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BASafety andafety
FacilityIdentification
LOCKOUT TAGOUT
Product selection guide
KT Koh May06
Project Sales Corporation, Visakhapatnam, India
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices
Choose LO device that offers better flexibility
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Satish Agrawal, Project Sales Corp +91-98851-49412
Selection guide
Flexibility to lockout openor closed position
Fool-proof
can only lockout closedposition
must exercise caution duringlockout; select right hole
Go for flexibility
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Satish Agrawal, Project Sales Corp +91-98851-49412Go for flexibility
Selection guide
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Satish Agrawal, Project Sales Corp +91-98851-49412Go for flexibility
Selection guide
Flexible adjustable gate
valve LO toaccommodate up to 3different sizes
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices
Ease of use; need no external tools
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Satish Agrawal, Project Sales Corp +91-98851-49412Avoid screw-on design for removable LO
Selection guide
Securing screw
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Satish Agrawal, Project Sales Corp +91-98851-49412Design must promote Ease of Use
Selection guide
Securing part (screw) must be easy to use (turn);bigger screw is easier to turn!
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices
Meet industry requirements e.g.
fire-retardant
spark-free
insulative / non-electrical conducting
no-outgassing
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Insulative locksFire retardance
The darker shade is due tofire-retarding elementspresent in Brady lock
Brady
M
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Insulative locksFire retardanceBrady M
Fire-retarding
Self-extinguishing uponremoval of flame
Less outgassing
Burns easily Burning continues evenwhen flame is removed
Lots of smoke
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Satish Agrawal, Project Sales Corp +91-98851-49412
Concerns over inconsistent red color
Different shade of red is due to qty adjustment of fire-retarding element which tends todull the red color.
Has arrived at a defined qty that meets color & fire-retarding requirement, acceptableto most customers
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Insulative locksElectricalconductivity
Electrical
current Not truly insulative;still possesselectrocution risk
upon insertion of key
Bolt driver is made ofinsulative PA66fiber-glass reinforced nylon
Made ofconductive metal
Brady M
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Satish Agrawal, Project Sales Corp +91-98851-49412
Concerns over off-position locking
Both locks can be pushed down & locked in off-position as shown
Brady lock is more difficult to force down
BradyMaster
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Satish Agrawal, Project Sales Corp +91-98851-49412
Concerns over rekeying screw access
No screw on Master lock
Screw in Brady lock is for disassembly to rekey
Access to screw should not be a concern as it can only be accessed in unlock positioni.e. accessible by authorized person with key
Brady Master
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Aluminum locks
Brady (Abus 72/40)
Aluminum Padlock
American Lock 1100-
series AluminumPadlock
Master Lock 6835
Aluminum Padlock
Brady Advantage
6-pin 5-pin (1105/1006)
6-pin (1165/1166)
5 pin (6835)
6-pin (6835W400)
Brady 6-pin precision-
machined cylinder offers more
unique key cuts, providing
superior tamper resistance and
less chance of accidentallyreceiving duplicate keys
Anodized finish with
lustrous metallic
shine
Anodized matte finish Powder-coated matte
finish
Brady padlock offers attractive
metallic look and provides
more visual impact for
enhanced safety.Triple-coated
(copper, nickel,
chrome) steel shackle
Nickel-coated steel
shackle
Double-coated
(nickel, chrome)
steel shackle
Triple-coating provides
superior corrosion resistance.
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Aluminum locks
Brady (Abus 72/40)
Aluminum Padlock
American Lock 1100-
series Aluminum
Padlock
Master Lock 6835
Aluminum Padlock
Brady Advantage
Chrome-plated brass
cylinder
Uncoated brass cylinder Uncoated brass
cylinder
Chrome-plated cylinder
provides superior corrosion
resistance.
Anodized aluminum
cylinder retainerbarrel
Ordinary steel cylinder
retaining plate
Ordinary steel
cylinder retainingplate
Anodized aluminum retainer
barrel offers superior corrosionresistance and easier rekeying
4.3 oz 4.7 oz 5.1 oz Brady padlock is the most
lightweight.
1.6h x 1.5w x
0.7d
1.8h x 1.7w x 0.7d 1.9h x 1.6w x
1.8d
Brady padlock is the most
compact.
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Aluminum locksBrady (Abus 72/40)
Aluminum Padlock
American Lock 1100-
series Aluminum
Padlock
Master Lock 6835
Aluminum Padlock
Brady Advantage
Drainage holes on
side and bottom
Drainage holes on side
only
Drainage holes on
side and bottom
Holes on side and bottom help
to ensure quick drainage,helping to prevent oxidation
and rust.
8 colors 9 colors 6 colors Brady offers wide choice of
colors.
Custom keying:keyed alike and
master keying
Custom keying: keyedalike and master keying
Custom keying:keyed alike and
master keying
Brady offers all standardcustom keying options. Brady
padlocks can also be keyed to
work on existing American
Lock 1100-series systems.
Custom engraving:yes Custom engraving: yes Custom engraving:yes Brady offers all standardcustom engraving options.
Custom turnaround:
7-10 business days
Custom turnaround:
often 4 weeks or more.
Custom turnaround:
often 4 weeks or
more.
Brady is typically able to
deliver custom keyed or
engraved padlocks faster.
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices
tamper-proof / verified effective / no chance of accidentalremoval
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Insulative locks--DurabilityBackground information:
A US enduser uses green Master Lock Brand plastic locks for the isolation
of energy sources. Over the last year several of the locks came apart at the seam.
Enduser considers Brady insulative lock as a potential replacement.
Replacing MasterLock
A destructive test was performed on the locks; one mild blow to the sideof the lock using a hammer.
Brady lock performed better than MasterLock.
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Satish Agrawal, Project Sales Corp +91-98851-49412
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Satish Agrawal, Project Sales Corp +91-98851-49412
Concerns over off-position locking
Only Master lock can be pushed down & locked in off-position as shown
BradyMaster
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Satish Agrawal, Project Sales Corp +91-98851-49412
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Satish Agrawal, Project Sales Corp +91-98851-49412Design must promote less limitation / better security
Selection guide
Bladed edge (vs straight edge), grips & secure the switch better
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices durable & robust for its intended applications & workingconditions
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Satish Agrawal, Project Sales Corp +91-98851-49412
Competitive Analysis of Insulative locksCorrosion
Corrosion Test
Corrosion test: DIN 50021-SS
Spray with salt water for 168hrs; inspect & compare every 24hrs interval
Brady lock has much less corrosion than Master
S l i id
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Satish Agrawal, Project Sales Corp +91-98851-49412Moving parts need to be robust
Selection guide
Securing screw brokeoff & was missing
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Satish Agrawal, Project Sales Corp +91-98851-49412
OSHAs requirements for Tags
Standardization by size / shape / color
Understandable by all
Durability under intended usageconditions (legibility must be maintained)
Withstand up to 50lb (22.7kg) unlockingstrength
Identify tag applicator
Bradys Tags:
customizable
various material durability grades
can withstand 50-80lb (22.7-36.3kg)
meets all OSHAs specs
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices tag eyelet must withstand 50lbs (22.7kg) pulling force
tag must be informative / instructional (e.g. who applied
LOTO? contact information) / legible.
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices easily recognizable / visible
easy to access / prominent display
tracking of LOTO movement
standardized (in either color, shape, size, type or format).Why?
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Satish Agrawal, Project Sales Corp +91-98851-49412
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Satish Agrawal, Project Sales Corp +91-98851-49412
Key requirements for LOTO devices tamper-proof / verified effective / no chance of accidentalremoval
durable & robust for its intended applications & workingconditions
easily recognizable / visible
standardized (in either color, shape, size, type or format).Why?