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Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump...

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www.centralair.es Braking & Jacking Systems for Hydro Generators
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Page 1: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

www.centralair.es

Braking & Jacking Systems for Hydro Generators

Page 2: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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About CENTRALAIR

CENTRALAIR is a very well established company in the field of actuation systems based in Pneumatics & Fluids for the industry.

One of our most successful developments is the Braking & Jacking system for Hydro Generators, which has been proved to be a very reliable and competitive solution.

With the years we have gained high knowledge in this application. As a result, we have become the regular supplier for the most important Hydro Generator OEMs worldwide. We are proud to say that more than 300 Hydro Power Plants rely on our Braking & Jacking Systems.

We are committed to provide our customers with the highest quality products. All 100% parts produced in CENTRALAIR are individually tested prior to delivery.

This brochure gives an overview of our specifically developed solution for Braking & Jacking Generators. We hope it will be of your interest and we encourage you to contact us at your convenience.

Page 3: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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The scope consists of all the components for braking or elevation of the hydro generator’s rotor. Our focus on Engineering allows us to provide a full package solution including calculations, drawings, test results & certificates, and Quality documentation in all projects.

We have long experience in Generator Refurbishment Projects, providing the most cost-effective customised solution.

Scope of Supply: Our proposal

Braking & Jacking Cylinders

Braking Pneumatic Control Unit

Compressor & Air Treatment

Accesories Jacking Hydraulic Unit

Page 4: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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Braking & Lifting Jacks - Characteristics

Main Characteristics

Pneumatic braking & hydraulic lifting

Single acting spring returned

Single or Double piston design with one or two chambers for oil & air.

Customized designs. We are able to adapt to the specific requirements of each machine. Very specially for Generator Refurbishments where dimensions must be often customized.

Detectors integrated for shoe wear, braking detection or other purposes.

Automatically or manually commanded by the Brake Control Unit (panel or cabinet), allowing local or remote command.

Dust collecting Complete System (Optional). It allows simple and efficient removal of particles of braking pad material dust detached from braking operation. Direct and easy connection to flexible hose which transports the dust to one or more filtering units also supplied.

Page 5: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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Diameter  D80  D120  D150  D200  D250  D300 

A  160  220  248  395  480  330 

B  120  176  225  395  275  280 

E  19  20  20  29  29  29 

G  1/4”G  1/2”G  1/2”G  1/2”G  1/2”G  1/2”G 

H  240  256  248  370  385  404 

J  110  180  184  260  356  390 

K  90  120  190  200  312  240 

M  M12  M16  M16  M24  M36  M36 

P  15  15  15  17  17  17 

Stroke *  25  25  25  25  25  25 

Braking & Lifting Jacks - Dimensions

CentralAir Standard Jack Dimensions The next figure and chart show the main dimensions and characteristics of our standard braking jack.

In case your generator needs a different jack design we will be more than happy to study your specific re-quirements and propose a customized product that suits your needs.

* Longer strokes available as well (typically 40 mm)   

Page 6: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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General description

Panel or Cabinet construction, including all the elements required to command the jacks.

Manual or Automatic operation.

Manual selector valves with limit switches to activate Jacking/Braking and if required to allow manual/automatic operation

Solenoid electrovalves for automatic operation

Several configurations available.

Completely customized to your needs!

Braking Control Unit

Page 7: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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Jacking Hydraulic Group

Hydraulic pump for rotor lifting.

Automatic (electrical) or Manual pump operation. Control cabinet or manual valve included to select operation.

Fixed or Mobile version. With Mobile version same unit can be used for different generators.

Mounted over oil tank, it can be delivered in different configurations: as a single group, compact version attached to braking control panel and others.

Easy operation and maintenance.

Jacking Hydraulic Group & Air Tanks

Air Tanks & Compressors

We offer the most adequate equipment for the production and storage of compressed air required by the system: Tanks, Compressors, Filters, Dryers,...

ACCESORIES: We also provide with all the accessories (piping, fittings and valves) in order to connect the different components of the Braking & Lifting system.

Page 8: Braking & Jacking for Hydro Generators · 2019-07-10 · 7 Jacking Hydraulic Group Hydraulic pump for rotor lifting. Automatic (electrical) or Manual pump operation. Control cabinet

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Our References

CENTRALAIR S.L. Portuetxe 25 San Sebastian (Spain) ES-20018 Tel +34 943 316 031 [email protected] www.centralair.es

For over two decades we have collaborated with the most relevant firms in the Hydro Power sector. As a result, more than 300 Hydro Power Plants are currently operating with Braking & Lifting equipment by CENTRALAIR.

Power Plant Country Year Power (MW)

Tornillito  Honduras  2019  20 

Monsin  Belgium  2019  2 x 7 

Vianden M10  Luxembourg  2019  1 x 100 

Ffes niog  United Kingdom  2019  2 x 90 

Ligga 2  Sweden  2019  327 

Metsovi ko  Greece  2019  29 

Khoda Afarin  Azerbaijan  2018  100 

Vau Dejes  Albania  2018  5 x 50 

Da Nhim  Vietnam  2018  4 x 40 

Bajoli Holi  India  2018  3 x 60 

Tatev  Russia  2018  3 x 52 

Mtkvari  Georgia  2018  2 x 26 

Kepezkaya  Turkey  2018  2 x 14 

Brokopondo  Surinam  2018  6 x 30 

Lower Solu  Nepal  2018  82 

Mistrikhola  Nepal  2018  42 

Coya  Chile  2018  31 

Asen  Sweden  2018  24 

Grunnai  Norway  2018  15 

Nant de Drance  France  2017  6 x 150 

Shiroro  Nigeria  2017  4 x 176,5 

Moglice  Albania  2017  2 x 90 

Ribarroja  Spain  2017  4 x 60 

Moforsen  Sweden  2017  2 x 64 

Gojak  Croa a  2017  55 

Centroamérica  Nicaragua  2017  50 

Fort Peck Unit 2  USA  2017  37 

Pankakoski  Finland  2017  10,5 

Quincy Chute  Canada  2017  10 

Vassinkoski  Sweden  2017  10 

Ozalj  Croa a  2017  6 

Machgundla  India  2017  6 

Sokkunda  Norway  2017  5 

Salto Grande  Uruguay  2016  14 x 135 

Cons tución  Uruguay  2016  3 x 111 

Harjavalta  Finland  2016  3 x 53 

Bergeforsens  Sweden  2016  4 x 42 

Thac Mo  Vietnam  2016  75 

El Chaparral  El Salvador  2016  72 

Manolo For ch  Filipinas  2016  70 


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