Bookbinder product guide...molds, bending molds, deep drawing tools. Pressurized Al casting molds....

RIGO Szerszám - és Formakészitő Kft Gesztenye sor 1., 5435, Martfű, Hungary

[email protected]+36 56 580 031

Szerszám- és Formakészítő Kft.

V2.51P1

Bookbinder product guide

V2.51P1

By using different designer programs we create the 3D models and the paths of the milling.

Programs used to support designing: Pro/ENGINEER 2.0 Release, DELCAM 2010, AUTO-CAD, SolidWorks 2017, EdgeCam 2016The les received has to be the following extension:. PRT, .IGES, .DWG, .DXF, .BMP, .JPG,.CATIA

The production takes place on two locations.

MartfűOperates as a central unit of the company. The signicant part of the production takes place in Martfű. In this location the production of the bookbinder machines, mold production, cutting die and aluminum founding and machining takes place as well as the technical designing related to production.

TiszaföldvárAt this location we manufacture the sheet metal parts and the machine frames with our CNC laser cutting and CNC edge bending and other machine in relation to plate machining. In addition external orders will be delivered in case of free capacity.

Our company is ISO 9001 certied since 1998. The machines and equipment produced by RIGO are CE certied.

RIGO Ltd. was founded in 1990 with a registered capital of HUF 25 million. 100% Hungarian owned company, family business.

The headquarters of the company is located in Budapest, Orsovai street 3, production takes place at two settlements, Martfű and Tiszaföldvár. The sites are owned by the company, the production is carried out in a modern factory halls with full infrastructure development. The number of employees is continuously increasing. Employees are well-trained professionals who speak European languages.

Continuous growth in sales is driven by continuous market-oriented R&D innovation and the related development of the technology coupled with extensive marketing work, customer care and last, but not least the high quality of the manufactured products. We are contracted with suppliers. The established subcontracting relationships are organized, long-term and look back over many years.

Occupational elds

Bookbinder machine manufacturing – designing, manufacturing and developing the bookbinder machine family, designing and executing the electronic control reects all the work of the company.

Mold manufacturing – plastic injection molding, cutting molds, bending molds, deep drawing tools. Pressurized Al casting molds.

Sheet metalwork – high precision of cutting, bending and nishing of plate components for the electrical industry and for machine production.

Aluminium casting – We are specialized in low pressure technology, special, high precision uniques pieces.

Cutting die production – We manufacture high precision cutting dies for the automotive industry and for the shoe industry for cutting leather and textile materials.

Designing – The computerized production management system was introduced in 1995 and along with the development of the IT system that continuously developed and continuously updated.

This versatile cutting work is made by our high-tech CNC machining centers.

Zoltán RigóFounder

ceo

Péter Rigóownerceo

Hungarian Product Award2015. september 3.

2

Table of content

Introduction

PUR rangePUR booksPUR machinesOptions and functions

1213

14-1920-23

IntroductionHot-Melt rangeHot-Melt booksHot-Melt machines

2-345

6-11

3

XIX. Innovation Award

Past, we can build on

Decades of professional experienceExcellent references

Continuous and spectacular developmentUnique solutions

Present,the wide range of possibilities

Market analysisDevelopment of added servicesExpert, dynamic human resource

Increasing demand toward our productsInternal redeployment of costs

Future,on the path of success

A denite visionContinuous product development

Quick adaptationSuccessful generation change

Hot-Melt books made by RIGORIGO bookbinder machine familyHOT-MELT range

Lamibind 340 HM Lamibind 420 HM

Lamibind 2000 EVA

Millbind 420 HM Megabind 420 HM

Perfect Binder 420 HM

Spine preparation

Solutions and options for spine preparation:

ź Only notchingor

ź Fix 0.5 mm milling and notching or

ź Adjustable milling & notching 0 - 3 mmź Tiltable milling units

2 in 1 tank for spine and side glue

Features & advantages:

ź 2 types of glue to expand your possibilitiesź 1 heating zoneź Glue cut-offź Perfect side glue by ribbed disksź Fume extraction

Separated spine and side glue tank


ź 2 types of glue to expand your possibilitiesź 2 heating zonesź Glue cut-offź Perfect side glue by ribbed disksź Fume extraction

SPINE GLUE SIDE GLUE

GLUE TYPE

LAYER THICKNESS

GLUE TEMPERATURE

NIPPING TIME1 CM THICK2 CM THICK5 CM THICK

REGULARPRESSURESENSITIVE

1-1.2 MM 0.4 MM

AVG 160°C AVG 160°C

3-4 SEC5-6 SEC

8-10 SEC

1-2 SEC1-2 SEC1-2 SEC

SPINE GLUE SIDE GLUE

GLUE TYPE

LAYER THICKNESS

GLUE TEMPERATURE


REGULARPRESSURESENSITIVE

1-1.2 MM 0.4 MM

AVG 160°C AVG 160°C

3-4 SEC5-6 SEC

8-10 SEC


4 5V2.51P1

Lamibind 340 HM Lamibind 2000 EVA

Single sheetSewed book Auto clamp start

A

Perfect binding Tape bindingPadding Hard cover

Perfect binding PaddingAdjustable nippingtime (1-99 s)

Cover sensor

Single sheet Only notching

Cover sensor Adjustable nippingtime (1-99 s)

Milling & notchingx 0,5 mm

Single sheet

Single glue tankfor spine and side

2 in 1 glue tankfor spine and side

Glue lenght regulation

Tiltable milling & notching

x 0,5 mm2 in 1 glue tank

for spine and side

Standard fetures:

ź 2 in 1 tank for spine and sidegluingź Sidegluing applied by ribbed disksź Fix milling depth (0.5 mm) and notchingź Paper dust extractorź 1~230V

Standard features:

ź Single glue tank, sideglue application by plateź Only notchingź 1~230V

Available options for this model:

ź Magnetic bookblock supportź Glue fume extractorź Paper dust extractor

Lamibind 340 HM Basic Available options for this model:

ź Magnetic bookblock supportź Glue fume extractorź Sideshelfź Tape bindingź Direct hardcover binding, with adjustable

nipping height


ź Magnetic bookblock supportź Glue fume extractorź Sideshelf

Lamibind 340 HM Advance Standard features:

ź 2 in 1 tank for spine and sidegluingź Sidegluing applied by ribbed disksź Adjustable glue cut-off from the touch screenź Fix milling depth (0.5 mm) and notchingź Tiltable milling unitź Paper dust extractorź Adjustable book positioning from the touch screenź (max. 10 mm)ź Cover sensorź Large cover holder, with skew adjustmentź Automatic carriage startź 1~230V

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

BasicAdvance

Dimensions1400 x 825 x 1057 mm


6 7

Book size Cover sizeBook size Cover size Book size Cover size

Basic Advance

Basic / Advance

Lamibind 420 HM Millbind 420 HM


A

Perfect binding Tape bindingPaddingPerfect binding Tape bindingPadding




x 0,5 mm2 in 1 glue tank

for spine and side


ź Magnetic bookblock supportź Glue fume extractorź Sideshelfź Tape bindingź Automatic carriage startź Tiltable milling unitź Remote service support, Industry 4.0 ready


ź Magnetic bookblock supportź Glue fume extractorź Sideshelfź Tape bindingź Tiltable milling unitź Automatic carriage startź Remote service support, Industry 4.0 ready

Standard features:

ź 2 in 1 tank for spine and sidegluing ź Sidegluing applied by ribbed disksź Adjustable milling depth via touch screen

(0 - 3 mm) and notchingź Paper dust extractorź Adjustable glue cut-off from the touch screenź Adjustable book positioning from the touch screen

(max. 10 mm)ź Cover sensorź Large cover holder, with skew adjustmentź 3~400V

Standard features:

ź 2 in 1 tank for spine and sidegluing ź Sidegluing applied by ribbed disksź Fix milling depth (0.5 mm) and notchingź Paper dust extractorź Adjustable book positioning from the touch screen

(max. 10 mm)ź Cover sensorź Large cover holder, with skew adjustmentź 1~230V

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun



8 9

Folded section Single sheetSewed book Auto clamp start

A

Tiltable & adjustable milling & notching

0 - 3 mm

Book size Cover size Book size Cover size


Remote servicesupport



V2.51P1

Megabind 420 HM Perfect Binder 420 HM

Ultrasonic doublesheet detector

Cover feeding Adjustable scoringCover feeding Adjustable scoring


A

Cover sensorCover sensor Adjustable nippingtime (1-99 s)



0 - 3 mmSeparated spine and

side glue tankGlue lenght regulation



ź Ultrasonic double sheet detectionź Additional scoring wheel (1 set)ź Glue fume extractorź Cover positioner with adjustable angel

& Automatic cover positioningź Remote service support, Industry 4.0 ready

Important:Compressed air is required for the operation of the machine. Automatic water drain system is highly recommended. The compressor has to be purchased separately.

Standard features:

ź Variable speed based on job requirementsź Automatic book ejection to a sophisticated stacker unitź Separate tank for spine gluing and side gluingź Adjustable book positioning from the touch screen (max. 10 mm)ź Book releasing mode is adjustable via touch screenź Tiltable milling unitź Adjustable glue cut-off from the touch screen ź Automatic cover feeding with inline scoringź Adjustable milling depth via touch screen (0 - 3mm) and notchingź Built in joggerź Automatic setup according to block thickness

(side gluing and scoring) ź Automatic carriage startź Paper dust extractor Cover sensorź Adjustable book squareness via touch screen ź 3~400V


ź Magnetic bookblock supportź Glue fume extractorź Automatic carriage startź Additional scoring wheel (1 set)ź Tiltable milling unitź Tape bindingź Remote service support, Industry 4.0 ready


Standard features:

ź 2 in 1 tank for spine and sidegluingź Sidegluing applied by ribbed disksź Adjustable milling depth via touch screen

(0 - 3 mm) and notchingź Paper dust extractorź Adjustable glue cut-off from the touch screenź Adjustable book positioning from the touch screen

(max. 4 mm)ź Automatic cover feeding with inline scoringź Cover sensorź Large cover holderź 3~400V

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun



Theoritical speed~450 pcs/hour

10 11


0 - 3 mm


A


Perfect binding Adjustable nippingtime (1-99 s)


Perfect binding Tape bindingPadding


PUR books made by RIGORIGO bookbinder machine familyPUR range

Lamibind 340 PUR Lamibind 420 PUR

Millbind 420 PUR

Megabind 420 PUR Lamibind 3000 PUR

Perfect Binder 420 PUR

Spine preparation

Solutions and options for spine preparation:

ź Fix 0.5 mm milling and notching or

ź Adjustable milling & notching 0 - 3 mmź Tiltable milling units

Unique closed PUR systemCartridge system (0.5 kg)

SIDE GLUE (PUR OR EVA)

GLUE TYPE

LAYER THICKNESS

GLUE TEMPERATURE


SPINE GLUE

PUR

0.5 MM

AVG 120°C

3-4 SEC6-7 SEC

12-15 SEC

EVA PRESSURESENSITIVE

0.4 MM

AVG 160°C


Unique closed PUR systemCandle system (3 kg)


ź Cartridge system (500 g)ź 2 heating zonesź Glue cut-offź No need for fume extractionź Efcient usageź Easy cleaningź Side gluing can be switched off


ź 4 heating zonesź PUR side glueź Glue cut-offź Volumetric gear pumpź No need for fume extractionź Efcient usageź Easy cleaningź Side gluing can be switched off

PUR SYSTEM

LAMIBIND 340 PUR

LAMIBIND 420 PUR

MILLBIND 420 PUR

CARTRIDGE (0.5 KG)

CANDLE (3 KG)

CANDLE (3 KG)

MEGABIND 420 PUR

LAMIBIND 3000 PUR

PERFECT BINDER 420 PUR

CANDLE (3 KG)

CANDLE (3 KG)

CANDLE (3 KG)

PUR spine and EVA side gluing


ź 2 types of glue for spine and side glue to expand your possibilities

ź 2 heating zonesź Perfect side glue by ribbed disks

12 13

PUR

0.4 MM

AVG 120°C

3-4 SEC6-7 SEC

12-15 SEC

V2.51P1

Lamibind 340 PUR Lamibind 420 PUR


A


A




x 0,5 mmGlue lenght regulation


x 0,5 mm


ź Magnetic bookblock supportź Sideshelfź Tape bindingź Tiltable milling unitź Automatic carriage startź Glue level indicationź Remote service support, Industry 4.0 ready



ź Magnetic bookblock supportź Sideshelfź Tape bindingź Tiltable milling unitź Automatic carriage startź Glue level indicationź Automatic setup according to block thicknessź Direct hardcover binding, with adjustable

nipping heightź Remote service support, Industry 4.0 ready


Standard features:

ź Unique closed PUR system including gear pump for precise glue application (PUR spine and side gluing) (tank capacity: 3 kgs)

ź Adjustable glue cut-off from the touch screenź Adjustable book positioning from the touch screen

(max. 10 mm)ź Fix milling depth (0.5 mm) and notching ź Large cover holder, with skew adjustmentź Paper dust extractor ź Cover sensorź 1~230V

Standard features:

ź Unique closed PUR system (PUR spine and side gluing) (tank capacity: 500g)


(max. 10 mm)ź Fix milling depth (0.5 mm) and notching ź Large cover holder, with skew adjustmentź Paper dust extractor ź Cover sensorź 1~230V

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Unique closed PUR system




14 15







Megabind 420 PUR

Cover feeding Adjustable scoringCover sensor Adjustable nippingtime (1-99 s)


Millbind 420 PUR




ź Magnetic bookblock supportź Tape bindingź Additional scoring wheels (1 set)ź Automatic carriage startź Glue level indicationź Tiltable milling unitź Remote service support, Industry 4.0 ready



ź Magnetic bookblock supportź Sideshelfź Tape bindingź Automatic carriage startź Glue level indicationź Tiltable milling unitź Remote service support, Industry 4.0 ready


Standard features:



(max. 4 mm)ź Adjustable milling depth via touch screen

(0 – 3 mm) and notchingź Automatic cover feeding with inline scoringź Large cover holderź Paper dust extractor ź Cover sensorź 3~400V

Standard features:



(max. 10 mm)ź Adjustable milling depth via touch screen

(0 – 3 mm) and notchingź Large cover holder, with skew adjustmentź Paper dust extractor ź Cover sensorź 3~400V


Unique closed PUR systemFunctionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun



16 17


A


A


0 - 3 mm


0 - 3 mm






V2.51P1

Perfect Binder 420 PUR

Ultrasonic doublesheet detector

Cover feeding Adjustable scoring


A

Cover sensor



0 - 3 mm

Lamibind 3000 PUR

Cover feeding Adjustable scoringCover sensor Adjustable nippingtime (1-99 s)



ź Ultrasonic double sheet detectionź Additional scoring wheels (1 set)ź Glue fume extractorź Glue level indicationź Cover positioner with adjustable angle

& Automatic cover positioning& Separate, switchable EVA side gluing unit

ź Remote service support, Industry 4.0 ready


ź Magnetic bookblock supportź Glue fume extractorź Tape bindingź Additional scoring wheels (1 set)ź Glue level indicationź Adjustable nipping height (for hardcover binding)ź Separate, switchable EVA side gluing unitź Automatic cover feeder unit with inline scoringź Remote service support, Industry 4.0 ready

Standard features:


ź Variable speed based on job requirements ź Automatic book ejection to a sophisticated stackerunitź Adjustable book positioning from the touch screen (max. 10 mm)ź Book releasing mode is adjustable via touch screen ź Tiltable milling unitź Adjustable glue cut-off from the touch screen ź Automatic cover feeding with inline scoringź Adjustable milling depth via touch screen (0 – 3 mm) and

notching ź Built in joggerź Automatic setup according to block thickness (side gluing and

scoring) ź Automatic carriage startź Paper dust extractor ź Cover sensorź 3~400V

Standard features:


ź Adjustable milling depth via touch screenź (0 - 3 mm) and notchingź Automatic setup according to block thickness

(spine gluing, side gluing and scoring)ź Paper dust extractorź Automatic carriage startź Adjustable glue cut-off from the touch screenź Adjustable book positioning from the touch screenź (max. 10 mm)ź Tiltable milling unitź Cover sensorź Large cover holderź 3~400V

Unique closed PUR system with EVA sideglue

Unique closed PUR system with EVA sideglue


A

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

Dimensions2010 x 1070 x 1330 mm (with cover table)

2625 x 1070 x 1330 mm (without cover table)


18 19




0 - 3 mm


Perfect binding Adjustable nippingtime (1-99 s)




Automatic carriage start (9011671)

HM PURLamibind 340 option

Lamibind 2000 -

Lamibind 420 option option

Millbind 420 option option

Megabind 420 option option

Lamibind 3000 -

Perfect Binder 420

HM PURLamibind 340 option option

Lamibind 2000 option -




Lamibind 3000 - option

Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420 Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

Magnetic bookblock support (9011685)

Auto clamp start

A

Manual start

Tiltable milling unit(9011675)

Glue fume extractor(9011683)

Separate, switchable EVA sidegluing unit (9011687)

Glue level indication (PUR)(9011677)

Glue lenght regulation Adjustable book positioning fromthe touch screen

Adjustable nipping height (for hardcover binding)(9011689)

HM PURLamibind 340 *

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420



Lamibind 420 option

Millbind 420 option

Megabind 420 option


Perfect Binder 420 option option

HM PURLamibind 340

Lamibind 2000 -


Megabind 420 Lamibind 3000 - option

Perfect Binder 420 option


Lamibind 2000 -

Lamibind 420 option

Millbind 420 option

Megabind 420 option


Perfect Binder 420 option

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420




Megabind 420 Lamibind 3000 - option

Perfect Binder 420

* The paper dust extractor is option for Lamibind 340 HM Basic

Options and functionsOptions and functions

Now - besides softcover and tape binding - the Lamibind 2000 EVA and Lamibind 3000 PUR are able to bind hardcovers directly. This function contains two features:

ź Changeable nipping plate inserts (one pair for hard cover binding and one pair for soft cover binding).

ź Adjustable height of nipping station (between 0 - 2 mm) to be able to use different hardcover thicknesses.

To switch from soft cover to hard cover is only take a few minutes.

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

Paper dust extractor(9011669)

Adjustable milling unit (0-3 mm)


Lamibind 2000 -




Lamibind 3000 -

Perfect Binder 420

For folded sectionFor sewed book

Automatic thickness measuring


Lamibind 2000 -


Megabind 420 Lamibind 3000 -

Perfect Binder 420

Automatic nozzle setup based on the built-in measuring

system in the clamp.

Quick glue level measuring

via touchscreen

20 21

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -



Perfect Binder 420

3 Kg closed PUR system0,5 Kg closed PUR system

HM PURLamibind 340

Lamibind 2000 -



Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

Separated tank for spine and side gluing

2 in 1 tank for spine and side gluing

Separate glue tankfor spine and side

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

Industrial, color touchscreen with user friendly interface

V2.51P1

Functionality

Production

Capability

Productivity

Requirements

Short

run

Longrun

22 23

Sideshelf(9011673)

Tape binding(9011670)

Cover sensor

Large cover holder

Cover positioner with adjustable angle

Automatic cover feeding with inline scoring (9011688)

Automatic cover positioning(9011679)

Ultrasonic double sheet detection(9011682)







Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420

Megabind 420

Lamibind 3000 -

Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420


Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -

Lamibind 420

Millbind 420


Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -


Megabind 420


Perfect Binder 420

HM PURLamibind 340

Lamibind 2000 -




HM PURLamibind 340 ** option option





Perfect Binder 420

** The sideshelf as option is not availble for Lamibind 340 HM Basic model

Additional scoring wheels(9011676)

HM PURLamibind 340

Lamibind 2000 -





Tape bindingPaddingPerfect binding

The cover sensor is switchable for perfect binding,tape binding and padding mode.

HM PURLamibind 340

Lamibind 2000 -




B: 893

A: 893

Capabilityindicates binding possibilities of the machine as type of inlets, covers and gluing applications.

Functionalityindicates the available functions and solutions of the machine for the effortless work.

Productionindicates that the machine is prepared for short or long runs.

Productivityindicates the achievable production speed of the machine.

Requirementsindicate the resources are needed to operate the machine.

Meaning of the radar chart

HM PURLamibind 340

Lamibind 2000 -



Perfect Binder 420

The images featured in this guide are for illustrative purposes only. The manufacturer is not liable for any printing mistake.

Options and functionsOptions and functions

Stacker unit

HM PURLamibind 340 - option

Lamibind 2000 - -






Remote service supportIndustry 4.0 ready

Date post:	28-Jul-2020
Category:	Documents
Upload:	others
View:	10 times
Download:	0 times

Bookbinder product guide...molds, bending molds, deep drawing tools. Pressurized Al casting molds....

Documents