BORLINK™A versatile technology platform enabling efficient energy transfer
KALIFIKH AL HAJERI
VICE PRESIDENT – SPECIALTY POLYMERS
BOROUGE (ABU DHABI POLYMERS CO. LTD)
AGENDA
▪ Introduction to Borouge
▪ Borlink™ technology
▪ Implementation of Borlink™ XLPE technology
▪ Challenges in the technology implementation
▪ Take away
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TM
Introducing Borouge
BOROUGE, PART OF A GLOBAL POLYOLEFINS FAMILY
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▪ Leading provider of innovative, value creating
polyolefins solutions
▪ Focus on Agriculture, Packaging, Infrastructure,
Energy, and Mobility markets in the Middle East,
Africa, Asia-Pacific and Indian sub-continent
▪ 4.5 million tonns nameplate capacity
▪ More than 3 000 employees globally
Introducing Borouge
EVERYDAY PLASTICS SOLUTIONS
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AGRICULTURE
When we deliver on an agriculture solution, we see more than a greenhouse, we see farmers and their growing business, and the community they feed.
PACKAGING
Consistency and material advantages are proven benefits of our packaging solutions portfolio. We also work to ensure that produce arrives fresh and tasty, without compromising on sustainability.
ENERGY
There’s tremendous potential in the energy sector. We think beyond cable insulation, to the lives and economies which thrive on this valuable energy.
INFRASTRUCTURE
Our water and gas pipe solutions deliver to the last mile because this infrastructure provides vital function to society and enables modern living.
MOBILITY
Vehicles are made lighter and more efficient because of our mobility innovations, but our true focus is moving people, healthy and safely.
HEALTHCARE
Our healthcare solutions meet the strictest global regulations, and continually earn the trust of the physicians and patients who rely on the material everyday.
THE ENERGY LANDSCAPE – WE CONTINUE TO DEVELOP INNOVATIVE SOLUTIONS FOR THE GLOBAL MARKET
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Urban area
Offshore
Manufacturing and
Production
Transmission and
Distribution
Telecommunication
Solar plant
WE ARE COMMITTED TO ENERGY ACROSS THE GLOBE
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▪ More than 1Billion USD invested in Energy alone at both Stenungsund and Ruwais
▪ State of the art high pressure LDPE technology deployed at both sites to deliver Borlink™ XLPE solutions
to the industry
▪ Continued investment in Innovation has delivered industry leading Low Scorch technology platform that
forms the back bone of XLPE products from both Stenungsund and Ruwais
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▪ Technology brand for cross-linkable power cable compounds i.e. Medium and High
Voltage (incl. Extra High Voltage and High Voltage Direct Current cable products)
▪ Reliable technology with a proven track record of more than 50 years “foundation
of the industry“
▪ Tailor-made high pressure process to make high purity LDPE base polymers with
superior electrical properties
▪ Low Scorch Supercure base resin platform delivering significant productivity
advantages
▪ Closed or controlled production loop from monomer to final packaging avoiding
contaminations & ensuring very homogenous and consistent clean compounds
▪ Setting the industry standards by developing unique quality testing methods
▪ Continuous pace making technology & product innovations
WHAT IS BORLINK™?LINKING THE TECHNOLOGY, PRODUCTS AND EXPERTISE
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▪ Dedicated W&C LDPE & XLPE manufacturing plants
▪ High Pressure LDPE Reactor based in Ruwais, rated at
350kt/annum
▪ 3km long tubular reactor
▪ Operating pressure at 2000 –2800 bar
▪ XLPE Compounding Plant
BORLINK ™ XLPE PRODUCTIONMADE IN CLOSED SYSTEM FROM ETHYLENE TO FINAL PACKAGE
Introducing Borouge9
2009 2011 2012 2016 May 2016 25 May 2016 Dec’ 2016 2017 2018
EPC
Contract
awarded
Detailed
Engineering
completed
RFSU
(Ready for Startup) Established
MV Cable insulation
material supplier
Mechanical
Completion
April 2016
Commercial
Production
FEED
Contract
awardedPerformance
Test run
Established
HV Cable insulation
material supplier
A 10 YEAR JOURNEY, BORLINK™ XLPE COMPOUNDS FOR THE FIRST TIME IN THE UAE
BORLINK™ TECHNOLOGY IN UAE
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High Quality Demand
Cleanliness
requirements
Contamination
VerificationsContaminants
Good & Intact
packagingLogistics
• Maintaining Clean
design as
recommended
from the Licensor
• Maintaining High
standard Clean
rooms
• Clean operation
• EHV approach by
Production Team
• Super clean base
resin
• Closed loop feed
system
• Sample collection
and handling
• Online Polymer
analysis
• Sample
preparation
• Verification of the
type of
contaminant by
SEM & FTIR
• Contamination
Data base
• Source
Identification
• Fixing or removing
the source
• Quality of the card
boards
• Quality of the
wooden pallets
• Quality of the
Liners
• Quality of the
sealing of the
liners after filling
• Aesthetics of the
Package itself
• Storage conditions
at different
locations
• Careful Loading of
Packed Octabins
into the containers
• Safe transportation
and Delivery to
customers
KEY CHALLENGES ENCOUNTERED IN THE TECHNOLOGY IMPLEMENTATION
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Commissioning Team Operations Staff
COMMISSIONING:A JOINT EFFORT OF BOREALIS AND BOROUGE
EXCELLENT
CABLE
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WITH COMMON ADVANTAGES ACROSS THE
VOLTAGE CLASSES
KEY BENEFITS
▪ Improved scorch allowing longer running time
= higher productivity & fewer joints
▪ Lower degassing for high voltage solutions
= faster delivery of cables to customers & less
energy consumption
BORLINKTM LS4201 – THE LOW SCORCH FAMILY OF XLPE SOLUTIONS
Clean product
Controlled production parameters
Good & intact
package
Controlled logistics
Clean handling at customer
TAKE AWAY
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▪ Borlink™ platform delivers Low Scorch Supercure base resin giving significant productivity advantages
▪ Borlink™ offers state of art cable system solutions for our customers to differentiate their products
▪ With Borealis and Borouge, Global presence enables customers to meet the fast growing demand in the
markets
▪ Full implementation of Borlink™ technology in UAE took 10 years and today are delivering world class
XLPE products for the energy industry, from UAE
▪ Investing for the future not only supported by our forward thinking on innovation but also by our commitment
to asset investments
THANK YOU