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  • GTM/GTMR Series High-Precision Gearboxes for Servo Motors

    The Drive & Control Company

    IndustrialHydraulics

    Electric Drivesand Controls

    Linear Motion andAssembly Technologies Pneumatics

    ServiceAutomation

    MobileHydraulics

  • 2 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    The GTM in-line planetary gearboxhas been designed for direct mounting to servo motors in high-precisionapplications. A wide range and modularconstruction make it possible to use the GTM in all factory automationapplications.

    In the GTM in-line planetary gearbox, theservo motor is connected to the sun gearof the gearbox. This sun gear drives threeplanetary gears that rest in pinion cages.The planet gears revolve inside a ring gear,which is machined directly into the case ofthe gearbox, for unparalleled rigidity.

    The GTMR right-angle hypoid gearboxhas been designed for highly-dynamicservo motors and allows for single-stagetransmission ratios of up to 15:1.For ratios greater than 15:1, a primary,planetary stage is added without increasingthe physical size of the gearbox.

    Rexroth GTM and GTMR Benefits: Low noise: Cavities create noise, and our

    internal cavity is smaller. The RexrothGTM and GTMR series are rated up to10dB lower than our closest competition.

    Robust: Compared with other gearboxesof the same size, the Rexroth GTM andGTMR use the largest tapered rollerbearings possible. This allows for bothhigher radial and axial loads and givesthe bearings longer life.

    Low operating temperatures: Thetapered roller bearings act as a pump,so that the minimum amount of oil canbe used in vertical, horizontal or angledapplications. This design allows theRexroth GTM and GTMR to generateless friction and less heat.

    Safety and reliability: The cold-fusionprocess between the coupling anddriving gear allows high emergency- stop torque for maximum safety andreliability. The Rexroth GTM and GTMRspecify 1,000 emergency stops before lossof accuracy, compared with one time forcompetitive gearboxes.

    Precision in motion

    GTM and GTMR gearboxescan be fully integrated withRexroths complete line of

    motors and drives.

    Planetary and hypoid gearboxes from Rexroth have many innovative benefits for use ina broad variety of applications. Installed in environments from machine tools to printingmachines, these robust, compact systems provide precision in motion.

  • 3Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    Product overview

    GTM Series In-Line Planetary Gearboxes Solid output shaft with or without keyway

    Ratios from 3:1 to 100:1

    Maximum input speeds up to 10,000 rpm

    Nominal output torque up to 3,000 Nm

    GTMR-S Series Right-Angle, Solid-Shaft Hypoid Gearboxes Solid output shaft with or without keyway

    Zero-backlash, metal-bellows input coupling canbe fit to any servo motor

    Ratios from 3:1 to 100:1 (ratios 30:1 and higher useplanetary gearing for the first stage and hypoidgearing for the second stage)

    Nominal output torque up to 1,440 Nm

    GTMR-H Series Right-Angle, Hollow-Shaft Hypoid Gearboxes Hollow output shaft with high-quality shrink ring

    to ensure zero backlash

    Zero-backlash, metal-bellows input coupling canbe fit to any servo motor

    Ratios from 3:1 to 100:1 (ratios 30:1 and higher useplanetary gearing for the first stage and hypoidgearing for the second stage)

    Nominal output torque up to 1,440 Nm

    GTMR-D Series Right-Angle, Dual-Shaft Hypoid Gearboxes Dual coaxial output shafts

    Zero-backlash, metal-bellows input coupling canbe fit to any servo motor

    Ratios from 3:1 to 100:1 (ratios 30:1 and higher useplanetary gearing for the first stage and hypoidgearing for the second stage)

    Nominal output torque up to 1,440 Nm

  • 4 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    1. The robust output shaftensures the highest possibleaxial loads.

    2. High radial force capability ismade possible through the useof large tapered roller bearings.

    3. High accuracy is achievedthrough the use of highly-accurate, precision-groundgearing.

    4. Robust Viton seals ensurepermanent IP65 integrity.

    5. High torsional rigidity isachieved from an optimizedsun gear with stable supportfor the planetary gears at both ends.

    6. Low-noise operations are theresult of optimized gear shapes.

    7. Compact design isaccomplished by usingseparated drive bearings.

    8. A special galvanic surfacetreatment makes the casingenvironmentally resistant.

    9. Hermetically-sealed casing is accomplished by using capscrews rather than simpleplugs.

    10. An integrated surface-treatedring-gear assists in thelubrication of the planetarygears.

    11. High acceleration torquecapabilities are achieved byenforcing precision internalmachining tolerances.

    12. Low gear temperatures andminimized losses are the resultof using the smallest possibleseal diameters.

    13. The compression couplingensures backlash-free powertransmission.

    14. A dual-stage version of theGTM in-line planetary gearboxis available for ratios greaterthan 10:1 (up to 100:1).

    GTM Series In-Line Planetary Gearboxes

    1

    2

    3

    4

    512

    6

    9

    13

    7

    8

    11

    10

    14

  • 5Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    1. Newly-designed Gleason hypoidgearing provides for hightransmission ratios and exactregulating accuracies.

    2. Reduced backlash is the result of optimized manufacturingtechniques.

    3. Maintenance-free thanks tolifetime lubrication.

    4. High-quality tapered rollerbearings ensure a high tiltresistance and ideal bearingloads.

    5. Backlash-free torquetransmission is achieved by using a frictional connectionbetween shaft and hub.

    6. One-piece, light-weight, cast-aluminum casing provides forhighest stiffness.

    7. Optimized contact pattern of thehypoid gearing results in eventooth loads.

    8. High efficiency - up to 96%.

    9. The GTMR right-angle hypoidgearbox is available in a dualstage version for ratios greaterthan 15:1 (up to 100:1).

    GTMR Series Right-Angle Hypoid Gearboxes

    2

    1

    3

    4

    5

    6

    8

    7

    Worm

    Hypoid

    Spiral Bevel

    More rolling action,lower torque throughput,

    but higher mechanicalefficiency

    More sliding action,higher torque throughput,but lower mechanicalefficiency

    9

    The placement of the input gearalong the arc of the driven gear hasa significant impact on load-carryingcapabilities and mechanicalefficiency.

  • 6 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    Nominal output torque T2N (Nm) 3 N/A N/A 120 280 720 18004 25 85 170 420 1020 2500

    Also applicable for S1operation 5 25 100 200 500 1200 30007 25 85 170 420 1020 2500

    10 20 60 120 280 720 1800 Emergency stop torque 1) T2Not (Nm) 3 N/A N/A 400 840 2160 5400

    4 100 280 560 1260 3060 75005 100 330 660 1500 3600 90007 80 280 560 1260 3060 7500

    10 80 200 400 840 2160 5400 Max. acceleration torque 2) T2B (Nm) 3 N/A N/A 220 560 1440 3000

    4 50 170 340 840 2040 50005 50 200 400 1000 2400 60007 50 170 340 840 2040 5000

    10 40 110 220 560 1440 3600

    Max. input speed n1Max (rpm) 3 N/A N/A 4000 3200 2500 20004 5000 5000 4000 3200 2500 20005 6300 6300 5000 4000 3200 25007 8000 8000 6300 5000 4000 3000

    10 10000 10000 8000 6300 5000 3500

    Nominal input speed n1N (rpm) 3 N/A N/A 2300 1800 1300 8004 3000 3000 2500 2000 1500 10005 4000 4000 3000 2500 2000 12007 5000 5000 4000 3000 2500 1500

    10 6000 6000 5000 4000 3000 2000 Backlash standard (arcmin) < 6 < 6 < 4 < 4 < 4 < 4Backlash reduced < 3 < 3 < 2 < 2 < 2 < 2 Torsional rigidity Ct (Nm/ 3.5 8.2 24 48 149 340

    arcmin) Moments of inertia i1 (kg cm

    2) 3 N/A N/A 2.80 8.20 36.0 128.04 0.16 0.57 2.10 7.00 24.8 97.65 0.16 0.49 1.74 5.80 19.6 76.47 0.15 0.42 1.46 4.80 14.8 59.9

    10 0.14 0.39 1.32 4.30 12.6 51.7 Max. axial force FA (N) 3200 4500 7000 10000 15000 28000 Max. radial force 3) FR (N) 2700 3700 6700 9200 14000 27000 Lifetime Lh(h) > 20000 > 20000 > 20000 > 20000 > 20000 > 20000 Efficiency > 97 % > 97 % > 97 % > 97 % > 97 % > 97 % Weight m (kg) 1.6 2.9 5.7 11.5 27 62 Operating noise at Lp (dB(A)) < 63 < 68 < 68 < 72 < 72 < 72(nan = 3000 rpm) Lubrication Lifetime lubrication, closed system Surface protection Aluminum and galvanically-treated steel Installation position Any, always interchangeable Operating temperature - 10 C to + 90 C Direction of rotation Same as input and output speed Type of protection IP 65

    GTM GTM GTM GTM GTM GTM060 075 100 140 180 240Technical Data i

    Size:

    1) Max. 1000 times in gearbox lifetime.2) At a maximum of 1000 cycles per hour, otherwise refer to the correction factor on page 13.

    Percentage of the overall running time less than 5% and duration of the impulse under 0.3 sec.3) Resultant force at center of output shaft at output speed of 300 rpm.

    GTM In-Line Planetary Gearbox,single stage

  • 7Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    D1 D2 D3

    max

    . D6

    D7

    L12

    L2 L3

    L4

    L1

    L6

    L22B

    L7

    B

    L13

    D8

    D945

    90

    GTM GTM GTM GTM GTM GTM060 075 100 140 180 240

    Size:

    Dimensions (mm)

    DR M5 M8 M12 M16 M20 M20

    D1(g6) 60 70 90 130 160 200

    D2 20 28 40 45 60 95

    D3(k6) 16 22 32 40 55 85

    D4 5.5 6.6 9 11 13 17

    D5 68 85 120 165 215 290

    D6*(F7) Min. 6 14 19 24 32 42

    Max. 14 24 32 38 48 60

    FV* 6.5 17 40 75 120 120

    L1** 129.5 155.7 193.1 245.6 290 399.5

    L2(+0.5) 28 36 58 82 82 130

    L3 20 20 30 30 30 40

    L4 7.7 8 10 12.5 22 30

    L6** Min. 15 23 30 32 45 55

    Max. 30 40 50 60 82 110

    L7** 3.5 4.5 5.5 5.3 8 8

    L11 62 76 101 141 182 242

    L12 2 2 2 3 3 3

    L13** Min. 62 80 106 141 182 242

    L14 22 28 50 70 70 110

    L15 3 4 4 5 5 7.5

    L16 5 6 10 12 16 22

    L17 18 24.5 35 43 59 90

    L22** 4.5 7.5 8.5 7.5 9 10

    TA*** Nm 5.5 23 79 195 390 390

    D7/D8/D9 Motor connection dimensions for all common servomotors are available

    Centering DIN 332 (G)Optionally with key as per DIN 6885 sheet 1

    L16

    L17

    L15 L14C

    C

    A

    A

    L11

    D4

    D5

    *FV = Pretensioning force

    **Dimensions depending onmotor.

    ***TA = Tight torque for pully

    B-B A-A

    C-C

    TA

    DR

    FV

  • 8 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    Nominal output torque T2N (Nm) 16, 20, 35, 40, 70 25 85 170 420 1020Also applicable for S1operation 25, 50 25 100 200 500 1200

    100 20 60 120 280 720

    Emergency stop torque 1) T2Not (Nm) 16, 20, 35, 40, 70 100 280 560 1260 306025, 50 100 330 660 1500 3600100 80 200 400 840 2160

    Max. acceleration torque 2) T2B (Nm) 16, 20, 35, 40, 70 50 170 340 840 2040

    25, 50 50 200 400 1000 2400100 40 110 220 560 1440

    Max. input speed n1Max (rpm) 16 5000 5000 4000 3200 250020, 25, 35 6300 6300 5000 4000 320040, 50, 70, 100 10000 10000 8000 6300 5000

    Nominal input speed n1N (rpm) 16 3000 3000 2500 2000 150020, 25, 35 4000 4000 3000 2500 200040, 50, 70, 100 6000 6000 5000 4000 3000

    Backlash standard (arcmin) < 8 < 8 < 6 < 6 < 6Backlash reduced < 6 < 6 < 4 < 4 < 4 Torsional rigidity Ct (Nm/ 3.5 8.2 24 48 149

    arcmin) Moments of inertia l1 (kg cm

    2) 16* 0.12 0.47 1.59 5.35 7.2520 0.12 0.47 1.56 5.29 6.9525 0.12 0.47 1.54 5.25 6.7035 0.12 0.47 1.53 5.21 6.5340 0.10 0.47 1.44 4.96 5.5150 0.10 0.47 1.44 4.96 5.4570 0.10 0.46 1.44 4.94 5.42100 0.10 0.46 1.44 4.94 5.39

    Max. axial force FA (N) 3200 4500 7000 10000 15000 Max. radial force 3) FR (N) 2700 3700 6700 9200 14000 Lifetime Lh (h) > 20000 > 20000 > 20000 > 20000 > 20000 Efficiency [%] > 94 % > 94 % > 94 % > 94 % > 94 % Weight m (kg) 2.2 3.8 7.5 15.0 35.0 Operating noise at Lp [dB(A)] < 63 < 68 < 68 < 72 < 72(nan = 3000 rpm) Lubrication Lifetime lubrication, closed system Surface protection Aluminum and galvanically-treated steel Installation position Any, always interchangeable Operating temperature - 10 C to + 90 C Direction of rotation Same as input Degree of protection IP 65

    GTM GTM GTM GTM GTM060 075 100 140 180Technical Data i

    Size:GTM In-Line Planetary Gearbox,two stage

    *Preliminary

    1) Max. 1000 times in gearbox lifetime.2) At a maximum of 1000 cycles per hour, with the dynamic factor K2. Page 13 to be taken into consideration in any other case.3) Resultant force at center of output shaft at output speed of 300 rpm.

  • L16

    L17

    L15 L14C

    C

    9Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    GTM GTM GTM GTM GTM060 075 100 140 180

    Size:

    Dimensions (mm)

    DR M5 M8 M12 M16 M20

    D1(g6) 60 70 90 130 160

    D2 20 28 40 45 60

    D3(k6) 16 22 32 40 55

    D4 5.5 6.6 9 11 13

    D5 68 85 120 165 215

    D6*(F7) Min. 6 14 19 24 24

    Max. 14 24 32 38 38

    L1* 153.0 182.2 236.0 296.0 335.2

    L2(+0.5) 28 36 58 82 82

    L3 20 20 30 30 30

    L4 7.7 8 10 12.5 22

    L6* Min. 15 23 30 32 45

    Max. 30 40 50 60 82

    L7* 3.5 4.5 5.5 5.3 8

    L11 62 76 101 141 182

    L12 2 2 2 3 3

    L13* Min. 62 80 106 141 182

    L14 22 28 50 70 70

    L15 3 4 4 5 5

    L16 5 6 10 12 16

    L17 18 24.5 35 43 59

    L22* 4.5 7.5 8.5 7.5 9

    D7/D8/D9 Adaptations available for all common servomotors; dimensions are variable. Please request specific installation drawing.

    *Dimensions depending on motor.

    D1 D2 D3

    max

    . D6

    D7

    L12

    L2 L3

    L4

    L1

    L6

    L22B

    L7

    B

    L13

    D8

    D945

    90

    Centering DIN 332 (G)Optionally with key as per DIN 6885 sheet 1 A

    A

    L11

    D4

    D5

    B-B A-A

    TA

    DR

    FV

  • 10 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    GTMR GTMR GTMR GTMR GTMR GTMR 090 115 140 170 215 260 Technical Data i

    Size:

    Nominal output torque T2N (Nm) 3, 4, 5, 6, 8, 10, 40, 50, 70 35 70 140 260 720 1440 12,15 25 50 95 180 510 1020 30 35 70 140 260 540 1200 100 35 70 140 260 550 1300 Emergency stop torque 1) T2Not (Nm) 3, 4, 5, 6, 8, 10, 40, 50, 70 70 140 280 520 1440 2880 12,15 50 100 190 360 1020 2040 30 70 140 280 520 1440 2880 100 70 140 280 520 1440 2880 Max. acceleration torque 2) T2B (Nm) 3, 4, 5, 6, 8, 10, 40, 50, 70 53 105 210 390 1080 2160 12, 15 38 75 143 270 765 1530 30 53 105 210 390 780 1680 100 53 105 210 390 1000 2160 Max. input speed n1Max (rpm) 3, 4, 5, 6, 8, 10, 12,15 8000 8000 7000 6000 5000 4500 30, 40, 50, 70, 100 6000 6000 6000 6000 6000 4500

    Nominal input speed n1N (rpm) 3, 4, 5, 6, 8, 10, 12, 15 6000 6000 5000 4000 3000 2500 30, 40, 50, 70, 100 3000 3000 3200 3200 2800 2500

    Backlash standard (arcmin) 3, 4, 5, 6, 8, 10, 12, 15 < 5 < 5 < 4 < 4 < 4 < 4 30, 40, 50, 70, 100 < 7 < 7 < 6 < 6 < 6 < 6

    Backlash reduced 3, 4, 5, 6, 8, 10, 12, 15 < 3 < 3 < 2 < 2 < 2 < 2 30, 40, 50, 70, 100 < 4 < 4 < 3 < 3 < 3 < 3 Torsional rigidity C1 (Nm/ 3.5 7 17.5 39 103 210 arcmin) Moments of inertia l1 (kg/cm

    2) 3 0.43 1.10 2.50 6.70 24.0 72.0 4 0.31 0.77 1.80 4.70 16.0 48.0 5 0.24 0.63 1.40 3.80 13.0 37.0 6 0.22 0.56 1.30 3.40 11.0 28.0 8 0.18 0.47 1.10 2.80 8.60 24.0 10 0.16 0.43 1.00 2.50 7.50 20.0 12 0.15 0.41 0.93 2.40 6.90 18.0 15 0.14 0.39 0.89 2.30 6.30 16.0 30, 40, 50, 70, 100 0.16 0.18 0.41 0.49 0.97 3.78

    Max. axial force FA (N) 1650 2450 3600 5000 7500 11250 Max. radial force 3) FR (N) 3300 4900 7200 10000 15000 22500

    Idling torque (n1 = 3000 rpm) T 01 (Nm) Lifetime Lh (h) > 30000 > 30000 > 30000 > 30000 > 30000 > 30000 Efficiency 3, 4, 5, 6, 8, 10 > 96 % > 96 % > 96 % > 96 % > 96 % > 96 % 12, 15 > 93 % > 93 % > 93 % > 93 % > 93 % > 93 % 30, 40, 50, 70, 100 > 92 % > 92 % > 92 % > 92 % > 92 % > 92 % Weight m (kg) 3, 4, 5, 6, 8, 10, 12, 15 2.5 5.0 8.5 15.0 28.0 48.0 30, 40, 50, 70, 100 3.5 6.0 9.9 16.4 30.2 52.5

    Operating noise L [dB(A)] < 66 < 66 < 68 < 68 < 70 < 72

    Lubrication Lifetime lubrication, closed system Surface protection Prime coat RAL 9005 - dull black Installation position any Operating temperature - 10 C to + 100 C Direction of rotation Same as motor Type of protection IP 64

    1) Max. 1000 times in gearbox lifetime.2) At a maximum of 1000 cycles per hour, with the correction factor to be taken into consideration in any other case.3) Resultant force: center of output shaft at output speed of 400 rpm.

    GTMR Right-Angle Hypoid Gearbox

  • Bf2p2 p2

    n

    12

    k2

    p 2p 2

    q

    Design SL

    d 2

    m+0

    .5

    u w

    d1

    l 1

    gA

    g

    b

    v

    b

    s

    p 1p 1

    f1

    p1 p1

    B

    s

    d

    w

    Design HL

    d

    w

    d

    s

    *

    h1h0

    hs

    *

    Design HR Design SR Design SD

    11Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    GTMR GTMR GTMR GTMR GTMR GTMR090 115 140 170 215 260

    Size:

    Dimensions (mm)

    A 60 80 100 120 146 196

    B 90 115 140 170 215 260

    fs 71.5 79.5 93 107 127 159

    f2 80 90 110 130 175 220

    g 13.5 8.5 8 8 10 10

    h0 20 22 26 29 32 34

    h1 23 25 29 33 37 40

    k2 M6 M8 M10 M12 M16 M16

    l1 23/26/30 26/30/40 30/40/50 40/50/60 50/60/80 60/80/80

    l2 35 40 50 60 90 110

    m

    n 1.5 1.5 2 2 2 2

    o 9 14 18 23 32 42

    p1 39 49 59 72 91 112

    p2 22 27 33 40 52 70

    q 8 10 11 13 15 17

    s

    u x f1 55 x 130 75 x 168 90 x 191 115 x 220 140 x 260 190 x 335

    - 90 x 168 115 x 191 140 x 220 190 x 265 260 x 345

    75 x 140 90 x 180 115 x 201 140 x 235 190 x 280 -

    b(g6) 89 105 125 150 195 245

    dw (H7) 20 25 30 40 55 70

    ds (f7) 24 30 36 50 68 80

    d1 9/11/14 11/14/19 14/19/24 19/24/32 24/32/38 32/38/48

    d2 (k6) 20 24 32 40 55 70

    k1 6.6 9 11 14 17.5 17.5

    v

    v, w, s, m Dimensions are motor specific

    w

    GTMR-SL connected to motor

    *hollow shaftrequiresshrink ring

  • 12 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    Determine dynamic factor kl

    Select suitable ratio

    yes

    yes

    yes

    no

    no

    noCyclic duty

    Continuous duty

    no

    yes

    Select lower ratio ordecrease input speed

    yes

    yes

    yes

    Determine cycle duration (s)

    Determine on-time (s)

    Determine duty cycle

    Determine of no. of cycles/hr

    Determine peak output acceleration torque T2max

    Duration percentage of peak torque Emax [%]

    Determine frequency factor k2

    Determine permissible peak output accelerationtorque T2Bzul

    Determine mean output acceleration torque T2m

    Determine bearing load at output

    Selection completed

    n1max n1 Max.

    n1m n1N

    T2max T2Bzul

    T2not T2Not

    T2m T2N

    Fr FRFa FA

    ED 60%EZ 20 min

    no

    Select larger gearbox sizeor different ratio

    no

    Determine mean output speed n1m

    (ta + tb + tc)

    3600 [per hour]

    max. output speed

    ta + tb +...+ tn

    n2a* ta + n2b* tb +...+ n2n* tn

    duration of max. torque T2max

    3

    3

    no

    EZ = ta + tb + tc [min]

    ED =(ta + tb + tc + td) * 100 [%]

    Cycle duration = ta + tb + tc + td [s]

    Nos. of cycles =cycle duration (s)

    kl from diagram 1

    i from catalog

    n1Max from catalog

    n1max = i * max. speed during load collective [rpm]

    T2max = max. torque during load collective [Nm]

    Emax = cycle duration * 100 [%]

    k2 from diagram 2

    T2N from catalog

    T2Bzul = T2N * kl * k2 [Nm]

    T2not depending on application

    FR , FA from catalog

    Fa = axial force on output shaft

    Fr = resultant radial force actingon center of output shaft

    T2Not from catalog

    n2m = (n2a3 * ta + n2b3 * tb + n2n3 * tn ) [rpm]n1m = i * n2m [rpm]

    n1N from catalog

    T2m

    = (n2a * ta *T2a3 + n2b * tb * T2b3 +...+n2n* tn * T2n3)[Nm]

    i = possible input speed

  • 13Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    Diagram 1: Dynamic factor k1

    For the peak torques caused by shortacceleration times with high cycle rates, the dynamic factor needs to be considered. For applications with fewer than 1,000 cycles per hour and for continuous duties, the dynamic factor k1 = 1.0.

    Diagram 2: Frequency factor k2

    There is a substantial influence of highoutput torques on the gearbox lifetime.The frequency factor takes intoaccount the duration percentage ofmaximum acceleration torque of thetotal cycle. For continuous duties, thefrequency factor k2 = 1.0.

    Typical load collective at gearbox output

    1.0

    0.8

    0.6

    0.4

    0.2

    0.0

    0.9

    0.7

    0.5

    0.3

    0.1

    0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

    Dyn

    amic

    Fac

    tor

    k1

    Number of cycles (per hour)

    2.5

    2.0

    1.5

    1.0

    0.5

    0.00 10 20 30 40 50 60 70 80 90 100

    Emax (%)

    Freq

    uenc

    y F

    acto

    r k2

    T2not

    T2B

    T2N

    n2Max

    n2N

    ta tb

    EZ

    Cycle durationStart Stop

    n2a = n2c = 1/2 * n2b

    n2b

    T2c

    T2b

    T2a = T2max

    T2not

    tc td

  • 14 Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    1. Gearbox Model1.1 High-precision in-line planetary gear reducer = GTM1.2 High-precision right-angle hypoid gear reducer = GTMR

    2. Frame Size2.1 GTM Series . . . . . . . . . . . . . . . = 060, 075, 100, 140, 180, 2402.2 GTMR Series . . . . . . . . . . . . . . = 090, 115, 140, 170, 215, 260

    3. Output Shaft Direction/OrientationFor GTM Series:

    3.1 Solid Shaft (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNFor GTMR Series:

    3.2 Solid Shaft on Left preferred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = SL3.3 Solid Shaft on Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = SR3.4 Solid Shaft on Left and Right (dual shaft) . . . . . . . . . . . . . . . . . . . . . . = SD3.5 Hollow Shaft on Left (shrink ring on right) preferred . . . . . . . . . . . . . . = HL3.6 Hollow Shaft on Right (shrink ring on left) . . . . . . . . . . . . . . . . . . . . . . = HR

    4. Number of Stages4.1 GTM Ratio: 3, 4, 5, 7, 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 14.2 GTM Ratio: 20, 25, 35, 40, 50, 70, 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 24.3 GTMR Ratio: 3, 4, 5, 6, 8, 10, 12, 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 14.4 GTMR Ratio: 30, 40, 50, 70, 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 2

    5. Reduction Ratio5.1 Example 7:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007

    6. Keyway/Backlash Options6.1 Shaft w/keyway; Standard Backlash (not available with GTMR-H) . . . . . . . . . . . . . . . . . . . = A6.2 Smooth shaft; Standard Backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = B6.3 Shaft w/keyway; Reduced Backlash (not available with GTMR-H) . . . . . . . . . . . . . . . . . . . . = C6.4 Smooth shaft; Reduced Backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = D

    7. Motor Designation (see chart below for Rexroth Motors) ***

    100/ 132/ 160/025 037 041 047 063 065 071 090 093 098 104 112 115 131 134 164 184

    2AD 09 11 12** 13**

    ADF 08 11

    ADP 09 11 12** 13**

    MAC 02 03 04 05 06 06 09 09 11

    MDD 02 03 04 05 06/07* 06/07* 09/08* 09/08*

    MHD 03 05 06 16 09 19 15

    MHP 03 05 06 16 09 19 15

    MKD 02 03 05 06 09

    MKE 14 06

    * If liquid cooled.** Limited to single-stage reduction.*** For third-party motors, please contact Bosch Rexroth.

    Gearbox ordering method

    Example: G T M R 1 4 0 - N N 1 - 0 0 7 A 0 9

  • 15Benefits | Technical Data | Configuration and Selection | Bosch Rexroth

    World-class solutionsRexroths drive and control solutions are basedon its complete range of best-in-class products,its applications engineering expertise, and itscomprehensive knowledge of machines and theenvironments in which they work. Each Rexrothproduct is backed with sales and service offices inmore than 80 countries around the world.

    Bosch Rexroth Corporation is organized intosix divisions:

    Industrial Hydraulics

    Electric Drives and Controls

    Linear Motion and Assembly Technologies

    Pneumatics

    Service Automation

    Mobile Hydraulics

    Electric Drives and Controls

    As a result of our solid heritage and our diversetechnical portfolio, Rexroth has emerged as one ofthe worlds foremost providers of servo-basedmotion control systems. Our tradition of productexcellence and our longstanding commitment toopen systems allows us to offer total solutions for allof your drive and control needs. Our products havebeen successfully integrated into large and smallmachine control operations around the world.

    Partnerships start with knowing your businessTo better address your unique challenges, ourproducts are segmented into five industry-specific system solutions:

    Machine Tool

    Food & Packaging

    Printing & Converting

    General Automation

    Mounting/Handling/Car Body

    With our expertise in your industry, we are betterable to partner with you to provide solutions thatmeet your demands for productivity, performance,and reliability. It all begins with an initialassessment involving the engineering, and even thephysics of the application. Then, based on thoseobjectives, and our experience in your markets, wedesign a solution that delivers the throughput,quality, precision, and performance required.

    Bosch Rexroth.The Drive & Control Company

    Rexroth leads the industry in the design and development of products,equipment, and devices that control movement in machinery. We have builtstrong partnerships with our customers, who rely on us for solutions that deliverconsistency, accuracy, and repeatability in their equipment. Our drive andcontrol solutions improve the performance and throughput of our customersmachines, while making them easier to operate and maintain.

  • Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201www.boschrexroth-us.com

    Printed in the United States

    Bosch Rexroth CorporationCorporate Headquarters5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

    Bosch Rexroth CorporationIndustrial Hydraulics2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467

    Bosch Rexroth CorporationLinear Motion andAssembly Technologies816 E. Third StreetBuchanan, MI 49107Telephone (616) 695-0151Facsimile (616) 695-5363

    Bosch Rexroth CorporationPneumatics1953 Mercer RoadLexington, KY 40511-1021Telephone (859) 254-8031Facsimile (859) 281-3491

    Bosch Rexroth CorporationMobile Hydraulics1700 Old Mansfield RoadWooster, OH 44691-0394Telephone (330) 263-3300Facsimile (330) 263-3333

    74200 EN 01/03


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