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Hindustan Construction Co Ltd
Xian Zhongdian Energy Co. Ltd.
11 April 20232
Joint Presentation at Bidders’ Conference
For BS Ispat – 1 x 150 MW
At Nagpur, Maharashtra
By HCC and XZD, China
11 April 2023
11 April 20233
Presentation Structure
Executive Summary
HCC’s Profile
XZD’s Profile
Approach to Project Execution
Value Proposition
4
Executive Summary
HCC and XZD, have partnered on exclusive basis, to associate with BS Ispat as its EPC contractor for both BTG and BOP packages for the upcoming 3 x 150 MW power project
• HCC specializes in technically complex, new age engineering and construction projects in Power- Hydro, Nuclear and thermal, industrial structures, Transportation and Oil & Gas
– HCC brings world class project management skills and innovative construction solutions
– HCC has built almost 600 project most of which are first of their kind and regarded as landmarks in India’s infrastructure development
• XZD is China based, internationally reputed and financially strong EPC firm with strong business interests in India
– In-house power design institute, for up to 600MW single unit basis, guaranteeing the most-cost effective solution for this power project.
– Executed thermal power projects between 25 MW and 600 MW on EPC basis, 11780 MW in total executed.
– Strategic alliance with BTG suppliers – in a better position to procure equipments faster
• HCC and XZD together offer – world class quality, timely completion and cost effective solutions to BS Ispat
HCC’s Profile
11 April 20236
HCC - Group Companies
Engineering & Construction
Lump sum turnkey
EPC
Design build construction projects
HCC Infrastructure
Infrastructure projects on BOT format
HCC Real Estate
Integrated Real Estate development
Lavasa Corporation
Urban Development and Management
Karl Steiner AG
Total services contractor
Project Management & Services
Facility Management
11 April 20237
HCC’s Presence across all sectors
Hydro
Dams & Barrages
Tunnels
Powerhouses
Shafts & Penstocks
Water Solution
Storage Dams
Barrages
Bulk water transmission canals
Tunnels
Pipelines
Pumping Stations
Treatment Plants
Transportation
Roads
Bridges
Tunnels
MRTS
Nuclear & Special Projects
Nuclear / Thermal Power Plants
Ports
Underground Caverns
Utility buildings & industrial structures
EPC
Lump sum turnkey
EPC
Design Build
Engineering Center
11 April 20238
Financials of HCC
TurnoverCAGR ~ 17%
INR Crores
USD Million
2008 2009 2010
3,104
3,518 3,863
690 782 858
2008 2009 2010
1,004 1,005
1,517
223 223 337
Net worth
USD Conversion ~ INR 45 (As on 31st Mar 2010)
Credentials of HCC in Power Sector
11 April 202310
HCC is a trusted name in power plant construction
HCC has strong presence in power plant
construction space in India
• Constructed 50% of total installed capacity
in nuclear power – 13 out of 18 installed
reactors
• Over 25% of India’s hydroelectric capacity
- largest market share in hydropower –
offering end-to-end solutions
• Four decades of experience in thermal
power plant construction
• Vast experience in civil & structural works
including water intake structures, cooling
towers and chimneys
Some of our projects under construction
are a testimony to our valued position in
power plant construction market in India
• Complete civil works for construction of
nuclear reactor building at Rajasthan for
2 x 700 MW expansion project
• Construction of 330 MW hydroelectric
project in J&K on EPC basis
• Around 17 plants aggregating to 4000 MW
of hydroelectric plants under
construction in India and Bhutan
Key Nuclear Power Projects
11 April 202311
Nuclear power projects helped HCC develop capacities for executing technologically
complex projects with high level of safety and reliability being the key aspects
Rajasthan Atomic Power Project
• Constructed all the 6 units of the project
• Recently engaged for another 2 units of 700 MW each
Units 1 & 2 of 220 MW each at Kakrapar Power Project
• Civil construction of reactor building, turbines etc.
• Cooling towers and water intake structures
Constructed India’s largest nuclear power plant
of 2000 MW capacity at Kudankulam based on imported LWR technology from Russia
11 April 202312
Key Hydroelectric Projects
Chamera St - I
New Austrian method for tunnelling used for second widest powerhouse cavern in India
2.7 km tunnelling by HCC
Koyna Power Complex
Four pressure shafts of up to 3.9 m dia at an angle of 58 degrees. Tail race tunnel of size 10.4 m X 10.4 m constructed
Yamunanagar
HCC constructed dam, spillway gates, hoists, HRT, surge tank, penstocks, power house. Intake etc.
Chutak HEP
Located at an altitude of 10,000 ft
Two intake channels of 4.5 m dia and 160 m length and 47.5 long, 15 m high barrage under constrcution
Uri-II HEP
4.23 km long HRT, 78 m deep surge shaft and 3.6 km long TRT
Under Construction
Chamera III
HCC involved in second Chamera stage projects after Stage I of 540 MW
231 MW
HCC has acquired strong EPC capabilities by virtue of constructing over 10 hydro projects in tough terrains and geological features of Himalayas
11 April 202313
Key Thermal Power Projects
Gandhinagar Thermal Power Station, 2 x 210 MW
• Design & construction of 120 m high NDCTs with cooling
water flow of 33,000 cu.m. per hour
Trombay Thermal Generating Station, 500 MW
• 275 m high single flue RCC chimney for Tata Power’s
utility project
• Recognized as the most outstanding concrete structure
from American Concrete Institute
Vast experience in over 20 thermal power projects constructing chimneys, cooling
tower, water intake systems and undertaking other civil works across the country
XZD’s Profile
11 April 202315
Introduction to XZD
Leading and certified EPC company based in Xi’an, China
• XZD was established in 1965 with pollution control
equipment manufacturing for industrial applications
– ESP, FGD and ash handling systems including HCSD
systems
• EPC works started in 1988 in power and cement plants
• Diversified into infrastructure space and steel business
Presence in multiple sectors and geographies
• Sectors: Power, Cement, Steel, Highways, Railways,
industrial estates, residential buildings
• Geographies: China, India, Africa, West Asia, South East
Asia and South America
11 April 202316
XZD – Capabilities…1
Power Sector
• Company offers turnkey solutions in thermal power
business
• Services offered for thermal, hydro, wind, solar and diesel
based plants
• Coal based thermal power plants – capability for capacity
ranges of 25 MW to 600 MW per unit
2 x 600 MW
2 x 300 MW
Feasibility Study and preliminary design services
Detailed Design and Engineering
Procurement and Supply
Construction Management,
testing and commissioning
O&M support
XZD – Capabilities…2
11 April 202317
• In-house Design & Engineering capability up to 300 MW series• Tie-up with North-West power for Design & Engineering of units > 600 MW;
Review Engineering by XZD
Design & Engineering
• Boilers: Harbin/ Beijing Boiler/ China Western Power/ Wuxi Boiler• Turbines: Harbin / Beijing Turbines / Wuhan Turbine / Hangzhou Turbine• Generator: Harbin / Beijing / Jinan Generator
Procurement – Main Plant Equipment
• Supervision & construction management in-house• Construction outsourced• Commissioning services offered in-house
Construction
Resources at XZD
11 April 202318
• 200 engineers dedicated to thermal power business• Around 65% of the engineers are conferred with technical and professional titles• More than 50 engineers and project managers are registered with Chinese
Government• Nationally renowned experts on equipments, construction and project
management
Project Management Team
• Proj
Project Management Tools
• Full compliance system implemented through quality management systems (QMS)
• Well-established quality control systems and processes to meet Client requirements
• Fully implemented HSE system driven by training, enforcement and incentivization
Quality and Safety Management Resources
11 April 202319
Experience in EPC works
Projects Capacity Completion Year
Shaanxi Binchang Coal Mining Co. 2 x 135 MW (CFB) 2006
Shanxi Weihei Power Plant 2 x 300 MW 1996
Pucheng Power Plant 2 x 330 MW 2002
Baoji Power Plant 2 x 330 MW 2009
Harbin III Power Plant 2 x 600 MW 1996
Tianjin Panshan Power Plant 2 x 600 MW 2001
Hebei Xibaipo Power Plant 2 x 600 MW 2006
Anbatowi Power Plant, Madagascar 2 x 235 MW CFBC 1999
CCPP Power Plant, Sudan 2 x 100 MW 2004
Silop Power Plant, Turkey 1 x 135 MW 2007
Ventanans Generating Units, Chile 2 x 350 MW 2009
Iquique Generating Units, Chile 2 x 200 MW 2006
Full list of experience being provided separately
11 April 202320
XZD’s Experience in India
First order for ESP awarded in 2006
• 6 orders awarded by JSW Steel
• 1 order awarded by BGR Energy
– More than 50 site engineers work on Indian sites for supervision of erection and
commissioning works for the supplied equipments
• XZD is pre-qualified by TCE for 2 x 210 MW project of Surana Power
• Also pre-qualified by MN Dastur for 3 x 60 MW project for Anrak Aluminium
11 April 202321
Performance of Installations by XZD
Average Performance Data for 150 MW unit
Parameter Value
PLF > 75%
Availability (as per Chinese standards) 85.6%
Boiler efficiency 88% for PC boilers
Achieved TG heat rate 1953 kcal / kWh
11 April 202322
Financials of XZD
TurnoverCAGR ~ 22%
INR Crores
USD Million
USD Conversion ~ RMB 6.75 (As on 31st Dec 2009)INR Conversion ~ RMB 0.145 (As on 31st Dec 2009)
2007 2008 2009
1,580
2,013
2,358
339 432 506
2007 2008 2009
698 735
1,307
150 158
281
Net worth
Approach to Project Execution
11 April 202324
Integrated JV
Approach to Project Execution
HCC XZD
Lahmeyer International as Engineering
Consultant
PROJECT EXECUTION FRAMEWORK
Main Plant Supplier (Imported)
Feedback Ventures as Project Management Consultant (integration services to HCC-XZD partnership)
BS Ispat
Engineering services and design appraisal
Main Plant supply and PG
Wrap-up EPC Agreement and overall performance guarantee (PG)
BOP Suppliers
BOP supplies with guarantees
Execution Philosophy
Design and Engineering
• XZD – detailed engineering and design with complete drawings & purchase specifications in line with tender documents
• LI reviews and fine tunes the design to client’s needs
Procurement and Quality Control
• HCC-XZD jointly procure the plant systems with due approval from Owner’s engineers
• QA / QC for Chinese supplies to be handled by XZD and that for Indian supplies to be handled by HCC
• Third party inspection to be appointed and managed by HCC in consultation with Owner’s Engineers
Project Management
• HCC-XZD jointly handle project planning, monitoring and control
• Construction management to be handled by HCC
• Project quality and HSE systems to be established and managed by HCC in consonance with international standards
Testing, Commissioning
and PG tests
• HCC-XZD shall jointly handle the testing, commissioning and PG tests along with OEM suppliers
11 April 202326
Supply Chain – Main Plant Equipments
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Harbin BoilersEssar, India
Beijing Boiler
Western PowerRKM Powergen, Chhattisgarh
Wuxi BoilerVedanta, Cogen Plant
Harbin HECEssar, India
Beijing Turbine & GeneratorAdani Power, Mundra
Jinan GeneratorChhattisgarh
Harbin TurbineEssar, India
Beijing TurbineAdani Power, Mundra
Wuhan Turbine
Hangzhou TurbineChhattisgarh
Supplier Manufacturing Capacity (MW) Max. Capacity of a Unit (MW)
Harbin 30,000 1,000
Beijing Boiler & Turbine 8,000 600
China Western Power - 300
Jinan Generator 7,000 200
Wuxi Boilers - 200
Boilers Turbines Generators
Value Proposition
11 April 202328
Value Proposition
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Faster Execution
Export Buyer’s Credit
O&M Support
Client Value
11 April 202329
Achieving Faster Execution – Proposition Details
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Achieving Faster Execution
• Prompt basic and detail engineering completion backed up by XZD’s in-house design
institute and huge database of thermal power plants.
• Strategic association with BTG vendors guaranteeing faster time of delivery than most EPC
contractor
• Fast payment thus incentivizing the vendors
• High efficient matching of delivery of equipment, erection, commissioning till hand over, by
thermal power plant project management expertise
• Effective logistics solutions
Typical delivery timelines achieved by XZD
Thank you
11 April 202331
Export Buyer’s Credit…1
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Borrower’s Bank (In India)
Typical Export Buyer’s Credit Arrangement
BS Ispat“Importer”
Repayment Guarantee
Loan Agreement
Insurance Company in China
Export Credit Insurance
Supplier in China
Repayment
China Exim BankDisbursement
Com
mer
cial
C
ontr
act
Dow
n P
aym
ent
Del
iver
y of
Sup
plie
s an
d S
ervi
ces
11 April 202332
Export Buyer’s Credit…2
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Guarantee Conditions can be discussed on case-to-case basis
• Guarantees by Indian Bank / borrower and / or Indian Govt.
Lending Conditions (Typical)
• 3 years (construction period) + 10 / 12 years (repayment period)
• Loan currency – US Dollars or as mutually agreed
• Up to 85% of the contract value is financed
• Interest rate linked to LIBOR (currently ~ 8% - 9%)
• Details to be worked out with lenders
11 April 202333
Scope Split between HCC and XZD
Companies will take joint responsibility of overall performance. OEM suppliers provide PG on critical
equipments
Scope of work HCC XZDDesign & basic engineering √
Detailed engineering & design Support for D & E √
Procurement √ (Indian Supplies) √ (Chinese supplies)
Inland and overseas transportation, port clearance,
storage, Erection & Commissioning and handing over
√
Construction √ √ (Methodology)
Project Management √ √ (Supervision & Planning)
Erection √ Support & supervision
Commissioning Support Services TBD* between XZD and OEM
All statutory approvals including IBR and CEIG √ Support
Trial run Support Services TBD between XZD and OEM
PG test Support Services TBD between XZD and OEM
Overall performance Front ending TBD between XZD and OEM
Documentation incl. O&M manuals, “as made” drawings √ √
* To be decided
11 April 202334
Human Resources at Power Division of XZD
Key personnel Designation Achievement
Qu Shouli Director - Technical Participated in establishment of Harbin Steam Turbine Co. in 1958. Designed and constructed power plants of up to 1000 MW unit size
Yao Chengkai Chief Engineer Expert on equipment specifications and project planning
Chen Baolin Chief Engineer Executed first set of imported 2 x 300 MW units from US
Yi Dongfang Chief Engineer Expert on power project design and transmission projects
Ni Shiquan Chief Designer Expert on structural and civil engineering for power plant
Gu Quanyong Coal Handling System Expert
Empanelled as senior expert in Coal Handling Association in China
Ma Yinsuo Chief Engineer Expert in project planning, monitoring and control
Zhong Dawen Chief Designer Expert on design and engineering of electrical systems
Ou Yangfang Environmental Expert
Empanelled on key associations and ministries in Chinese Government for Environmental Protection Services
Zhao Wenzhi Engineer First-degree government registered construction engineer
11 April 202335
Organization Structure at HCC
EPC Vertical Transport Vertical
HCC - Engineering & Construction Business
Hydro Vertical Water Vertical NTSP Vertical
BD & Construction Solutions
Tendering & Construction Solutions
Tendering CEMGEngg & Design R&D
Integrated Resource Management
Equipment Sub-contracts Sourcing & Supply Chain
Project Management
Contracts Management
Ho
ri
zo
nt
al
s
11 April 202336
Organizational Structure at XZD
CMD
Executive Director
Vice Presiden
t – Projects
6 Proje
ct Divisions
including
Power Divisio
n
Vice Presiden
t – Pollution Control
2 Branches – FGD & Ash Handli
ng
Technical
Directors4
Design
Institutes
including
Power Desig
n Institut
e
Vice Presiden
t – Factories
4 Factories in Xi’an
Vice President – Admin
Administrative Office
Finance
Quality Assurance
Vice Presiden
t – Commer
cial & Purchas
e