Boom Lift Models - JLG Industries · 2011-12-05 · SECTION 1 - GENERAL PLATFORM REPAIR PROCEDURE...

Platform Repair Procedure

BoomLift

Models

3124078

December 1, 2011

REVISION LOG

December 15, 1999 - Original Issue Of Manual

June 1, 2001 - Revised Manual

January 1, 2003 - Revised Manual

September 1, 2010 - Revised Manual

December1, 2011 - Revised Manual

A

Attention: Service Manager

Re: JLG Boom LiftsSubject: Platform Repair Procedure

JLG Industries, Inc. has compiled this Platform Repair Procedure Manual to assist you in maintaining your JLG products.

When repairs can be made to a damaged platform, JLG Industries, Inc. recommends that the repair be accomplished in accordance with the enclosed Platform Repair Procedure(s) with the utilization of original equipment parts/components only. When repairs cannot be made or not addressed in this manual, replacement of the platform will be necessary.

The enclosed repair procedures, parts list and illustrations are for the specified models and platform configurations only.

The entity preforming the repairs is responsible for the quality of repairs as outlined by the attached procedure(s) and for the determination that the component is repairable. The owner of JLG products is responsible for the safe and proper operating condition of the product,

All JLG products must be current with the required inspections & preventative maintenance prior to returning to service.

Sincerely,

JLG INDUSTRIES, INC.

B

REPAIR PROCEDURE GUIDELINES GENERAL GUIDELINES: USE ALL APPLICABLE SAFETY PRECAUTIONS WHILE WORKING ON, UNDER,

OR AROUND ANY MACHINERY.

REFERENCE THE SERVICE AND SPECIFICATIONS MANUAL AND ILLUSTRATED PARTS MANUAL FOR SAFE AND PROPER DISASSEMBLY/ASSEMBLY PROCEDURES.

WELD REPAIR GUIDELINES: ALL WELDING MUST BE IN STRICT ACCORDANCE WITH:

– ANSI UNITS - ANSI/AWS D1.1 – CE UNITS – EN288-3 OR WN288-4 – AUSTRALIAN UNITS – EQUIVALENT STANDARD TO EN288-3 OR WN288-4 AS REQUIRED BY THE APPROPRIATE STANDARDS FOR AERIAL WORK PLATFORMS.

DISCONNECT THE BATTERY OF THE MACHINE BEING REPAIRED PRIOR TO WELDING.

GROUND ONLY TO THE COMPONENT BEING WELDED. DO NOT GROUND TO ANY ADJACENT COMPONENT OR ALLOW PINS, WEAR PADS, WIRE ROPES, BEARINGS, GEARS, SEALS, VALVES, ELECTRICAL WIRING, OR HOSES TO BE BETWEEN THE GROUNDING POSITION AND THE AREA TO BE WELDED.

FAILURE TO COMPLY WITH THE ABOVE WELD REPAIR GUIDELINES MAY RESULT IN COMPONENT DAMAGE.

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THIS PAGE INTENTIONALLY LEFT BLANK

D

SECTION 1 - GENERAL PLATFORM REPAIR PROCEDURE

PROCEDURE: Platform Repair MODEL(S): Specified JLG Boom Lifts Tools and Equipment Required:

1. AWS 70 grade, low-hydrogen rod or wire 2. portable grinder 3. standard mechanic and welding tools 4. magnetic particle or dye penetrant weld inspection material 5. paint Personnel Required:

1. qualified JLG equipment mechanic 2. certified welder Parts/Material Required:

1. Reference attached parts list(s) NOTE: THE LISTING OF APPLICABLE PLATFORMS FOR A GIVEN MODEL OF JLG BOOM LIFT ON THE ATTACHED PARTS LISTS DOES NOT CONSTITUTE AUTHORIZATION TO CHANGE PLATFORM SIZES ON THESE BOOM LIFTS. PLEASE CONSULT THE MACHINE S/N PLATE FOR ALLOWABLE PLATFORM SIZES AND/OR CONSULT THE APPROPRIATE ILLUSTRATED PARTS MANUAL FOR AVAILABLE PLATFORM SIZES. Procedure: 1. Visually inspect all areas of the platform weldment for discrepancies (i.e., weld

cracks, base metal cracks, rail distortion, etc.).

2. Remove all foreign matter (i.e., dirt, grease, rust, paint, etc.) from the repair area(s).

3. Repair, replace or splice the platform components in accordance with the appropriate enclosed Platform Repair Parts List and Platform Repair Illustration(s).

Note: Piece parts are for the most commonly used platforms. Note: Bottom rail and gridwork cannot be repaired or purchased separately. Complete floor assembly is available. See Platform Repair Parts List and consult JLG Industries, Inc. Note: “NCA” stands for Not Currently Available as a service part. Platform

replacement required. “---“ indicates part not used on listed platform.

1-1

SECTION 1 - GENERAL PLATFORM REPAIR PROCEDURE 4. Grind all cracks to form a 60o “vee” groove, with a 0” root opening. As required, weld

components using the specified weld material with types and sizes as specified on the applicable Platform Repair Illustration(s).

5. Inspect all repair welds using a magnetic particle or dye-penetrant weld inspection

method, to assure there are no cracks or deformities and to determine the quality of the weld. If any cracks or deformities exist, grind to remove the affected area(s) and repeat welding and inspection procedures.

6. Ensure all platform discrepancies are corrected prior to returning the platform to

service. Clean, prime and paint affected areas as required. Note: Should any further discrepancies be discovered during the

accomplishment of this procedure, further evaluation will be required by either a qualified mechanic or certified welder.

Raw Material List

Part No. Description Length 5090238 1-1/4” O. D. Steel tubing (.065 Wall) Order by the foot – sold in 20 ft.

lengths only 5090239 3/4” O. D. Steel tubing (.065 Wall) Order by the foot – sold in 20 ft.

lengths only

1-2

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SECTION 2 - PLATFORM REPAIR PARTS LIST (HA MODELS)

FIGURE 2-1 FOUR FOOT PLATFORMS (Part # 3510236/3510239/3510323) PLATFORM ASSEMBLY PART NO. 3510236 3510239 3510323 PLATFORM SIZE 30” x 48” 30” x 48” 30” x 48” WHERE USED

34HA, 40HA, 45HA, 60HA

34HA, 40HA, 45HA, 60HA

45HA

ITEM DESCRIPTION PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640649 3640649 3640649 2 Top Rail - Right Hand 3640650 3640650 3640650 3 Vertical Rail 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 4340613 8 Mid Rail 3640561 NCA NCA 9 Gate (includes latch) 1780250S 1780250S 1780250S 10 Latch 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 13 Toe Plate L.H. 3640700 3640700 3640700 14 Toe Plate R.H. 3640701 3640701 3640701 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA NCA Floor Plate Assembly w/o Screen NCA NCA NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537860 3537864 3537864 17 Side, Expanded Steel Screen (.75 x 14 GA) --- --- --- Back, Expanded Steel Screen (.75 x 14 GA) --- --- ---

18 Hand Rail 3640548S 3640548S 3640548S 19 Lanyard Attach Rod 3840732 3840732 3840732 20 Stop, Door Latch 0361471 0361471 0361471 21 Splice Coupling (for 1 1/4”O.D. .065 w.

Tubing) 4566458 4566458 4566458

Splice Coupling (for 1 1/4”O.D. .049 w. Tubing)

4566460 4566460 4566460

Splice Coupling (for 3/4”O.D. .065 w. Tubing)

4566466 4566466 4566466


4566459 4566459 4566459

23 Switch Mount --- --- 0361750 24 Bumper Rail --- --- 3640732 25 Spacer --- --- 4564327

FIGURE NUMBER 10-1 10-1 10-1, 10-4

2-1

-


FIGURE 2-2 FIVE FOOT PLATFORMS (Part # 3510237/3510240/3510441/3510480) PLATFORM ASSEMBLY PART NO. 3510237 3510240 3510441 3510480 PLATFORM SIZE 30” x 60” 30” x 60” 30” x 60” 30” x 60” WHERE USED

34HA, 40HA, 45HA, 60HA

34HA, 40HA, 45HA, 60HA

60HA 34HA, 45HA, 60HA

ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640646S 3640646S 3640646S 3640646S 2 Top Rail - Right Hand 3640647S 3640647S 3640647S 3640647S 3 Vertical Rail 3640659S 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565082S 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613 8 Mid Rail 3640539S NCA 3640539S NCA 9 Gate (includes latch) 1780250S 1780250S 1780278 1780285 10 Latch 2940006 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 0961264 13 Toe Plate L.H. 3640698 3640698 3640698 --- 14 Toe Plate R.H. 3640699 3640699 3640699 --- 15 Floor Plate Assembly w/

Screen (.75 x 9 GA) 3510448 NCA NCA NCA

Floor Plate Assembly w/o Screen

3510449 NCA NCA NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA)

3537861 3537865 3534296 3537865

17 Side, Expanded Steel Screen (.75 x 14 GA)

--- --- --- 3538216

Back, Expanded Steel Screen (.75 x 14 GA)

--- --- --- 3538214

18 Hand Rail 3640548S 3640548S 3640548S 3640548S 19 Lanyard Attach Rod 3840732 3840732 3840732 3840732 20 Stop, Door Latch 0361471 0361471 0361471 0361471 21 Splice Coupling

(for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459

FIGURE NUMBER 10-1 10-1 10-1 10-1

2-2

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FIGURE 2-3 FIVE FOOT PLATFORMS (Part # 3510481/3510482/3510483/3510261)

PLATFORM ASSEMBLY PART NO. 3510481 3510482 3510483 3510261 PLATFORM SIZE 30” x 60” 30” x 60” 30” x 60” 30” x 60” WHERE USED

34HA, 45HA, 60HA

34HA, 45HA, 60HA

34HA, 45HA, 60HA

34HA, 40HA, 45HA

ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640646S 3640646S 3640646S 3640646S 2 Top Rail - Right Hand 3640647S 3640647S 3640647S 3640647S 3 Vertical Rail 3640659S 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565082S 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613 8 Mid Rail 3640539S NCA 3640539S NCA 9 Gate (includes latch) 1780285 1780286 1780286 1780250S 10 Latch 2940006 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 0961264 13 Toe Plate L.H. --- --- --- 3640698 14 Toe Plate R.H. --- --- --- 3640699 15 Floor Plate Assembly w/ Screen

(.75 x 9 GA) 3510448 NCA 3510448 NCA

Floor Plate Assembly w/o Screen

3510449 NCA 3510449 NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA)

3537861 3537865 3537861 3537865


3538216 3538267 3538267 ---


3538215 3538214 3538266 ---


(for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459

23 Switch Mount --- --- --- 0361750 24 Bumper Rail --- --- --- 3640657 25 Spacer --- --- --- 4564327 29 Stiffener Plate (Upper Back

Screen Support) --- 4280297 4280297 ---

30 Upper Back Expanded Screen --- 3538265 --- --- FIGURE NUMBER 10-1 10-1, 10-3 10-1, 10-3 10-1, 10-4

2-3

-


FIGURE 2-4 FIVE & SIX FOOT PLATFORMS (Part # 3510247/3510307/3510356)

PLATFORM ASSEMBLY PART NO. 3510247 3510307 3510356 PLATFORM SIZE 30” x 60” 30” x 60” 30” x 72” WHERE USED

40HA 40HA 40HA

ITEM DESCRIPTION PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640646S 3640646S 3640651 2 Top Rail - Right Hand 3640647S 3640647S 3640652 3 Vertical Rail 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 5 Console Support 3640648 3640648 3640648 6 Console Mounting Plate 4340595 4340595 4340595 8 Mid Rail 3640539S 3640539S 3640566 9 Gate (includes latch) 1780250S 1780250S 1780250S 10 Latch 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 13 Toe Plate L.H. 3640698 3640698 3640702 14 Toe Plate R.H. 3640699 3640699 3640703 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA NCA Floor Plate Assembly w/o Screen NCA NCA NCA

16 Floor, Expanded Steel Screen 3532092 3532092 3537862 17 Side, Expanded Steel Screen --- 3533465 --- Back, Expanded Steel Screen --- 3533419 --- Door, Expanded Steel Screen --- 3533416 ---

18 Hand Rail 3640548S 3640548S 3640548S 19 Lanyard Attach Rod 3840732 3840732 3840732 20 Stop, Door Latch 0361471 0361471 0361471 21 Splice Coupling

(for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458


4566460 4566460 4566460


4566466 4566466 4566466


4566459 4566459 4566459

FIGURE NUMBER 10-2 10-2 10-2

2-4

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FIGURE 2-5 SIX FOOT PLATFORMS (Part # 3510238/3510241/3510511/3510330)

PLATFORM ASSEMBLY PART NO. 3510238 3510241 3510511 3510330 PLATFORM SIZE 30” x 72” 30” x 72” 30” x 72” 36” x 72” WHERE USED

34HA, 40HA, 45HA, 60HA

34HA, 40HA, 45HA, 60HA

60HA 60HA

ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO.1 Top Rail - Left Hand 3640651 3640651 3640651 3640667 2 Top Rail - Right Hand 3640652 3640652 3640652 3640668 3 Vertical Rail 3640659S 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565082S 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613 8 Mid Rail 3640566 NCA NCA NCA 9 Gate (includes latch) 1780250S 1780250S 1780285 1780250S 10 Latch 2940006 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 0961264 13 Toe Plate L.H. 3640702 3640702 --- 3640735 14 Toe Plate R.H. 3640703 3640703 --- 3640736 15 Floor Plate Assembly w/ Screen (.75

x 9 GA) NCA NCA NCA NCA

Floor Plate Assembly w/o Screen NCA NCA NCA NCA 16 Floor, Expanded Steel Screen (.75 x

9 GA) 3537862 3537866 3537866 3537858


--- --- 3538960 ---


--- --- 3538214 ---

18 Hand Rail 3640548S 3640548S 3640548S 3640372S 19 Lanyard Attach Rod 3840732 3840732 3840732 3840732 20 Stop, Door Latch 0361471 0361471 0361471 0361471 21 Splice Coupling (for 1 1/4”O.D. .065

w. Tubing) 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459

FIGURE NUMBER 10-1 10-1 10-1 10-1

2-5

-


FIGURE 2-6 EIGHT FOOT PLATFORMS (Part # 3510253/3510242)

PLATFORM ASSEMBLY PART NO. 3510253 3510242 PLATFORM SIZE 30” x 96” 30” x 96” WHERE USED

60HA 60HA

ITEM DESCRIPTION PART NO. PART NO. 1 Top Rail - Left Hand 3640605 3640653 2 Top Rail - Right Hand 3640654 3640654 3 Vertical Rail 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 5 Console Support 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 8 Mid Rail 3640606 NCA 9 Gate (includes latch) 1780250S 1780250S 10 Latch 2940006 2940006 11 Hinge Pin 2600143 2600143 12 Hinge Bushing 0961264 0961264 13 Toe Plate L.H. 3640704 3640704 14 Toe Plate R.H. 3640705 3640705 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA Floor Plate Assembly w/o Screen NCA NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537863 3538341 17 Side, Expanded Steel Screen (.75 x 14 GA) --- --- Back, Expanded Steel Screen (.75 x 14 GA) --- ---

18 Hand Rail 3640548S 3640548S 19 Lanyard Attach Rod 3840732 3840732 20 Stop, Door Latch 0361471 0361471 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 4566466 Splice Coupling (for 3/4”O.D. .049 w. Tubing) 4566459 4566459

22 Diagonal Rail 3640664 3640664 FIGURE NUMBER 10-1, 10-3 10-1, 10-3

2-6

SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)

FIGURE 3-1 FOUR FOOT PLATFORMS (Part # 3510438/3510439)


40H, 50H, 60H, 70H, 80H/X

40H, 60H, 80HX

ITEM DESCRIPTION PART NO. PART NO. 1 Top Rail - Left Hand 3640901 3640901 2 Top Rail - Right Hand 3640902 3640902 3 Vertical Rail 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 5 Console Support 4565082S 4565299 6 Console Mounting Plate L.H. 4340612 4340623 7 Console Mounting Plate R.H. 4340613 4340624 8 Mid Rail 3640903 3640903 9 Gate (includes latch) 1780252S 1780252S 10 Latch 2940006 2940006 11 Hinge Pin 2600143 2600143 12 Hinge Bushing 0961264 0961264 13 Toe Plate L.H. --- --- 14 Toe Plate R.H. --- --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA Floor Plate Assembly w/o Screen NCA NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537311 3537311 17 Side, Expanded Steel Screen (.75 x 14 GA) 3509650 3509650 Back, Expanded Steel Screen (.75 x 14 GA) 3509534 3539532


FIGURE NUMBER 10-1 10-1

3-1


FIGURE 3-2 FIVE FOOT PLATFORMS (Part # 3510268/3510290/3510271/3510276/ 3510512)

PLATFORM ASSEMBLY PART NO. 3510268/29

0 3510271 3510276 3510512

PLATFORM SIZE 36” x 60” 36” x 60” 36” x 60” 36” x 60” WHERE USED 40H, 50H,

60H, 70H, 80H/HX,

100/110HX

40H, 60H 40H, 50H, 60H, 70H,

80H/X

40H, 60H, 80H, 80HX

ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640665S 3640665S 3640665S 3640665S 2 Top Rail - Right Hand 3640666S 3640666S 3640666S 3640666S 3 Vertical Rail 3640659S 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565299 4565299 4565082S 6 Console Mounting Plate L.H. 4340612 4340623 4340623 4340612 7 Console Mounting Plate R.H. 4340613 4340624 4340624 4340613 8 Mid Rail 3640671S 3640671 NCA 3640671S 9 Gate (includes latch) 1780252S 1780252S 1780252S 1780288 10 Latch 2940006 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 0961264 13 Toe Plate L.H. --- --- --- --- 14 Toe Plate R.H. --- --- --- --- 15 Floor Plate Assembly w/ Screen

(.75 x 9 GA) 3510450 3510450 NCA 3510450

Floor Plate Assembly w/o Screen 3510451 3510451 NCA 3510451 16 Floor, Expanded Steel Screen

(.75 x 9 GA) 3537854 3537854 3537857 3537854


3509533 3509533 3509533 3538961


3509534 3535432 3532852 3538900


(for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459

29 Stiffener Plate (Upper Back Screen Support)

--- --- --- 4280297

FIGURE NUMBER 10-1 10-1 10-1,10-3 10-1, 10-3

3-2


FIGURE 3-3 FIVE FOOT PLATFORM (Part # 3510231)

PLATFORM ASSEMBLY PART NO. 3510231 PLATFORM SIZE 36” x 60” WHERE USED

40H, 50H, 60H, 70H, 80H, 80HX, 100HX, 110HX

ITEM DESCRIPTION PART NO. 1 Top Rail 3640368 2 Vertical Rail 3640333 3 Vertical Rail - Lower 3640374 4 Console Rail Guard 4563249 5 Guard Rail Support Tube 4562108 6 Guard Rail Cross Tube 4562107 7 Console Support 4340524 8 Console Support Gusset 2550854 9 Console Support Bar 0361687 10 Mid Rail NCA 11 Gate (include latch) 1780145 12 Gate Latch 2940006 13 Hinge Pin 2600095 14 Hinge Bushing 0960851 15 Floor, Expanded Steel Screen 3532851 16a Side, Expanded Steel Screen 3509533 16b Back, Expanded Steel Screen 3532852 17 Vertical Rail, Door Opening - hinge side 3640335 18 Vertical Rail, Door Opening - latch side 3640371 19 Hand Rail 3640372 20 Console Box Support Tube 4564120 21 Guard Rail Support Plate 3509254 22 Lanyard Attach Rod 3840732 23 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566459

FIGURE NUMBER 10-5

3-3


FIGURE 3-4 FIVE FOOT PLATFORM (Part # 3510353)


40H, 50H, 60H, 70H, 80H, 80HX

ITEM DESCRIPTION PART NO. 1 Top Rail 3640376 2 Vertical Rail - Entrance 3640720 3 Vertical Rail 3640659S 4 Console Rail Guard 4565081S 5 Console Support 4565299 6 Console Mounting Plate L.H. 4340623 7 Console Mounting Plate R.H. 4340624 8 Mid Rail 3640719 9 Gate Bar 4842922 10 Door Toe Plate 3640767 11 Toe Plate - Rear 3535544 12 Nameplate 3535534 13 Toe Plate L.H. 3640765 14 Toe Plate R.H. 3640766 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA Floor Plate Assembly w/o Screen NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3535533 17 Side, Expanded Steel Screen (.75 x 14 GA) --- Back, Expanded Steel Screen (.75 x 14 GA) ---

18 Hand Rail 3640372S 19 Lanyard Attach Rod 3840732 21 Splice Coupling

(for 1 1/4”O.D. .065 w. Tubing) 4566458


4566460


4566466


4566459

FIGURE NUMBER 10-8

3-4



PLATFORM ASSEMBLY PART NO. 3510269/291 3510272 3510277 PLATFORM SIZE 36” x 72” 36” x 72” 36” x 72” WHERE USED 40H, 50H,

60H, 70H, 80H 40H, 60H 40H, 50H,

60H, 70H, 80H

ITEM DESCRIPTION PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640667 3640667 3640667 2 Top Rail - Right Hand 3640668 3640668 3640668 3 Vertical Rail 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565299 4565299 6 Console Mounting Plate L.H. 4340612 4340623 4340623 7 Console Mounting Plate R.H. 4340613 4340624 4340624 8 Mid Rail 3640672 3640672 NCA 9 Gate (includes latch) 1780252S 1780252S 1780252S 10 Latch 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 13 Toe Plate L.H. --- --- --- 14 Toe Plate R.H. --- --- --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA NCA Floor Plate Assembly w/o Screen NCA NCA NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537855 3537855 3537858 17 Side, Expanded Steel Screen (.75 x 14 GA) 3530203 3509533 3530203 Back, Expanded Steel Screen (.75 x 14 GA) 3509534 3535432 3532852

18 Hand Rail 3640372S 3640372S 3640372S 19 Lanyard Attach Rod 3840732 3840732 3840732 20 Stop, Door Latch 0361471 0361471 0361471 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 4566460 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 4566466 4566466 Splice Coupling (for 3/4”O.D. .049 w. Tubing) 4566459 4566459 4566459

26 Vertical Rail --- --- 3640689 FIGURE NUMBER 10-1 10-1 10-1, 10-3

3-5


FIGURE 3-6 SIX FOOT PLATFORMS (Part # 3510363/3510393)

PLATFORM ASSEMBLY PART NO. 3510363 3510393 PLATFORM SIZE 36” x 72” 36” X 72” WHERE USED

100HX, 110HX, 120HX

60H

ITEM DESCRIPTION PART NO. PART NO. 1 Top Rail - Left Hand 3640667 3640667 2 Top Rail - Right Hand 3640668 3640668 3 Vertical Rail 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 5 Console Support 4565717 4565299 6 Console Mounting Plate L.H. 4340612 4340623 7 Console Mounting Plate R.H. 4340613 4340624 8 Mid Rail NCA NCA 9 Gate (includes latch) 1780252S 1780252S 10 Latch 2940006 2940006 11 Hinge Pin 2600143 2600143 12 Hinge Bushing 0961264 0961264 13 Toe Plate L.H. --- --- 14 Toe Plate R.H. --- --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA Floor Plate Assembly w/o Screen NCA NCA



23 Switch Mount --- 0361750 24 Bumper Rail --- 3640841 25 Spacer --- 4564327 26 Vertical Rail 3640797 3640689

FIGURE NUMBER 10-1, 10-3 10-1, 10-3, 10-4

3-6


FIGURE 3-7 SIX FOOT PLATFORM (Part # 3510585)


120HX

ITEM DESCRIPTION PART NO. 1 Top Rail - Left Hand 3640667 2 Top Rail - Right Hand 3640668 3 Vertical Rail 3640659S 4 Console Rail Guard 4565081S 5 Console Support 4565717 6 Console Mounting Plate L.H. 4340612 7 Console Mounting Plate R.H. 4340613 8 Mid Rail NCA 9 Gate (includes latch) 1780285 10 Latch 2940006 11 Hinge Pin 2600179 12 Hinge Bushing 0961264 13 Toe Plate L.H. --- 14 Toe Plate R.H. --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA Floor Plate Assembly w/o Screen NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537858 17 Side, Expanded Steel Screen (.75 x 14 GA) 3530219 Back, Expanded Steel Screen (.75 x 14 GA) 3535913

18 Hand Rail 3640372S 19 Lanyard Attach Rod 3840732 20 Stop, Door Latch 0361471 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566459

23 Bottom Hinge 2600143 29 Stiffener Plate (Upper Back Screen Support) 4280297 30 Upper Back Screen 3570220

FIGURE NUMBER 10-3, 10-9

3-7


FIGURE 3-8 SIX FOOT PLATFORMS (Part # 3510358/3510398/3510405)

PLATFORM ASSEMBLY PART NO. 3510358 3510398/405 PLATFORM SIZE 36” x 72” 36” x 72” WHERE USED

80HX 120HX

ITEM DESCRIPTION PART NO. PART NO. 1 Top Rail 3640490 3640490 2 Vertical Rail - Entrance 3640720 3640720 3 Vertical Rail 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 5 Console Support 4565299 4565717 6 Console Mounting Plate L.H. 4340623 4340612 7 Console Mounting Plate R.H. 4340624 4340613 8 Mid Rail 3640788 NCA 9 Gate Bar 4842922 4842922 10 Door Toe Plate 3640767 3640767 11 Toe Plate - Rear 3535544 --- 12 Nameplate 3535534 --- 13 Toe Plate L.H. --- --- 14 Toe Plate R.H. --- --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA Floor Plate Assembly w/o Screen NCA NCA


18 Hand Rail 3640372S 3640372S 19 Lanyard Attach Rod 3840732 3840732 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 4566466 Splice Coupling (for 3/4”O.D. .049 w. Tubing) 4566459 4566459

26 Vertical Rail --- 3640797 FIGURE NUMBER 10-8 10-3, 10-8

3-8


FIGURE 3-9 EIGHT FOOT PLATFORMS (Part # 3510270/3510292/3510278/3510380/ 3510506)

PLATFORM ASSEMBLY PART NO. 3510270/292 3510278 3510380 3510506 PLATFORM SIZE 36” x 96” 36” x 96” 36” x 96” 36” x 96” WHERE USED 40H, 50H, 60H,

70H, 80H, 110HX

40H, 50H, 60H, 70H, 80H/HX

80HX 40H, 60H, 80H, 80HX

ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3640669S 3640669S 3640669S 3640669S 2 Top Rail - Right Hand 3640670S 3640670S 3640670S 3640670S 3 Vertical Rail 3640659S 3640659S 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S 5 Console Support 4565082S 4565082S 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613 8 Mid Rail 3640673S NCA NCA 3640673S 9 Gate (includes latch) 1780252S 1780252S 1780252S 1780288 10 Latch 2940006 2940006 2940006 2940006 11 Hinge Pin 2600143 2600143 2600143 2600143 12 Hinge Bushing 0961264 0961264 0961264 0961264 13 Toe Plate L.H. --- --- --- --- 14 Toe Plate R.H. --- --- --- --- 15 Floor Plate Assembly w/ Screen

(.75 x 9 GA) 3510452 NCA NCA 3510452

Floor Plate Assembly w/o Screen 3510453 NCA NCA 3510453 16 Floor, Expanded Steel Screen

(.75 x 9 GA) 3537856 3537859 3537859 3537856


3509582 3509582 3509582 3538899


3509534 3532852 3532852 3538900


(for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459

22 Diagonal Rail 3640664 3640664 3640664 3640664 23 Switch Mount --- --- 0361750 --- 24 Bumper Rail --- --- 3640613 --- 25 Spacer --- --- 4564327 --- 26 Vertical Rail --- 3640689 3640689 --- 29 Stiffener Plate

(Upper Back Screen Support) --- --- --- 4280297

FIGURE NUMBER 10-1, 10-3 10-1, 10-3 10-1, 10-3, 10-4

10-1, 10-3

3-9


FIGURE 3-10 EIGHT FOOT PLATFORM (Part # 3510437)


80H, 80HX

ITEM DESCRIPTION PART NO. 1 Top Rail 3640921 2 Vertical Rail - Entrance 3640720 3 Vertical Rail 3640659S 4 Console Rail Guard 4565081S 5 Console Support 4565082S 6 Console Mounting Plate L.H. 4340612 7 Console Mounting Plate R.H. 4340613 8 Mid Rail 3640673S 9 Gate Bar 4843666 10 Door Toe Plate 3640864 11 Toe Plate - Rear 3509560 13 Toe Plate L.H. --- 14 Toe Plate R.H. --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA Floor Plate Assembly w/o Screen NCA

16 Floor, Expanded Steel Screen (.75 x 9 GA) 3537856 17 Side, Expanded Steel Screen (.75 x 14 GA) 3509582 Back, Expanded Steel Screen (.75 x 14 GA) 3509534

18 Hand Rail 3640372S 19 Lanyard Attach Rod 3840732 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 Splice Coupling (for 3/4”O.D. .049 w. Tubing) 4566459

22 Diagonal Rail 3640664 FIGURE NUMBER 10-3, 10-8

3-10

SECTION 4 - PLATFORM REPAIR PARTS LIST (HAX MODELS)

FIGURE 4-1 EIGHT FOOT PLATFORMS (Part # 3510329/3510445)


150HAX 150HAX

ITEM DESCRIPTION PART NO. PART NO.

1 Top Rail - Left Hand 3640669S 3640912 2 Top Rail - Right Hand 3640670S 3640913 3 Vertical Rail 3640659S 3640659S 4 Console Rail Guard 4565081S 4565081S 5 Console Support 4565082S 4565082S 6 Console Mounting Plate L.H. 4340612 4340612 7 Console Mounting Plate R.H. 4340613 4340613 8 Mid Rail NCA NCA 9 Gate (includes latch) 1780253 1780253 10 Latch 2940006 2940006 11 Hinge Pin 2600179 2600179 12 Hinge Bushing 0961264 0961264 13 Toe Plate L.H. --- --- 14 Toe Plate R.H. --- --- 15 Floor Plate Assembly w/ Screen (.75 x 9 GA) NCA NCA Floor Plate Assembly w/o Screen NCA NCA


18 Hand Rail 3640372S 3640915 19 Lanyard Attach Rod 3840732 3840732 20 Stop, Door Latch 0361471 0361471 21 Splice Coupling (for 1 1/4”O.D. .065 w. Tubing) 4566458 4566458 Splice Coupling (for 1 1/4”O.D. .049 w. Tubing) 4566460 4566460 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566466 4566466 Splice Coupling (for 3/4”O.D. .065 w. Tubing) 4566459 4566459

22 Diagonal Rail 3640664 3640664 23 Gate Bar 0361902 0361902 24 Hinge Pin 2600143 2600143 25 Switch Mount 3535431 3535431 26 Vertical Rail 3640689 3640689 27 Entrance Hand Rail 3640729 3640729 28 Intercom Mount 3535415 3535415

FIGURE NUMBER 10-3, 10-6, 10-7 10-3, 10-6, 10-7

4-1


4-2

SECTION 5 - PLATFORM REPAIR PARTS LIST (e-boom & ic MODELS)

FIGURE 5-1 FOUR FOOT PLATFORMS (Part # 3510503/3510596/3510599/3510601/ 3510502)

PLATFORM ASSY PART NO. 3510503 3510596 3510599 3510601 3510502 PLATFORM SIZE 48” 48” 48” 48” 48” WHERE USED 30e 35e, 40e,

45e, 40ic, 45ic

30e 35e, 40e, 45e, 40ic,

45ic

35e, 40e, 45e, 40ic,

45ic ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. PART NO.

1 Top Rail - Left Hand 3641035 3641035 3641035 3641035 3641035 1A Top Rail – Door Rail --- --- --- --- 3641038 2 Top Rail - Right Hand 3641036 3641036 3641036 3641036 3641036 3 Vertical Rail 3641027 3641027 3641027 3641027 3641027 4 Console Rail Guard 3641029 3641029 3641029 3641029 3641029 5 Console Mounting Plate 3537233 3537233 3537233 3537233 3537233 6 Mid Rail 3641034 3641034 3641034 3641034 3641034 7 Gate (including latch) 1780265 1780299 1780299 1780299 4844102 8 Latch 2940006 2940006 2940006 2940006 --- 9 Hinge 2600189 2600223 2600223 2600223 --- 10 Toe Plate - Left Hand 3535652 3535652 3535652 3535652 3536652 11 Toe Plate - Right Hand 3535651 3535651 3535651 3535651 3536651 12 Floor Assembly NCA NCA NCA NCA NCA 13 Floor Plate NCA NCA NCA NCA NCA 14a Screen - Side --- --- --- --- --- 14b Screen - Back --- --- --- --- --- 15 Handrail 3641030 3641030 3641030 3641030 3641030 16 Lanyard Anchorage Point 3840732 3840732 3840732 3840732 3840732 17 Stop, Door Latch & Hinge 0361471 0361471 0361471 0361471 --- 17a Stop, Hinge --- 3570235 3570235 3570235 --- 18 Console Rail Guard

Support Plate 3538734 3538734 3538734 3538734 3538734

19 Door Rail 3641031 3641031 3641031 3641031 3641031 20 Splice Coupling

(for 1 1/4”O.D. .065 w. Tubing)

4566458 4566458 4566458 4566458 4566458


4566460 4566460 4566460 4566460 4566460


4566466 4566466 4566466 4566466 4566466


4566459 4566459 4566459 4566459 4566459

21 Step Support --- --- --- --- 0362236 22 Step Rail --- --- --- --- 4566176

FIGURE NUMBER 10-10 10-10 10-10 10-10 10-11

5-1

SECTION 5 - PLATFORM REPAIR PARTS LIST (e-boom & ic MODELS)

FIGURE 5-2 FIVE FOOT PLATFORMS (Part # 3510584/3510498/3510598)

PLATFORM ASSEMBLY PART NO. 3510584 3510498 3510598 PLATFORM SIZE 60” 60” 60” WHERE USED 35e, 40e, 45e,

40ic, 45ic 35e, 40e, 45e 35e, 40e,

45e, 40ic, 45ic

ITEM DESCRIPTION PART NO. PART NO. PART NO. 1 Top Rail - Left Hand 3641026 3641026 3641026 2 Top Rail - Right Hand 3641028 3641028 3641028 3 Vertical Rail 3641027 3641027 3641027 4 Console Rail Guard 3641029 3641029 3641029 5 Console Mounting Plate 3537233 3537233 3537233 6 Mid Rail 3641025 3641025 3641025 7 Gate (including latch) 1780299 1780265 1780300 8 Latch 2940006 2940006 2940006 9 Hinge 2600223 2600189 2600223 10 Toe Plate - Left Hand 3537989 3537989 --- 11 Toe Plate - Right Hand 3537988 3537988 --- 12 Floor Assembly NCA NCA NCA 13 Floor Plate 3537987 3537987 3537987 14a Screen - Side --- --- 3538912 14b Screen - Back --- --- 3538954 15 Handrail 3641030 3641030 3641030 16 Lanyard Anchorage Point 3840732 3840732 3840732 17 Stop, Door Latch And Hinge 0361471 0361471 0361471 17a Stop, Hinge 3570235 --- 3570235 18 Console Rail Guard Support Plate 3538734 3538734 3538734 19 Door Rail 3641031 3641031 --- 20 Splice Coupling (for 1 1/4”O.D. .065 w.

Tubing) 4566458 4566458 4566458


4566460 4566460 4566460


4566466 4566466 4566466


4566459 4566459 4566459

FIGURE NUMBER 10-10 10-10 10-12

5-2

SECTION 6 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY) (450A/AJ MODELS)

FIGURE 6-1 FOUR, FIVE AND SIX FOOT PLATFORMS (Part#3510610/3510611/ 3510612/3510673/3510677)

PLATFORM ASSEMBLY PART NO.

3510610 3510611 3510612 3510673 3510677

PLATFORM SIZE 72” 60” 48” 72” w/ mesh

60” w/ mesh

WHERE USED 450A & AJ 450A & AJ 450A & AJ 450A & AJ 450A & AJ ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO. PART NO.

1 Floor Mesh 3570467 3570468 3570469 3570467 3570468 2 Kick Rail 3570779 3570780 3570781 3570779 3570780 3 Kick Rail 3570804 3570805 3570806 3570804 3570805 4 Floor Weldment NCA NCA NCA NCA NCA 5 Rail, End Top 3641223 3641223 3641223 3641223 3641223 6 Rail, End Bottom 3641224 3641224 3641224 3641224 3641224 7 Rail, Gate Left 3641225 3641225 3641225 3641225 3641225 8 Rail, Gate Right 3641226 3641226 3641226 3641226 3641226 9 Rail, Guard 3641227 3641227 3641227 3641227 3641227 10 Rail, Gate 3641228 3641229 3641230 3641228 3641229 11 Rail, Vertical Back 3641231 3641231 3641231 3641231 3641231 12 Handrail 3641253 3641253 3641253 3641253 3641253 13 Handrail 3641254 3641254 3641254 3641254 3641254 14 Lanyard Anchorage Point 3841232 3841232 3841232 3841232 3841232 15 Weld Stud, Knock Off 4300031 4300031 4300031 4300031 4300031 16 Box Support 4340704 4340704 4340704 4340704 4340704 17 Box Support 4340705 4340705 4340705 4340705 4340705 18 Tube, Gate Bottom 4567342 4567342 4567342 4567342 4567342 19 Bar --- --- --- 0362788 0362788 20 Bar --- --- --- 0362789 0362789 21 Mesh, Right End --- --- --- 3571036 3571065 22 Mesh, Left End --- --- --- 3571037 3571066 23 Gate Weldment 4845327 4845327 4845327 4845824 4845327 24 Latch Plate 3539685 3539685 3539685 3539685 3539685 25 Gate Stop 4220165 4220165 4220165 4220165 4220165 26 Gate Hinge 2600216 2600216 2600216 2600216 2600216 27 Gate Latch 2940074 2940074 2940074 2940074 2940074

FIGURE NUMBER 10-14 10-14 10-14 10-14 10-14

6-1


6-2

SECTION 7 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY) (601S MODELS)

FIGURE 7-1 SIX AND EIGHT FOOT PLATFORMS (Part # 3510654/3510622) PLATFORM ASSEMBLY PART NO. 3510654 3510622 PLATFORM SIZE 72” 96” WHERE USED

601S 601S

ITEM DESCRIPTION PART NO. PART NO. 1 Kick Rail 3570779 3570765 2 Floor Plate 3571031 3570766 3 Kick Rail 3571032 3570765 4 Floor Weldment NCA NCA 5 Rail, End Top 3641223 3641223 6 Rail, End Bottom 3641224 3641224 7 Rail, Guard 3641227 3641227 8 Rail, Mid 3641228 3641252 9 Rail, Vertical Back 3641231 3641231 10 Handrail 3641253 4567341 11 Handrail 3641254 --- 12 Rail, Top and Drop Bar 3641255 3641251 13 Rail, Gate Right 3641258 3641258 14 Lanyard Anchorage Point 3841232 3841232 15 Box Support 4340704 4340704 16 Box Support 4340705 4340705 17 Tube, Gate Bottom 4567342 4567480 18 Tube, Spacer 4567470 4567470 19 Tube 3641319 3641319 20 Rail, Gate Left 3641258 3641258 21 Huck --- --- 22 Hinge --- --- 23 Latch --- --- 24 Gate --- --- 25 Plate, Latch --- --- 26 Stop, Gate --- ---


7-1

SECTION 7 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY) (400S & 800S MODELS)

FIGURE 7-2 EIGHT FOOT PLATFORMS (Part # 3510772) PLATFORM ASSEMBLY PART NO. 3510772 PLATFORM SIZE 96” WHERE USED

400S 800S

ITEM DESCRIPTION PART NO. 1 Kick Rail 3572621 2 Floor Plate 3572622 3 Kick Rail 3572621 4 Floor Weldment NCA 5 Rail, End Top 3641223 6 Rail, End Bottom 3641224 7 Rail, Guard 3641227 8 Rail, Mid 3641383 9 Rail, Vertical Back 3641231 10 Handrail 4568159 11 Handrail 4568159 12 Rail, Top 3641383 13 Rail, Gate Right 3641226 14 Lanyard Anchorage Point 3841232 15 Box Support 4340704 16 Box Support 4340705 17 Tube, Gate Bottom 4567480 18 Tube, Spacer 4567470 19 Tube 3641319 20 Rail, Gate Left 3641225 21 Huck 2080040 22 Hinge 2600216 23 Latch 2940074 24 Gate 4845327 25 Plate, Latch 3539685 26 Stop, Gate 4220165

FIGURE NUMBER 10-15

7-2

SECTION 8 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY) (E300, E/M45A, 400S, E/M400A/AJP, E/M450A, & E/M600 MODELS)

FIGURE 8-1 FOUR & FIVE FOOT PLATFORMS (Part # 3510693/3510694/3510711/3510714/ 3510725/3510735)


3510693 3510694 3510711 3510714 3510725 3510735

PLATFORM SIZE 60” 48” 48” 48” 48” 60” WHERE USED E300A

E/M45A E/M400A

E/M400AJP

E300A E/M45A E/M400A E/M450A

E300A 400S

E300A 400S

E/M400A E/M400AJP

E300A 400S

E/M400A E/M400AJP

E/M450A

E/M400A E/M400AJP

E/M450A

ITEM DESCRIPTION PART NO. PART NO.

PART NO.

PART NO. PART NO. PART NO.

1 Floor Mesh 3570468 3570469 3570469 3570469 3570469 3570468 2 Kick Rail 3570780 3570781 3570781 3570781 3570781 3570780 3 Kick Rail 3570805 3570806 3570806 3570806 3570806 3570805 4 Floor Weldment NCA NCA NCA NCA NCA NCA 5 Rail, End Top 3641223 3641223 3641223 3641223 3641223 3641223 6 Rail, End Bottom 3641224 3641224 3641224 3641224 3641224 3641224 7 Rail, Gate Left 3641225 3641225 3641225 3641225 3641225 3641225 8 Rail, Gate Right 3641226 3641226 3641226 3641226 3641226 3641226 9 Rail, Guard 3641227 3641227 3641227 3641227 3641227 3641227 10 Rail, Gate 3641229 3641230 3641230 3641230 3641230 3641229 11 Rail, Vertical Back 3641231 3641231 3641231 3641231 3641231 3641231 12 Handrail 3641253 3641253 3641253 3641253 3641253 3641253 13 Handrail 3641254 3641254 3641254 3641254 3641254 3641254 14 Tube 3641319 3641319 3641273 3641319 3641273 3641319 15 Lanyard

Anchorage Point 3841232 3841232 3841232 3841232 3841232 3841232

16 Box Support 4340704 4340704 4340704 4340704 4340704 4340704 17 Box Support 4340705 4340705 4340705 4340705 4340705 4340705 18 Tube, Gate Bottom 4567342 4567342 4567342 4567342 4567342 4567342 19 Weld Stud, Knock

Off 4300031 4300031 4300031 4300031 4300031 4300031

20 Gate Weldment 4845327 4845327 4845824 4845426 4845951 4845951 21 Latch Plate 3539685 3539685 3539685 3539685 3539685 3539685 22 Gate Stop 4220165 4220165 4220165 4220165 4220165 4220165 23 Gate Hinge 2600216 2600216 2600216 2600287 2600287 2600287 24 Gate Latch 2940074 2940074 2940074 2940074 2940074 2940074 25 Huck Fastener 2080040 2080040 2080040 2080040 2080040 2080040 26 Mesh Right Side --- --- 3571553 --- 3571553 3571065 27 Mesh Left Side --- --- 3571554 --- 3571554 3571066 28 Lanyard

Anchorage Point Left Side

--- --- 3841434 --- 3841434 ---

29 Lanyard Anchorage Point Right Side

--- --- 3841435 --- 3841435 ---

FIGURE NUMBER 10-16, 10-17

10-16 10-16, 10-17

10-16 10-16 10-16

8-1


FIGURE 8-2 FOUR & FIVE FOOT PLATFORMS (Part # 3510695/3510696) PLATFORM ASSEMBLY PART NO. 3510695 3510696 PLATFORM SIZE 60” w/ bar 48” w/ bar WHERE USED E300, E/M45A

E300, E/M45A

ITEM DESCRIPTION PART NO. PART NO. 1 Kick Rail 3570780 3570781 2 Floor 3570783 3570784 3 Kick Rail 3570805 3570806 4 Floor Weldment NCA NCA 5 Rail, End Top 3641223 3641223 6 Rail, End Bottom 3641224 3641224 7 Rail, Guard 3641227 3641227 8 Rail, Gate 3641229 3641230 9 Rail, Vertical Back 3641231 3641231 10 Handrail 3641253 3641253 11 Handrail 3641254 3641254 12 Rail, Top 3641256 3641257 13 Rail, Euro/Bar 3641258 3641258 14 Tube 3641319 3641273 15 Lanyard Anchorage Point 3841232 3841232 16 Box Support 4340704 4340704 17 Box Support 4340705 4340705 18 Tube, Gate Bottom 4567342 4567342 19 Weld Stud, Knock Off 4300031 4300031 20 Gate Weldment 4845288 4845288

FIGURE NUMBER 10-18 10-18 8-2




3510738 3510742 3510744 3510754

PLATFORM SIZE 72” 72” 72” 72” WHERE USED E/M600, 400S E/M600, 400S E/M600, 400S E/M600, 400S ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO.

1 Floor Mesh 3570467 3570467 3570467 3570467 2 Kick Rail 3570779 3570779 3570779 3570779 3 Kick Rail 3570804 3570804 3570804 3570804 4 Floor Weldment NCA NCA NCA NCA 5 Rail, End Top 3641223 3641223 3641223 3641223 6 Rail, End Bottom 3641224 3641224 3641224 3641224 7 Rail, Gate Left 3641225 3641225 3641225 3641225 8 Rail, Gate Right 3641226 3641226 3641226 3641226 9 Rail, Guard 3641227 3641227 3641227 3641227 10 Rail, Gate 3641228 3641228 3641228 3641228 11 Rail, Vertical Back 3641231 3641231 3641231 3641231 12 Handrail 3641253 3641253 3641253 3641253 13 Handrail 3641254 3641254 3641254 3641254 14 Tube 3641319 3641319 3641319 3641319 15 Lanyard

Anchorage Point 3841232 3841232 3841232 3841232

16 Box Support 4340704 4340704 4340704 4340704 17 Box Support 4340705 4340705 4340705 4340705 18 Tube, Gate Bottom 4567342 4567342 4567342 4567342 19 Weld Stud, Knock

Off 4300031 4300031 4300031 4300031

20 Gate Weldment 4845327 4845426 4845824 4845951 21 Latch Plate 3539685 3539685 3539685 3539685 22 Gate Stop 4220165 4220165 4220165 4220165 23 Gate Hinge 2600216 2600219 2600216 2600219 24 Gate Latch 2940074 2940074 2940074 2940074 25 Huck Magnalock

Fastener 2080040 2080040 2080040 2080040

26 Right Side Mesh --- --- --- 3572185 27 Left Side Mesh --- --- --- 3572184

FIGURE NUMBER 10-16 10-16 10-16 10-16

8-3


FIGURE 8-4 EIGHT FOOT PLATFORMS (Part # 3510675/3510749/3510753)


3510675 3510749 3510753

PLATFORM SIZE 96” 96” 96” WHERE USED 400S, E/M600 400S, E/M600 400S, E/M600 ITEM DESCRIPTION PART NO. PART NO. PART NO.

1 Floor Mesh 3570766 3570766 3570766 2 Kick Rail 3570765 3570765 3570765 4 Floor Weldment NCA NCA NCA 5 Rail, End Top 3641223 3641223 3641223 6 Rail, End Bottom 3641224 3641224 3641224 7 Rail, Gate Left 3641225 3641225 3641225 8 Rail, Gate Right 3641226 3641226 3641226 9 Rail, Guard 3641227 3641227 3641227 10 Rail, Gate 3641252 3641252 3641252 11 Rail, Vertical Back 3641231 3641231 3641231 12 Handrail 4567341 4567341 4567341 14 Tube 3641319 3641319 3641319 15 Lanyard

Anchorage Point 3841232 3841232 3841232

16 Box Support 4340704 4340704 4340704 17 Box Support 4340705 4340705 4340705 18 Tube, Gate Bottom 4567480 4567480 4567480 19 Weld Stud, Knock

Off 4300031 4300031 4300031

20 Gate Weldment 4845327 4845426 4845951 21 Latch Plate 3539685 3539685 3539685 22 Gate Stop 4220165 4220165 4220165 23 Gate Hinge 2600216 2600219 2600219 24 Gate Latch 2940074 2940074 2940074 25 Huck Magnalock

Fastener 2080040 2080040 2080040

26 Right Side Mesh --- --- 3571994 27 Left Side Mesh --- --- 3571995 30 Cover Mounting

Plate 3572181 3572181 3572181

31 Spacer Tube 4567470 4567470 4567470 32 Edge Protector

Tube --- --- 4567968

FIGURE NUMBER 10-16, 10-17 10-16, 10-17 10-16, 10-17 8-4

SECTION 9 - PLATFORM REPAIR PARTS LIST (SIDE ENTRY) (400S, 450A/AJ Series II, 460SJ, 510AJ, 600A/AJ, 600S/SJ/SkySaw,

600SC/SJC, E/M600/J/JP, 601S, 660SJ, 660SJC, 800A/AJ, 800S, 860SJ, 1200SJP & 1350SJP MODELS)

FIGURE 9-1 30” PLATFORMS (Part # 3510830/3510831/3510832)

PLATFORM ASSEMBLY PART NO. 3510830 3510831 3510832 PLATFORM SIZE 30” x 48” 30” x 60” 30” x 72” WHERE USED 400S,

450A/AJ Series II, 460SJ, 510AJ, E/M600/J/JP,

600S/SJ, 660SJ, 800S,

860SJ

400S, 450A/AJ Series II,

460SJ, 510AJ, 600S/SJ,

660SJ, 601S, 800S, 860SJ

400S, 450A/AJ Series II,

460SJ, 510AJ, E/M600/J/JP,

600S/SJ, 660SJ, 601S

ITEM DESCRIPTION PART NO. PART NO. PART NO. 1 Huck Fastener 2080040 2080040 2080040 2 Gate Hinge, Self Closing 2600281 2600281 2600281 3 Gate Latch 2940074 2940074 2940074 4 Gate Weldment 4846452 4846452 4846452 5 Latch Plate 3573425 3573425 3573425 6 Kick Rail Plate 3573632 3573674 3573716 7 Kick Rail Plate 3573633 3573675 3573717 8 Floor Plate 3573634 3573676 3573718 9 Doubler 3573640 3573640 3573640 10 Rail, End Top 3641223 3641223 3641223 11 Rail, End Bottom 3641224 3641224 3641224 12 Rail, Guard 3641227 3641227 3641227 13 Rail, Vertical Back 3641231 3641231 3641231 14 Tube 3641319 3641319 3641319 15 Rod, Lanyard Attach Not Required Not Required 3841232 16 Tube, Handrail Not Required Not Required 3641477 17 Tube, Kick Rail 4568460 4568460 4568460 18 Rail, Vertical 4568461 4568461 4568461 19 Rail, Vertical 4568462 4568462 4568462 20 Rail, Top 3641459 3641462 3641467 21 Corner, Curve 3641461 3641464 3641469

FIGURE NUMBER 10-19 10-19 10-19

9-1

SECTION 9 - PLATFORM REPAIR PARTS LIST (SIDE ENTRY) (400S, 450A/AJ Series II, 460SJ, 510AJ, 600A/AJ, 600S/SJ/SkySaw,

600SC/SJC, E/M600/J/JP, 601S, 660SJ, 660SJC, 800A/AJ, 800S, 860SJ, 1200SJP & 1350SJP MODELS)

FIGURE 9-2 36” PLATFORMS (Part # 3510830/3510831/3510832)

PLATFORM ASSEMBLY PART NO. 3510833 3510822 PLATFORM SIZE 36” x 72” 36” x 96” WHERE USED 400S,

460SJ, 600A/AJ, 600S/SJ/SC/SJC,

660SJ/SJC, 800A/AJ, 800S

860SJ, 1200SJP, 1350SJP

400S, 460SJ, 600A/AJ, 600S/SJ/SC/SJC,

600SkySaw, 660SJ/SJC, 800A/AJ, 800S, 860SJ, 1200SJP, 1350SJP

ITEM DESCRIPTION PART NO. PART NO. 1 Huck Fastener 2080040 2080040 2 Gate Hinge, Self Closing 2600281 2600281 3 Gate Latch 2940074 2940074 4 Gate Weldment 4846452 4846452 5 Latch Plate 3573425 3573425 6 Kick Rail Plate 3573428 3573428 7 Kick Rail Plate 3573612 3573612 8 Floor Plate 3573825 3573509 9 Kick Rail Plate 3573823 3573508 10 Doubler 3573640 3573640 11 Kick Rail Plate 3573824 3573726 12 Rail, End Top 3641223 3641223 13 Rail, End Bottom 3641224 3641224 14 Rail, Guard 3641227 3641227 15 Rail, Vertical 3641231 3641231 16 Tube 3641319 3641319 17 Rod, Lanyard Attach 3841232 3841232 18 Tube, Handrail 4568159 4568159 19 Tube, Handrail 3641477 4568457 20 Rail, Side Entry 3641475 4568458 21 Rail, Side Entry 3641476 4568459 22 Tube, Kick Rail 4568460 4568460 23 Rail, Vertical 4568461 4568461 24 Rail, Vertical 4568462 4568462


9-2

SECTION 10 PLATFORM REPAIR ILLUSTRATIONS

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

10-1 Standard Front Entry Platforms With Kickplates (H, HA & HX Models) . . . . . . . . . . . . . 10-2

10-2 Standard Front Entry Platforms With Kickplates (HA Models) . . . . . . . . . . . . . . . . . . . . . 10-3

10-3 Standard Front Entry Platforms Without Kickplates (H, HA, HAX & HX Models) . . . . . 10-4

10-4 Standard Front Entry Platforms With Soft-Touch Option (H & HA Models). . . . . . . . . . 10-5

10-5 Low Mount Front Entry Platform (3510231 Platform Only)(H & HX Models) . . . . . . . . . 10-6

10-6 Standard Front Entry Platforms With Kickplates (HAX Models). . . . . . . . . . . . . . . . . . . . 10-7

10-7 Low Mount Front Entry Platforms (HAX Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

10-8 Standard Front Entry Platforms With Kickplates (H & HX Models) . . . . . . . . . . . . . . . . . 10-9

10-9 Standard Front Entry Platform (3510585 Platform Only)(HX Models) . . . . . . . . . . . . . . 10-10

10-10 Standard Front Entry Platforms With Kickplates (e-Boom & ic Models) . . . . . . . . . . . . 10-11

10-11 Standard Front Entry Platforms With Kickplates (e-Boom & ic Models) . . . . . . . . . . . . 10-12

10-12 Standard Front Entry Platforms (3510598 Platform Only) (e-Boom & ic Models) . . . . 10-13

10-13 Standard Front Entry Platforms (3510601 Platform Only) (e-Boom & ic Models) . . . . 10-14

10-14 Standard Front Entry Platforms (450A/AJ Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15

10-15 Standard Front Entry Platforms (400S, 601S & 800S Models) . . . . . . . . . . . . . . . . . . . . 10-16

10-16 Standard Front Entry Platforms (E300, E/M45, 400S, E/M400A, E/M450A & E/M600 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

10-17 Standard Front Entry Platforms (E300, E/M45, 400S, E/M400A, E/M450A & E/M600 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20

10-18 Standard Front Entry Platforms (E300 & E/M45 Models) . . . . . . . . . . . . . . . . . . . . . . . . . 10-22

10-19 Standard Side Entry 30” Platforms (400S, 450A/AJ Series II, 460SJ, 510AJ, 600S/SJ 660SJ, M/E600/J/JP, 601S, 800S & 860SJ Models). . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

10-20 Standard Side Entry 36” Platforms (400S, 460SJ, 600A/AJ, 600S/SJ/SkySaw, 600SC/SJC, 660SJ/SJC, 800A/AJ, 800S, 860SJ, 1200SJP & 1350SJP Models) . . 10-26

10-1


FIGURE 10-1.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (H, HA & HX MODELS)

1/8

11/8

1/16

1/16

1/16

1/4-3

1/4-3

1/8

1/8

PLATFORM

NOTE:MAINTAIN 1/16CLEARANCEBETWEENITEMS #11 & #12& PLATFORMWELDMENT

DOOR WELDMENT

WELDITEM #11TO DOOR

TYPALL

RAILS

TYPTOE

PLATE

TYPSIDEAND

FLOORSCREEN

45°30°

3/16

WELDITEM #12

TOPLATFORM

TYPLANYARDATTACH

ROD

0.04

5

11

PLATFORM STOP

DOOR

12

1/4

1/16

CHAMFER THISCORNER IF REQ’D.FOR SMOOTHOPERATIONOF LATCH

1/2

SPLICE REPAIR

1/4

20

7

101516

9

8

3

182

13

14

214

5

6

19

17

1

1/16TYP

10-2


FIGURE 10-2.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (HA MODELS)

1/8

11/8

1/16

1/16

1/16

1/4-3

1/4-3

1/8

1/8

PLATFORM


DOOR WELDMENT

WELDITEM #11TO DOOR

TYPALL

RAILS

TYPTOE

PLATE

TYPSIDEAND

FLOORSCREEN

45°30°

3/16

WELDITEM #12

TOPLATFORM

TYPLANYARDATTACH

RODTYP-4

0.04

5

11

PLATFORM STOP

DOOR

12

1/4

1/16


1/2

SPLICE REPAIR

1/16TYP

1/4

20

4

5

19

17

101516

9

8

3

182

13

14

21

1

6

1/8

10-3


FIGURE 10-3.STANDARD FRONT ENTRY PLATFORMS WITHOUT KICKPLATES (H, HA, HAX & HX MODELS)

*When applicable, refer to parts list.

1/16 TYP

1” TYP

30*

29*

22*

22*

26*

10-4


FIGURE 10-4.STANDARD FRONT ENTRY PLATFORMS WITH SOFT-TOUCH OPTION (H & HA MODELS)

25

2 1/4

30°

1 5/

16

2 5/8

TYP

TYP

1/8

1/8

23

23

24

25

25

24

10-5


FIGURE 10-5.LOW MOUNT FRONT ENTRY PLATFORMS (3510231 PLATFORM ONLY) (H & HX MODELS)

1/8

1/8

1/16

3/16

1/16

TYPALL

RAILS

3 SIDES

TYP

12

1/16 1/4-3TYP

SIDEAND

FLOORSCREEN

11

102

1

5

3

SPLICE REPAIR

23

1/16TYP

TYP

TYP

64

15

19

20

18

17

3/32 TYP

16

0.04

5

13

PLATFORM

STOP

DOOR

14

1/4

11/8

1/8

PLATFORM


DOOR WELDMENT

WELDITEM #14TO DOOR

45°30°

3/16

WELDITEM #13

TOPLATFORM

21

1/16

1/8 TYP2-4

1/8 TYP-2

1/2 TYP

G1/16 TYP

87

1/8 TYP

9

VIEW A

VIEW A

2”

1/8 TYP

1/8TYP

22

22

10-6


FIGURE 10-6.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (HAX MODELS)

1/8

1/8

11/8

1/8

PLATFORM

NOTE: MAINTAIN 1/16CLEARANCE BETWEENITEMS #11 & #12& PLATFORM WELDMENT

DOORWELDMENT

WELDITEM#11TODOOR

45°30°

3/16

WELDITEM #12

TOPLATFORM

0.04

5

11

PLATFORM

5 R

EF USE ON

BOTTOMHINGE ONLY

STOP

DOOR

12

3/8

1/16

CHAMFER THISCORNER IF REQ’D.FOR SMOOTHOPERATION OF LATCH

1/2

1/43/4

20

SPLICE REPAIR

21

1/16TYP

1/8TYP

LANYARDATTACH

ROD

1/16

19

184

5

6

7

1

3

2

8

109

16

17

13

14

15

25

23

1/16 1/4-3TYPTOE

PLATE

1/16 1/4-3TYPSIDEANDFLOORSCREEN

1/16TYPALL

RAILS

10-7


FIGURE 10-7.LOW MOUNT FRONT ENTRY PLATFORMS (HAX MODELS)

1/82

27

CONSOLERAILGUARD

PLATFORMTOP RAIL REF.

5/8

5/8

28

10-8


FIGURE 10-8.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (H & HX MODELS)

1/16

4 7

11

18

18

1

1

8

5

9

14

13

17

16

1512

10

19

3

2

4 3/

4

1/4 TYP

14

16

1/16

1/16

1/16

1/4-4TYP

TYP

TYP

TYP-2

VIEW OF HANDRAIL

TYP-2

TYP-2

TYP-2

TYP-2 PLCS

TYP-2

TYP-2

1/16

1/16

1/16

1/16

1/16

1/16

1/16

1/8

1/8

3 7/16

TYP

TYP

19 5

TYP-2 1/16

1/16

TYP1/16 1/4-3

1 1/

2

3TYP

6

3/16

3/16

2-5

2-5

11 3

1/8 TYP

VIEW OF FRONT CENTER OF KICKPLATE

10-9


FIGURE 10-9.STANDARD FRONT ENTRY PLATFORM (3510585 PLATFORM ONLY) (HX MODELS)

1/16

1/16

1/16

1/4-3

1/4-3

1/8

TYPALL

RAILS

TYPTOE

PLATE

TYPSIDEAND

FLOORSCREEN

1/8 1

1/81/8

PLATFORM

NOTE:MAINTAIN 1/16CLEARANCEBETWEENITEMS #11,23 & #12& PLATFORMWELDMENT

DOOR WELDMENT

WELDITEM #11,23TO DOOR

60°

WELDITEM #12

TOPLATFORM

TYPLANYARDATTACH

ROD

1/16


1/2

SPLICE REPAIR

1/4

20

4

5

6

7

19

17

101516

9

8

3

182

13

14

21

1

1/16TYP

0.04

5

11

PLATFORM DOOR

12

TOP HINGE

STOP

3/8

BOTTOM HINGE

0.04

5

23

PLATFORM DOOR

12

10-10


FIGURE 10-10.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (e-BOOMS & ic MODELS)

1/16

1/16 1/2-6

CHAMFER THISCORNER OF ITEM17 IF REQ’D.FORSMOOTHOPERATIONOF LATCH

1/2

1/4

17

SPLICE REPAIR

20

1/16TYP

1/8

1/8

1 9/

16

TYP

TYP

16

18

TYP

TYP

1/16

1/16

1/4-2

1/4-3

TYP-4 1/8

13

10

1/8 3-6

1/83/4

17A

9 7

3/4 - REF

POSITION # 9WITH CAPTIVEEND OF HINGEPIN UP ANDWELD TO DOOR

7

4 3/

8

14 1

/4

1/161/4-3TYPTOE

PLATE

1/16TYPALLRAILS

15

2

1

4

3

3 1/4

3

6

12

13

7

5

1910

11

8

ALTERNATE VIEW

1/8

1/84 PL

1/4

STANDARD VIEW

17

9 7

18

TYP

1/16 1/2-4TYP-2

10-11


FIGURE 10-11.STANDARD FRONT ENTRY PLATFORMS WITH KICKPLATES (e-BOOMS & ic MODELS)

1/16 1/2-6

SPLICE REPAIR

1/16TYP

1/8

1/8

1 9/

16

TYP

TYP

16

18

TYP

TYP

1/16

1/16

1/4-2

1/4-3

TYP-4 1/8

13

10

1/16 1/4-3TYPTOE

PLATE

1/16TYPALLRAILS

1/16TYP- 4

152

1

4

3

3 1/4

3

6

12

13

7

5

20

10

11

18

1A

TYP

1/16 1/2-4TYP-2

NOTE: INSTALL ITEM #7 BEFORE ITEM #1.

19

22

21

10-12


FIGURE 10-12.STANDARD FRONT ENTRY PLATFORMS (3510598 PLATFORM ONLY) (e-BOOMS & ic MODELS)

SPLICE REPAIR

20

1/16TYP

TYP

TYP

1/16

1/16

1/4-3

1/4-3

TYP-4 1/8

13

14

1/16 1/4-3TYPTOE

PLATE

1/16TYPALLRAILS

15

2

1

4

3

3 1/4

3

6

12

13

7

5

10

14A

14B

11

8

18

1/16 1/2-4TYP-2

1/8

1/8

TYP

NOTE: BEND ITEM 16IN 15° TO CLEAR MESH

TYP

16

18

3 1/4

1/16


1/2

1/4

17

1/8 3-6

1/83/4

17A9 7


POSITION # 9WITH CAPTIVEEND OF HINGEPIN DOWN ANDWELD TO DOOR

3/4 - REF

7

7

27 1

/2

10-13


FIGURE 10-13.STANDARD FRONT ENTRY PLATFORMS (3510601 PLATFORM ONLY) (e-BOOMS & ic MODELS)

SPLICE REPAIR

20

1/16TYP

TYP

TYP

1/16

1/16

1/4-3

1/4-3

TYP-4 1/8

13

14

1/16 1/4-3TYPTOE

PLATE

1/16TYPALLRAILS

15

2

1

4

3

3 1/4

3

6

12

13

7

5

10

14A

14B

11

8

18

1/16 1/2-4TYP-2

1/8

1/8

TYP

NOTE: BEND ITEM 16IN 15° TO CLEAR MESH

TYP

16

18

3 1/4

1/16


1/2

1/4

17

1/8 3-6

1/83/4

17A9 7


POSITION # 9WITH CAPTIVEEND OF HINGEPIN DOWN ANDWELD TO DOOR

3/4 - REF

7

7

27 1

/2

10-14


FIGURE 10-14.STANDARD FRONT ENTRY PLATFORMS (450A/AJ MODELS)

7.30

95.

875

1.87

5H

ING

E R

EF

6.37

5

LATC

H R

EF

16.1

90

1.25

0

.188

7.125.625

3.563

14.375

30.000

5.813

8.70

1

7.87

521

.000

44.6

90.375

1.50

0 TY

P.

11.4381.250

1.500

3.875

3.75

0

3.50

0

20°

ITEMS16 & 17TO ITEM 9

1/8 1/8

TYP 2PLACES

TYP 4STUD WELD

TYP

TYP 2PLACES

1/16

TACKTACK ALLENDS OFMESH

ITEMS 15 & 16 TO ITEM 11

TYP 28 TUBE TO TUBE JOINTS

1/16 .5 - 4

TYP.

TYP.

1/16 .5 - 3 TYP.

1/8

1/8

1/16

1/8

1

2

3

1/8 FLOORSTO BARS& TUBE

45

6

7

8

9

10

21

22

11

16

17

12

13

14

15

18

19

20 24

25

26

26

23

27

10-15


FIGURE 10-15.STANDARD FRONT ENTRY PLATFORMS (400S, 601S & 800S MODELS)

7.30

95.

875

1.87

51.

250

.250

.188

7.125

5.375(TYP 4

PLACES)

.625

3.563

14.375

30.0005.813

8.82

5

7.87

521

.000

11.3

75 44.6

90

.6251.50

0 TY

P.

TYP 4STUDWELD

23.438 (6 FT. PLAT.)

1.500

3.875

3.75

0

3.50

0

20°

ITEMS15 & 16TOITEM 7

1/8

ITEMS 15 & 16 TO ITEM 91/8TYP 30 TUBETO TUBEJOINTS 1/8

TYP 30TUBETO TUBEJOINTS

1/8

TYP

TYP

1/16

1/16

1/16

1/16

1/16 .5 - 4

TYP.

TYP.

TYP.

1/16 .5 - 3 TYP.

TACK .2x4

FLOORSTO

BARS& TUBE

1/8TYP 2PLACES

1

3

4

2

5

8

6

7

9

11

1012

20

13

1415

16

17

18

19

10-16



2

7.37

21.

250

.250

.188

5.375TYP 4

5.375 TYP. 4

36.0005.875

8.82

5

7.87

5

21.0

00

11.3

75 44.6

9024

.940

.6251.50

0 TY

P.

5.87

51.

875

7.125 .625

TYP 4STUDWELD

36.688

1.500

3.875

3.75

0

3.50

0

20°


1/8

TYP 30 TUBETO TUBEJOINTS 1/8


NOTE: SOME RAILS SHOWN CUT

AWAY FOR CLARITY.

1/8

TYP1/16 1/8

1/16 TYP.

ADETAIL

1/16 TYP.

ADETAIL

1/16 .5 - 4 TYP.

1/16 .5 - 3 TYP.

TYP 1/16

3

1

4

5

6

7

8

9

10

11

12

TACK .2x4

FLOORSTO

BARS& TUBE

1/8TYP 2PLACES

13

20

14

15

16

17

18

1921

22

2325

2426

10-17


FIGURE 10-16.STANDARD FRONT ENTRY PLATFORMS (E300, E/M45, 400S, E/M400A,E/M450A & E/M600 MODELS)

2

3

4

5

6

7

8

9

10

10

26

27

11

16

17

12

13

1523

1524

18

21

22

23

23

20

24

14

1

6.500 12.50018.500

(4 FT. PLAT.) (5 FT. PLAT.) (6 FT. PLAT.)

1.500

3.875

3.75

0

3.50

0

20°


1/8

1/8TYP 2PLACES

11.438 17.43823.438


7.30

95.

875

1.87

5H

ING

E R

EF

6.37

5

16.1

90LA

TCH

RE

F

1.25

0

.188

7.125.625

3.563

14.375

30.000

5.813 5.813 5.875

(4 FT. PLAT.)(5 FT. PLAT.)(6 FT. PLAT.)

7.87

521

.000

44.6

90

.6251.50

0 TY

P.

1/8

19TYP 4STUDWELD

TYP

11.3

75

8.701 8.701 8.825


1/16 TYP

1/8TYP 2PLACES

1/8 .5 - 4 TYP.

1/8 TYP.

1/8 .5 - 3 TYP.

FLOORSTO BARS& TUBE

TACK

TACK 0.2X4

TACK ALLENDS OFMESH

TYP 26 TUBE TO TUBE JOINTS 1/8


ITEMS 16 & 17 TO ITEM 111/8

25


AWAY FOR CLARITY.


AWAY FOR CLARITY.

10-18


2

6.12

2

.188

5.375TYP 4

5.375 TYP. 4

30.0005.875

8.77

5

7.87

5

21.0

00

9.81

3

43.4

77

.6251.50

0 TY

P.

5.87

51.

875

7.125 .625

TYP 4STUDWELD

36.688

1.500

3.875

3.75

0

3.50

0

20°


1/8



ADETAIL

1/16 TYP.

ADETAIL

1/16 .5 - 4 TYP.

1/16 .5 - 3 TYP.

1

4

5

6

9

10

11

10

12

12

TACK .2x4

FLOORSTO

BARS& TUBE

1/8TYP 2PLACES

8

7

15

32

16

17

18

3130

1425

23

2421

2022

1/8TYP 2PLACES

19

TYP1/16

TYP 1/16

27


1/8

1/16 TYP.

26

1/8TYP 2PLACES


AWAY FOR CLARITY.

10-19


FIGURE 10-17.STANDARD FRONT ENTRY PLATFORMS (E300, E/M45, 400S, E/M400A,E/M450A & E/M600 MODELS)

2

3

4

5

6

7

8

9

10

10

26

27

11

16

17

12

13

1523

1524

18

21

22

23

23

20

24

14

1

6.500 12.50018.500


1.500

3.875

3.75

0

3.50

0

20°


1/8

1/8TYP 2PLACES

11.438 17.43823.438


7.30

95.

875

1.87

5H

ING

E R

EF

6.37

5

16.1

90LA

TCH

RE

F

1.25

0

.188

7.125.625

3.563

14.375

30.000

5.813 5.813 5.875


7.87

521

.000

44.6

90

.6251.50

0 TY

P.

1/8

19TYP 4STUDWELD

TYP

11.3

75

8.701 8.701 8.825


1/16 TYP

1/8TYP 2PLACES

1/8 .5 - 4 TYP.

1/8 TYP.

1/8 .5 - 3 TYP.

TACK FLOORSTO BARS& TUBE

TACKTACK ALLENDS OFMESH




25


AWAY FOR CLARITY.

0.2x4

10-20


2

6.12

2

.188

5.375TYP 4

5.375 TYP. 4

30.0005.875

8.77

5

7.87

5

21.0

00

9.81

3

43.4

77

.6251.50

0 TY

P.

5.87

51.

875

7.125 .625

TYP 4STUDWELD

36.688

1.500

3.875

3.75

0

3.50

0

20°


1/8



ADETAIL

1/16 TYP.

ADETAIL

1/16 .5 - 4 TYP.

1/16 .5 - 3 TYP.

1

4

5

6

9

10

11

10

12

12

TACK .2x4

FLOORSTO

BARS& TUBE

1/8TYP 2PLACES

8

7

15

32

16

17

18

3130

1425

23

2421

2022

1/8TYP 2PLACES

19

TYP1/16

TYP 1/16

27


1/8

1/16 TYP.

26

1/8TYP 2PLACES


AWAY FOR CLARITY.

10-21


FIGURE 10-18.STANDARD FRONT ENTRY PLATFORMS (E300 & E/M45 MODELS)

7.30

95.

875

1.87

5

1.25

0

.188

7.125.625

3.563

14.375

30.000

5.813

8.76

3

7.87

521

.000

44.6

90

.625

1.50

0 TY

P.

1.500

3.875

3.75

0

3.50

0

20°


1/81/8

TYP 2PLACES

TYP 4STUD WELD

TYP

TYP 2PLACES

1/8

TACK

TACK

TACK ALLENDS OFMESH


TYP 26 TUBE TO TUBE JOINTS

TYP 26 TUBE TOTUBE JOINTS

1/8 .5 - 4

TYP.

TYP.

1/16 .5 - 3 TYP.

1/8

1/8

1/8

1/16

2

1

3

0.2x4 FLOORSTO BARS& TUBE

45

6

7

8

9

16

17

14

10

11

15

19

18

6.500 12.500

(4 FT. PLAT.) (5 FT. PLAT.)

11.438 17.438

(4 FT. PLAT.) (5 FT. PLAT.)

12

13

13

20

NOTE: SOME RAILS SHOWN CUT AWAY

FOR CLARITY.

10-22



10-23


FIGURE 10-19.STANDARD SIDE ENTRY 30” PLATFORMS (400S,450A/AJ SERIES II, 460SJ,510AJ,600S/SJ,660SJ,E/M600/J/JP,601S,800S & 860SJ MODELS)

5.87

51.

188

.313

7.125

2.125

2.938

23.188

14.375

30.0005.813

8.49

8

7.43

8

21.0

9344

.875

6.00

0

2.375

6.62

5

TYP TUBE JOINTS

TYP TUBE JOINTS

1/8

1/8

1/8

1/8

1/8

1- 4

1- 4

TYP.

(WELD INSTRUCTIONTO ATTACH #6 TO #17)

TYP

TYP

6.500 (4FT PLAT.)12.500 (5FT PLAT.)

3.313

1” EA.END

1/8

A

B

C1/8 TYP.

ADETAIL

1-2

TYP

TYP

TYP

TYP

1/8

3.875

1/8

1/8

1/8

1.62

5

BDETAIL

TYP

TYP

1/8

1/8

1-3 C DETAIL 1/8

1/8 1-4

1/8

TACK 1-4FLOORS TO

BARS & TUBE

11

2

5

4

18

6

6

3

7

8

9

10

10

11

11

1213

14

17

19

20

2021

21


FOR CLARITY.

10-24


5.87

51.

188

.313

7.125

.688

2.125

23.188

6.250 17.500

30.0005.813

8.51

8

7.43

8

21.0

9344

.875

6.00

0

2.375

6.62

5

1/8

1/8 1- 4

TYP

TYP

3.313

1/8 TYP.

ADETAIL

1-2

TYP

TYP

TYP

TYP

1/8

3.875

1/8

1/8

1/8

1.62

5

BDETAIL

TYP

TYP

1/8

1/8

1-3 C DETAIL

51/8 1-4

1/8

1/8

TYP TUBE JOINTS1/8

TYP TUBE JOINTS1/8

A

B

C

1/8 TYP.

TACK 1-4FLOORS TO

BARS & TUBE

10

10

11

20

11

12

13

14

20

4

1816

6

6

3

8

21

21

1

2

7

17

19

15

NOTE: SOME RAILSSHOWN CUT AWAY

FOR CLARITY.

1/8 1- 4 TYP.


10-25


FIGURE 10-20.STANDARD SIDE ENTRY 36” PLATFORMS (400S,460SJ,600A/AJ, 600S/SC/SJ/SJC/SKYSAW,660SJ/SJC,800A/AJ,800S,860SJ,1200SJP & 1350SJP MODELS)

1/8 TYP.

ADETAIL

1-2

TYP

TYP

TYP

TYP

1/8

3.875

1/8

1/8

1/8

1.62

5

BDETAIL

TYP

TYP

1/8

1/8

1-3 C DETAIL

12

1513

13

12

2C

B

1/8 TYP.

1/8 TYP.

TYP TUBE JOINTS1/8

TYP TUBE JOINTS1/8

A

A

A

5.87

51.

188

.313

7.125

.688

2.250

23.1886.375

36.0005.813

8.51

8

7.43

8

21.0

9344

.875

6.00

0

2.375

6.62

5

1/8

1/8 1- 4

TYP

TYP

1/8 1-4

3.313

51/8

1/8

1/8

1

64

2319

11

10

3

8

21

21

7

9

TACK 1-4FLOORSTO BARS& TUBE

14

16

17

18

20

20

2224


FOR CLARITY.

1/8 1- 4 TYP.


10-26

Corporate OfficeJLG Industries, Inc.

1 JLG DriveMcConnellsburg PA. 17233-9533

USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations

JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia

+61 2 65 811111

+61 2 65 813058

JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazil

+55 19 3295 0407

+55 19 3295 1025

JLG Industries (UK) LtdBentley HouseBentley AvenueMiddletonGreater ManchesterM24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG France SASZ.I. de Baulieu47400 FauilletFrance

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

JLG Deutschland GmbHMax-Planck-Str. 21D - 27721 Ritterhude - IhlpohlGermany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

JLG Equipment Services Ltd.Rm 1107 Landmark North39 Lung Sum AvenueSheung Shui N. T.Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Industries (Italia) s.r.l.Via Po. 2220010 Pregnana Milanese - MIItaly

+39 029 359 5210

+39 029 359 5845

Oshkosh-JLG Singapore Technology Equipment Pte Ltd29 Tuas Ave 4,Jurong Industrial EstateSingapore, 639379

+65-6591 9030

+65-6591 9031

Plataformas Elevadoras JLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755 Castellbisbal, BarcelonaSpain

+34 93 772 4700

+34 93 771 1762

JLG Sverige ABEnkopingsvagen 150Box 704SE - 176 27 JarfallaSweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

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