BQS – Brazil Quality Services Ltda Page 1 1 BQS Brazil Quality Services Ltda Rua Irmã Pia, 180 – Jaguaré - São Paulo – SP – Brasil - 05335 050 Tel. 11-37193657 / e-mail: [email protected]www.bqs.srv.br e www.brazilquality.com BQS PRESENTATION: BQS - Brazil Quality Services Ltda was established and incorporated in São Paulo State, Brazil, in April of 1995. The Company was formed to assist and provide services on the areas of quality assurance, proprietor engineering, quality control, expediting, electromechanical assembling and assembly surveillance at site, non destructive examinations (NDE), assembly coordination, contract coordination, administrative work, site safety and inspection of equipments. BQS is a company formed by independent professionals specialized in manufacturing and assembly of electromechanical equipment and quality engineering. The purpose of BQS is offer technical solutions of high quality to our clients in a fast way and at competitive costs. CONTACT US: Electrical and Quality Engineer Inácio Duarte, Co-owner Mobile: (+5511) 99770 2285 E-mail: [email protected]Mechanical Engineer Sandro Duarte, Co-owner Mobile: (+5511) 99971 8364 E-mail: [email protected]Production Engineer Arthur Duarte, Co-owner Mobile: (+5511) 98333 3163 E-mail: [email protected]BQS OPERATIONS IN THE WORLD (For Quality Services) BQS and its affiliated companies have professionals strategically located in North America, European Countries, Asia Countries, Central and South America Countries. 1. Scope of services: Provide auditing, QC inspections, Non Destructive Examinations (NDE), manufacturing follow-up, QA monitoring and expediting during the manufacturing phases, assembly surveillance at site, assembly at site and erection of Power generation equipment, where and when defined by the clients. Attend project meetings where and when requested. Keep full contact with the clients during manufacturing and assembly phases. Provide electromechanical assembly of equipments in Brazil and other countries of South America.
Transcript
BQS – Brazil Quality Services Ltda Page 1
1
BQS Brazil Quality Services LtdaRua Irmã Pia, 180 – Jaguaré - São Paulo – SP – Brasil - 05335 050
Tel. 11-37193657 / e-mail: [email protected] e www.brazilquality.com
BQS PRESENTATION:BQS - Brazil Quality Services Ltda was established and incorporated in São Paulo State, Brazil, in April of1995. The Company was formed to assist and provide services on the areas of quality assurance, proprietorengineering, quality control, expediting, electromechanical assembling and assembly surveillance at site,non destructive examinations (NDE), assembly coordination, contract coordination, administrative work,site safety and inspection of equipments. BQS is a company formed by independent professionalsspecialized in manufacturing and assembly of electromechanical equipment and quality engineering. Thepurpose of BQS is offer technical solutions of high quality to our clients in a fast way and at competitivecosts.CONTACT US:Electrical and Quality Engineer Inácio Duarte, Co-ownerMobile: (+5511) 99770 2285E-mail: [email protected]
Production Engineer Arthur Duarte, Co-ownerMobile: (+5511) 98333 3163E-mail: [email protected]
BQS OPERATIONS IN THE WORLD (For Quality Services)BQS and its affiliated companies have professionals strategically located in North America, EuropeanCountries, Asia Countries, Central and South America Countries.1. Scope of services:Provide auditing, QC inspections, Non Destructive Examinations (NDE), manufacturing follow-up, QAmonitoring and expediting during the manufacturing phases, assembly surveillance at site, assembly at siteand erection of Power generation equipment, where and when defined by the clients. Attend projectmeetings where and when requested. Keep full contact with the clients during manufacturing and assemblyphases. Provide electromechanical assembly of equipments in Brazil and other countries of South America.
BQS – Brazil Quality Services Ltda Page 2
2
2. Available resources:2.1 Professionals:Inspection inspectors, auditing and expediting inspectors, administrative personnel, site assembly andsurveillance inspectors with more than 10 years of experience in QC functions, expediting, manufacturingand assembly activities for power generation equipment including NDE execution and witnessing.2.2 Offices:Complete Office installations in Brazil and support people in United States, Austria, South Korea andRomania to give administration support during all phases of the contracts and provide in time documentationand support to the clients anywhere.2.3 Hardwares & Software:Complete structure with desktop and laptop computers, digital cameras, fax, internet, printers and scannersto provide accurate information regarding the work being performed.
3. BQS operational structure:
BQS expertise:
1. All inspectors that work for BQS have more than 10 years of experience in manufacturing,quality inspections and installation of the related equipment.
2. BQS inspectors are multifunction attending electromechanical activities, so there is no need tohave 2 different inspectors for electrical and mechanical inspections.
3. BQS provides daily information, about the status of the equipment under inspection orinstallation, by using internet, digital photos, reports.
4. For multiple units contract BQS makes daily follow-up during assembly of the equipments at site,and provides feed back to the inspectors at the manufacturers in order to prevent reoccurrence ofnon conformances,
5. BQS has the best price of the market and severe commitment to the client needs.6. BQS can provide inspection services at any place in the Americas and Europe. BQS can also
provide NDE services at anyplace by working in conjunction with affiliated companies.7. BQS managers are also inspectors that directly participate on the inspection activities assuring
complete in time support to our clients.8. BQS is fast in time for attendance. After request normally one to two days are enough time to
International ProjectsSouth Korea, Canada,USA, Europe, China
Inspection group
Finantial DepartmentRosana UbaldoAdrea Duarte
Tel. +5511) 3719 3657
Operational SuportDeusilene Lima
Inspection Group - Brazil
BQS – Brazil Quality Services Ltda Page 3
3
3.1 Installations & People:
BQS Office team - Brazil Meeting and training room
Site assembly inspection group and manufacturing inspection group - Brazil
BQS inspection partner - China BQS inspection group - Romania
IMPORTANT SERVICES PROVIDED BY BQS – QUALITY AREA
1. Inspections, Consulting, Expediting, Manufacturing Surveillance and Final Testing: Surveillance of production process, administration of quality assurance program, inspections,
expediting during manufacturing and container loading verification for 2 hydro generators of 110MVA, 13.8 kVAC, manufactured by Asea Brown Boveri in Brazil for Priest Rapids Dam - PublicUtility District of Grant County - USA.
Electromechanical inspections, expediting and manufacturing surveillance of 07 hydro generatorsand excitation equipment, supplied by Asea Brown Boveri, 07 power transformers supplied byToshiba do Brasil, 28 panels of control and protection supplied by Siemens do Brasil and65 tons of transmission towers supplied by SBE for Zongo Valley Expansion Project in Bolivia.The services were supplied for CI Power Monenco from Canada.
BQS – Brazil Quality Services Ltda Page 4
4
Mechanical inspections, welding, NDT examinations, manufacturing surveillance and expeditingduring manufacturing of mechanical equipment supplied by Mecânica Pesada and AseaBrown Boveri for Miranda and Igarapava Power Plants - Cemig - Brazil.
Expediting services of engineering, foundry, fabrication, package and load on ship for MTB QualityConsultants - USA, of 3 hydraulic pumps supplied by KSB - Brazil to McDermott EngineeringHouston - USA.
Inspection, expediting and quality surveillance during manufacturing of components for completenew sets of 10 Kaplan turbines, including hubs, wicked gates, shafts, blades, deflectors, pistons,etc, for Wanapum Power Plant Rehabilitation – Public Utility District of Grant County in theUSA.
Assembly of blades to the hub - VSY Dimensional checking of shaft - DIMGB Inspection and quality surveillance provided for GE Hydro during manufacturing by Voith - Brazil,
of 16 Francis buckets for Dao Chao Shan power plant in China and 39 Francis buckets for Tucuruipower plant in Brazil.
Quality system ISO 9000 audits of suppliers for any type of equipment or materials in Brazil, UnitedStates, Europe, South Korea and China. Most important suppliers that have audited by BQS includeAlstom Brazil, Voith Hydro Brazil, Voith Hydro USA, DIMGB Romania, Doosan Industry SouthKorea, Pinghu Industry China and Giant Industry China.
Mechanical inspections, welding, NDT examinations, manufacturing surveillance and expeditingduring manufacturing of mechanical equipment supplied by several companies for thecompactation lines of the Unit Operational of Vassouras, Vale do Rio Doce – Sergipe - Brazil.
Qualification of steel angles transmission lines suppliers in Spain for Sade Vigesa Industrial eServiços – Brazil.
Issue of quality documentation, performance of electromechanical inspections, welding, NDEexaminations, sub-suppliers manufacturing surveillance and expediting duringmanufacturing and assembling at site of 1 hydro generator of 75 MVA, 13.8 kV, 60 Hz suppliedby Alstom Canada for Fort Peck Power Plant – US Corps of Engineers – USA.
Issue of quality documentation, performance of electromechanical inspections, weldinginspections, NDE examinations, sub-suppliers manufacturing surveillance and expeditingduring manufacturing and assembling at site of 7 hydro generators of 120 MVA, 15.0 kV, 60Hz supplied by Alstom Canada/Brazil for Rocky Reach Power Plant - Chelan County PublicUtility District – USA.
Assembly of complete new stator winding Assembly of complete new rotor
BQS – Brazil Quality Services Ltda Page 5
5
Monitoring of fabrication, expediting, inspection, routine and type testing of 14 power transformersof 120/160/200 MVA, 345/115 kV supplied by Alstom do Brasil for Northeast Utilities – UnitedStates.
Inspection during fabrication of the transformers
Issue of quality documentation, performance of electromechanical inspections, welding, NDEexaminations, sub-suppliers manufacturing surveillance and expediting duringmanufacturing and assembling at site of 1 hydro generator of 110 MVA, 13.8 kV, 60 Hzsupplied by Alstom Canada for McNary Power Plant – US Corps of Engineers – USA.
Assembly of new stator winding Assembly of the unit Inspection, expediting and quality surveillance during manufacturing of components for
complete new sets of 10 Francis turbines, including bands and buckets for Omkareshar PowerPlant – India, supplied by Kvaerner – Romania, for Voith Siemens Brazil.
Mechanical and NDE inspection of forged shafts in Italy supplied by several Italian forgingcompanies such as Fomas, Monchieri and Asfo for Voith Siemens Brazil.
ND examinations on forged shafts for hydro generators - Italy Issue of quality documentation, performance of electromechanical inspections, welding, NDE
examinations, sub-suppliers manufacturing surveillance and expediting duringmanufacturing and assembling at site of 6 hydro generator of 25 MVA, 13.8.0 kV, 60 Hzsupplied by VA TECH Austria for Rock Island Power Plant - Chelan County Public Utility District– USA.
BQS – Brazil Quality Services Ltda Page 6
6
Inspection at the factory during manufacturing
Inspection during assembly at site Consulting services for Promon Engenharia from Brazil regarding quality assurance and inspections
during design, manufacturing and testing for 2 steam turbine and turbo-generators of 300 MW, 60HZ, 3600 Rpm manufactured by Harbin Electric Machinery in China for Vale Company - Brazil.
Expediting, inspections during manufacturing and assembly at site over equipment and materialmanufactured by Voith Siemens Brazil and Canada for 3 hydro generators of 120 MVA, 14.4 kV,60.0 HZ for Noxon Rapids Power Plant - Avista Corporation – USA.
Stator bar tan delta measurement Stator bars endurance life testing
BQS – Brazil Quality Services Ltda Page 7
7
Assembly unit 4 Assembly unit 5 Consulting services for Wood Group Inc. regarding electrical failure of a hydro generator of 28
MVA, 13.8 kV, 60 Hz, 600 Rpm, Serial 25248 – Tesla Power Plant - Colorado Springs Utilities –USA.
Issue of quality documentation, performance of electromechanical inspections, welding, NDEexaminations, sub-suppliers manufacturing surveillance and expediting during assembling atsite of 2 hydro generators of 128.86 MVA, 13.8 kV, 138.5 rpm, 60 Hz supplied by AlstomCanada for Shasta Dam Power Plant – US Bureau of Reclamation – USA.
Performance of electromechanical inspections, welding inspections, NDE examinations, sub-suppliers manufacturing surveillance and expediting during manufacturing of 3 turbines andhydro-generators components for Wuskwatim project, Manitoba Hydro – Canada, fabricated byGE/Andritz Hydro Brazil - Brazil. Also providing site quality inspections and monitoring duringassembly at site of the equipment for turbines and generators.
Issue of quality documentation, performance of electromechanical inspections, welding, NDEexaminations, sub-suppliers manufacturing surveillance and expediting duringmanufacturing and assembling at site of 4 hydro generator of 25 MVA, 13.8.0 kV, 60 Hz suppliedby Voith Siemens Canada and Brazil for Rock Island Power Plant - Chelan County Public UtilityDistrict – USA.
Issue of quality documentation, performance of electromechanical inspections, welding, NDEexaminations, sub-suppliers manufacturing surveillance and expediting duringmanufacturing and assembling at site of 2 hydro generators supplied by Alstom Hydro PowerCanada and Brazil for Lake Chelan Power Plant - Chelan County Public Utility District – USA.
Performance of electromechanical inspections, welding inspections, NDE examinations, sub-suppliers manufacturing surveillance and expediting during manufacturing of 4 turbines andhydro-generators components for Pend Oreille PUD – USA, fabricated by VATech - Austria.
Inspection of stator frame and rotor spider – Andritz VATech, Austria Performance of electromechanical inspections, welding inspections, NDE examinations, sub-
suppliers manufacturing surveillance and expediting during manufacturing of 3 hydro-generators components for Hydro Quebec, Eastmain Project – Canada, fabricated by Voith HydroBrazil - Brazil.
Performance of electromechanical inspections, welding inspections, NDE examinations, sub-suppliers manufacturing surveillance and expediting during manufacturing of 8 hydro-
BQS – Brazil Quality Services Ltda Page 8
8
generators components for Ohio River Project – United States, fabricated by Voith Hydro Brazil -Brazil.
Performance of electromechanical inspections, welding inspections, NDE examinations, sub-suppliers manufacturing surveillance and expediting during manufacturing of 2 hydro-generators components for AES Eletropaulo, Ibitinga Project – Brazil, fabricated by several sub-suppliers for Energ - Brazil.
Routine and type testing witnessing provided for MTB Quality Consultants of 1 power transformerof 230 MVA, 500/13.8 kV and 3 transformers of 144 MVA, 500/13.8 kV supplied by SiemensLtd, Brazil for client Conectiv Energy – USA.
Inspection of power transformers – Siemens, Brazil Fabrication monitoring, expediting and inspections during manufacturing, routine and type testing of
28 transformers of 166.67 MVA, 400/16 kV supplied by WEG do Brazil for AES Tietê – Brazil.
Inspection of power transformers – WEG manufacturer - Brazil Routine and type testing witnessing provided to MTB Quality Consultants/Doosan of 15 induction
motors of 30 HP/6.0 kV supplied by GE S.A. for client Doosan Pemex – USA.
Inspection of big size induction motors – GE, Brazil Inspection and expediting services for manufacturing and testing of 4 motors of 10200 kW, 11000
Volts, manufactured by WEG Brazil for Dresser Rand, France.
BQS – Brazil Quality Services Ltda Page 9
9
Motors 10200 KW Expediting and inspection services during manufacturing, routine and type testing of 13 power
transformers of 230 MVA, 500kV, 60 Hz manufactured by Areva Brazil for Northeast Utilities –EUA.
Electromechanical inspections and expediting at the sub-suppliers during manufacturing of oil andgas equipments for Asea Brown Boveri Brazil being those equipments supplied by manufacturers inSouth America, China, South Korea, Europe and Canada.
Manufacturing surveillance and inspections during manufacturing of stator winding coils for 2 hydrogenerators supplied by Wood Group/Turbo Care, Farmington, New Mexico for Parker Dam PowerPlant, Bureau of Reclamation, USA.
Inspection during manufacturing of coils by the pre-impregnated system
Expediting, inspections and quality monitoring during manufacturing of brand new components forfirst unit of 120 MVA, 13.8 kV, 60.0 Hz, including stator frame, rotor hub, rotor spider, rotor rim,rotor poles and stator winding. Also providing site quality inspections and monitoring duringassembly at site of the equipment for complete refurbishment of the Wanapum Power Plant, GrantCounty PUD, USA.
Loop testing of the stator core at site Assembly of the rotor rim at site
BQS – Brazil Quality Services Ltda Page 10
10
Electromechanical inspections and expediting at the sub-suppliers during manufacturing of powergeneration equipments (hydro generators components such as turbine, general panels, transformers,velocity regulators, voltage regulators, switgears, circuit breakers current transformers, cables andautomation components) for AES Tiete for Ibitinga and Caconde Power Plants being thoseequipments supplied by manufacturers in South America, China and Europe. Note: BQS willprovide assembly surveillance during assembly of those equipments at site.
Caconde - CCM during testing at the factoryCaconde - Protection panel during testing at the
factory
Ibitinga – Assembly inspection during pipinginstallation at site
Caconde – Assembly inspection at site, statorwinding UG1
Manufacturing surveillance and inspections during manufacturing of 6 big size motors forConstellation Energy Nuclear Group supplied by GE Motors of Brazil.
Manufacturing surveillance and FAT of motors Technical support to GICON Consortium doing the management of the hydro units in operation for
the Santo Antonio power plant (50 units of 80 MVA, bulb turbines) installed on Madeira River,Porto Velho, Rondonia, Brazil.
Technical support to Alstom Canada during manufacturing of complete poles of 3 units of 390 MVAfor the pumping power plant of Helms project for Pacific Gas, United States. The technical supportconsisted of design checking, expediting regarding manufacturing schedule, witnessing of
BQS – Brazil Quality Services Ltda Page 11
11
electromechanical testing and measurements, checking of crating, transportation and technicaldocumentation (Quality docket).
Complete rotor poles for the pump motor of Pacific Gas, USA – manufacturer Alstom Brazil Inspections and expediting services during manufacturing of several equipments and materials
supplied by SMAR to PERSIAN GULF STAR OIL COMPANY. The services are consisted ofdimensional, visual, electrical testing, mechanical testing, pressure and painting testing of severaltypes of materials.
Visual and dimensional and electrical checking of materials supplied by Smar, Brazil
IMPORTANT SERVICES PROVIDED BY BQS – ASSEMBLY AREA
Complete assembly of a Power Plant of small size including assembly of 3 hydro-generators of 10MVA, 13.8 kV, 60.0 HZ, a complete substation, 3 horizontal Pelton turbines, all panels and cablingfor Porto Franco Power Plant in Brazil. The equipments were supplied by Andritz Hydro Brazil.
Assembly of the units Complete assembly of a Power Plant of small size including assembly of 4 hydro-generators of 10
MVA, 13.8 kV, 60.0 HZ, 3 horizontal bulb turbines, all panels and cabling for Lavrinhas and QueluzPower Plants in Brazil. The equipments are supplied by Alstom Hydro Brazil.
BQS – Brazil Quality Services Ltda Page 12
12
Complete assembly of small power plant – Queluz e Lavrinhas Assembly of equipments for 1 hydro generator of 78 MVA, 13.8 kV, 60.0 Hz for Nilo Peçanha
Power Plant, Light, Brazil including assembly of new stator frame core, stator winding, reisolationof the poles, recovering of the rotor core. The equipments were supplied by Alstom Hydro Brazil.
Insulation of the rotor poles and assembly of the new winding Complete assembly at site of equipments of 2 hydro generators of 10 MVA, 13.8 kV, 60.0 HZ, 2
bulb turbines, all panels and cabling for Central de Energia Sitio Grande, Brazil. The equipmentswere supplied by Andritz Hydro Brazil to Neoenergia, Brazil.
Complete assembly – Sitio Grande, Brazil Complete repair of a hydro generator unit 4 of Chavantes Power Plant of 115 MVA, 13.8 kV, 60 Hz,
for General Electric Hydro Brazil – Duke Energy - Brazil. Complete dismantling and assembly of 1 complete hydro generator of 110 MVA, 13.8 Kv, 60 Hz,
for Asltom Power Brazil - Jupiá power plant - Brazil. Complete dismantling, maintenance services and assembly of 1 Kaplan turbine of 110 MW for
Alstom Power Brazil - Jupiá power plant - Brazil. Disassembly, complete repair at site and assembly of 56 rotor poles for 1 hydro generator of 83
MVA, unit 04 of Paulo Afonso Power Plant for Alstom Brazil. Disassembly, complete repair at site and assembly of 90 rotor poles for 1 hydro generator of 230
MVA, unit 04 of Moxoto Power Plant for Alstom Brazil. Supervision services for complete disassembly, repair and assembly of a complete complete hydro
generator of 45 MVA, 13.8 KV, 60 Hz for Alstom Power Brazil in Arequipa - Peru.
BQS – Brazil Quality Services Ltda Page 13
13
Supervision services and assembly of complete winding of 2 hydro generators of 30 MVA, 10.0KV, 50 Hz for Alstom Power Brazil in Biopio, Angola – Africa.
Assembly services for complete repair 1 hydro generator of 35 MVA, 13.8 KV, 60 Hz for AlstomPower Brazil in Ilha dos Pombos – Rio de Janeiro - Brazil.
Assembly services for partial repair of 1 hydro generator of 350MVA, 13.8 KV, 60 Hz for AlstomPower Brazil in Tucurui Power Plant – Para - Brazil.
LIST OF MAIN CLIENTS:Public Utility District of Grant County – USA; MTB Quality Consultants Inc. – USA; McDermottEngineering Inc. – USA; CI Power Monenco - Canada; GE Hydro Inepar – Brazil ; Cemig - CentraisElétricas de Minas Gerais; Sade Vigesa Industrial e Serviços S.A. – Brazil; Asea Brown Boveri - BrazilTractbel Energy – Brazil; Duke Energy – Brazil; Alstom Brasil Ltda – Brazil; Alstom Power Inc – USA ;Companhia Vale do Rio Doce - Sergipe – Brazil; Voith Hydro – Brazil ; Public Utility District of ChelanCounty – USA; Voith Hydro – EUA; Sulzer do Brazil – Brazil; Avista Corporation – USA; Tacoma Power –USA; France Office – France; Turbo Care – USA; Promon Engenharia – Brazil; LVM Inc. – Canada; PendOreille PUD – USA; MWH Americas Inc.– USA; AES Tiete – Brazil; IQC – USA; QCS – France;Northeast Utilities – USA; Constellation Energy – USA; Andritz do Brasil – Brazil; Manitoba Hydro –Canada; Chevron/Orca – USA; PES Rosignano – Italy; Mac-Millan LLC – USA; ASCO – Iran; Taesa –Brazil; Tecmor – USA; 2R – S.R.L. – Italy.
