MACHINERY BASIC DESIGN

    ATTACHMENT NO. 02 - PUMP SPECIFICATION

    TECHNICAL SPECIFICATION OF ENGINE

    COOLING SYSTEMS


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