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Engineering Solutions Innovation … in Material Handling System
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Page 1: Broucher 6 NEW - sinofinn.cn

Engineering Solutions

Innovation… in Material Handling System

Page 2: Broucher 6 NEW - sinofinn.cn

Introduction of Sinonn’s Material Handling Technologies

Shanghai Sinonn New Energy Investment Co., Ltd. is a global high-tech enterprise owning complete material handling solutions.

In ash handling, Sinonn possess Pressure Dense-phase, Pressure dDlute-phase and Vacuum Pressure conveying technologies; In slurry

disposal, Sinonn owns Wet and Dry handling technologies. In addition, we also have pneumatic handling technologies applicable to limestone

powder and coal mill reject in power plants, steel mills, cement plants and oil renery plants.

With independent Research & Development center, Sinonn has been at frontier of world advanced technology in its eld to maintain the safety, reliability

and progressiveness of material handling technologies.

WHAT WE DO FOR MATERIAL HANDLING

ENGINEERING FIELD ENGAGING IN

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Boiler Boiler Economizer

Electrostatic Precipitator

Stack

Fabric Filter

Flue Gas Fan

S02 Residue Silo

Fly Ash Silo

Ash Pond

Dewatering System

Submerged Drag Chain

Bottom Ash HopperTank for Absorbent

Bucket Elevator

Dry Outlet Chute

S02 Reactor

Harbor Silo

Phase Ⅰ Accumulation Inlet valve OPEN

Outlet valve CLOSED

Air valve CLOSED

Function: Material accumulates in the blow tank until a level sensor initiates uidization Phase

Phase Ⅲ Discharging

Inlet valve CLOSED

Outlet valve OPEN

Air valve OPEN

Function: Fluidized material is discharged into the pipeline by compressed air in the form of a continuous dense column.

Phase Ⅱ Fluidization & Pressurization

Inlet valve CLOSED

Outlet valve CLOSED

Air valve OPEN

Function: Compressed air enters blow tank through the uidizing disc at the base, pressurizing the blow tank and thoroughly uidizing the material. At completion, the pressure switch initiates the discharge phase

Phase Ⅳ Conveying

Inlet valve CLOSED

Outlet valve OPEN

Air valve OPEN

Function: Material is being conveyed through the pipeline to a silo. The

pressure switch senses completion of conveying and Phase I

begins again.

Page 3: Broucher 6 NEW - sinofinn.cn

FLY ASH HANDLING SYSTEM

Composition & Work Flow of Dense-Phase Pneumatic Conveying

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WHAT WE ARE SPECIALISED

FLY ASH HANDLING SYSTEM1 LIMESTONE POWDER HANDLING SYSTEM3

BOTTOM ASH HANDLING SYSTEM2 COAL MILL REJECT HANDLING SYSTEM4

Fly Ash Handling By Upper Leading-type Vessel

Page 4: Broucher 6 NEW - sinofinn.cn

Fly Ash Handling by Underneath Leading-Type Vessel

Underneath Leading-Type Vessel+ PIP Conveying

Coarse Material Handling by Middle Leading-Type Vessel

Fluidizing Pad for New Middle Leading

-Type Vessel

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Page 5: Broucher 6 NEW - sinofinn.cn

LARGE OUTPUT CONVEYING CAPACITY TECHNOLOGY

Continuous Conveying:

Design Mechanism: two groups of conveying vessels with same output capacity share same conveying pipeline. That is one group of vessels conveys while the other group collects ash. Stop the rst group after all of the ash in this group has been conveyed into the pipeline, and meanwhile start to convey the ash in the other group. Repeat this operation for these two groups on regular basis to guarantee that there is always ash available in the pipeline, so that the ash can be continuously conveyed to ash silos.

Air Flow Direction

Ash Flow Direction

Conveying by Multiple Big Conveying Vessels in Tandem:

Adopt three or four 5m³ above vessels in tandem, and use PIP (Pipe-in-Pipe) conveying to boost output capacity at each conveying circulation, reduce the blowing time and conveying frequency and increase conveying output of the system

Ash Flow Direction

Air Flow Direction

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Page 6: Broucher 6 NEW - sinofinn.cn

1. Convey Vessel

2. Ash-gas Mixer

3. Air Supply

4. Pipe-In-Pipe Line

5. Ash Discharge Pipeline

6. Ash Silo

7. Bag Filter

8. Level Transmitter

LONG CONVEYING DISTANCE TECHNOLOGY OF PIP

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Page 7: Broucher 6 NEW - sinofinn.cn

MERITS OF SINOFINN’S PNEUMATIC FLY ASH HANDLING SYSTEM

Safe and Reliable Structure Large ash-gas Ratio Low Conveying Velocity Widely Applicable

Key Equipment in Fly Ash Handling System - Convey Vessel

LPT-type Vessel L-type Vessel PD-type Vessel

SPT-type Vessel T—type vessel PT-type vessel

Key Equipment in Fly Ash Handling System-Dome Valve

Used as : Ash Feeding Valve, Vent Valve and Ash Discharge Valve, etc.

Material of Main Parts :

Body : WCB

Seal ring : Imported Rubber

Valve Flap : Wear-resisting Alloy

Advanced Air-tight Structure

Flexible Switch-on/off

Special Design and Reliable Performance

Long Working Life and Easy Maintenance

Exceptive Sealing Surface Material for Resisting High Temperature

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Page 8: Broucher 6 NEW - sinofinn.cn

Key Equipment in Fly Ash Handling System-Double Disc Gate Valve

The sealing set adopts wear-resisting alloy to increase the valve’s wear-resisting property and working life.

By using self tightening sealing, the valve plate can achieve low pressure double-direction sealing to remove dragging or ash deposition.

In view of different temperatures for different media, these valves are available with ambient temperature and high temperature also.

They are mainly used as ash feeding valves, vent valves, ash-relief valve and pipeline switch valves, etc.

Vacuum Pressure Fly Ash Handling System

Conveying power from : Vacuum Blower or Water Ring Vacuum Pump

Conveying pressure : Below atmospheric pressure

Conveying velocity : high speed

Conveying features :

No ash leakage - guarantee a clean working environment

Simplied system, less equipment and reliable & safe operation

1.

2.

3.

4.

Key Equipment in Vacuum Pressure Fly Ash Handling

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Separation Equipment

Ash Silo

VacuumBlower

Ash Unloading Area

Ash Inlet

Air Inlet

Ash Collection Hopper

Combination Bag Filter

Bag Cleaning

Filter Bag

Separator Part

Upper Swinging Door

Air-Lock Filter Bucket

Lower Swinging Door

Fly Ash Silo

Clean Outlet

Conveying Line

Disc

Inlet

Seat

Plate

Maintenance Hole

Cleaning HoleAsh Feeding Valve

Page 9: Broucher 6 NEW - sinofinn.cn

Key Equipment in Vacuum Pressure Fly Ash Handling

Ash Feeding Valve

Air Intake Valve Combinatorial Ash Collector

Vacuum Pressure Fly Ash Handling

Typical Features of Vacuum Pressure Fly Ash Handling System

A Features

a Less than 200-meter Conveying Distance

b Maximum System Output at 50t/h

c Reliable System and Advance Technology

d Clean Environment and Low Investment and Maintenance Cost

e High Degree oif Automation

B Main equipments

a Ash Feeding Valve

b Air Intake Valve

c Combinatorial Bag Filter

Bottom Ash Handling System

Introduction of Bottom Ash Handling System

A Wet-type BA Handling System

2.1

2.2

BA Handling System Comprised of Water Impounded Bottom Ash Hopper + Ejector Pump

Submerged Scraper Conveyor System

B

2.1

2.2

BA Handling System of Circulating Fluidized Bed

BA Handling System of Large Pulverized Coal Boiler

Dry-type BA Handling System

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Page 10: Broucher 6 NEW - sinofinn.cn

BA Handling System comprised of Water Impounded BA hopper + Ejector Pump

Key Equipment in Wet BA Handling

Feed Gate Clinker Grinder

Ejector Pump

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Page 11: Broucher 6 NEW - sinofinn.cn

BA Handling System comprised of Submerged Scraper Conveyor

Sinonn’s Non-Overow SSC System

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Page 12: Broucher 6 NEW - sinofinn.cn

Sinonn’s Non-Overow SSC System

600MW SSC + Hydro-extractor Silo 600MW SSC + Belt Conveyor

BA Handling System comprised of Circulating Fluidized Bed Rolling Slag Cooling Machine

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Page 13: Broucher 6 NEW - sinofinn.cn

BA Handling System comprised of Circulating Fluidized Bed

BA Handling System of Large Pulverized Coal Boiler

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Page 14: Broucher 6 NEW - sinofinn.cn

BA Handling System of Large Pulverized Coal Boiler

Key Equipment in Dry BA Handling

Dry Slag Machine Extrusion Device of Large Slag

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Page 15: Broucher 6 NEW - sinofinn.cn

Advantages of Dry Slag Machine

Non-consumption of Water Power Consumption Is 20〜30% Lower Compared to Hydraulic Slag Conveying

Floor Area Occupied Is 20〜30% Lower Compared to Hydraulic Slag Conveying Less Operation and Maintenance Work

High Use-value of Dry Slag Clean Environment Low Annual Operation Cost High System Reliability

Limestone Powder Handling System

System Introduction : To Convey the Limestone Powder to Material Receiving area by Compressed Air1

Two Primary Functions of System : 2

Desulphurization. That is, via Limestone’s Dissolution(Ca2CO3) and a series of other reactions, to convert the sox in Flue Gas

Into Solid CaSO4, Which Will Be Discharged By Slag Removal System. The Desulphurization Efciency in current work condition can

achieve at least 85%. .

Exchange Of Materials On Bed. Maintain the stability of materials circulation amount by adding limestone powder, which is good

for adjusting bed temperature and further guarantee the steady running of Boiler

Typical Flow Diagram of Limestone Powder Handling System

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Page 16: Broucher 6 NEW - sinofinn.cn

Key Equipment in Limestone Powder Handling SystemAir-Filled Sealing Air Lock

Pipeline Distributor

Mixer

Coal Mill Reject Handling System

1.1 Pneumatic Conveying System for Coal Mill Reject 1.2 Mechanical Conveying System for Coal Mill Reject

Pneumatic Conveying for Coal Mill Reject Handling

Process of Pneumatic Conveying

coal mill discharge big size removed manually & small size

air inlet valve open coal mill reject silo discharge to bunker

into mill reject hopper feed valve convey vessel

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Shaft Sealing Air Inlet

Page 17: Broucher 6 NEW - sinofinn.cn

Typical Equipment for Coal Mill Reject Conveying SystemCoal Mill Reject Hopper

Mechanical Conveying for Coal Mill Reject Handling

Process of Mechanical Conveying

Feeding valve coal mill reject hopper discharge valve scraper conveyor

bucket elevator coal mill reject silo dry/wet discharge

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Page 18: Broucher 6 NEW - sinofinn.cn

Layout of Mechanical Conveying for Coal Mill Reject

HOW WE GET SPECIALISED

Efcient and Scientic Management & Quality Assurance Systems

Management System & Quality Assurance System

Sinonn has been certied by GB/T19001-2008/ISO9001 : 2008,GB/T 50430-2007, GB/T28001-2001, GB/T24001-2004 and

ISO14001 : 2004, and obtained many qualications including environmental protection engineering, electrical installing and safe

production.

Sinonn has been awarded with the titles of Hi-Tech Enterprise and AAA-Grade Credit Enterprise, for in consecutive 5 years since

2007, also has been awarded as the Excellent Tax-Payer Enterprise and Innovative Enterprise in Shanghai, China.

Reserve of Talent Personnel and Patents Obtained

Reserve of Talent Personnel

Currently there are more than 180 staff working in the company, 82% of them are technical engineers specializing in design,

process, equipment procurement, installation, site management and commissioning. More than 73% of the staff graduate from

universities.

Patents obtained

We possesses 20 patents currently, and application procedure of another 7 patents is going on.

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Page 19: Broucher 6 NEW - sinofinn.cn

RESEARCH & DEVELOPMENT CENTER

In order to ensure the safety and reliability of material conveying systems, our company built an exclusive experiment platform of

industrial scale for ash handling system. The optimum parameter match-up obtained from the platform provides the design

basis for us. .

Typical Curve from Coal Mill Reject Conveying Test

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Page 20: Broucher 6 NEW - sinofinn.cn

ACCOMPLISHMENTS

Achievements of 600MW Above Pneumatic Material Handling Projects

Domestic Projects

Sr. No.

I

Project DescriptionMaterial

ConveyedSystem Capacity

Conveying Distance

Unit Capacity Year

JINTANG Power Plant of China GUODIAN Corporation, Sichuan Province

1 Ash from ESP and Eco

2×600MW 116 t/h 370 m 2006

FEIXIAN Power Plant of China GUODIAN Corporation, Shandong Province

2 Ash from ESP 2×600MW 85 t/h 550 m 2007

3 Ash from ESP and Eco

2×660MW 110 t/h 540 m 2008HUANGDAO Phase III Power Plant, Shandong Province

DANGTU Power Generation Co., Ltd., Anhui Province

4 Ash from ESP 2×660MW 112 t/h 430 m 2009

DATANG GUIGUAN HESHAN Electric Power Co., Ltd., Guangxi Province

5 Ash from ESP and Eco

1x670MW 150 t/h 380 m 2011

HAMI Power Plant of HAMI Coal Power Co., Ltd.

6 Ash from De-Nox and Eco

4x660MW 120 t/h 590m 2014

FENGJIE Power Plant Expansion Project of HUADIAN, Power International Corporation Ltd.

7 Ash from ESP and Eco

2x600MW 142 t/h Under Execution

550m

International Projects II

1 Jharsuguda Independent Power Plant, India 6x600MW Ash from ESP, Eco and APH

1st stage : 205m2nd stage : 405m

20101st stage : 341 t/h2nd stage : 341 t/h

2 Adani Power Plant, India 5x660MW Ash from ESP & Eco + Coal

Mill Reject

2011

3 Mahanadi Pre-critical Coal Power Plant

(WPCPL), India

6x600MW Ash from ESP & APH

Ash Handling : 30 t/hCoal Mill Reject : 2.5t/h

Ash Handling : 450 mCoal Mill Reject : 130m

2012

4 Talwandi Ultra Mega Coal Power Plant, India 3x660MW Ash from ESP, Eco and APH

2012

5 Cuddalore Coal Power Plant of ITPCL, India 2x600MW Ash from ESP, Eco and APH

1st stage : 200 t/h2nd stage : 240 t/h

1st stage : 150 m2nd stage : 1000 m

Under Commissioning

6 Sasan Ultra Mega Power Plant of Reliance Group, India

6x660MW EPC of Fly Ash, BA and Slurry

2013

7 Zetes Phase III 2x660MW Power Plant,

Turkey

2x660MW Ash from Eco, ESP and De-Nox

345 t/h 470m

Under .Execution

8 Qasim Power Plant, Pakistan 2x660MW Ash from ESP and Eco

30 t/h 390m

Under Execution

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160 t/h

51 t/h

85 t/h

1st stage : 480 m2nd stage : 860 m

365m

450m

Page 21: Broucher 6 NEW - sinofinn.cn

高 瞻 远 瞩 & 合 作 共 赢 !

Looking Forward to a Long Term &

Mutually Benecial Business Relationship

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Page 22: Broucher 6 NEW - sinofinn.cn

www.sinofinn.cn

Building No.5, No.3000, Longdong Avenue, Pudong New Area, Shanghai, China. Pin Code - 201203.


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