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Bosch Micromachined Sensorsystems in Series Production Robert Bosch Corporation Research and Technology Center 4009 Miranda Ave, CA94304 Email: [email protected]
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Page 1: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Micromachined Sensorsystemsin Series Production

Robert Bosch CorporationResearch and Technology Center

4009 Miranda Ave, CA94304Email: [email protected]

Page 2: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Sensors for Automotive Applications

K8/STZ 80701 e

Md

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ober

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ch G

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erve

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l rig

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rial p

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of d

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par

ties.

Drivetr

ain

Safety

Conve

nienc

e fea

tures

Radar

distan

ce se

nsor

(Hea

dlamp a

iming

syste

m)

(Veh

icle dy

namics

contr

ol)

(ACC, p

recras

h)Til

t sen

sor

Acceler

ation

sens

or (Airba

g)

Tilt s

enso

r (Veh

icle se

curity

sens

or)

Torqu

e sen

sor (P

ower

steeri

ng)

(Roll

over

sens

ing)

Angula

r rate

sens

or

Rotion

al sp

eed s

enso

r

Yaw ra

te se

nsor

Seat o

ccup

ancy

sens

or (Airb

ag)

Manifo

ld ab

solut

e pres

sure

sens

or

(Elec

tronic

diese

l contr

ol, motr

onic)

Angula

r rate

sens

or (N

aviga

tion)

Air qual

ity sen

sor (A

ir cond

itionin

g cont

rol)

Humidi

ty/ tempe

rature

sens

or

(H

eating

and a

ir con

dition

ing co

ntrol)

Pressu

re se

nsor

(C

entra

l locki

ng sy

stem)

Rain se

nsor

(W

ash/w

ipe co

ntrol)

Pressu

re se

nsor

(Electro

nic

tra

nsmiss

ion co

ntrol,

motron

ic)Mas

s air f

low se

nsor

(Motr

onic)

Kno

ck se

nsor

(Motr

onic)

Atmos

pheri

c pres

sure

sens

or

(M

otron

ic)

Oxyge

n sen

sor

Angula

r pos

ition s

enso

r

(M

otron

ic)

Tank p

ressu

re se

nsor

(O

n boa

rd dia

gnost

ics)

Rotatio

nal sp

eed s

enso

r (Elec

tronic

tra

nsmiss

ion co

ntrol,

motron

ic)

High pr

essu

re se

nsor

(Veh

icle dy

namics

contr

ol)

Steerin

g whee

l angle

senso

r

Accele

ration

sens

or

High pr

essu

re se

nsor

(Fu

el inje

ction s

ystem

, common

rail)

(Antil

ock b

raking

syste

m)

(Antil

ock b

raking

syste

m)

(Veh

icle dy

namics

contr

ol)

Ultraso

nic di

stanc

e sen

sor

(R

ear p

roxim

ity warn

ing sy

stem)

Pedal p

ositio

n sen

sor (E

lectro

nic

acc

elerat

or pe

dal, e

lectro

-hydra

ulic br

ake)

Page 3: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

© R

ober

t Bos

ch G

mbH

res

erve

s al

l rig

hts

incl

udin

g in

dust

rial p

rope

rty

right

s an

d al

l rig

hts

of d

ispo

sal s

uch

as c

opyi

ng a

nd p

assi

ng o

n to

third

par

ties.

K8/STZ DQ 80929 e

Silicon Sensors

Page 4: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Micromachined Sensorsystems

IntegratedPressure Sensor

Robert Bosch CorporationResearch and Technology Center

4009 Miranda Ave, CA94304Email: [email protected]

Page 5: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Micromechanical Pressure Sensor

© R

ober

t Bos

ch G

mbH

res

erve

s al

l rig

hts

incl

udin

g in

dust

rial p

rope

rty

right

s an

d al

l rig

hts

of d

ispo

sal s

uch

as c

opyi

ng a

nd p

assi

ng o

n to

third

par

ties.

Page 6: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K8 /L MPK60913e

Metalhousing

Glass socket

Intake manifold pressure

Wire bonds

Reference vacuum

Sensor chip Membrane

Pressure Sensor in Bulk Micromachining

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ober

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ch G

mbH

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erve

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l rig

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rial p

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right

s an

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uch

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ng a

nd p

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ng o

n to

third

par

ties.

Page 7: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

" K8/L MPK60914e

Bulk Micromachining

Wet chemical etching

Isotropic etching in an acid etching bath(imprecise shapes)

Etchingmask

Silicon

Silicon

Silicon wafer

Pyrex glass

Pyrex glass wafer

Anisotropic etching in an alkaline etching bath(precise shapes)

Anodic wafer bonding

Hot plate

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ch G

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uch

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ng a

nd p

assi

ng o

n to

third

par

ties.

Page 8: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K8/L SE 81101e

Atmospheric Pressure Sensor SMD082

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ober

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ch G

mbH

res

erve

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l rig

hts

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dust

rial p

rope

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l rig

hts

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uch

as c

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assi

ng o

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third

par

ties.

Page 9: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K3 /L 826e

Sensor cell

Micromechanical Intake Manifold Pressure Sensor

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ober

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ch G

mbH

res

erve

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l rig

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rial p

rope

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nd p

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ng o

n to

third

par

ties.

Page 10: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Micromachined Sensorsystems

Mass Air Flow Sensor

Robert Bosch CorporationResearch and Technology Center

4009 Miranda Ave, CA94304Email: [email protected]

Page 11: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

© R

ober

t Bos

ch G

mbH

res

erve

s al

l rig

hts

incl

udin

g in

dust

rial p

rope

rty

right

s an

d al

l rig

hts

of d

ispo

sal s

uch

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third

par

ties.

Mass Air Flow Sensors – Generations

K8/STZ DQ 80920 e

Hot wire1980

1991

1995

Thick film

on ceramics

Thin film

on silicon

5 mm

Page 12: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Measuring principle

Heater bandMembrane

Sensor element

T∆

T1

T2

T with air flowwithout air flow

0

Direction of air flow

HFM5 Micromechanical Mass Air Sensor

K3/L 825e

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ch G

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erve

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ties.

Page 13: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K3/L 824e

HFM5 Micromechanical Mass Air Flow Meter

Sensor element

3 m

m

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ober

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ch G

mbH

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erve

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l rig

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rial p

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hts

of d

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sal s

uch

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nd p

assi

ng o

n to

third

par

ties.

Page 14: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Micromachined Sensorsystems

Surface MicromachinedAcceleration Sensors

Robert Bosch CorporationResearch and Technology Center

4009 Miranda Ave, CA94304Email: [email protected]

Page 15: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling
Page 16: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Si Micromachined Yaw Rate SensorDesign

folienSAE_980219 K8/STZ 01.98

Linear Accelerometer:

Surface micromachining

2µm gaps

12 µm thick Poly-Silicon

1pF working capacitance

folded springs

high sensitivity

internal stress

compensation

Page 17: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

200 µm

Acceleration Sensor in Surface Micromachining

Scanning electron microscope imageof the comb structure

Sensor chipWire bonds

Suspension spring Fixed electrodes

Seismic mass with movable electrodes

K8 /L MPK60915e

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ch G

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erve

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rial p

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nd p

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ng o

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third

par

ties.

Evaluationcircuit

Page 18: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K8/L SE 70901e

Acceleration Sensors

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ch G

mbH

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erve

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d al

l rig

hts

of d

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sal s

uch

as c

opyi

ng a

nd p

assi

ng o

n to

third

par

ties.

Page 19: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling
Page 20: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Bosch Micromachined Sensorsystems

Si-MicromachinedYaw Rate Sensor

Robert Bosch CorporationResearch and Technology Center

4009 Miranda Ave, CA94304Email: [email protected]

Page 21: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

K8/STZ DQ 80924 e

Automotive Electronics – Electronic Stability Program (ESP)

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ch G

mbH

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rope

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par

ties.

Page 22: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Micromachined Yaw Rate Sensor

Direction of sensitivity

Spring

Acceleration sensor

Direction of oscillationYaw rate

Oscillating mass

K1/LE 61120 6534e

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ch G

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n to

third

par

ties.

Page 23: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Si Micromachined Yaw Rate SensorDesign

folienSAE_980219 K8/STZ 01.98

Coriolis AccelerometerFolded Beam

Coupling Spring

Page 24: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Si Micromachined Yaw Rate SensorPackaging

folienSAE_980219 K8/STZ 01.98

Cross-section of the sensing element

Silicon Cap Wafer

Sensor Wafer

Silicon Base Wafer

Bond Pad

Oscillator

Accelerometer

Page 25: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Si Micromachined Yaw Rate SensorPackaging

folienSAE_980219 K8/STZ 01.98

Cross section of the module:

Metal Base

Magnet

HybridSensing Element

Metal Cover

Page 26: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling
Page 27: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling
Page 28: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

Micromachined Angular Rate Sensor

K8/STZ DQ 80927 e

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ch G

mbH

res

erve

s al

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dust

rial p

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d al

l rig

hts

of d

ispo

sal s

uch

as c

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ng a

nd p

assi

ng o

n to

third

par

ties.

500 m50 m

100 m

Page 29: Bosch Micromachined Sensorsystems in Series Productionpister/etc/Bosch.pdf · Bosch Micromachined Sensorsystems in Series Production ... Thin film on silicon ... Folded Beam Coupling

© R

ober

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ch G

mbH

res

erve

s al

l rig

hts

incl

udin

g in

dust

rial p

rope

rty

right

s an

d al

l rig

hts

of d

ispo

sal s

uch

as c

opyi

ng a

nd p

assi

ng o

n to

third

par

ties.

K8/STZ DQ 80929 e

Silicon Sensors


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