BRAKE SYSTEM
INDEX / CATALOGUE 2016
Timeline History
Product Components / Assemblies & Systems
Product New technologies in Lines & Pipes
Product Electronics proposal
J.Juan Around the world
J.Juan Factory Barcelona
J.Juan Factory Zhejiang
J.Juan Factory Jalgaon
J.Juan Product Design & Engineering
J.Juan Certifications & Customers
J.Juan Our 3 Brands
J.Juan Vehicle Testing
Brakes High end Touring Road Bike
Brakes High end Sport Road Bike
Brakes Medium & Low end Road Bike
Brakes Scooters & Maxiscooters
Brakes 3 wheelers
Brakes Off Road
Brakes Trial
Brakes ATV
Brakes SSV
Brakes Parking Brake
Control Cables Components
Hydraulic Hoses
Hydraulic Hoses Suspension System
Hydraulic Hoses Quick-connect fitting
Hydraulic Hoses Fittings & More slutions
Hydraulic Hoses Fittins blended Tube
Hydraulic Hoses Rigid pipe and flexible hose
J.Juan At your service
04 / 05
06 / 07
08 / 09
10 / 11
12 / 13
14 / 15
16 / 17
18 / 19
20 / 21
22 / 23
24 / 25
26 / 29
30 / 31
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ABS ASSEMBLY AND FILL
STABLE, LONG-LIFECALLIPERS
ABS COMPATIBLE MC
Prod
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06 07
CLUTCH LEVER
CBS SYSTEM
STEERINGHYDRAULIC PIPE
SUSPENSIONHYDRAULIC PIPE
OIL COOLANTENGINE PIPE
QUICKCONNECTOR
APPLICATIONS
CO-DESING IN JJUAN
Using the latest cad tools such as CATIA, AUTOCAD, PROE, etc.
NEW TECHNOLOGIES / IN LINES & PIPES08 09
United StatesSALES & TECHNICAL OFFICES
135 West Wells, Suite 640, 53203 MilwaukeeWinsconsin P: +1 414 688 2415
3 Factories in EuropeCORPORATE OFFICESMANUFACTURING PLANT GAVÀ
Pol. Industrial Camí Ral C/ Miquel Servet 21-23
08850 Gavà, Barcelona, Spain
P +34 93 633 59 59 Fax +34 93 633 59 79
BRAKE SYSTEMS MANUFACTURING PLANT & J.JUAN ELECTRONICS
ChinaMANUFACTURING PLANT
N1 Industrial Building, Xinggang Industrial Center. N125
Yifang Road, Xiuzhou District, Jiaxing, Zheijang
P: +86 573 82235995 E: [email protected]
IndiaSALES & TECHNICAL OFFICES & CBI MANUFACTURING PLANT
Regus Business Centre, 6th floor, Pentagon P2 Ma-
garpatta, City Hadapsar Pune- 411 028 CBI: Cybercity,
Tower-15, 7th floor, Magarpatta city, Hadapsar,
Pune 411 013. E: [email protected]
United StatesSALES & TECHNICAL OFFICES
1123 N Water ST, Suite 400
Milwaukee, Wisconsin, 53202
MYASL - CONTROL CABLESBRAIDED BRAKE HOSES TUBE
Progrés 16-18 Pol. Ind. La Post 08850 Gavà
Barcelona, Spain P: +34 653 30 54
Pol. Industrial Camí Ral Pg. del Ferrocarril
nº 383 08850 Gavà (Barcelona) Spain
Avda. Cerdanyola, 98 -Edificio Collserola,
08173 Sant Cugat del Vallès, Barcelona
www.jjuan.comwww.braktec.com / www.jjuanracing.com
J.JUAN / Around the world
12 13
BARCELONA PLANT
In keeping with our policy of globaliza-tion policy prespective, J.JUAN also offers its customers the possibility of manufacturing their products.
ManufacturingPlants in Spain
HEADQUARTER
Pol. Industrial Camí Ral C/ Miquel Servet 21-23 08850 Gavà, Barcelona (Spain) P: +34 93 633 59 59
PLANTS
Gavà 1Gavà 2Sant Cugat
J.Juan’s production plant in Barcelona (SPAIN) measu-res over 30,000m2. There, we manufacture the different products that we design, such as control cables (MYASL), hydraulic hoses and brake systems for the motorcycle in-dustry.
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J.JUAN / Factory Barcelona
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Its laboratory is equipped with the most inno-vative technology. Production Control, Process Engineering, Logistics, Purchase and Quality Departments are led by highly qualified engi-neers trained in J.JUAN Europe.The products made by J.JUAN CHINA strict-ly follow the rigorous quality procedures that have always characterized J.JUAN.
China Factory in Zhejiang Management Brake hose production
Brake systems components assembly line Test Lab Leakage test machine
J.JUAN CHINA is located in Jiaxing, Province os Zhejiang, in a 7,500m2 building, equipped with the most modern facilities. The production of Hydraulic Brake Hoses for the OEM motorcycle industry and the assembly and bleeding of complete Brake Systems, including ABS & CBS, is the core business of J.JUAN CHINA.
Production
J.JUAN / Factory Zhejiang J.JUAN / Factory Zhejiang
16 17
IndiaJ.Juan is present in India. With a technological agreement with the automotive multinational Chassis Brakes International, our brand is the new player in a 20 million motorbike market.
The Jalgaon plant produces brake systems with J.Juan technology for our brand and for KLX (always with our technology and our “know how”)
Production
J.JUAN / Factory Jalgaon
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J.JUAN / Factory Jalgaon
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Inaugural event of new production lines in Jalgaon (CBI) arrival Assembly to foundry way Assembly line final control
CBI product range+ Automatic assembly line Quality check
Product Development
J.JUAN / Product Design & Engineering Customers
Lab&TestingOur test lab is equipped with state-of-the-art benches to si-mulate the full range of condi-tions our brake systems may encounter, with measurement of the highest accuracy. We are able to reproduce all test conditions following our strict internal procedures or any other customer specification.
Our design teams are specialists in every product with extensive expe-rience in new product development and customer platform applications.
The most advanced simulation technologies are developed at product design and industrialization phases for the most robust development and quality output.
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J.JUAN / Certifications & CustomersJ.JUAN / Certifications & Customers
PRODUCTCERTIFICATIONS
AMECA / CCC / ARAI
ISO 9001 ISO TS16949
ISO 14001
22 23
J.Juan Racing Competition
It’s our racing speed’s brand. The most young and innovative. Supplies components of brake systems for racing teams, from the start, his ri-ght products to world champions such as Kawasaki Racing Team (World Superbikes Championship).
Braktec Off road
Braktec brand is specializing in the design and manufacturing of brake and clutch systems for off-road sector. Since the beginning Braktec showed itself as an expert brand in the industry, strug-gling to manufacture the most reliable and competitive products in the market.
J.Juan Brake Systems
It’s our specialized brand to OEM (Original Equipment Manufacturer). We supply components manufacturer of brake systems (calipers, inextensible tubes, pumps, handles, ...). It’s the “core business” of our company. We equipping 90% of the vehicles of the motorcycle Western market.
J.JUAN / Vehicle Testing
24
J.Juan Riders
The evalutate and evolve our products to achieve the best performance and customers satisfaction.Our technical center is situated in a world class region for motorcycle development sorrounded by the riders, circuits and support facilities.
J.JUAN / Vehicle Testing
accumulate a significant amount of championship titles.
26 27
J.JUAN / Vehicle Testing
On different proving grounds,circuits and motorways.
We developOnroad & Offroad
During our tests, expert technicians evaluate the performance of the products with advances telemetry systems.
28 29
PRODUCT / Components / Assemblies & Systems
Axial Fixed 2p Caliper (R+L)
Axial Hand Master Cylinder Translucent reservoir
Rear Floating 1 piston Caliper (right hand) Front Floating 2 piston Caliper (R+L) Front Floating 3 piston Caliper CBS (R+L)
Axial Hand Master Cylinder die cast reservoir
HIGH END TOURING ROAD BIKE
Front 2 piston Caliper Big Size (R+L)
Rear Master Cylinder remote reservoir
Clutch Lever Rear Floating 2p Caliper (Righ hand)
30 31
Radial Fixed Caliper Interaxis 100mm (Euro)
Foot Master Cylinder remote reservoir
Radial Fixed Caliper Interaxis 100mm (Euro) Radial Hand Master Cylinder
Foot Master Cylinder integrated reservoir
Radial Fixed Caliper Interaxis 108mm (Japan) Hand Master Cylinder die cast reservoir
Rear floating 1p caliper medium sizeRegulable Clutch lever
Rear Fix 1 piston Caliper Clutch lever Radial hand master cylinder with integrated reservoir
HIGH END SPORT ROAD BIKE
32 33
MEDIUM AND LOW END ROAD BIKE
Front Floating 2 piston Caliper (R+L) Front and Rear 1 piston fixed Caliper
Foot Integral Master Cylinder
Rear Floating 1 piston Caliper
Radial Fixed 2 piston Caliper (R+L)
Front Floating 3p Caliper CBS
Right Hand Master CylinderRight Hand Master Cylinder
34 35
Right Hand Master Cylinder
Front and Rear Axial 1p Fixed Caliper (R+L)
Hand Master Cylinder (R+L)Hand Master Cylinder (R+L)
SCOOTERS & Maxiscooters
Hand Master Cylinder (R+L)
Front and Rear Floating 2p Caliper (R+L)Front and Rear Floating 1p Caliper (R+L) Front Floating 3 Piston Caliper CBS
Combination Valve Parking Brake Caliper
36 37
F&R Low profite Floating 2p Caliper (R+L)
Foot Master Cylinder
Floating 2 Piston Caliper
Combination Valve
Floating 1 Piston CaliperAxial 1 Piston Fix Caliper
Hand Master Cylinder (R+L)
Parking Brake Caliper
F&R Low profite Floating 1p Caliper (R+L)F&R Low profite Floating 1p Caliper (R+L)
Hand Master Cylinder (R+L)
3 WHEELERS
Hand Master Cylinder (R+L)
38 39
OFF ROAD
Front Floating 2 piston Caliper Foot Master Cylinder integrated reservoirRear Floating 1 piston Caliper Hand Master Cylinder
Slave Clutch Cylinder Clutch Master Cylinder Foot Master Cylinder integrated reservoir Right Hand Master Cylinder
40 41
TRIAL
Monoblock 2 piston Front Caliper Rear Caliper Foot Master Cylinder
Right Hand Master Cylinder Slave Cylinder Rear Master Cylinder integrated reservoir
Clutch Master Cylinder
42 43
ATV
Foot Master Cylinder
Right Hand Master Cylinder Combination Valve Parking Brake Caliper
Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 2 piston Caliper (R+L)
Left Hand Master Cylinder
44 45
SSV
F&R Low Profite Floating 1pC Small Size(R+L) F&R Low Profite Floating 2pC Small Size(R+L)
F&R Low Profite Floating 2p C Big Size (R+L)
Tandem Master Cylinder Tandem Master Cylinder
F&R Low Profite Floating 1p C Big Size (R+L)
46 47
RACING
CABLES / COMPONENTS
THROTTLE & CLUTCH CABLES
BRAKE CABLES
THROTTLE CABLES
Our hoses ara certified by TÜV, AMECA USA, Canada and Australia.Different volumetric expansions guaranted for any type of vehicle.
HYDRAULIC BRAKE HOSES & CLUTCH HOSES
Manufactured under TÜV and JIS specifications, offeringtotal quality, design and our own product warranty. OUR TECHNOLOGY //
PARKING BRAKE SYSTEM
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52
Hydraulic Hoses // Suspension system
53
HYDRAULIC HOSES / Quick-connect fittings
Quick connect with clip
Quick connect with bolt
Quick connect between flexible hoses
Quick connect between rigid pipes
54
HYDRAULIC HOSES / Fitings & More slutions
DISTRIBUITORS
55
Inner tube PTFE Braided hoses with Inox wire AISI 304
SUPPLIERS Fittings: Quality Forming
HYDRAULIC HOSES / Fitings & More slutions
1/2” 13/32” 3/8” 5/16” 1/4” 3/16” 1/8”PA 1/8” PA
SUPPLIERS PTFE inner tube: 3P/Saint Gobain Rigid tubes: Bantboru