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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 1
Chapter 5
SUPERSTRUCTURES
Example on Design of Slab Bridge
Design Data and Specifications
Superstructure consists of 10m slab, 36m box girder and 10m T-girder all simply supported.
Only the design of Slab Bridge will be used for illustration.
Roadway Grade = 1660.00 m, amsl
HWM = 1643.56 - Roadway grade dictates elevation of
superstructure and not minimum free board requirement.
I. Slab II. T-Girder III.Box-Girder
Clear span = 10m Clear span 10m Clear span = 36m
Road way width = 7.32m Road way width = 7.32m Road way width = 7.32m
Curb width = 0.8m Curb width = 0.80m Curb width = 0.80m
-Materials
Concrete: Class A concrete: Cylinder strength fc = 28MPa [A5.4.2.1]
[A5.4.2.4]
Steel: fy= 400MPa
Es= 200GPa
Design method is Load and Resistance Factor Design (LRDF)
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 2
Reference: AASHTO LRFD Bridge Design Specifications, SI units, 2ndEdition, 2005.
Slab Bridge Design
1. Depth Determination [A2.5.2.6.3]
Minimum recommended depth for slabs with main reinforcement parallel to traffic is
Where S is the span, S=c/c of supports clear span + d, S=10+0.4/2+0.43/2=10.415m
Use D = 540 mm, d= 540- F/2-25 = 499mm S=10.415mClear span + d = 10000 + 499 =
10.499m Ok! (Cover)
2. Live Load Strip Width [Art.4.6.2.3]
a) I nteri or Strip
i) One lane loaded: multiple presence factor included [C.4.6.2.3]
L1 is smaller of 10415 or 18000. W1is the smaller of 8920 or 9000
L1 = 10415 W1= 8920
ii) Multiple lanes loaded
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 3
W=Actual edge to edge width = 8920mm
NL= Int(clear roadway width/3600)
Use E=3256.63mm
Equivalent concentrated and distributed loads
Truck: P1=35/3.2566=10.75; P2 = 145/3.2566 = 44.52Tandem: P3=110/3.2566 = 33.78
Lane: w = 9.3/3.2566 = 2.856
b) Edge Strip Longitudinal edge strip width for a line of wheels [Art.4.6.2.1.4]
E= distance from edge to face of barrier + 300+1/4* strip width
E= 800 + 300+3256.63/4 = 1914.08mm > 1800mm
E=1800mm
3. Influence Lines for Shear Force and Bending Moment
Slab bridges shall be designed for all vehicular live loads specified in AASHTO
Art 3.6.1.2, including the lane load [Art.3.6.1.3.3]
a) I nter Stri pi) Maximum Shear Force
This governs
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 4
Impact factor = 1+IM/100 = 1+33/100 = 1.33, not applied to lane load [Art.3.6.2.1]
VLL+IM=1.33*72.52+14.87 = 111.32
ii) Maximum bending Moment
Truck: MTr
= 44.52(0.703+2.553) + 10.75(0.103) = 146.06 kNm
Tandom: MTa= 33.78(2.304*2) =155.66 kNm this governs
Lane: MLn = 2.856*(1/2)*2.604*10.415 =38.73kNm
MLL+Im= 1.33*155.66+38.73 = 245.76kNm
b) Edge Strip
Because E= 1800mm, one lane loaded with a multiple presence factor of 1.2 will be
critical
4. Select resistance factor, [Art. 5.5.4.2.1]
Strength Limit States (RC)
Flexure & Tension 0.90Shear & Torsion 0.90
Axial Compression 0.75
Bearing On concrete 0.70
Compression in strut and tie model 0.70
5. Select Load Modifiers, 1
Strength service fatigue
i) Ductility 0 0.95 1.0 1.0 [Art. 1.3.3]ii) Redundancy R 1.05 1.0 1.0 [Art. 1.3.4]iii) Importance I 1.05 1.0 1.0 [Art. 1.3.5]
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 5
0= R= I= 1.0
6. Select Applicable Load Combinations [Table 3.4.1-1]
Strength I U= (1.25DC + 1.50DW + 1.75(LL+1M)+1.0FR+TGTGService I U=1.0(DC+DW) +1.0(LL+IM) + 0.3(WS+WL+1.0FR
Fatigue U=0.75*(LL+IM)
7. Dead Load Force Effects
a) I nteri or Strip:- Consider a 1m Strip, con=2400 kg/m3 [Table 3.5.1-1]WDC= (2400*9.81)* 10
-3 kN/m3* 0.54 m = 12.71kN/m2
WDW= (2250*9.81)* 10-3
kN/m3* 0.075m = 1.66kN/m
2
75mm bituminous wearing surface, bit= 2250kg/m3 [Table 3.5.1-1]VDC= * 12.71*10.415 = 66.21kN/m VDW= * 1.66*10.415 = 8.64kN/m
b) Edge Str ip:
VDC= * 16.06*10.415 = 83.63kN/m
8. Investigate Service Limit State
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 6
i) Durability: Cover for main reinforcement steel for [Art. 5.12]
deck surface subjected to tire wear = 60mm bottom of cast in-place slab = 25 mm
D= R= I= 1.0 = 1.0
a) Moment I nteri or Strip
M=1.0(172.34 + 22.51 + 245.76) = 440.61 kNm
Reinforcement:Assume j=0.875 and fs= 0.6 fy= 0.6*400 = 240
b) Moment Edge str ip:
M=1.0(217.76 + 0 + 533.56) = 751.32kNm
ii) Control of Cracking [Art.5.7.3.4]
Components shall be so proportioned that the tensile stress in the mild steel
Reinforcement at the service limit state, fs, does not exceed fsa
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 7
Zcrack width parameter (N/mm) = 23000N/mm for severe exposure
dcdepth of concrete measured from extreme tension fiber to center of bar located closest
there to. Clear cover used to compute dc50mm
a) I nteri or strip
190
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 8
Now, steel stress should be calculated for elastic cracked section. The moment of inertia
of the composite transformed section should be used for the stress calculation
N=7, nAsprove= 7*4232.88 = 29630.16mm2 Equivalent concrete area
Determine x from *1000*x2= 29630.16(499-x) x=144.87mm
Now Icr= 1/3*1000*144.873+ 29630.1(499-144.86)2= 4.729*109mm4/m.
Steel stress over n, fs/n = M(d-x)/Icr=(440.61*106*354.13)/(4.729*10
9) = 32.99MPa
fs=7*32.99=230.93MPa0.6fy
Now, fsacan be computed:
fs= 230.93fsa= 240Mpa OK!
b) Edge Strip
Medge= 751.32KNm/m
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 9
*750*X2 = 7*4882.93(749-x) x = 219.655mm
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 10
a) Dead Load Camber:
Total dead load of the bridge and the whole bridge cross-section is consideredWDC= 12.71*8.62+(2.53+0.59+0.23)*1.8*2=121.62KN/m
Maactual maximum moment (Nmm)
frmodulus of rupture
ytdistance from N.A to extreme tension fiber (mm)
fr= 0.63 = 0.63 = 3.33Mpa,
Location of N.A,
Since the section does not crack under DL, Ig should be used
Chamber 4*4.53=18.12mm upward
WDW=1.66*7.32
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 11
b) Live Load Deflection (Optional) [Art.
2.5.2.6.2]
Use design truck alone or design lane plus 25% of truck load. [Art. 3.6.1.3.2]
When design truck is used alone, it should be placed so that the distance between its resultant
and the nearest wheels is bisected by span centerline. All design lanes should be loaded.
MDC+DW+LL+IM = 1813.79+1.33*146.06*3.2566*2*1.0 = 3079.04KNm>Mcr
Multiple presence factor
Design TruckLoad
First load, P=385.7KN,a=8.78,b=1.635m,X=4.48m
Second load, P=385.7,a = x = 4.48m, b = 5.935m
Third load, P=93.1kKN,a=10.235,b=0.18m,X=5.935
(LL+IM)1=1.75+3.83+0.003=5.583
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 12
LL+IM=1.33+1.48+2.79mm
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 13
ff-is stress range fmin-minimum LL stress, where there is stress reversal=0 for our case
r/h=0.3
ff=145-0.33(0)+55(0.3)=161.5Mpafmaxmin
As =bd = 0.0086*750*749=5082.19mm2
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 14
ii ) Sheaf
Slab bridges designed in conformance with AASHO, Art 4.6.2.3 may be considered
satisfactory for shear. Art. 4.6.2.3 deals with approximate method of analysis of slab bridges
using equivalent strip method.
But if longitudinal tubes are placed in the slab as in pre stressed concrete, and create voids
and reduce the cross section, the shear resistance must be checked.
iii) Distri bution Rein forcement:The amount of bottom transverse reinforcement may be
taken as a percentage of the main reinforcement required for positive moment as
a) I nteri or strip:
Transverse reinforcement = 0.175*4347.34mm2= 745.6mm2
m
b) Edge str ip:
Transverse reinforcement = 0.1715 * 5063.8 mm2= 868.44mm2
m
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 15
iv) Shrinkage& Temperature Reinforcement: Reinforcement for shrinkage & temperature
stresses shall be provided near surfaces of concrete exposed to daily temperature changes.The steel shall be distributed equally on both sides
a) I nteri or Strip:
m, transverse.
2.1 LIMIT STATESGENERAL
Bridges shall be designed for specified limit states to achieve the objectives of
constructibility, safety, and serviceability, with due regard to issues of inspectibility,
economy, and aesthetics, as specified in Chapters 311.
Regardless of the type of analysis used, Equation 2.1 shall be satisfied for all specified force
effects and combinations thereof. Equation 2.1 below is the basis of the LRFD methodology.
Each component and connection shall satisfy Equation 2.1 for each limit state, unless
otherwise specified. For service and extreme event limit states, resistance factors shall be
taken as 1.0, except for bolts, for which the provisions of Chapter 8: Bridge Detailsapply.
All limit states shall be considered of equal importance.
iiQi Rn = Rf (2.1)
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Chapter 5- Superstructures
Design Example on Slab Bridge Fundamentals of Bridge Structures
AAiT, Department of Civil & Environmental Engineering Page 16
Where:
for loads for which a maximum value of iis appropriate:
i = DRI 0.95 (2.2)
for loads for which a minimum value of iis appropriate:
i = 1 1.0 (2.3)
DRI
Where: i = load modifier: a factor relating to ductility, redundancy, and operational
importance
i = load factor: a statistically based multiplier applied to force effects
Qi = force effect
= resistance factor: a statistically based multiplier applied to nominal resistance
(see chapters 5,6,7 8, 10 and 12).
Rn = nominal resistance
D = a factor relating to ductility, as specified below
R= a factor relating to redundancy as specified below
I= a factor relating to operational importance as specified below
Rf = factored resistance: Rn
Ductility, redundancy, and operational importance are significant aspects affecting the margin
of safety of bridges. Whereas the first two directly relate to physical strength, the last
concerns the consequences of the bridge being out of service. The grouping of these aspects
on the load side of Equation 2.1 is, therefore, arbitrary. However, it constitutes a first effort at
codification. In the absence of more precise information, each effect, except that for fatigue
and fracture, is estimated as 5 percent, accumulated geometrically, a clearly subjective
approach. With time, improved quantification of ductility, redundancy, and operationalimportance, and their interaction and system synergy, shall be attained, possibly leading to a
rearrangement of Equation 2.1, in which these effects may appear on either side of the
equation or on both sides.