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Home > Documents > Brochure Torni 2009 INGLESE - Simon Werkzeugmaschinen _INGLESE_2009.pdf · P.15 Motorized CNC...

Brochure Torni 2009 INGLESE - Simon Werkzeugmaschinen _INGLESE_2009.pdf · P.15 Motorized CNC...

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AUTOMATIC C.N.C. LATHES MODELS ER32v ER42v ER60v ER100v

POWERFULLMotorized Vectorial Spindlefor heavy machining

FAST16 contemporarily “biprocessed” axes

Maximum ExpanisonBase Version

3

MULTIFUNCTIONSVersatility in secondary

machining

PRECISESlide and spindleposition control

DESIGN AND MANUFACTURE OF SPECIAL MACHINESINDUSTRIAL AUTOMATION AND ROBOTICSI N D E X

edizione Novembre 2009

NUMERICALLY CONTROLLEDAUTOMATIC LATHES MODELS ER

PAG. 03

NOVELTY

PAG. 17

NUMERICALLY CONTROLLEDAUTOMATIC LATHES MODELS BMD

PAG. 13

NUMERICALLY CONTROLLED AUTOMATIC LATHES MODELS E

PAGE 07

NUMERICALLY CONTROLLED AUTOMATIC LATHES MODELS B - C

PAGE 09

Cro

ss c

arr

iage

moto

rized u

nit

Vers

ionD

rill / T

ap

tool change

Vers

ion

Inclinable

Sin

gle

motori

zed t

ool

Veri

son

Sin

gle

tool

Vers

ion

16 B

IPR

OCESSED

AXES

C.N

.C.

AU

TO

MA

TIC

LA

TH

ES

ER

32v E

R4

2v E

R60

v E

R10

0v

LATHE MODEL ER 32v ER 42v ER 60v ER 100v

WORKSPINDLE

Capacity - Max bar size mm 32 42 62 100

Max. spindle speed rpm 6000 4000 3000 2000

Motor Power Kw 3,7 12 12 12

Max. spindle torque Nm 52 230 230 230

TURRET

Turret stroke mm 180 180 180 180

Max. distance between the turret and the chuck

mm 290 290 290 290

Min distance between the turret and the chuck

mm 110 110 110 110

Tool holder holes Qty 6 6 6 6

Turret hole diameter mm 31,75 31,75 31,75 31,75

Rapid m/min 15 15 10 10

Max. thrust daN 1200 1200 1200 1200

BIDIRECTIONAL TOOL CHANGER

Tool change time (rotation) sec 0,3” 0,3” 0,3” 0,3”

Tool gap mm 0,2 0,2 0,2 0,2

HORIZONTAL – VERTICAL SLIDE

Slide X1,X2, X3,X4 Qty 4 4 4 4

Max. stroke mm 50 50 70 70

Rapid m/min 10 10 10 10

Max. thrust daN 1200 1200 1200 1200

LONGITUDINAL SLIDE

Slide Z2 Qty 1 1 1 1

Max. slide stroke mm 120 120 120 120

Rapid m/min 10 10 10 10

Max. thrust daN 1200 1200 1200 1200

CHUCK OPENING AND CLOSING

C.N.C. controlled, hydraulically operated max Bar 35 35 35 35

Chuck type Din 6343 6343 6343 6343

GENERAL

C. N. C. biprocessor (axes) 8 8 8 8

Power Kw 15 15 15 15

Working hydraulic pressure Bar 70 70 70 70

Coolant flow lt/m 50 50 50 50

Coolant tank capacity liters 200 200 200 200

SIZE AND WEIGHT

Net Weight kg 2850

Size (LxDxH) mm 2620 x 1300 x 2450 h

TECHNICAL SPECIFICATIONS

4

AUTOMATIC C.N.C. LATHES MODELS E25v E42v E60v E75v E100v

VERSATILEFAST

DESIGN AND MANUFACTURE OF SPECIAL MACHINESINDUSTRIAL AUTOMATION AND ROBOTICS

Base Version Maximum Expansion

76

Examples of machining with Lathe ER

Material= AluminumLathe= ER 42v

Material= BrassLathe= ER 42v

Material= SteelLathe= ER 42v

P.08 Turret tool motorization.P.08C “X” Axes group on turret.P.08D “X” axis turret tool holder slide group P.08E Motorized turret tool rpm multiplier. (3000g.¹).P.09 Chuck spindle for axial drilling with different drilling rpms including software. (Collet diameter to be defined)P.09A Threading spindle for threading with different threading rpms including software. (Bushing diameter to be defined) complete.P.09B 3-griffe self-centering pick-up spindle.P.09G Secondary operation unit on turret complete with tool changer for drilling and threading, CN controlled.P.09H Cross slides on the X5-Z5 turret for rear machining in covered time.P.09L Brushless motorized chuck spindle complete with software for drilling with different rpms.P.09M Brushless motorized threading spindle complete with software for threading with different rpms.P.09R 3-griffe self-centering pick-up spindle complete with brake/clutch device + 12 division bolt blockP.09S Pneumatic radial drilling on X5-X5 cross slides.P.11 Z3 axial cross slide with XZ radial slide.P.11A Radial drilling/threading unit on X2 or X4 slide (equipped with 1 chuck spindle) (threading tool, bushing and collet not included).P.11B Tool changer on: X2-Z2 or X3-Z3 slides, CN controlled.P.11F Electronic wheel.P.14 Z1 axial cross slide with X1 radial slide. (Circular interpolation excluded).P.14A X1 axis slide. (Polygon generating-tool positioning platform).P.14C Polygon-generating tool torque multiplier.P.14D Polygon-generating tool in electric axis for X1-Z1 slides.P.14E Pneumatic radial drilling on X1-Z1 or X4 slides.P.21A Fume aspiration and filtering system. (installed on lathe)P.22 Liquid coolant flow control.P.23 Coolant tank level control and filling mechanism system.P.43 Finished part conveyor belt.P.44 Software for C spindle axis.P.45 Bar stop within the turret.

OPTIO

NS

LATHE MODEL E 25v E 42v E 60v E 75v E 100v

SPINDLE

Maximum bar diameter mm 24 42 60 74 100

Maximum spindle speed rpm 6000 4000 3000 3000 2000

Vectorial motor power Kw 7 12 12 12 12

Maximum torque Nm 84 230 230 230 230

FRONTAL TOOPOST ON SLIDES

Maximum stroke Z5 - Z6 - Z7 mm 120 120 120 120 120

Maximum stroke X5 mm 250 250 250 250 250

Maximum speed m/min 15 15 15 15 15

Tool holders Qty 2 2 2 2 2

Maximum tool holder holediameter

mm 25 25 25 25 25

Optional motorizable tools Qty 3 3 3 3 3

Motorized toolrotation

rpm 25/6000 25/3000 25/3000 25/3000 25/3000

Machining / machining time sec. 0,35 0,35 0,35 0,35 0,35

RADIAL SLIDES

Slide X1,X2, X3,X4 Qty 4 4 4 4 4

Maximum stroke mm 50 50 70 70 70

Rapid m/min 10 10 10 10 10

Maximum thrust daN 1200 1200 1200 1200 1200

AXIAL SLIDE

Slide Z1- Z2 Z3 Qty 3 3 3 3 3

Maximum stroke mm 120 120 120 120 120

Rapid m/min 10 10 10 10 10

Maximum thrust daN 1200 1200 1200 1200 1200

COLLET OPENING AND CLOSING

C.N.C. managed hydraulics max Bar 35 35 35 35 35

Collet sistem used Din 6343 6343 6343 6343 6343

GENERAL

C. N. C. numeric control based on PC (operating system XP)

expandible axes

max 16 (11 linear 5 rotary)

max 16 (11 linear 5 rotary)

max 16 (11 linear 5 rotary)

max 16 (11 linear 5 rotary)

max 16 (11 linear 5 rotary)

Power Kw 15 18 18 18 18

Working pressure Bar 70 70 70 70 70

Coolant flow lt/m 50 50 50 50 50

Tank capacity liters 200 200 200 200 200

SIZES AND WEIGHT

Net weight kg 2470

Size (LxDxH) mm 2620 x 1300 x 2450 h

TECHNICAL AND PERFORMANCE CHARACTERISTICS

8

AUTOMATIC C.N.C. LATHES MODELS C12v - C29v - B42v - B60v

Basic Version Maximum expandability

POWERFULMotorized vectorial spindlefor heavy machining

9

FAST9 “biprocessed” axes

simultaneously(expandible to 16)BIDIRECTIONAL TURRET

ACCURATESlide and spindleposition control

DESIGN AND MANUFACTURE OF SPECIAL MACHINESINDUSTRIAL AUTOMATION AND ROBOTICS

Vecto

rial

moto

rs

9 B

IPROCESSED A

XES

C.N

.C.

AU

TO

MA

TIC

LA

THES

C12

v C

29v B

42v B

60v

Oscilla

ting

counte

r poin

t

Shape m

ill

Cro

ss s

lide

LATHE MODEL C12v C29v B42v B60v

SPINDLE

Capacity - Max bar size mm 12 32 42 60

Max. spindle speed rpm 9000 6000 4000 3000

Motor Power Kw 3,7 3,7 12 12

Max. spindle torque Nm 35 52,5 114 230

Positioning resolution degrees 0,5 0,5 0,5 0,5

TURRET

Turret stroke mm 100 100 120 120

Max. distance between the turret and the chuck

mm 170 170 200 200

Min distance between the turret and the chuck

mm 60 70 80 80

Tool holder holes Qty 6/8 6/8 6/8 6/8

6 hole turret hole diameter mm 25,4 25,4 31,75 31,75

8 hole turret hole diameter mm 19,05 19,05 25,4 25,4

Rapid m/min 15 15 12 12

Max. thrust daN 1200 1200 1200 1200

BIDIRECTIONAL TOOL CHANGER

Tool change time (rotation) sec 0,3” 0,3” 0,3” 0,3”

HORIZONTAL - VERTICAL SLIDE

Slide X1,X2, X3,X4 Qty 4 4 4 4

Max. slide stroke mm 38 38 48 48

Rapid m/min 10 10 10 10

Max. thrust daN 720 720 720 720

CHUCK OPENING AND CLOSING

C.N.C. controlled, hydraulically operated max Bar 35 35 35 35

Chuck type Din 6343 6343 6343 6343

GENERAL

Three phase power V 400 400 400 400

C.N.C. biprocessor (axes) 8 8 8 8

Power Kw 7 7 14,7 14,7

Working hydraulic pressure Bar 70 70 70 70

Coolant flow lt/m 50 50 50 50

Coolant tank capacity liters 140 140 140 140

SIZES AND WEIGHTS

Net Weight kg 2200

Size (LxDxH) mm 2620 x 1300 x 2450 h

TECHNICAL SPECIFICATIONS

10

AUTOMATIC C.N.C. LATHES MODELS BMD32 BMD42 BMD60 BMD100

Standard Configuration

1312

Examples of machining with Lathes B e C

Material= AluminumLathe= B 60v

Material= BrassLathe= C 29v

Material= SteelLathe= C 29v

P.10 Removable bar stop.

P.14 Z1 axial cross slide with X1 radial slide.

P.15 Motorized CNC brushless polygon-generating tool,

mill, threading tools on X4 slide.

P.16 Motorized CNC brushless polygon-generating tool,

mill, threading tools on X1 slide.

P.21A Fume aspiration and filtering system. (installed on lathe)

P.22 Coolant tank level control

P.23 Coolant tank level control and filling mechanism system.

OPTIO

NS

DESIGN AND MANUFACTURE OF SPECIAL MACHINESINDUSTRIAL AUTOMATION AND ROBOTICS

PRECISEAxes position controlledSlides and Spindle

FASTUp to 16 contemporarily

“biprocessed” axes

POWERFULFor heavy machining

ADVANTAGES Optimize production thanks to

the possibility to contemporarilymachine with two spindles and

the possibility to use up to3 interpolled cross carriages

at the same time.

LATHE MODEL BMD32 BMD42 BMD60 BMD100SPINDLE

Maximum bar diameter mm 32 42 60 100

Maximum spindle speed rpm 6000 4000 3000 2000

Vectorial motor power Kw 3,7 12 12 12

Maximum torque Nm 36 230 230 230

Position resolution degrees degrees 0,5 0,5 0,5 0,5

COUNTERSPINDLE

Maximum bar diameter mm 22 42 60 100

Maximum spindle speed rmp 6000 4000 3000 2000

Vectorial motor power mm 3,7 12 12 12

Maximum Torque Qty 36 230 230 230

Position resolution mm 0,5 0,5 0,5 0,5

AXIAL SLIDE CONTROSPINDLE

Maximum slide stroke mm 280 280 280 280

Max distance between the slide and collet mm 282 282 282 282

Minimum distance between the slide and collet

mm 2 2 2 2

Rapid m/min m/min 10 10 10 10

Maximum thrust daN 140 140 140 140

RADIAL SLIDES

Slides X1,X2, X3,X4 Qty 4 4 4 4

Maximum stroke mm 70 70 70 70

Rapid m/min m/min 10 10 10 10

Maximum thrust daN 1200 1200 1200 1200

AXIAL SLIDE

Slides Z2 Qty 1 1 1 1

Maximum stroke mm 120 120 120 120

Rapid m/min m/min 10 10 10 10

Maximum thrust daN 1200 1200 1200 1200

COLLET OPENING AND CLOSING

C.N.C. managed hydraulics max Bar 35 35 35 35

Collet system used Din 6343 6343 6343 6343

GENERAL

Three-phase power V 400 400 400 400

C. N. C. numeric control (axes) 12 12 12 12

Power Kw 15 15 15 15

Working pressure Bar 70 70 70 70

Coolant flow lt/m 50 50 50 50

Tank capacity lt 200 200 200 200

SIZES AND WEIGHTS

Net weight kg 2850

Size (LxDxH) mm 2620 x 1300 x 2450 h

TECHNICAL SPECIFICATIONS

14

VERSIO

NM

oto

rized c

ross c

arr

iage

Poly

gon-g

enera

ting t

ool

C.N

.C. A

UTOM

ATIC

LA

THES

BM

D22 B

MD4

2 B

MD60 B

MD10

0

11 B

IPR

OCESSED

AXES

17

novelty

Machinery and solutions for rework

16

Examples of machining with BMD Lathes

Material= BrassLathe= BMD42

Material= SteelLathe= BMD22

OPTIO

NS

P.11 Z3 axial cross slide with X3 radial slide.

P.11A Radial drilling/threading unit on X2 or X4 slide (equipped with 1 chuck spindle)

(threading tool, bushing and collet not included)

P.11B Tool changer on X2-Z2 or X3-Z3 slides, CN controlled.

P.11F Electronic wheel

P.14 Z1 axial cross slide with X1 radial slide. (Circular interpolation excluded)

P.14A X1 axes slide. (Polygon generating-tool positioning platform).

P.14C Polygon-generating tool torque multiplier.

P.14D Polygon-generating tool in electric axis for X1-Z1 slides.

P.14E Pneumatic radial drilling on X1-Z1 or X4 slides.

P.21A Fume aspiration and filtering system. (installed on lathe)

P.22 Liquid coolant flow control.

P.23 Coolant tank level control and filling mechanism system.

P.44 Software for C spindle axis.

novelty

FOR AUTOMATIC C.N.C. LATHES ER42 ER60 ER75

UNIT HOLE - THREAD

Units controlled

by software

TECHNICAL SPECIFICATIONS

Spindle ER 16 Tip 6000 rpm Tap 3000 rpm Torque 0,6 Nm

18

novelty

FOR AUTOMATIC C.N.C. LATHES:BMD 32/60/75/100

MOTORIZED WORK UNITS ON Y-AXIS

TECHNICAL SPECIFICATIONS

Spindle ER 32 Spindle motor Brushless Torque 7,3 Nm Speed 3000 rpm

UNITS CONTROLLED BY SOFTWARE

19

For automatic c.n.c. lathes : C12v - C29v - B42v - B60v

MOTORIZED UNIT FOR DRILLING AND MILLING ON SLIDE X1 - Z1

TECHNICAL SPECIFICATIONS

Spindle ER 16

Collet diameter D4 - D10

Spindle motor Brushless

Torque Nm 0,9

Speed RMP 6000

novelty

UNITS CONTROLLED BY SOFTWARE

20

novelty

INTERN

AL D

ETA

ILS

AUTOMATIC C.N.C LATHES BMD60/CR BMD100/CR WITH GEAR HOBBER

21

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