BOSCH INDUSTRY CONSULTINGWe support your i4.0 efforts with our team from consulting, to project...

BOSCH INDUSTRY CONSULTINGIBERIA

Resilient, agile,waste-freevalue streams.

Bosch Industry Consulting

Bosch Industry Consulting | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

3

Anderson, USA

Mexico City, Mexico

HeadquarterStuttgart, Germany

Penang, Malaysia

Suzhou, China

Bangalore, India

Charleston, USA

Eisenach, Germany

Nürnberg, Germany

Our locations – in every region. Overall. Worldwide

Aveiro, Portugal

One more site close to you: Iberia



4

Your flexible team of experts

Experienced team and proven

methods

Tailored solution

Sustained results

- All our associates have practical lean&I4.0 manufacturing operations management experience

- Our Tools, Methods and Processes are tested&proven at 270+ Bosch plants worldwide (automotive&non-automotive)

- Scaling good-practices is our daily business

- Certified professionals (Project Management, MTM, ergonomics, Agile-Scrum, …)

-

-

-

Comprehensive scope of services and expertise

Solutions derived from your business requirements.

Working at the location you prefer, worldwide

- Experts in designing, executing, stabilizing and sustaining shop-floor changes

- Training and Leadership Coaching always included



5

All about manufacturing. Overall. Worldwide.

Project Management

Project Preparation Product-/ ProcessDesign

Product-/ Process Development

Product-/ Process Implementation

Production

Training

Manufacturing and Logistics Planning

Process Optimization

Simultaneous Engineering

Lean Production System & Design of Manufacturing Operations

Cro

ss B

usin

ess

Fiel

dsBu

sine

ss F

ield

s

Connected Industry 4.0

SOD SOP



6

Simultaneous Engineering – better together

Project management in Simultaneous Engineering (SE) & operative realization (Daily SE)

Portf

olio

Experienced project managers for your SE projects

Staffing with „hands on“ planning capacity of your daily business

Risk evaluation and development of your new manufacturing processes

Requirement management & Costs

Strategy development Product-process concepts Complexity and variant management

Identification of new product opportunities/business fields

Implementation of trends

Definition of the target market coverage

Definition of the variant framework

Identification of product functions demanded by the market

Cost analysis, target cost, PPC & project cost

From Management

Product & process concept development before SOD

Evaluation of concepts

to realization

Appr

oach We support your product development with our experienced team and efficient methods.

We are your partner for systematic and efficient use of methods and provide capable hands-on support. We are a flexible team with experience from different business units (automotive, consumer, industrial, energy&building).



7

Manufacturing Engineering and Logistics

Appr

oach

Portf

olio

Equipment construction monitoring and pre-acceptance

Pack&Transport

Internal release Customer release SOP

RFQ Decision Matrix Placing Purchase Order

Value Stream Design Product/Process concept Machine-market study Machine-concept

Build to orderConcept creation Supplier selection Serial operation

From big turn-key projects (e.g. new plant) to small detailed work-packages (e.g. lean line re-design). We support with experts in manufacturing projects. We work as general contractor or as team members. We provide BPS system experts and planners with wide and overall knowledge in processes, manufacturing equipment and tools. We use project management methods and tested&proven tools in Manufacturing Engineering and Logistics.


8

Design of Manufacturing OperationsBosch Industry Consulting



9

Process Optimization

Appr

oach

Portf

olio

Bottleneck Detection Cycle time analysis Measurement of downtime, scrap and

rework-analysis Process- and measurement analysis, Video

analysis Identify Quick Hits Capability

studies

New standard: develop, test, improve, stabilize.

Sustainable Problem solving method Daily Scrum (shop floor management) Detailed data analysis and active process

monitoring

Project requirements by customer Gemba walk (direct & indirect operations) Measure and check KPI´s Derive target state and corresponding effort Agree on project charter

Module 1: Requirements Management and Target State

Module 3: Execute and sustain

We support process optimization regarding quality, output and costs on site with expert capacity. We provide manufacturing planners with wide knowledge of manufacturing processes. We use specific tools for process optimization (e.g. Automated Video analysis, shopfloor management, Bottleneck Detection, Problem

solving techniques, …). The realization of the findings of module 3 can be done in a follow-up project.

Module 2: Process analysis and design of detailed solution


10

Appr

oach

Portf

olio Gemba training

Project coaching Lean Benchmark Tour I4.0 Lighthouse Visits IE & Ergonomics Sharing

Experience

Classroom training Simulation

Web-based training

PracticeOnline training Seminar Sharing

We provide a training system to meet different knowledge depth requirements. We define the complete learning curve from theory to application. We offer a Lean Operations qualification program based on role and responsibility. We improve your Lean Production System competence through training and trainer qualification. We build up the Lean Production System network through our sharing platform.

Training – fit for the futureBosch Industry Consulting


11

Appr

oach

Portf

olio

Process supervision Change management Reporting

Final performance report Customer feedback Commercial closure

Kick-off / PIA Project management plan Risk management

Lessons learned Required competencies

and Capacity Forecasting cost

Project executionProject preparation Project concept Project completion

We take over project management tasks so you can focus on your core processes. Professionally trained and certified project leaders: PMP® and Agile-Scrum Masters&Product Owners. Wide experience from different business units and project types. We support you in ensuring the compliance with corporate, business unit and plant directives.

Project Management – effectively deliveringBosch Industry Consulting



12

Beitr

ag

Portf

olio

Logistics Planning

Value Stream Optimization

We are a neutral and flexible service provider for new planning and optimization of manufacturing and logistics systems. We analyze your Value Stream and realize improvement projects directly on the shopfloor. Your benefit through our Best-Practice-Sharing over a wide range of businesses. We have widespread experience in the creation and realization of logistics concepts. We plan and implement i4.0-Solutions within the product concept (Data Stream Design-Method) and the

Value Stream (i4.0 Solution Sets).

Manufacturing System Planning Continuous Improvement System

Value Stream Planning

Moderation PGL-Workshops Customized Investment Concepts Planning-Assessment

Concepts for broad and detailed logistics

Planning of interfaces between production and logistics i4.0 solutions

Value stream analysis Potential Realization of improvement projects Stabilization of standards

Manufacturing System Planning – lean and transparent

C/MPE | 2018-10-30© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

13

Appr

oach

Portf

olio

Planning & Consulting Project Management & Implementation

Process Optimization & Training

With our experts, we make your Value Stream fit for the future. We provide holistic solutions from a single source. Therefore we cooperate with established i4.0 solution providers worldwide. We support your i4.0 efforts with our team from consulting, to project management and implementation of i4.0 solution sets. We are your experienced partner in the creation of a system of intelligent systems.

Project Management, Consulting and Support for i4.0 Projects in Manufacturing.

Process optimization Big Data-Analytics in

manufacturing Retrofit Sensors to enable

Data Analytics Training

OpCon MES-Training Data Awareness for Plants

Project Management & Implementation of i4.0 projects i.a.

IES (Intralogistics Execution inkl. AGV, Zenoway)

RFID Solutions Remote Access OpCon MES, MSS Digital Production Planning Augmented Reality MRK

Planning of holistic Manufacturing Equipment Projects including MES, digital process planning

Digital Value Stream Analysis: Optimization through i4.0 Solution Sets

Moderation of Data Stream Design-Workshops (i4.0 @ PGL)

I4.0 – connecting intelligent systemsBosch Industry Consulting

Date post:	27-Jul-2020
Category:	Documents
Upload:	others
View:	2 times
Download:	0 times

BOSCH INDUSTRY CONSULTINGWe support your i4.0 efforts with our team from consulting, to project...

Documents