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Brochure 2019 - Architectural Panel Solutions

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Brochure 2019 February 2019
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Brochure 2019

February 2019

Rainscreen framing solutions you can trust – designed for strength and support.

The ever-evolving face of architecture demands a supporting cast of

Rainscreen framing systems that can deliver on energy, sound,

building protection and budgetary requirements, without inhibiting

design.

Our range of fully

engineered framing

solutions will deliver

on these and meet the

differing needs on all types

of projects. Each one of our

strong and expertly

manufactured framing

systems is durable and will support all types of man-made or natural cladding panels. Our experience in developing,

manufacturing and supplying Rainscreen framing systems has earned the respect of leading professionals within the UK building industry.

We can provide technical

expertise and support

throughout the lifecycle of

your project. We will work

with specifiers, designers

and contractors to ensure

they have all the necessary

support to achieve

maximum results from your

buildings’ framing system.

As well as the need for

high quality products,

we understand the need

for cost efficiency; this is

why all of our framing

solutions combine

technical performance and practical functionality with

easy installation and low

maintenance.

Our framing systems

complement our cladding

panels offering; as your one

supplier for both, we can

provide an informed and

un-biased opinion on the

right combination for your

project.

Comprehensive

workmanship warranty

available upon request

Contents

03. Overview of Architectural Panel Solutions Rainscreen Framing

04. Downer DCS 021 – Omega & ZED

05. Downer DCS 031 - HELPING HANDS®

09. Downer DCS 041 - Floor Spanning

11. Downer DCS 002/004 - Mechanical Secret Fix

13. Accessories

15. Rainscreen Profiles

17. Payment terms and conditions

Our framing systems and products

Downer DCS021 Omega & Zed

Aluminium framing system

providing a cost-effective

alternative to timber battens,

especially when there is

a requirement for a fire

resistant framework.

Downer DCS031 Helping Hand

This aluminium subframe

system offers rapid

installation and reduced

costs and incorporates

HELPING HAND® wall

brackets. Ideal for low to

medium height buildings

with solid masonry or stud

frame walls.

Accessories

Panel fasteners - Internal/

external, screws, inserts,

anchors and adhesives.

Downer DCS002 & DCS004 Secret fix Cladding

Ideal for use where

specifications dictate a

smooth finish, unobstructed

by visible fixings.

Downer DCS041 Floor Spanning

Ideal for multi-storey

use, this high strength,

adjustable and enhanced

high wind resistance system

is capable of spanning storey

heights without

the need to introduce

intermediate fixings.

Panel profiles

Rigid PVC, aluminium,

corner, jointing, edging and

ventilation profiles.

3

Carrier Rails

Product

Code

Cavity range (mm)

Dimensions (mm)

Length (mm)

Omega Carrier Rail Mill Finish

34

45

45

OM25-3 25 45x25x34x25x45 3000

OM25-6 25 45x25x34x25x45 6000

OM40-3 40 45x40x34x25x45 3000

OM40-6 40 45x40x34x25x45 6000

Zed Carrier Rail Mill Finish

40 40

ZED25-3 25 40x25x40 3000

ZED25-6 25 40x25x40 6000

ZED40-3 40 40x40x40 3000

ZED40-6 40 40x40x40 6000

4

Downer DCS 021 Omega & ZED

Aluminium framing system providing

cost effective alternative to timber battens, especially when non-

combustible framework is required.

• Omega and Zed system

• Aluminium framing

• Cost effective installation

• Suitable for wide range of face fixed cladding panels

• Omega and Zed rails – fixed direct to substrate

• Cavity range from 25mm

• Installed in single layer or cross battened layer formats

Options and pricing

• Fixed Point (dead load) and Sliding Points • Rapid fixing and alignment of T&L rails • Can be fixed to both stud and masonry

** Thermostop pads (+5mm) are NOT factored

in to the range

Product

Code

Size 'P' (mm)

Range 'R' 40mm Leg Inserted**

Range 'R' 60mm Leg Inserted**

Single Wall Anchor

Helping Hand®

Single Bracket

HH-Single40 40 49 - 59 -

HH-Single45 45 54 - 64 -

HH-Single50 50 59 - 69 -

HH-Single60 60 69 - 79 -

HH-Single70 70 72 - 90 84 - 109

HH-Single100 100 - 102 - 142

HH-Single130 130 - 132 - 172

HH-Single160 160 - 162 - 202

HH-Single190 190 - 192 - 232

HH-Single220 220 - 222 - 262

HH-Single250 250 - 252 - 292

HH-Single280 280 - 282 - 322

5

Downer DCS 031 HELPING HAND® System

Aluminium sub-frame system incorporating the HELPING HAND® wall brackets, offering rapid installation and reduced costs.

• Adjustable system allowing for thermal and structural movement

• Ideal for low to medium height buildings with solid masonry or

stud frame walls

• Ideal for new build and renovation

• Rapid installation – low site costs

• Vertical or horizontal cladding rails

• Fully adjustable cavity depth range between 49-442mm

Options and pricing

5

Downer DCS 031 HELPING HAND® System

Installation Diagram

Inserted Leg Length

Thermo Isolation Pad

Options and pricing

Double Wall Anchor HELPING HAND® Bracket

• Fixed Point (dead load) and Sliding Points • Rapid fixing and alignment of T&L rails • Can be fixed to both stud and masonry

** Thermostop pads (+5mm) are NOT factored

in to the range

Product

Code

Size 'P' (mm)

Range 'R' 40mm Leg Inserted**

Range 'R' 60mm Leg Inserted**

Double Wall Anchor

Helping Hand® Double

Bracket

HH-Double70 70 72 - 90 84 - 109

HH-Double100 100 - 102 - 142

HH-Double130 130 - 132 - 172

HH-Double160 160 - 162 - 202

HH-Double190 190 - 192 - 232

HH-Double220 220 - 222 - 262

HH-Double250 250 - 252 - 292

HH-Double280 280 - 282 - 322

HH-Double310* 310 - 312 - 352

HH-Double340* 340 - 342 - 382

HH-Double370* 370 - 372 - 412

HH-Double400* 400 - 402 - 442

* 310 - 400mm are folded, please enquire for lead times.

6

Options and pricing

Carrier Rails

Product Code Size (mm) Length (mm)

Tee Carrier Rail

Mill Finish

T100/60-3 100 x 60 3000

T100/60-6 100 x 60 6000

T125/60-3 125 x 60 3000

T125/60-6 125 x 60 6000

T125/40-3 125 x 40 3000

T125/40-6 125 x 40 6000

T140/60-3 140 x 60 3000

T140/60-6 140 x 60 6000

L Rail

Mill Finish

L60/40-3

60 x 40

3000

L60/40-6

60 x 40

6000

Thermal Isolation Pads Timber Batten Holder

Product

Code

Suitable for

Length

(mm)

Thermal Single

Isolation

Pads

ISO/

Single

HELPING

HAND® Wall 88

Bracket

Double

ISO/

Double

HELPING

HAND® Wall 150

Bracket

Product

Code

Suitable

for timber

sizes (mm)

Length

(mm)

Timber Batten

Holder

Mill Finish

TBH38/100

38 x 100

160

TBH38/50

38 x 50

160

Downer DCS 031 HELPING HAND® System

7

Downer DCS 031 HELPING HAND® System

Options and pricing

Accessories

Product

Code

Size (mm) and use

No. In 1 Box

Frame screw FDS4819

4.8mm x 19mm S/steel for fixing rail to helping hand bracket

100

Frame rivet FR4812

4.8mm x 12mm S/steel for fixing rail to helping hand bracket

100

Frame screw FDS35550W16

5.5mm x 50mm S/steel for fixing helping hand bracket to 3mm steel stud

100

Wall Anchor Set WAKB10060A4

10mm x 60mm S/steel for fixing helping hand bracket to dense masonry wall

100

Wall Anchor Set WAKB10070A4

10mm x 70mm S/steel for fixing helping hand bracket to dense masonry wall

100

8

Cooper BMW,

Croydon

Cooper BMW, Croydon

Notti

ngham

Tre

nt U

niv

ers

ity

Downer DCS 041 Floor Spanning System

Designed to be specifically fixed to floor slabs. This high strength adjustable support system is capable of spanning storey heights without the need to introduce intermediate fixings.

• Enhanced high wind resistance

• Ideal for multi-story buildings

• High strength support system

• Capable of spanning storey heights without intermediate fixings

• Suitable for multi-storey renovation projects

• Cavity range 93-220mm

Options and pricing

Wall Brackets

Product

Code

Projection (mm)

Description

DCS 04 BA083 / 100

83

Fixed Point Wall Bracket Single (centre)

anchor fixing to concrete floor slab

DCS 04 BA118 / 100

118

DCS 04 BA088 / 120

88

Fixed Point Wall Bracket Double (side)

anchor fixing to concrete floor slab

DCS 04 BA123 / 120

123

DCS 04 BA153 / 120

153

DCS 04 BB083 / 100

83

Sliding Point Wall Bracket Single (centre)

anchor fixing to concrete floor slab

DCS 04 BB118 / 100

118

DCS 04 BB088 / 120

88

Sliding Point Wall Bracket Double (side)

anchor fixing to concrete floor slab

DCS 04 BB123 / 120

123

DCS 04 BB153 / 120

153

9

Downer DCS 041 Floor Spanning System

Options and pricing

Carrier Rails

Product

Code

Size (mm)

Length

(mm)

T-Box Carrier Rail Mill

Finish (untreated)

DCS 041 RT075 / 4 / 6000

125 x 75

6000

DCS 041 RT100 / 4 / 6000

125 x 100

Box Carrier Rail

Mill Finish (untreated)

DCS 041 RB075 / 4 / 6000

46 x 75

DCS 041 RB100 / 4 / 6000

46 x 100

Components

Product Code Description Length (mm)

DCS 041 SP4 / 200 Rail Connecting Spigot 200

HBS 100 75 A2 Stainless Steel Rail Bolt Set 10 ∅ x 75

FDS 65530 W16 Spigot Retaining Screw 30

Thermostops

Product Code Description Length

DCS 04 BS100

Thermostop to suit single anchor wall bracket type

-

DCS 04 BS120

Thermostop to suit double anchor wall bracket type

-

10

Downer DCS 002/004 Mechanical Secret Fix System

Where specifications dictate a smooth facade unobstructed by visible fixings, APS offer the DCS002 and DCS004 mechanical secret fixing systems.

Panel hangers fixed to the rear face of the panels hook on to horizontal

cladding rails, which in turn may be integrated with one of our vertical carrier

rail systems DCS 021, 031 and 041.

• Aluminium framing system enabling HPL & Fibre C panels to be

secretly fixed

• High strength support system

• Ideal for new build and renovation

• Horizontal carrier rails

• Simple hook-on panel installation

• Adjustable hangers support panel weight and allow level adjustment

Options and pricing Downer DCS002 (Trespa TS200)

Product Code Size (mm)

Horizontal Carrier Rail

Mill Finish DCS002Rail-3 Length = 3000

DCS002Rail-6 Length = 6000

Adjustable Hanger

C/W adjusting screw

DCS002HA50A

2 x 7 diameter holes

Adjustable Hanger

C/W locking screw

DCS002HF50A

2 x 7 diameter holes

Standard Hanger

DCS002HS50A

2 x 7diameter holes

Panel Screw

PTS60115

11.5mm for 10mm Board

(with DCS002 panel hangers)

Supplied in a box of 100

PTS60145

14.5mm for 13mm Board

(with DCS002 panel hangers)

Supplied in a box of 100

11

Downer DCS 002/004 Mechanical Secret Fix System

Options and pricing

Downer DCS004

Product Code Detail and Sizes

Horrizontal Carrier Rail

Mill Finish

DCS004Rail-3

Length = 3000mm

DCS004Rail-6

Length = 6000mm

Adjustable Hanger

DCS004HA50A

2 x 7mm diameter holes

DCS004HAKE50

Square Hole 10.2mm - for Eternit Keil Anchor - Marley

Eternit Natura/Natura Plus/Textura Panels

DCS004HAK50

Hex Hole 9.2mm - for Keil

Fixed Hanger

DCS004HF50A

2 x 7mm diameter holes

DCS004HFKE50

Square Hole 10.2mm - for Eternit Keil Anchor - Marley

Eternit Natura/Natura Plus/Textura Panels

DCS004HFK50

Hex Hole 9.2mm - for Keil

Standard Hanger

DCS004HS50A

2 x 7mm diameter holes

DCS004HSKE50

Square Hole - for Eternit Keil Anchor - Marley Eternit Natura/

Natura Plus/Textura Panels

DCS004HSK50

Hex Hole 9.2mm - for Keil

Panel Screw

PTS60095

9.5mm - for DCS004 Panel Hangers.

For 8mm HPL Boards with 2mm washer or 10mm HPL without

washer. Supplied in a box of 100

PTS60145

14.5mm - for DCS004 Panel Hangers.

For 13mm HPL Boards with 2mm washer. Supplied in a box

of 100

Aluminium Washer

W206AL

2mm. Supplied in a box of 100

W306AL

3mm. Supplied in a box of 100

12

Choose from Panel fasteners - Internal/external, Screws, Inserts, Anchors or Adhesives

Options and pricing

Adhesives

Tapes & Gaskets

Product Code Sizes (mm) Size of Roll (m)

Black EPDM 3331

36 x 1.2mm - timber facing

gasket with nibs

25

3327

60 x1.2mm - timber facing

gasket with nibs

25

Adhesive PVC Black-out Tape BT100 100 33

Self Adhesive - Foam Tape FTSA50/25 50 x 1 self adhesive 25

FTSA100/25 100 x 1 self adhesive 25

Product Code Quantities in one order

Sika Cleaner 205 SIKACL205

Each

Sika Primer SikaTack Panel Primer 1000ml can

SikaTack Panel Adhesive

SIKATPA300

300cc

SikaTack Panel Adhesive

SIKATPA600

600cc Sausage

SikaTack Double Sided Tape

SIKATT33

33m Roll

13

Accessories

Accessories

Options and pricing

Coloured Screws

Product

Code

Description

Quantities in

one Box

Coloured Screws

CS4825

12mm head - 4.8 x 25mm For fixing

HPL and Fibre Cement panels to

timber battens

100

CS4838

12mm head - 4.8 x 38mm For fixing

HPL and Fibre Cement panels to

timber battens

100

CSW4838

12mm head - 4.8 x 38mm. Winged screw

for fixing fibre cement boards to timber

battens

100

CSR4535

9mm head - 4.5 x 35mm for fixing

fascia/soffit to timber battens

100

CSD4835/S

12mm head - 4.9 x 35mm. Cladding

screw T25 low profile head. Self

drilling ACM - Timber

100

CSD4825

12mm head - 4.8 x 25mm. Cladding

screw T25 low profile head. Self

drilling vACM - Aluminium rail

100

SWLP553516

16mm head – 5.5 x 35mm A4 low

profile

100

Coloured Rivets

Product Code Size (mm) Grip Range (mm) Quantities in one Box

Coloured Rivets

CR4810

4.8mm x

10.5mm

16mm head

1.5 to 6.0

100

CR4818

4.8 x 18mm

16mm head

6.0 to 12.5

100

CR4823

4.8 x 25mm

16mm head

11.0 to 19.5

100

CR5018

5 x 18mm

14mm head

8.0 to 14.0

100

CR501211AS

5 x 12mm

11mm head

6.0 to 8.0

100

CR501214AS

5 x 12mm

14mm head

6.0 to 8.0

100

14

Manufactured from Rigid PVC or aluminium the range includes various

profiles and colours, fully integrated to provide a high quality finish.

Options and pricing

Ventilation Profiles

15

Rainscreen Panel Profiles

Our cladding panel profiles are specifically designed to enhance

rainscreen facades both technically and aesthetically.

Product Code Size (mm) Finish/Colour Length (mm)

Aluminium Angle Ventilation Profile

9301 40 x 30 Mill Finish (untreated) 2500

9300 40 x 30 Black 2500

9071 50 x 30 Mill Finish (untreated) 2500

9043 50 x 30 Black 2500

Aluminium Angle Ventilation Profile

9330 60 x 30 Mill Finish (untreated) 2500

9331 60 x 30 Black 2500

9072 70 x 30 Mill Finish (untreated) 2500

9044 70 x 30 Black 2500

9306 90 x 30 Mill Finish (untreated) 2500

9332 100 x 30 Mill Finish (untreated) 2500

9333 100 x 30 Black 2500

9334 120 x 30 Mill Finish (untreated) 2500

9335 120 x 30 Black 2500

Aluminium Angle Ventilation Profile

9302

70 x 50

Mill Finish (untreated)

2500

9303

70 x 50

Black

2500

Rigid PVC Ventilation Profile

3614/90 25 x 25 Black 2500

3612/90 30 x 30 Black 2500

3610/90 50 x 30 Black 2500

3611/90 60 x 30 Black 2500

30

Cont...Ventilation Profiles

Product Code Size (mm) Finish/Colour Length (mm)

Ventilation

Profile Rigid PVC

a

3613/90 70 x 30 Black 2500

3617/90 90 x 30 Black 2500

Ventilation Profile Roll

Rigid PVC 3685/90 80 Black 5000

3681/90 100 Black 5000

3682/90 150 Black 5000

3683/90 180 Black 5000

Corner Profile Aluminium

9440/3.0 8.5 Mill Finish (untreated) 3000

9440/-/3.0 8.5* - 3000

Corner Profile Aluminium

9442/3.0 10.8 Mill Finish (untreated) 3000

9442/-/3.0 10.8* - 3000

Corner Profile Aluminium

9460/3.0 12.8 Mill Finish (untreated) 3000

9460/-/3.0 12.8* - 3000

External Corner Profile Rigid PVC

3569/90/2.5 6.5 Black 2500

3623/90/2.5 11 Black 2500

3506/90/2.5 16 Black 2500

Joint H Profile Rigid PVC

3534/10

6.5

White

2500

Joint H Profile Rigid PVC

3535/10

8.5

White

2500

* PPC options available. Please enquire for prices and lead times

16

Cont...Ventilation Profiles

Joint H Profile Rigid PVC

3536/10

10.5

White

2500

Universal Joint Profile 9042/2.5 62 Black 2500

9042/3.0 62 Black 3000

9053/2.5 62 Mill Finish 2500

17

Rainscreen Panel Profiles

www.architecturalpanelsolutions.com

[email protected]

T: +44 (0) 1424 852 641

Architectural Panel Solutions Ltd reserves the right to make substitutions and

modifications to the specifications of any of its products without prior notice.

It is the customer’s responsibility to ensure that the Company’s products are

correctly installed and that they are suitable for the customer’s particular

requirements and application.

The Company undertakes business only upon its standard terms and

conditions.

For project specific NBS based specifications, CAD Details, samples or technical assistance please contact our technical department on [email protected].

All information is correct as of the date of this document,

created December 2018.


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