www.centralair.es
Braking & Jacking Systems for Hydro Generators
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About CENTRALAIR
CENTRALAIR is a very well established company in the field of actuation systems based in Pneumatics & Fluids for the industry.
One of our most successful developments is the Braking & Jacking system for Hydro Generators, which has been proved to be a very reliable and competitive solution.
With the years we have gained high knowledge in this application. As a result, we have become the regular supplier for the most important Hydro Generator OEMs worldwide. We are proud to say that more than 300 Hydro Power Plants rely on our Braking & Jacking Systems.
We are committed to provide our customers with the highest quality products. All 100% parts produced in CENTRALAIR are individually tested prior to delivery.
This brochure gives an overview of our specifically developed solution for Braking & Jacking Generators. We hope it will be of your interest and we encourage you to contact us at your convenience.
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The scope consists of all the components for braking or elevation of the hydro generator’s rotor. Our focus on Engineering allows us to provide a full package solution including calculations, drawings, test results & certificates, and Quality documentation in all projects.
We have long experience in Generator Refurbishment Projects, providing the most cost-effective customised solution.
Scope of Supply: Our proposal
Braking & Jacking Cylinders
Braking Pneumatic Control Unit
Compressor & Air Treatment
Accesories Jacking Hydraulic Unit
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Braking & Lifting Jacks - Characteristics
Main Characteristics
Pneumatic braking & hydraulic lifting
Single acting spring returned
Single or Double piston design with one or two chambers for oil & air.
Customized designs. We are able to adapt to the specific requirements of each machine. Very specially for Generator Refurbishments where dimensions must be often customized.
Detectors integrated for shoe wear, braking detection or other purposes.
Automatically or manually commanded by the Brake Control Unit (panel or cabinet), allowing local or remote command.
Dust collecting Complete System (Optional). It allows simple and efficient removal of particles of braking pad material dust detached from braking operation. Direct and easy connection to flexible hose which transports the dust to one or more filtering units also supplied.
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Diameter D80 D120 D150 D200 D250 D300
A 160 220 248 395 480 330
B 120 176 225 395 275 280
E 19 20 20 29 29 29
G 1/4”G 1/2”G 1/2”G 1/2”G 1/2”G 1/2”G
H 240 256 248 370 385 404
J 110 180 184 260 356 390
K 90 120 190 200 312 240
M M12 M16 M16 M24 M36 M36
P 15 15 15 17 17 17
Stroke * 25 25 25 25 25 25
Braking & Lifting Jacks - Dimensions
CentralAir Standard Jack Dimensions The next figure and chart show the main dimensions and characteristics of our standard braking jack.
In case your generator needs a different jack design we will be more than happy to study your specific re-quirements and propose a customized product that suits your needs.
* Longer strokes available as well (typically 40 mm)
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General description
Panel or Cabinet construction, including all the elements required to command the jacks.
Manual or Automatic operation.
Manual selector valves with limit switches to activate Jacking/Braking and if required to allow manual/automatic operation
Solenoid electrovalves for automatic operation
Several configurations available.
Completely customized to your needs!
Braking Control Unit
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Jacking Hydraulic Group
Hydraulic pump for rotor lifting.
Automatic (electrical) or Manual pump operation. Control cabinet or manual valve included to select operation.
Fixed or Mobile version. With Mobile version same unit can be used for different generators.
Mounted over oil tank, it can be delivered in different configurations: as a single group, compact version attached to braking control panel and others.
Easy operation and maintenance.
Jacking Hydraulic Group & Air Tanks
Air Tanks & Compressors
We offer the most adequate equipment for the production and storage of compressed air required by the system: Tanks, Compressors, Filters, Dryers,...
ACCESORIES: We also provide with all the accessories (piping, fittings and valves) in order to connect the different components of the Braking & Lifting system.
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Our References
CENTRALAIR S.L. Portuetxe 25 San Sebastian (Spain) ES-20018 Tel +34 943 316 031 [email protected] www.centralair.es
For over two decades we have collaborated with the most relevant firms in the Hydro Power sector. As a result, more than 300 Hydro Power Plants are currently operating with Braking & Lifting equipment by CENTRALAIR.
Power Plant Country Year Power (MW)
Tornillito Honduras 2019 20
Monsin Belgium 2019 2 x 7
Vianden M10 Luxembourg 2019 1 x 100
Ffes niog United Kingdom 2019 2 x 90
Ligga 2 Sweden 2019 327
Metsovi ko Greece 2019 29
Khoda Afarin Azerbaijan 2018 100
Vau Dejes Albania 2018 5 x 50
Da Nhim Vietnam 2018 4 x 40
Bajoli Holi India 2018 3 x 60
Tatev Russia 2018 3 x 52
Mtkvari Georgia 2018 2 x 26
Kepezkaya Turkey 2018 2 x 14
Brokopondo Surinam 2018 6 x 30
Lower Solu Nepal 2018 82
Mistrikhola Nepal 2018 42
Coya Chile 2018 31
Asen Sweden 2018 24
Grunnai Norway 2018 15
Nant de Drance France 2017 6 x 150
Shiroro Nigeria 2017 4 x 176,5
Moglice Albania 2017 2 x 90
Ribarroja Spain 2017 4 x 60
Moforsen Sweden 2017 2 x 64
Gojak Croa a 2017 55
Centroamérica Nicaragua 2017 50
Fort Peck Unit 2 USA 2017 37
Pankakoski Finland 2017 10,5
Quincy Chute Canada 2017 10
Vassinkoski Sweden 2017 10
Ozalj Croa a 2017 6
Machgundla India 2017 6
Sokkunda Norway 2017 5
Salto Grande Uruguay 2016 14 x 135
Cons tución Uruguay 2016 3 x 111
Harjavalta Finland 2016 3 x 53
Bergeforsens Sweden 2016 4 x 42
Thac Mo Vietnam 2016 75
El Chaparral El Salvador 2016 72
Manolo For ch Filipinas 2016 70