Date post: | 12-Apr-2017 |
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Business |
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Broan-NuTone Canada Inc.
• 193 employees• Administration Center• Manufacturing Plant• Manufacturing & Product
Engineering• Customer Service• Logistics & Distribution• One of 12 divisions
worldwide.BNC 110,000 sq. ft.
Why go Green?
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• Customer demand.• Marketing benefits with customers as well
as potential investors.• Corporate sustainability. BNG has
launched the “ECO Forward” marketing program to identify our brand.
• Reduced energy cost = improved competitiveness = jobs retained in Canada!
1. Office Retrofit T12 Fluorescent lights by T8's with electronic ballast” Modified all office lights, and some plant lights
to new more efficient T8’s. Motion sensors added in all common areas,
and offices. Resulted in significant reduction of 90,102
KWH/year or 324.4 GJ/year.
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BNC Energy Savings Projects - Electricity
Plant Lighting Retrofit
2. Plant Lighting Retrofit: Replace existing Metal Halide fixtures with T8 Light w/ Electronic
Ballasts light retrofit. Add motion sensors in lower traffic areas. Resulted in significant reduction of 470,598 KWH/year or 1,694
GJ/year.
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Before Shipping warehouse 06/02/10 (3:10PM)
After Shipping warehouse 07/05/10 (1:10PM)
Energy Savings: Lights off when area not in use.
3. Peak Load Reduction: Reduce wasted energy in lighting with documented shut-
off and start-up procedures. Reduced wasted energy in large press shop motors with
documented shut-off and start-up procedures.
4. KWH Reduction: Timers were added to outside parking area lighting to be
available as required for employee safety, but to shut off when no longer required.
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BNC Energy Savings Projects - Electricity
Project #1: Wash Temperature Reduction Worked with chemical suppliers to specify the correct low
temperature chemical for our process while maintaining required 99.7% first pass quality rate.
Goal: Reduced operating temperature from 140°F to 110°F
Actual: Achieved 70°F. Bath warmed by heat of parts from our spotwelding process!
This reduced energy usage in the process by 75-80%.
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BNC Energy Savings- Natural Gas
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Project #2: Compressor & Chiller Heat Recovery Modified venting from compressor room, and chiller
equipment to allow outside venting of warm air in summer, and inside venting to plant in heating season.
12,944 m3 of natural gas were saved per year.
BNC Energy Savings- Natural Gas
Before:
After:
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Replace Shipping Door Seals
Summary of Results
Net Savings (2010 vs. 2006): Natural Gas consumption reduced by 54.8% Electricity consumption reduced by 36.4% Water consumption reduced by 85.4%
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At the Energy 2009 Lean and Green ceremonies Broan NuTone Canada proudly accepted the top ranking award of “Integrated Energy Efficiency Strategy” from the Canadian Industry Program for Energy Conservation (CIPEC).
Other companies honoured in 2009 included: McCain’s, Frito Lay, and Molson Coors.
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Summary of Results