BPC Handrails, Caged Ladder & Structural 2010

8/14/2019 BPC Handrails, Caged Ladder & Structural 2010

1/23

Technology Partner for BPC:

Hexagon Composite Sdn. Bhd.

bpc

TRUGRIDCorrosion Resistant FRP

Handrails, Caged Ladder & Structural


2/23

CONTENTS Pages

Company Introduction 1

Product Benets & Applications 2

Physical Properties 3

Technical Data

TRUGRID FRP Handrail 4-6

TRUGRID FRP Caged Ladder 7-9

TRUGRID FRP Structural 10-20


3/23

1

Company Prole

Name of Company : Borneo Polymer Composites Sdn. Bhd.

Registration No. : 603946-D

Business Address : Lot 34-9, Industrial Zone 4 (IZ 4),

Jalan 1E, KKIP Selatan,

88460 Kota Kinabalu Industrial Park,

Malaysia

Telephone No : + 60-88-490206 / 490207

Facsimile No : + 60-88-490208

Email Address : [email protected]

Paid-up Capital : RM1,500,000

Manufacturing Plant : Lot 34-9, Industrial Zone 4 (IZ 4),

Jalan 1E, KKIP Selatan,

88460 Kota Kinabalu Industrial Park.

Date of Incorporation : January 2003

BORNEO POLYMER COMPOSITES SDN. BHD. (BPC) is a localSabahan Bumiputera manufacturing company specializing in designing,

developing and fabricating FRP pultruded advanced composite materials

specifically for the Oil & Gas Exploration and Processing, Chemical and

Petrochemical industries.


4/23

2

Benets & Qualities

Industrial

Marine

Mining

Chemical

Oil and Gas

Pollution Control

Power Plants

Pulp and Paper

Offshore

Radar

Electrical

Plating

Transportation

Metal Finishing

Water Treatment

EMI/RFI Testing

Building Construction

Recreation

a) Corrosion Resistance

- Stands up to harsh environment

b) Non-Conductive

- Greatly reduces the risk of weather related incidents and shock hazard

c) High Strength

- Strength to weight ratios that surpass equivalent steel products

d) Low Maintenance

- Does not require a periodic maintenance program

e) Low Deformation

- Returns to original position without any permanent deection or distortion with allowable

loads.

f) Lightweight

- Extremely lightweight compared to its metal counter parts

g) Fire Retardant

- In accordance with ASTM-E84

h) UV Inhibited

- Contains an ultra violet inhibiting additive in resin and a protective veil

i) Handrail Easily Fabricated in the eld

- Use normal metal or wood working tools

j) Low Thermal Conductivity

- Will not transfer heat or cold like metal products

k) Cost Effective

- Extremely long life compared to metal counter parts

l) Non-Skid Surface

- Epoxy surface encapsulating grit or glass beads

m) Non-interfering- Transparent to radio waves


5/23

3

Typical Physical Properties Of Pultruded Components

Property ASTM TEST Units Polyester Vinyl Ester

MechanicalTensile Stress

Tensile Modulus

Compressive Stress, Axial

Flexural Stress

Flexural Modulus

Notched Izod Impact

Short Beam Shear

D638

D638

D695

D790

D790

D256

D3914

psi

psi x 106

psi

psi

psi x 106

ft-lbs/in

psi

30,000

2.5

30,000

30,000

1.6

24

4,500

30,000

2.6

30,000

30,000

1.6

25

4,500

Physical

Barcol Hardness

24 Hr Water Absorption

Density

Coefcient of Thermal

-

D570

D792

D696

-

% max

lbs/in3

10-6 in/in/F

45

0.5

0.060~0.070

4

45

0.5

0.060~0.070

4

Electrical

Arc Resistance

Dielectric Strength

D495

D149

seconds

KV/in

110

35

110

35


6/23

TRUGRIDFRP Handrail



bpc


7/23

5

TRUGRID FRP Handrail - Product Specication

Above handrail set consists of 2 horizontal rails, 2 vertical posts,

1 kick plate & 2 xed foot bracket

Standart height of the handrail is 1016mm

Above handrail set consists of 2 horizontal rails, 3 vertical posts,1 kick plate & 3 xed/removable foot bracket

Note:

1.All joint be sealed with epoxy

2.All cut edges to be resin sealed.DETAIL A DETAIL B


8/23

6

TRUGRID FRP Handrail - Installation

Male Base without Bracket (G.I.)

Female Base without Bracket (G.I.)

1

1x 1 ODG.I. Hollow section

Handrail post2x 2x FRP square tube

Site support structuralcan be I-beams, C-channels or tubular

Welding

2

1x 1 ODG.I. Hollow section

Female Base with FloorMounting Bracket (G.I.)

Fixed/Removable Male Base withFloor Mounting Bracket (FRP)

2

Site support structuralcan be in I-beams, C-Channels or tubular

Welding

Handrail post

2x 2x FRP square tube


9/23

TRUGRIDFRP Caged Ladder



bpc


10/23

8

TRUGRIDFRP Caged Ladder - Product Specifcation

700

700

45

350

400

350700

400

1800MAX.

2200MAX.

1150MAX.

450

200

45

R350

300

(typ)

PLAN

SECTIONAL VIEW

R350

350350

700

45

45

50 x 50 x 6 thk

FRP SQUARE TUBE

50 x 6 thk HOOPS

VERTICAL BARS40 x 6 thk

25 FRP SOLID ROD.

30

1200

TOP TANK LEVEL

100

M10 BOLT & NUT

Notes :

1. All Joints to be sealed with resin.

2. Each rungs to receive 1 FRP pin thru side rails.

3. All rungs to have non skid coating on top.4. All cut edges to be resing sealed.

5. All fastener to be SS 304 or SS 316


11/23

9

1067

508

610

1829

1829

CAGE OMITTED

FOR CLARITY

BOTTOM HOOP

102 LARGER

457

800

915

1219MAX

1829MAX

FLOOR

457

152

300

1829

306MAX

229 MIN

305

1

52

76MIN

76MIN

TRUGRIDFRP Caged Ladder - Product Specifcation

Std Ladder & Cage Wet Well Ladder

Tank Platform Ladder Combination

Method of wall mounting as follows

A.to concrete use cinch anchor

B.To berglass tanks epoxy and rivet

Installations FRP xed caged installed on platform or tank by using the fastener 4x 4 FRP angel bar is laminated with tank would be used to fastened the at bar from the caged ladder. The

fasteners included M10 x 75 mm hexagon lead bolt and nut in SS316 or SS304

Notes

1.All joints be epoxied

2.Each rung to receive 1 rivet on each end thru

back of side rails.

3.All rungs to have resin sealed.

4.All cut edges to be resin seated.

5.Cages also available in side exit.

6.Ladder return to handrail or exit level alsoavailable

7.Wider exits also available.


12/23

TRUGRIDFRP Structural



bpc


13/23

11

TRUGRIDFRP Structural -Symbols for Elements of sections

A Cross-sectional area (in2)

Aw Cross-sectional area of web or webs (in2)

D Outside diameter pf round tube (in)Diameter of round tube (in)Diameter of round hole in square tube (in)

I Moment of inertia (in4)

J Torsional constant (in4)

R Radius (in)

Rf Flange toe radius (in)

Ri Radius of inside corner (in)

Ro Radius of outside corner (in)

S Section modulus (in3)

Sb Section modulus from the bottom of an unsymmetrical section (in3)

St Section modulus from the top of an unsymmetrical section (in3)

Wt Weight of section (lbs)

b Width of section (in)Outside dimension of square tube or bar (in)

bf Width of ange (in)

b1 Width between ange section in strut (in)Top Width of hat section (in)

d Full depth of section (in)

d1 Outer depth of shape in F section (in)

r Radius of gyration (in)

s Spacing between back to back channels or angles (in)

t Thickness of section (in)Wall thickness of tubes (in)

tb Thickness of width dimension (in)

td Thickness of depth dimension (in)

tf Thickness of ange (in)

tw Thickness of web (in)

x Distance from the outside of the web to the minor (Y-Y) axis of a channel section or other similarunsymmetrical sections (in)

y Distance from neutral X-X axis to the outer-most bers of a cross section (in)Distance from the back of the ange to the major (X-X) axis of a tee section or other similarunsymmetrical sections (in)


14/23


15/23


16/23

14

TRUGRIDFRP Structural - Product Specication

Product Specications

Product : Pultruded FRP Square TubesMaterial : 1. Isophathalic Polyester

2. Isophathalic Polyester

(Fire Retardant)

3. Vinyl Ester

Length : Standard 20 Feet

Tensile Strength 30,000 PSI

Mechanical Strenghth Data (Longitudinal)

Tensile Modulus 2.5 x 106 PSI

Flexural Strength 30,000 PSI

Flexural Modulus 1.6 x 106 PSI

Impact Strength 25 ft-lb / in

Dielectric Strength 35 KV / in

Barcol Hardness 45

24 Hrs. WaterAbsorption 0.6% Max

Physical Data

b

bX X

Y

Y

Ro

t

Ri

NOM.b

in

2

2

3

4

in

1/8

1/4

1/4

t

0.93

1.74

2.74

in2

A

0.69 3/64

1.32

2.23

lbs

Wt/ft

3/64

1/32

in

Ri

1/8

1/8

3/16

1/4 3.75 2.85 1/11 3/19

in

Ro

Dimensions


17/23

15


b

t

R


Product : Pultruded FRP Flat Bars

Material : 1. Isophathalic Polyester2. Isophathalic Polyester

(Fire Retardant)

3. Vinyl Ester



Mechanical Strength Data (Longitudinal)



Flexural Modulus 1.6 x 106

PSIImpact Strength 25 ft-lb / in


Barcol Hardness 45


Physical Data

b

in

3

4

5

6

in

0.5

0.5

0.5

0.5

1.5

2.0

2.5

3.0

in

1.19

1.59

1.99

2.39

in2

5/128

5/128

5/128

5/128

lbs

t ANOM.Wt/ft R

Dimensions

b l s r l s r

in in4 in4in3 in3in in

3 0.0313 0.1250 0.1443 1.1250 0.7500 0.8660

0.0417 0.1667 0.1443 2.6667 1.3333 1.1547

0.0521 0.2083 0.1443 5.2080 2.0830 1.4434

0.0625 0.2500 0.1443 9.0000 3.0000 1.7321

4

5

6

Section Properties

AXIS X-X AXIS Y-Y


18/23

16



Product : Pultruded FRP Angles

Material : 1. Isophathalic Polyester2. Isophathalic Polyester

(Fire Retardant)

3. Vinyl Ester









Barcol Hardness 45


Physical Data

b

in

1-1/2

2

3

4

in

1/4

1/4

1/4

1/4

0.67

0.92

1.42

1.92

0.52

0.77

1.09

1.53

in2 lbs

t ANOM.Wt/ft

Dimensions

tb l s r X orY l r

inin in4 inin3 in4in in

1/4

1/4

1/4

1/4

1-1/2 0.13 0.13 0.44 0.46 0.06 0.29

0.34 0.24 0.60 0.58 0.14 0.39

1.18 0.54 0.91 0.82 0.49 0.58

2.94 1.00 1.23 1.07 1.21 0.79

2

3

4

Section Properties

AXIS X-X or Y-Y AXIS Z-Z

b

b

t

XZ

Z

X

Y

X

Y

Y

45

Ri= 3/32

Ro

= 5/32


19/23

17

Dt



Product : Pultruded FRP Round TubeMaterial : 1. Isophathalic Polyester


(Fire Retardant)

3. Vinyl Ester









Barcol Hardness 45


Physical Data

b

in

1

1 -

3 5/32 1.39 1.07

in

1/8

1/8

0.34

0.54

0.25

0.45

in2 lbs

t ANOM.Wt/ft

Dimension

D

in

1

3

1 -

in

1/8

1/8

5/32

0.034

0.13

1.42 0.94 1.01

in

0.07

0.17

in4

0.31

0.49

in3

t I rS

Section Properties


20/23

18


D


Product : Pultruded FRP Solid RodMaterial : 1. Isophathalic Polyester


(Fire Retardant)

3. Vinyl Ester


D

in

3/8

1

1 -

in2

0.05

0.20

0.11

0.79

1.77

0.04

0.10

0.17

0.69

1.52

lbs.

A

DimensionsNOM.Wt/ft D I S r

Section Properties

in

3/8

1

1 -

< 0.001

0.003

0.001

0.049

0.248

0.002

0.005

0.012

0.098

0.331

0.063

0.094

0.125

0.250

0.375

inin4 in3








Barcol Hardness 45


Physical Data


21/23

19

W

D



Product : Pultruded Decking System

Material : 1. Isophathalic Polyester

2. Isophathalic Polyester(Fire Retardant)

3. Vinyl Ester



22/23

20

W

D



Product : Pultruded Decking System

Material : 1. Isophathalic Polyester

2. Isophathalic Polyester(Fire Retardant)

3. Vinyl Ester









Barcol Hardness 45


Physical Data

W

in

8

in

2 3.6

lbs

D NOM.Wt/ft

Dimension

l

2.73 2.39 0.76

in

30.03

in4

7.51

in3 in4 in3

s r s

in

2.50

rl

Section Properties

AXIS X-X AXIS Y-Y


23/23

BORNEO POLYMER COMPOSITES SDN. BHD.

Lot 34-9, Industrial Zone 4 (IZ 4), Jalan 1E, KKIP Selatan,Tel: +6088-490206 / 490207 Fax:+ +6088-490208

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www bpcomposites com my

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BPC Handrails, Caged Ladder & Structural 2010

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