MANIPAL UNIVERSITY JAIPUR DEPARTMENT OF AUTOMOBILE ENGINEERING

PROGRAMME STRUCTURE

B Tech Degree Program Automobile Engineering 2015-19

THIRD SEMESTER

Exam

duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C

Theo

ry

Pract

ical

CWS MTE PRS PRE ETE

HS1301 History of Indian science and

technology 3 0 0 3 3 20 40

40

MA1313 Engineering Mathematics-III 3 0 0 3 3

20 40

40

AU1302 Material Science and

Metallurgy 3 0 0 3 3 20 40

40

AU1305 Strength of Materials 3 0 2 4 3 2 10 30 15 5 40

AU1306 Theory of Automotive

Engines 3 0 2 4 3 2 10 30 15 5 40

AU1308 Kinematics and Dynamics of

Automobiles 3 0 2 4 3 2 10 30 15 5 40

AU1333 Computer Aided Drawing,

GD & T Lab 0 0 4 2 2 60 40

Total 18 0 10 23

FOURTH SEMESTER

Exam duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C

Theor

y

Pract

ical

CWS MTE PRS PRE ETE

EO1323 Economics 3 0 0 3 3 20 40

40

MA1410 Engineering

Mathematics-IV 3 0 0 3 3 20 40

40

AU1407 Automotive Chassis

System 3 0 2 4 3 2 10 30 15 5 40

AU1409 Automotive Pneumatic &

Hydraulic systems 3 0 2 4 3 2 10 30 15 5 40

AU1410 Production Technology 3 0 2 4 3 2 10 30 15 5 40

----------- Open Elective I 3 0 0 3 3 20 40 40

AU1433

Advanced Computer

Aided Drawing, GD & T

Lab

0 0 4 2 2 60 40

Total 18 0 10 23

FIFTH SEMESTER

Exam

duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C

Theor

y

Pract

ical

CWS MTE PRS PRE ETE

MBXXXX Management 3 0 0 3 3 20 40 40

AU1510 Automotive Design I 3 0 2 4 3 2 10 30 15 5 40

AU1512 Automotive

Transmission System 3 1 2 5 3 2 10 30 15 5 40

AU1513 Heat Transfer in

Automotive system 3 1 2 5 3 2 10 30 15 5 40

AUXXXX Department Elective I 3 0 0 3 3 20 40

40

------------ Open Elective II 3 0 0 3 3 20 40

40

Total 18 2 6 23

SIXTH SEMESTER

Exam

duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C

The

ory

Pract

ical

CWS MTE PRS PRE ETE

AU1602 Automotive Electrical

Systems 3 0 2 4 3 2 10 30 15 5 40

AU1605 Automotive design II 3 0 2 4 3 2 10 30 15 5 40

AU1606 Electronic control for

vehicle system 3 0 2 4 3 2 10 30 15 5 40

AUXXXX Department Elective II 3 0 0 3 3 20 40 40

AUXXXX Department Elective III 2 0 2 3 3 2 10 30 15 5 40

-------------- Open Elective III 3 0 0 3 3 20 40

40

AU1630 CAD/ CAM lab 0 0 4 2 2 60 40

Total 17 0 12 23

EIGHTH SEMESTER

Exam duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C Theory

Practi

cal CWS MTE PRS PRE ETE

AU 1881 Industrial internship and

Lean Six Sigma Green

belt Training

3 0 0 3 3 20 40

40

AU1884 Industrial Project 0 0 0 9

100

OR

AU1881 Industrial internship and

Lean Six Sigma Green

belt Training

3 0 0 3 3 20 40

40

AU1885 Departmental Project 0 0 0 9 100

Total 3 0 0 12

SEVENTH SEMESTER

Exam

duration

(Hrs.)

Relative weightage

Course

Code Subject L T P C

Theo

ry

Pract

ical CWS MTE PRS PRE ETE

AU1705 Vehicle Dynamics &

Stability control 3 0 2 4 3 2 10 30 15 5 40

AU1707 Automotive Noise

Vibration & Harshness 3 0 0 3

3 20 40

40

AUXXXX Department Elective IV 2 0 2 3 3 2 10 30 15 5 40

AUXXXX Department Elective V 2 0 2 3 3 2 10 30 15 5 40

AUXXXX Department Elective VI 3 0 0 3 3 20 40

40

-------------- Open Elective IV 3 0 0 3 3 20 40

40

AU1732 Vehicle fault diagnosis

& Testing lab 0 0 2 1 2 60 40

AU1733 Lean Six Sigma Green

belt pre work for

Internship

0 0 2 1 2 60 40

AU1782 Summer Training

/Internship 0 0 0 1 100

Total 16 0 10 22

Course

Code Course L T P C

Departmental Elective I

AU1553 Advanced Mechanics of Solids (R&D) 3 0 0 3

AU1554 Two and Three Wheeled Vehicle Systems (Sales &Service) 3 0 0 3

AU1555 Design for Manufacturing (Manufacturing) 3 0 0 3

Departmental Elective II

AU1657 Advanced Internal Combustion Engines (R&D) 3 0 0 3

AU1658 Automotive Air Conditioning Systems (Sales &Service) 3 0 0 3

AU1659 Materials and Manufacturing of Automotive Components (Manufacturing) 3 0 0 3

Departmental Elective III

AU1660 Computer Aided Design & FEA (R&D) 2 0 2 3

AU1661 Vehicle Body Engineering (Sales &Service) 2 0 2 3

AU1662 Computer Integrated Manufacturing (Manufacturing) 2 0 2 3

Departmental Elective IV

AU1759 Computer Simulation of Internal Combustion Engine Process (R&D) 2 0 2 3

AU1760 Earth moving Equipment (Sales &Service) 2 0 2 3

AU1761 Metrology and Measurement System Analysis (MSA) (Manufacturing) 2 0 2 3

Departmental Elective V

AU1762 Computational Fluid Dynamics (R&D) 2 0 2 3

AU1763 Automotive Pollution and Control (Sales &Service) 2 0 2 3

AU1764 Quality Assurance and Reliability Engineering (Manufacturing) 2 0 2 3

Departmental Elective VI

AU1765 Alternative Fuels and Energy System for Automobile (R&D) 3 0 0 3

AU1766 Vehicle Ergonomics and Styling (Sales &Service) 3 0 0 3

AU1767 Industrial Engineering and Enterprise Resource Planning (Manufacturing) 3 0 0 3

Course Code Subject L T P C

Open Elective –I

AU1490 Fundamentals of Automobile Engineering 3 0 0 3

AU1491 Electrical and Hybrid Vehicle 3 0 0 3

AU1492 Engine Emissions and Control 3 0 0 3

Open Elective – II

AU1590 Lean Six Sigma Green belt 3 0 0 3

AU1591 Advances in Automotive Manufacturing Technology 3 0 0 3

AU1592 Advances in Automotive Materials 3 0 0 3

Open Elective – III

AU1690 Vehicle Maintenance and Garage practice 3 0 0 3

AU1691 Automotive Safety Systems 3 0 0 3

AU1692 Autotronics 3 0 0 3

Open Elective – IV

AU1790 Modern Automotive technology 3 0 0 3

AU1791 Trends in Vehicle Styling and Ergonomics 3 0 0 3

AU1792 Process Control and Reliability Engineering 3 0 0 3

COURSE CONTENT

B. Tech Automobile Engineering THIRD SEMESTER 2015-19

HS 1301 History of Indian science and technology [3 0 0 3]

An overview of early civilizations in the history of the world; Early science, its origin, multiple cultures around

the globe and their impact on development of science and technology; Achievements of ancient India in science

and technology; Renaissance and scientific revolution; Major technological developments in history of world

and rise of modern science.

References:

1. Ronan, Colin A., (i) ‘Science: Its History and Its Development Among the World’s Culture’. (ii) The

Cambridge Illustrated History of World’s Science’, Cambridge University Press, Newnes Books, 1983.

2. D.M. Bose, S.N.Sen & B.V. Subrayappa,’ A Concise History of science in India’ Indian National Science

Academy, New Delhi.

3. Ray Spangenburg and Daine k. Moser, (i) The History of Science From the Ancient Greeks to the Scientific

Revolution, (ii) The History of Science in the Eighteenth Century, (iii) The History of Science in the

Nineteenth Century (iv) The History of Science from 1895 to 1945 & (v) The History of Science from

1946 to 1990s. University Press (India) Limited, 1999.

4. J.G.Landels, University Press (India) Limited, 1999.

5. R.J.Forbes, ‘History of Technology’, O.U.P., 1956.

MA1313 ENGINEERING MATHEMATICS-III [3 0 0 3]

Vector Calculus: Gradient, divergence and curl, vector integrals and related theorems Laplace Transforms:

Transforms of elementary functions, inverse transforms, convolution theorem, Application of Laplace in

solution of ordinary differential equations with constant coefficients Fourier series: Fourier series, Dirichlet’s

conditions, even and odd functions, half range series, change of interval, harmonic analysis Fourier

Transforms: Fourier integrals, complex Fourier transform, Fourier sine and cosine transforms, solution of

heat and wave equations Finite Differences and Interpolation: Finite difference operators, Newton’s forward

and backward interpolation formula, Lagrange’s and Stirling interpolation formula, Numerical differentiation

and integration.

Text Books:

1. B. S. Grewal, “Higher Engineering Mathematics”, Khanna Publishers, Delhi, 2006

References:

1. Srimanta Pal, Subodh C. Bhunia, “ Engineering Mathematics” Oxford University Press.2015

2. H.K. Das, “Advanced Engineering Mathematics” S. Chand, 2015

3. Erwin Kreyszig, “Advanced Engineering Mathematics”, Wiley India Eastern, 2006.

4. B V Ramana, Higher Engineering Mathematics, Tata McGraw Hill Education Private Limited, New

Delhi 2007.

AU1302 MATERIAL SCIENCE AND METALLURGY [3 0 0 3]

Introduction: Materials classification, Crystallography, Miller indices: Miller Bravais indices, Crystal

structure determination, Imperfections in Crystals: Point defects, Line defects, Surface defects, Plastic

Deformation, Metals and Alloys, Dislocation, Slip and twinning, Schmids law, Strengthening mechanisms:

Solid solution strengthening, Work hardening, Recovery recrystallization and grain growth, Diffusion: Steady

state and non-steady state diffusion, Solidification of Metals and Alloys: Solid solution, Hume Rothery's

rules, Phase diagrams Phase and Lever Rules relationship of micro Structure and properties, Isomorphs

systems, Eutectic system, Eutectoid peritectoid reactions, Iron- Carbon equilibrium diagram, Development of

microstructure in Iron Carbon alloys, Phase transformation in steel, Heat Treatment ,TTT diagram, Steel: Low,

medium, and high carbon steels, Stainless steels-ferritic, Austenitic, Martensitic, Duplex steels, Tool steels,

Aluminium and its alloys, Magnesium and alloys, Titanium and its alloys, Ceramics and other

materials: Super alloys, ceramics, Refractories, Composites and glasses, Nano-materials.

Text Books:

1. V.Raghavan, Material science and engineering, Prentice Hall India, 2004.

References:

1. R.Shackelford, Materials science for Engineers, Prentice Hall New Jersey, 1996.

2. A. Sidney, Introduction to physical metallurgy, McGraw Hill International, 1991.

AU1305 STRENGTH OF MATERIALS [3 0 2 4]

Stresses & Strains: Overview of simple stresses and strains. Shear Force and Bending Moment: Bending

moment and shear force diagrams for different types of static loading and support conditions on beams. Strain

Energy: Strain energy due to various types of loading, Strain energy due to self-weight, Strain energy due to

shear force, Strain energy in terms of principal stresses. Pure bending and Shear stress in beam: Theory of

simple bending, bending stresses, section modulus and transverse shear stress distribution in circular, hollow

circular, I, Box, T, angle sections etc. Combined Direct and Bending Stress Torsion: Torsional shear stress in

solid, hollow and stepped circular shafts, angular deflection and power transmission capacity, Strain energy in

torsion. Principal Planes, Stresses and Strains: Members subjected to combined axial, bending and torsional

loads, maximum normal and shear stresses, concept of equivalent bending and equivalent twisting moments,

Mohr's circle of stress and strain. Column and strut: Instability and elastic stability, long and short columns,

ideal strut, Euler's formula for crippling load for columns of different ends, concept of equivalent length,

eccentric loading, Rankine formulae and other empirical relations. Deflection of Beam: Elastic curve of

neutral axis of the beam under normal loads, Beam deflection and slope, Relation between deflection, bending

moment, shear force and load, transverse deflection of beams and shaft under static loading.

Lab: Tension test on mild steel, Compression test on cast iron, Hardness tests , Rockwell hardness , Brinell’s

hardness, Charpy Impact test, Izod test on mild steel, Shear test, Torsion test on mild steel, Fatigue test on mild

steel, Test on leaf spring, Test on Helical spring, Bending Test on Wood, Compression test on wood.

Text books:

1. E.P. Popov, Engineering Mechanics of Solids, Prentice-Hall of India, New Delhi, 1997.

References:

1. W.A. Nash, Theory and problems in Strength of Materials, Schaum Outline Series, McGraw-Hill Book Co,

New York, 1995.

2. S.M.A. Kazimi, Solid Mechanics, Tata McGraw-Hill Publishing Co, New Delhi, 1981.

3. G.H. Ryder, Strength of Materials, Macmillan India Ltd, 2002.

4. F.P. Beer and R. Johnston Mechanics of Materials, McGraw-Hill Book Co, Third Edition, 2002.

AU1306 THEORY OF AUTOMOTIVE ENGINES [3 0 2 4]

Engine construction and operation: 4 stroke engine - Constructional details, working principle, Otto cycle,

Actual indicator diagram, Fuel air cycle. Cylinder layout and configurations, Firing order and its significance,

spark timing, Engine balancing, Materials of engine components. Engine fuel system: Carburettor working

principle, Requirements of an automotive carburetor,

starting, idling, acceleration and normal circuits of a carburetor, Compensation Maximum power devices,

Constant choke and constant vacuum carburetor, Fuel feed system, Mechanical and electrical pumps,

Requirements, solid injection, Function of components, common rail direct injection, Jerk and distributor type

pumps, Pressure waves, Injection lag, Unit injector, Petrol Injection. Cooling and lubrication system: Need

for cooling, Types of cooling system, air cooling and Liquid cooled system, Forced circulation system, pressure

cooling system, Need for Lubrication system, Mist lubrication system, wet sump lubrication, Properties of

lubricants, properties of coolant. Two stroke engines: Two stroke engine: types, terminologies, definitions,

construction and operation, Comparison of four stroke and two stroke engine, operation, Theoretical

scavenging methods, Scavenging pumps, Types of scavenging Supercharging and Turbocharging:

Necessity and limitation, Charge cooling, Types of supercharging and turbocharging, Relative merits,

Matching of turbocharger.

Lab: Study of Hand tools: Power tools and measuring tools, applications, Dismantling of engines:

Identification of parts, Inspection for wear and tear, crack, material breakdown of different engines

components, Servicing of engines by paraffin and degreasing methods Assembling: Assembling the engines

with using special tools, and learning necessary adjustments of the engine components IC Engines Performance

Test on Diesel Engines ,I.C. Engines Performance Test on Petrol Engine, Evaluation of Engine friction by

conducting Morse Test on Multi cylinder Petrol Engine and retardation and motoring test on diesel engine.

Text Books:

1. V Ganesan, I.C Engines. Tata Mcgraw Hill Publishing Co Ltd, 2008.

References:

1. K.Newton, W. Steeds, T.K. Garrett, The Motor Vehicle, SAE Publications, 2004.

2. M L Mathur and R P Sharma, A course in Internal combustion Engines, Dhanpat Rai publications, Pvt.

Limited, 2009.

3. R.B. Gupta, I C Engines, Satya Prakashan Publications, 1997.

4. R.K.Rajput, Internal Combustion Engines, Laxmi Publications, P. Ltd, 2008.

AU1308 KINEMATICS AND DYNAMICS OF AUTOMOBILES [3 0 2 4]

Basic Concepts: Mechanism and machine, kinematic pair, link, chain and inversions, Degree of Freedom, four

bar mechanism and its inversion in automobile and linkages used in earth moving equipment, Velocity and

Acceleration: Solution of simple mechanisms for velocity and acceleration analysis, velocity and acceleration

of crank slider crank mechanism used in IC Engines, Cams: Types of cams, Types of followers, Follower

displacement programming, Motions of followers like SHM, Uniform velocity and cycloidal motion, Layout

of Cam profile for an IC Engine, Gears: Introduction, Classification of Gears, Application of gears in

automobile, Gear Terminology, Law of gearing, Involute tooth profile, Path of contact, Arc of contact, Contact

ratio, Interference in involute gear, Parallel and crossed helical gear, Gear trains: Simple, compound, reverted

and epicyclic gear train, classification of automotive transmission using gear train, gear train Solution by

tabular column method only, Torque transmitted by epicyclic gear train, differential gear drive of an

automobile, Static and dynamic balancing: Balancing of revolving masses in single plane and different

planes, Balancing of in-line IC Engine and V type Engine, Governors: Classification, Characteristics of

governors, Porter and Proell governor, Hartnell governor, Centrifugal governors and modern automotive

governors Gyroscope: Gyroscopic couple of a spinning disc, Stability of four wheelers and two wheelers while

negotiating a turn.

Lab: Simulation of different mechanisms used in automobiles. Mini CATIA projects to develop link

mechanisms used in steering systems, gear selector, multilink suspension, door lock mechanism, wiper

mechanism.

Text Books:

1. S.S. Rattan, Theory of machines, Tata Mc Graw Hill, 2005.

References:

1. J.S. Rao, Theory of machines and mechanisms, New Age International, 2004.

2. H. H. Mabie, Mechanisms and dynamics of machines, John Wiley and sons, 1987.

3. J.E. Shigley, Theory of Machines and Mechanisms, Mc Graw Hill International, 1985.

AU-1333 COMPUTER AIDED DRAWING, GD & T LAB [0 0 4 2]

Introduction: commands & exercises, Solid Edge, ST Software, Drafting module, Part drawings of the

following machine components: Thread forms, Bolts, nuts, connecting rod, stuffing box, steam engine cross

head, Plummer block, simple eccentric, non- return valve, screw jack, swivel bearing, c-clamp, drill jig, square

tool post, Part module: commands and simple exercises. Three dimensional part drawings of Bearings,

couplings, joints, stuffing box. GD & T: Introduction and overview of GD & T , Part feature ,Symbol, screw

threads, gear and splines, Basic dimension , Tolerances, size limit boundaries, limit and fits, Datum and plane.

References:

1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.

B. Tech Automobile Engineering FOURTH SEMESTER 2015-19

EO 1323 ECONOMICS [3 0 0 3]

Definition, nature and scope of Economics, Introduction to Micro and Macro Economics, Law of demand and

supply, Elasticity of demand and supply, Cardinal and ordinal approaches of Utility. Production: Laws of

production, Cost and revenue analysis, Various market situations, Break-even analysis, Capital Budgeting

Macro Economics: National Income and it’s Concepts, Value of money and its Changes, Foreign Exchange

Rate, Monetary and fiscal Policies and other Macro concepts (Balance of Payment, Business Cycle etc.)

Text Book:

1. Peterson H C et.al. , Managerial Economics, Pearson, 9th edition, 2012.

References: 1. P L Mehta, Managerial Economics, Sultan Chand & Sons New Delhi (2012 Edition).

2. G. J.Tuesen & H. G. Tuesen, Engineering Economics, PHI, New Delhi (2008 Edition).

MA1410 ENGINEERING MATHEMATICS-IV [3 0 0 3]

Tensor: Introduction to tensors, Cartesian tensors, Rank of tensor, First, second and higher order tensors,

Algebraic operation on tensors, contraction of tensors, Contravariant and convariant vectors and tensors,

Theorems based on tensors. Solution of Non-Linear Equations: Bisection, Newton-Raphson, Regula Falsi,

Secant methods. System of Simultaneous Linear Equations: Gauss elimination method, Gauss-Jacobi,

Gauss-Seidel. Solution of Initial Value Problems: Taylor’s series method, Euler method, modified Euler

method, Runge-Kutta 4th order method. Finite Difference Methods: Solution of Laplace and Poisson

equations by standard five point formula, solution of heat equations by Crank-Nicolson method, solution of

wave equations. Statistics: Correlation, Regression, random variables, probability distributions- Binomial,

Poisson and Normal.

Text Books:

1. B. S. Grewal, “Higher Engineering Mathematics”, Khanna Publishers, Delhi, 2006

Reference:

1. Erwin Kreyszig, “Advanced Engineering Mathematics”, Wiley India Eastern, 2006.

2. B V Ramana, Higher Engineering Mathematics, Tata McGraw Hill Education Privare Limited, New

Delhi 2007.

3. Srimanta Pal, Subodh C. Bhunia, “ Engineering Mathematics” Oxford University Press.2015

4. H.K. Das, “Advanced Engineering Mathematics” S. Chand, 2015

AU1407 AUTOMOTIVE CHASSIS SYSTEM [3 0 2 4]

Load Distribution: Types of load carrying structures, closed, integral, open, flat types, Frames: Types of

frames, general form and dimensions, materials, frame stresses, frame sections, cross members, proportions of

channel sections, constructional details, loading points, sub frames, testing of frames, effect of brake

application of frame stresses, defects, Numerical problems. Chassis layout, power location, types of

automobiles, layout of an automobile with reference to power plant, weight distribution, stability, Numerical

problems, Brakes: Stopping distance and time, brake efficiency, weight transfer, brake shoe theory,

determination of braking torque, classification of brakes, types, construction, function, operation, braking

systems ,mechanical, hydraulic, disc, drum, Power brakes, Air brakes, vacuum brakes and electric brakes,

Numerical problems, Axles and Steering Systems: Steering systems, Front Axles, Rear axles. Suspension:

Types of suspension springs, construction, operation and materials, leaf springs, coil springs, torsion bar,

rubber springs, air bellows, pneumatic suspension, hydraulic suspension, telescopic shock absorbers,

independent suspension, front wheel independent suspension, rear wheel independent suspension, types,

stabilizer, trouble shooting, Numerical problems. Wheels and Tyres.

Lab: Study of Light duty Vehicle Chassis Frame. Study and Construction of Front Axle and Rear Axle. Study,

Construction, Dismantling and Assembling of Braking System (Disc Brake, Drum Brake, Hydraulic Brake and

Compressed air Brake). Study and Construction of Steering linkage along with dismantling and assembling of

steering gear box. Study and construction of suspension system (Rigid axle suspension system and Independent

suspension system).

Text Books:

1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.

References:

1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.

2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.

3. N.K. Giri, Automotive Mechanics, Khanna Publications, New Delhi, 2003.

AU1409 AUTOMOTIVE PNEUMATIC & HYDRAULIC SYSTEMS [3 0 2 4]

Fundamentals: Definition and properties of fluids, intensity of pressure, variation of pressure in a static fluid,

Absolute, Gauge, Atmospheric and Vacuum pressure Manometers, Fluid statics: Hydro static forces and

Centre of Pressure on vertical and inclined plane surfaces, hydrostatic applications in braking systems (master

cylinders, wheel cylinders, force distribution in brake linings), clutch cylinder, hydrostatic drives used in

automobile and earthmoving equipment, Kinematics and Dynamics of fluid flow : Types of fluid flow;

laminar flow, turbulent flow applications in engine intake, exhaust systems and torque converters; Continuity

equation, one dimensional Euler’s equation of motion, Bernoulli’s energy equation and their application in

vehicle dynamics, Fluid flow measurements: Venturi meter, Orifice meter, Pitot tube and Notch, Viscous

Flow Reynolds Number, laminar flow through circular pipes & tubes, Hagen Poiseuille’s equation, laminar

flow between fixed parallel plates, applications in automotive lubrication systems Flow Through Pipes &

Tubes: Minor and Major losses, Darcy and Chezy equation. Fundamentals of Automotive Hydraulic

Pneumatic Pumps: gear pumps, rotary pumps, crescent pumps, fuel pumps, oil pumps and coolant pumps

etc., (Constructional feature, working principle velocity triangle, governing mechanisms and simple problems),

Automotive Hydraulic & Pneumatic Devices:, torque convertors, fluid couplings, Automotive Pneumatic

Hydraulic valves: Construction and working of various types of direction control, pressure control, flow

control valves, servo valve, proportional valve, accumulator, Hydraulic & Pneumatic circuits: Regeneration,

meter in, meter out, bleed off, sequencing, counter balancing, pressure reducing and typical application circuits.

Lab: Flow measuring devices: Hydraulic actuators: linear actuators- single acting & double acting cylinder,

rotary actuator- Hydraulic motor, Stepper Motor, Hydraulic pumps: gear, vane and piston pump. Hydraulic

valves: direction control, pressure control, and flow control valves, servo valve, and proportional valve.

Hydraulic accumulator, Hydraulic trainer, Pneumatic trainer, hydraulic braking assembly, Anti-lock braking,

Text Books:

1. V.L. Streeter and E. Beinzamin.Fluid Mechanics, Willy Int, New York. 1998.

References:

1. K. L. Kumar, Engineering Fluid Mechanics, Eurasia Publishing House, New Delhi. 2000.

2. R. K. Bansal, Fluid Mechanics and Hydraulic Machines, Laxmi Publication. New Delhi, 2006.

3. D S Kumar, Fluid Mechanics and Fluid Power Engineering, Katson Publishing House. New Delhi, 2001.

4. Jagadishlal, Fluid Mechanics and Hydraulic Machines, Metropolitan Book Co.Pvt. Ltd, New Delhi, 1995.

AU1410 PRODUCTION TECHNOLOGY [3 0 2 4]

Introduction: Introduction to production technology, Classification and applications of different

manufacturing process relevant to automobile industry. Metal Casting Process: Introduction to Casting

Processes, Pattern: Materials used for Pattern making, Types of Patterns, Allowances, Core, Core prints;

Elements of Sand Mould Casting; Sand Properties and Types; Moulding Methods; Design of Patterns and

Cores; Design of Gating Systems; Solidification of Castings; Fettling. Casting Treatment, Inspection and

Quality Control Casting Defects, Design and Placement of Risers. Special Casting Methods: Shell-mould

casting, plaster mould casting, Investment casting, permanent mould casting, slush casting, pressure casting,

die casting, centrifugal casting, continuous casting. Welding: Classification of Welding Processes; Arc

Welding- Principle of Arc, Metal Transfer, Arc Characteristics; Working and applications of Carbon Arc

Welding, Flux Shielded Metal Arc Welding (SMAW), TIG (GTAW), MIG (GMAW), Resistance Welding-

Spot, Seam, Projection and Flash Butt; Thermit Welding; Solid State Welding Processes; Welding Defects,

Allied Processes- Brazing and Soldering. Metal Cutting & Tool Life: Introduction, basic tool geometry,

single point tool nomenclature, chips types and their characteristics, mechanics of chips formation, theoretical

and experimental determination of shear angle, orthogonal and oblique metal cutting, metal cutting theories,

relationship of velocity, forces, and power consumption, cutting speed, feed and depth of cut, coolant,

temperature profile in cutting, tool life relationship, tailor equation of tool life, tool material. Introduction to

metal forming process. Sheet Metal Operations: Forging, Shearing, Punching, blanking, embossing,

coining, perforating, parting, notching, lancing, slitting, bending, stretch forming, bulging, curling, roll

forming, Sheet Metal Dies: Simple, progressive, compound and combination dies.

Lab: Machine Shop Practice: Preparing turning Models by using Lathe. Exercises involving plain turning,

step turning, knurling, chamfering, taper turning, facing, free hand turning and "V" & Square thread cutting.

Demonstrations on eccentric turning, internal threading, taper turning by taper turning attachment and tail stock

set over method, Capstan and turret lathe etc., Milling Practice, Shaping Practice, Grinding Practice. CNC

lathe, CNC milling. Practical study on smithy process: preparation of models. Practical study on molding

process: mold preparation, sand casting operation. Welding Practice: Preparation of welding joints,

Demonstrations on gas welding, Arc welding, brazing etc.

Text Books:

1. R. K. Jain, Production Technology, Khanna Publishers, 2008.

References:

1. R.A. Lindberg, Processes and Materials of Manufacture, Pearson Education Limited, 1990.

2. P. N. Rao, Manufacturing Technology, TMH, 2008.

3. O. P. Khanna, Production Technology, Vol. I, Dhanpat Rai Publications, P. Ltd, 2009.

4. S.K. Hajara and Chaudhury, Elements of Workshop Technology, Vol. 1 &Media Promoters & Publishers Pvt.

Ltd., Mumbai, 2004.

AU-1433 ADVANCED COMPUTER AIDED DRAWING WITH GD&T LAB [0 0 4 2]

Introduction : Commands & Exercise through Auto CAD and CREO 2.0 software with different module-

Sketcher, Part, Assembly and surface module , manufacturing etc.Part modeling of automotive components:

Piston, connecting rod, crank shaft, cylinder, valve, gear train, differential. Automotive component

Assemblies: piston connecting rod and crank shaft, automotive transmission assembly etc.Application of GD

& T: Holes, calculation of clearance hole, Hole variation, Floating and fixed fasteners, Pinned interface,

Precision Metrology, Automating the tolerance process, Machining symbols.

References:

1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.

B. Tech Automobile Engineering FIFTH SEMESTER 2015-19

AU1510 AUTOMOTIVE DESIGN I [3 0 2 4]

Fatigue Considerations in Design: Variable load, loading pattern, endurance stresses, influence of size,

surface finish, notch sensitivity and stress concentration, Goodman line, Soderberg line, Design of machine

members subjected to combined, steady and alternating stresses, Design for finite life, Design of Shafts under

Variable Stresses Design of Engine Components: Design of various cylinder heads and cover plates Design

of piston, piston pin, piston rings and their materials, design of connecting rod and its material. Design of crank

shaft, crankshaft materials, Design considerations of valve design, intake and exhaust valve design. Design of

rocker arm Design of flywheel: Determination of the mass of a flywheel for a given co- efficient of speed

fluctuation. MI of flywheel, Engine flywheel - stresses on the rim of the flywheels. Design of hubs and arms

of the flywheel, turning moment diagram Design of Gears: Spur Gears: Nomenclature, Standard involute

gears, Beam strength of tooth, Lewis equation, Form factor & velocity factor, Stress in gear teeth, Dynamic

loads on gear teeth, Wear Strength. Helical Gears: Nomenclature, Formative number of teeth, Helix angle,

Face width, Velocity factor, Static Strength, Dynamic strength, and Wear strength. Bevel Gears:

Nomenclature, Straight teeth bevel gears, Cone angle, Virtual number of teeth, Face width, Static strength,

Dynamic Strength, Wear Strength. Worm Gears: Nomenclature, Materials, Reversibility, Mechanical

advantage, Strength design, Efficiency, Heat dissipation.

Lab: Design of various components of an engine, Design of flywheel, Design of Gears

Text Books:

1. J. Shigley, Mechanical Engineering Design, McGraw Hill New York, 1980.

References:

1. V.B.Bhandari, Design of Machine Elements, Tata McGraw Hill Publishing Company, New Delhi, 1904.

2. B.N. Pajithaya and B.G.S.Prabhu, Machine Design-Theory and Problems, MIT Manipal, 1993.

3. Maleev and Hartman, Mechanical Design ,International Text Book Company ,1996.

4. M.F Spotts, Design of Machine Elements, Pearson Education, 2003.

AU1512 AUTOMOTIVE TRANSMISSION SYSTEMS [3 1 2 5]

Power Required for Propulsion: Resistances to Motion of the Automobile, Traction, tractive effort,

Performance curves, acceleration, gradeability, drawbar pull, Numerical Problems, Clutch: Types of clutches,

construction and operation of all types, Numerical problems, Gear box: Performance characteristics in

different gears , Desirable ratios of 3speed and 4speed gear boxes, Constructional details of different types of

gear boxes , numerical problems, Fluid Coupling and Torque converters: Constructional details,

performance characteristics, slip, principles of torque multiplication, 3 and 4 phase torque converters, typical

hydrodynamic transmission, Epicyclic Transmission: Principle of operation, types of planetary transmission,

Calculation of gear ratio in different speeds. Hydrostatic Drives: Principles of hydrostatic drives, different

systems of hydrostatic drives, construction and operations, Automatic and Electric Transmissions:

Construction and operation.

Lab: Study, Dismantling and Assembling of- Clutches, Gear boxes, Transfer box, Universal joint, Constant

Velocity joints, Propeller shafts, Fluid couplings, Torque Converters, Semi-Automatic gear box, Automatic

Gear boxes, Differential mechanisms with differential lock and non-slip differential, Types of axles, Electric

and Hybrid drives. Hydrostatic and hydrodynamic drives, Determination of gear ratios by experiments.

Text Books:

1. W.H.Crouse, Automotive transmissions and power trains, McGraw Hill Co. 5th edn, 1976.

References:

1. K.Newton and W. Steeds Motor Vehicle, W. Butter Worths and Co., Publishers Ltd, 1977.

2. Kirpal Singh, Automobile engineering Vol.1, Standard Pub, 2004.

3. G.B.S.Narang, Automobile Engineering, Khanna publication, New Delhi, 2008.

AU1513 HEAT TRANSFER IN AUTOMOTIVE SYSTEMS [3 1 2 5]

Introduction: Various modes of heat transfer, combined modes, conductivity and film coefficient of heat

transfer, Thermal diffusivity, overall heat transfer coefficient, thermal resistance and conductance. Heat

Transfer by conduction :General heat conduction equation ,Linear heat flow through Plane Wall, Composite

Walls, radial heat flow through cylinder, Composite Cylinders, radial heat flow through Sphere and Composite

spheres, critical thickness of insulation Heat Transfer from Extended Surfaces: Heat transfer from fins of

uniform cross section heated at one end or both ends, Efficiency and effectiveness of fin, Heat Transfer by

convection: Free and forced convection heat transfer, Application of dimensional analysis to free and forced

convection, Reynolds, prandtl, Grashof, Nusselt and Stanton numbers, Empirical equations of convective heat

transfer, Heat Exchangers: Classification of heat exchanger. Analysis using LMTD, Effectiveness-NTU

Method, fouling mechanism, growth and design to minimize fouling, small types of heat exchangers, Plate-

Fin heat exchangers Heat transfer in IC engines: Radiator construction, Engine Cooling system construction,

coolant properties. Design parameters for radiator & water pump design, hoses, Thermostat Valve, Radiators

Cap, Radiator fan, Radiator Fan shroud, Surge Tank. Radiation: Thermal radiation, absorption, reflection and

transmission of radiation, Kirchhoff’s Law. Wien’s displacement Law, Stefan Boltzmann’s law, Intensity of

radiation, Lambert’s cosine law.

Lab: Thermal conductivity of concentric sphere ,Heat transfer through lagged pipe, Heat transfer in pin-fin, Heat

transfer in forced convection apparatus, Heat transfer in natural convection, Parallel and counter flow heat

exchanger, Emissivity apparatus, Stefan Boltzman Apparatus.

Text Books:

1. Heat Transfer: Principles and Applications by Dutta, Binay K, PHI Publication

References:

1. S G Arora and S Domkundwar, A course in Heat and Mass transfer, Dhanpat Rai and Co, 2008.

2. Mathur and Sharma, Internal combustion engine Dhanpat Rai Publications, P. Ltd, 2009.

3.E.F. Taylor, The Internal Combustion Engines, International Text Book Co, Pennsylvania, 1982.

B. Tech Automobile Engineering SIXTH SEMESTER 2015-19

AU1602 AUTOMOTIVE ELECTRICAL SYSTEMS [3 0 2 4]

BATTERIES Different types of batteries, Characteristics of different batteries, rating, capacity and efficiency

of batteries. Various tests on battery condition, charging methods. Modern storage batteries. STARTING

SYSTEM Condition of starting behavior of starter during starting. Series motor and its characteristics.

Principle & construction of starter motor. Working of different starter drive units. Care & maintenance of

starter motor, Modern Starting system. CHARGING SYSTEM Function, operating principle and

characteristics, Components of DC and AC Charging System for Vehicle, charging circuit controls – cut out,

relays, voltage and current regulators, troubleshooting IGNITION SYSTEM Types, construction & working

of battery coil and magneto ignition systems. Centrifugal and vacuum advance mechanisms. Types and

construction of spark plugs, Electronic Ignition system. Digital ignition system. LIGHTING SYSTEM &

ACCESSORIES Insulated & earth return systems. Positive & negative earth systems. Details of head light &

side light. Head light dazzling & preventive methods. Electrical fuel-pump, Speedometer, Fuel, oil &

temperature gauges, Horn, Wiper system, Trafficator, wiring system.

Lab: Testing, servicing and charging of batteries, Servicing of generator, alternator and starter motor:

dismantling, testing, inspection and assembly, checking and setting of Ignition timing, Drawing of general

electrical wiring diagrams of various vehicles of two and four wheelers, Repair, servicing or replacement of

instrumentation systems, sensors, condition monitoring trip counters, visual displays, electronic ignition

systems, Repair, servicing or replacement of ignition systems, direct ignition spark plugs, electronic fuel

control, electronic diesel fuel injection, electronic control of carburetion, electronic petrol fuel injection.

Text Book:

1. N. R. Khatawate Automotive Electrical systems and equipments S. Chand and Co, 1986.

References:

1. C.P.Nakra Basic automotive electricity Dhanpat Rai, 2003.

2. Ramesh S Gaonkar, Microprocessor Architecture, Programming and application with 8085, 4thEdition,

Penram International Publishing, New Delhi, 2000.

AU1605 AUTOMOTIVE DESIGN II [3 0 2 4]

Design of Bearings: Introduction, Classification of Bearing, Bearing Life, Bearing Load, Equivalent Dynamic

load, Selection of Automotive Bearings, Lubrication, Failure of Bearings. Design of clutch: Introduction,

clutch and its function, Requirement of a clutch, Types of friction material, Properties of good clutch lining,

Design of Single plate clutch, Multiplate clutch, Cone clutch and Centrifugal Clutch. Design of springs:

Introduction, classification of springs, Materials for springs, helical spring, Leaf Springs, standard sizes of

automotive suspension springs Design of Brake System : Introduction, Functions of Brake, Types of Brake,

Brake lining, Braking Efficiency, Stopping distance, Energy absorbed by brake, Design of Drum brake and

Disc brake Design of gear box: Introduction, Purpose of Transmission, Design of various types of automotive

gear box, Design of gear boxes with different speed gears Design of driveline components: Design of

propeller shaft, Design of universal Joint, Design of spline joint. Design of axles.

Lab: Projects to design driveline components, clutch, braking and suspension system.

Text book:

1. Khurmi. R.S. & Gupta. J.K., "A text book of Machine Design", Eurasia Publishing House (Pvt) Ltd, 2001.

References:

1. Jain.R.K, “Machine Design”, Khanna Publishers, New Delhi, 2005.

AU1606 ELECTRONIC CONTROL FOR VEHICLE SYSTEM [3 0 2 4]

Introduction Role of electronics in automobile engineering, concept of a system, semiconductor devices,

integrated circuits, digital circuits, microprocessors Microcontrollers difference between microprocessor and

microcontroller, requirements of microcontroller for automobile, compiler, debugger, emulator, simulator,

programming of microcontroller, architecture of HCS12, microcontroller peripherals and configuration

Sensors and Actuators Basic of sensors, sensors for automobile applications, classifications, measuring

principles, Types of sensors, actuators, types of actuators i.e., electromechanical, fluid mechanical and

electrical machines Automotive Networking Requirement of automotive networking, need of bus system,

classification of bus system, examples of bus system in automobile Automotive Subsystems Powertrain

control, vehicle motion control, automotive instrumentation and telematics, diagnosis and occupant protection

systems.

Lab: Verifying logic gates (OR, AND,NAND,NOR,EX-OR,NOT) ,characteristics of Full wave rectifier,

square wave form in 555 TIME, Characteristics of Thermocouple, Thermistor, Hall effectr transducer and

inductive pickup, Resistive Temperature Detector, DC servo motor speed control system, programming on

microcontroller, interfacing of peripherals.

Text books:

1. Douglas V., Hall, Microprocessors and Interfacing, TMH.

Reference:

1. Rafi Quazzaman M, Microprocessors Theory and Applications: Intel and Motorola prentice Hall of India,

Pvt. Ltd., New Delhi, 2003.

2. J.P. Hasebrink and R. Kobler, Fundamentals of Pneumatic Control Engineering, Festo Didactic GMBH &

Co, Germany, 2002.

3. F. Ebel and S. Nestel, Proximity Sensors Festo Didactic GMBH & Co, Germany, 2003.

AU1630 CAD/CAM LAB [0 0 4 2]

Exercises on geometric modelling of automotive components using CATIA, CAM using CATIA.

Reference:

1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.

B. Tech Automobile Engineering SEVENTH SEMESTER 2015-19

AU1705 VEHICLE DYNAMICS & STABILITY CONTROL [3 0 2 4]

Performance of cars and light trucks: Vehicle drag-deformation of the wheel, deformation of the ground,

Total resistance to a moving vehicle- air, rolling and grade resistance, power for propulsion, traction and

tractive effort, Road performance curves- acceleration, gradability and drawbar pull, acceleration time and

elasticity, fuel consumption and fuel economy, strategy for lowest fuel consumption, factors affecting fuel

economy. Aerodynamic forces: Aerodynamic drag, drag components, drag coefficient, aerodynamic aids,

aerodynamic side force, lift force, pitching moment, yawing moment, rolling moment, cross wind sensitivity,

Vehicle handling: Steering angle, cornering force, low speed turning, high speed cornering, suspension effects

on cornering, self-righting torque, slip angle, over steer, under steer, steady state cornering, driving torques on

steering, effect of camber, camber thrust, transient effects in cornering. Stability of vehicles: Distribution of

weight (Three wheeled and four wheeled vehicles), stability of a vehicle on a slope, Dynamics of vehicle

running on a banked track, Stability of a vehicle taking a turn, Braking requirements, stopping distance, braking

efficiency, work done in braking, tyre adhesion, braking of vehicles. Road testing methods: Measurement of

aerodynamic drag force in a coast – down test, cross wind tests, engine cooling road test, wind noise

measurement on the road.

Lab: FEM: Introduction, general steps of FEM, need of FEM, limitation of FEM.ANSYS: Introduction to

ANSYS APDL, operation modes of ANSYS, Selection logic in ANSYS. Boundary conditions: select types

of element, Shape function, define element types, real constant, section properties, types of load applying.

Modeling in ANSYS: 1 D , 2 D and 3 D modeling in ANSYS (Exercises). Meshing: free meshing, mapped

meshing. Solvers: types of solver, setup, solving multiple load steps. Post processing: contour plot viewing,

path operation, time history processor, report generator

Text Book

1. W. Steeds- Mechanics of road vehicles- Wildlife book Ltd, London, 1990

Reference:

1. Thomas D. Gillespie – Fundamentals of road vehicles - SAE, 1992

2. Wolf- Heinrich Hucho – Aerodynamics of road vehicles, SAE

3. J.G. Giles- steering, suspension and tyres, Wildlife books Ltd, London, 1968

4. P.M. Heldt- Automotive chassis, Chilton Co., New York, 1952

AU1707 AUTOMOTIVE NOISE VIBRATION & HARSHNESS [3 0 0 3]

INTRODUCTION TO NVH Noise, Vibration and Harshness (NVH) and its role in automotive design and

development. Physiological effects of noise and vibration, sources of vibration and noise in automobiles.

BASICS OF VIBRATION ANALYSIS Basic concepts, mathematical models, formulating the equations of

motion linear and torsional system characteristics and response – damped and undamped single & two degree

of freedom systems under harmonic force, coordinate coupling, generalized coordinates and modal analysis.

VIBRATION CONTROL TECHNIQUES Vibration isolation, tuned absorbers, untuned viscous dampers,

damping treatments, Applications: isolation of the engine from vehicle structure and control of torsional

oscillation amplitudes in engine crankshaft. NOISE FUNDAMENTALS: Fundamentals of acoustics –

general sound propagation – structure borne sound & air borne sound, Plane wave propagation - wave equation,

specific acoustic impedance, acoustic intensity, Spherical wave propagation – acoustic near and far fields,

Reference quantities, The decibel scale, relationship among sound power, sound intensity and sound pressure

level, summation of pure tones, Decibel addition, subtraction and averaging, Effects of reflecting surfaces on

sound propagation, octave band analysis, Anatomy of Human Ear, Mechanism of hearing, loudness, weighting

networks, equivalent sound level. NVH MEASUREMENTS Vibration and Noise Standards – Pass/Drive by

noise, noise from stationary vehicles, interior noise in vehicles, NVH measurement tools and techniques,

Modal parameter (natural frequency, mode shape and damping) estimation techniques, signal and system

analysis. AUTOMOTIVE NOISE SOURCES AND CONTROL TECHNIQUES Methods for control of

engine noise, Transmission Noise, Intake and Exhaust Noise, Aerodynamic Noise, Tyre Noise, Brake noise.

Noise control strategy, noise control at source – along the path – isolation, damping, balancing, resonators,

absorption, barriers and enclosures

Text Book

1. William T Thomson, Dahleh and C Padmanabhan, “Theory of Vibration with

Applications”, Pearson, 5th ed, 2011

References:

1. Malcom J. croker, “Noise and Vibration Control”, Wiley, 2007.

2. Norton MP “Fundamental of Noise and Vibration”, Cambridge University Press, 2003.

3. Boris and Korney, “Dynamic Vibration Absorbers”, John Wiley,1993.

AU1732 VEHICLE FAULT DIAGNOSIS & TESTING LAB [0 0 2 1]

Introduction and identification of Garage tools, Automotive Diagnosis equipment’s –Computerised engine

analyser study and practice, Computerised wheel balancing machine study and practice, Computerised wheel

alignment machine study and practice, Exhaust emission test of petrol and diesel engine, Study of wind tunnel,

determining of coefficient of drag for a given aerofoil, Head light focusing test, Braking distance test, Road

worthiness test, Acceleration , Gradability , Maximum speed, Constant speed, fuel consumption ,High way

drive, city drive fuel consumption tests, Visibility test, Chassis dynamometer, Calibration and Phasing of fuel

injection pump.

Text Book

1. Kohli, P.L., “Automotive Chassis and Body”, McGraw Hill.

Reference:

1.Maruti Suzuki Manual.

AU1733 LEAN SIX SIGMA GREEN BELT [0 0 2 1]

PRE WORK FOR INTERNSHIP

Introduction to Six Sigma, Lean, Lean Six Sigma and DMAIC (Define, Measure, Analysis, Improve &

Control); Linking Lean Six Sigma to Strategy and Project Selection as it pertains to the Internship program,

Understand the Lean Six Sigma Roadmap – Define, Measure, Improve, Control; Actions required for

completing the Define Phase – Project Definition, Prioritize projects based on value, resources required,

timing, Select projects with buy in from Industry sponsoring internship. Establish accountability between

business and student intern. Develop and present project charter.

Text Book

1. Lean six sigma by Michael George and published by McGrawHill Education India

Reference:

1. Lean six sigma using Sigma Xh Minitab by Issa bush and Barbara Lawton,2010, McGrawHill

Education India

AU-1782 SUMMER TRAINING / INTERNSHIP [0 0 0 1]

Each student will complete a project based industrial training for a period of 45 days or more. This training

project may be completed during summer vacation periods from end of fourth semester or sixth semester.

Students will submit a project report to faculty member assigned for industrial training. The report should

include a certificate issued by sponsor.

Students have to deliver a project presentation to a department panel as per a schedule during their seventh

semester.

B. Tech Automobile Engineering EIGHTH SEMESTER 2015-19

AU1881 INDUSTRIAL INTERNSHIP& LEAN SIX [3 0 0 3]

SIGMA GREEN BELT TRAINING

Pre-Internship/Dept. Project Week : Students will participate in a 5 days on campus workshop before going

on internship or working on a Departmental Project to learn about applying Lean Six Sigma methods pertaining

to Define, Measure and Analysis phase during their internship project. The tools that will covered are – Project

Chartering, Project Planning and Management, Establishing baseline to measure improvement, Process

Mapping, SIPOC Value Stream Mapping to identify Value Add and Non-Value Add, Spaghetti diagrams,

Cause & Effect analysis, FMEA, Measurement System Analysis (MSA), Gage R&R, Process capability

analysis and process control (SPC) using Minitab, Presentation Skills. This workshop will be attended by the

student’s faculty advisor to ensure continuity during periodic progress review throughout their internship

program.

Mid-Internship Week: Students will participate in a 5 days on campus workshop after completing 4 weeks

of internship to present progress made in the Define, Measure and Analysis phases of their project. After first

day of presentations, they will learn about applying Improve and Control tools and methods to complete their

Internship LSS project. The Improve Phase methods will verify critical inputs using DOE by practicing use of

Minitab; Improvement tools such as – Establishing single piece flow using Kanban / Pull methods that are

trigged by customer demand, Mistake Proofing, Quick Changeover, Workplace Organization, Process

Mapping, Process Documentation, Piloting a new process to test for improvement. The Control Phase tools

and methods will develop a control system to ensure long term sustainability using - Control Plans, Process

Documentation, Training Plans, Statistical Process Control and Process Capability. This workshop will be

attended by their faculty advisors to ensure benefits are being delivered to the company/department research

project sponsoring their internship

Text Book:

1. Lean six sigma by Michael George and published by McGrawHill Education India

Reference:

1 Lean six sigma using Sigma Xh Minitab by Issa bush and Barbara Lawton,2010, McGrawHill

Education India.

DEPARTMENT ELECTIVE-I

AU1553 ADVANCED MECHANICS OF SOLIDS [3 0 0 3]

Analysis of Stress in 3-Dimensions: Body force, surface force and stress vectors, state of stress at a point,

normal shear stress components, stress component on arbitrary plane, Principal stresses in 3-dimensions,.

Analysis of Strain in 3-Dimensions: Introduction, deformation in neighborhood of a point, change of length

of linear element, change in direction of linear element, Cubical dilation, Change in angle between two line

elements, state of strain at a point, principal axes of strain and principal strains, compatibility conditions. Stress

strain relations for linearity elastic bodies: Generalized Hooke’s law, stress-strain relations for anisotropic,

orthotropic and isotropic materials. Unsymmetrical bending: Shear centers for sections with one axis of

symmetry, shear center for any unsymmetrical Section, stress and deflection of beams subjected to

unsymmetrical bending. Bending of curved beams (Winkler-Bach formula). Theories of failures: The

necessity for a theory, different theories, significance and comparison, applications. Stresses in thick cylinders,

shrink fit stresses, stresses in rotating discs.

Text book:

1. E.P. Popov, Engineering Mechanics of Solids, Prentice-Hall of India, New Delhi, 1997.

References:

1. W.A. Nash, Theory and problems in Strength of Materials, Schaum Outline Series, McGraw-Hill Book Co,

New York, 1995.

2. S.M.A. Kazimi, Solid Mechanics, Tata McGraw-Hill Publishing Co, New Delhi, 1981.

3. G.H. Ryder, Strength of Materials, Macmillan India Ltd, 2002.

AU1554 TWO AND THREE WHEELED VEHICLE SYSTEMS [3 0 0 3]

Power unit: Two stroke SI engine, four stroke SI engine; merits and demerits. Symmetrical and unsymmetrical

port timing diagrams. Types of scavenging processes; merits and demerits, scavenging pumps. Rotary valve

engine. Fuel system. Lubrication system. Magneto coil and battery coil spark ignition system, electronic

ignition system. Starting system; Kick starter system. Chassis and sub-systems: Mainframe and its types.

Chassis and shaft drive, Single, multiple plates and centrifugal clutches. Gear box and gear controls. Front and

rear suspension systems. Shock absorbers. Panel meters and controls on handle bar. Brakes, wheels and tyres:

Drum brakes, disc brakes, front and rear brake links, layouts. Spoked wheel, cast wheel, disc wheel, disc types.

Tires and tubes. Two wheelers: Case study of major Indian models of motorcycles, scooters and mopeds. TVS

mopeds and motorcycles, Hero Honda motorcycles, Bajaj scooters and motorcycles, Yamaha, Enfield

motorcycles. Servicing and maintenance. Two wheeler performance testing on chassis dynamometer. Three

wheelers: Case study of Indian models. Auto rickshaws, pickup van, delivery van and trailer. Maintenance:

daily, weekly, monthly, Fault tracing

Text Book:

1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.

References:

1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.

2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.

AU1555 DESIGN FOR MANUFACTURING [3 0 0 3]

Introduction: Design philosophy steps in Design process - General Design rules for manufacturability - basic

principles of design Ling for economical production - creativity in design. Materials: Selection of Materials

for design Developments in Material technology - criteria for material selection - Material selection

interrelationship with process selection process selection charts. Machining process: Overview of various

machining processes - general design rules for machining - Dimensional tolerance and surface roughness -

Design for machining - Ease - Redesigning of components for machining ease with suitable examples. General

design recommendations for machined parts. Metal casting: Appraisal of various casting processes, selection

of casting process, - general design considerations for casting - casting tolerances - use of solidification

simulation in casting design - product design rules for sand casting. Metal joining: Appraisal of various

welding processes, Factors in design of weldments - general design guidelines - pre and post treatment of welds

- effects of thermal stresses in weld joints - design of brazed joints. Forging - Design factors for forging -

Closed dies forging design - parting lines of die, drop forging die design - general design recommendations.

Extrusion & Sheet Metal Work: Design guidelines for extruded sections - design principles for Punching,

Blanking, Bending, and Deep Drawing - Keeler Goodman Forming Line Diagram - Component Design for

Blanking. Design of manual assembly: Design for assembly fits in the design process, general design

guidelines for manual assembly, development of the systematic DFA methodology, assembly efficiency,

classification system for manual handling, classification system for manual insertion and fastening, effect of

part symmetry on handling time, effect of part thickness and size on handling time, effect of weight on handling

time, parts requiring two hands for manipulation, effects of combinations of factors, effect of symmetry effect

of chamfer design on insertion operations, estimation of insertion time.

Text book:

1. Product Design for Manufacturing and Assembly/ Geoffrey Boothroyd, Peter Dewhurst & Winston

Ansthony Knight/CRC Press/2010

References:

1. Assembly Automation and Product Design/ Geoffrey Boothroyd/ Marcel Dekker Inc., NY, 1992.

2. Engineering Design - Material & Processing Approach/ George E. Deiter/McGraw Hill Intl. 2nd Ed. 2000.

3. Hand Book of Product Design/ Geoffrey Boothroyd/ Marcel and Dekken, N.Y. 1990.

DEPARTMENT ELECTIVE-II

AU1657 ADVANCED INTERNAL COMBUSTION ENGINES [3 0 0 3]

SI Engine: SI engine mixture requirements, fuel, injection systems- mono point & multi point, Stages of

Combustion, Normal and Abnormal Combustion, factors affecting knock, Combustion Chambers. CI Engine:

Stages of Combustion, Direct and indirect injection systems, Combustion chambers, Fuel spray behaviour,

spray structure, spray penetration and evaporation, air motion. Combustion Analysis: Gas exchange process

in 2 stroke and 4 stroke engines, volumetric efficiency, flow through valves and ports, multi valve concept,

introduction to supercharging, scavenging and turbocharging. Recent Trends: HCCI Engines, Stratified

charge engines, dual fuel-lean burn & hot surface ignition concepts, Measurement Techniques- PIV, LDA,

HWA systems.

Texts book:

1. Internal Combustion Engine Fundamentals, John B Heywood, McGraw Hill.

References:

1. Internal Combustion Engines, Colin R Ferguson, John & Wiley.

2. IC Engine Combustion and Emissions B P Pundir, Narosa Publishing.

3. Gas Turbines, Ganesan V, Tata McGraw Hill.

4. Advanced Engine Technology, Heisler, SAE

AU1658 AUTOMOTIVE AIR CONDITIONING SYSTEMS [3 0 0 3]

Introduction: Fundamentals of Refrigeration, vapor compressors refrigeration, working principle, cycle COP

refrigeration cycle in T-s and P-h coordinates, Effect of sub cooling and super heating and cycle analysis and

problems using P-h charts, Introduction to Air Conditioning : Psychometric properties and processes,

sensible and latent heat loads, characterization and SHF load for ventilation and filtration, concepts of SHF

and ESHF and ADP, concepts of human comfort and effective temperature, Components of Air conditioners,

Operation of an Air-conditioning System: Type of Air conditioners, Heaters, Vehicle ventilation,

combination heater and air conditioner, manually controlled air conditioner and heater system, automatically

controlled air conditioner and heater systems, Air Heating equipment, Ducts, Registers and Grills, blowers,

filters, Trouble Shooting and Services, Servicing of Air Conditioners.

Text Book:

1. B. H. Dwiggins, Automotive Air Conditioning, Cengage Learning.,2001.

References:

1. CP Arora, Refrigeration and Air Conditioning, Tata Mc Graw Hill, 2008.

2. . M. Prasad, Refrigeration and Air Conditioning New Age International, 2002.

AU1659 MATERIALS AND MANUFACTURING [3 0 0 3]

OF AUTOMOTIVE COMPONENTS

Materials: Ferrous- Carbon, Low alloy & High alloy steels, Cast irons, Non Ferrous- Aluminum, Magnesium,

Titanium, Copper, Nickel Alloys, Application of Ferrous and non-ferrous metals in automobiles. Application

of non-metallic materials such as composites, ceramics and polymers in automobile. Selection of Materials:

Criteria for selecting materials for automotive components viz cylinder block, cylinder head, piston, piston

ring, gudgeon pin, connecting rod, crank shaft, crank case, cam, cam shaft, engine valve, gear wheel, clutch

plate, axle, bearings, chassis, springs, body panel, radiator brake lining etc. Casting for Automotive

components: Sand casting of cylinder block and liners, centrifugal casting of flywheel, piston rings, bearing

bushes, permanent mold casting of pistons, pressure die casting of carburetor and other small auto parts,

Continuous casting of propeller shaft. Machining of Automotive Components: Machining of connecting

rods, crank shafts, cam shafts, pistons, piston pins, piston rings, valves, front and rear axle housings, flywheel,

honing of cylinder bores, copy turning and profile grinding machines, materials and properties, Tyre

manufacturing. Heat and Surface Treatments: Heat treatment – Annealing, types, normalizing, types,

hardening and tempering with specific relevance to automotive components, coating for wear and corrosion

resistance, electroplating, phosphating, anodizing, hot dipping, thermal spraying, hard facing and thin film

coatings. Application of heat & surface treatments and coating in automobile.

Text Book:

1. Materials and Process in Manufacturing by E Paul Degarmo, Wiley Publications

Refrences:

1. Metals & Alloys in the Unified Numbering System, 4th ed., Society of Automotive Engineers, 1986

DEPARTMENT ELECTIVE-III

AU1660 COMPUTER AIDED DESIGN & FEA [2 0 2 3]

Introduction to CAD: Hardware and Software for CAD, Hardware integration and networking, Database

structure and contents, Commercial software for CAD and features, Graphics software: Algorithm for

generation and display of simple elements like line, circle, ellipse, Transformations ,Translation, Rotation and

Scaling, reflection, Clipping, Line, polygon, text, Geometric Modelling: Types and representation of curves,

Analytical curves , line, ellipse, parabola, Synthetic curves , Cubic, Bezier and B-spline curves, Types and

representation of surfaces, Analytic surfaces , Plane, ruled, revolution and tabulated surfaces, Synthetic

surfaces , cubic, Bezier and B-spline surfaces, Types and representation of solids , Solid representation, half

spaces, Boundary Representation, Finite Element Modelling and Analysis: Strain, displacement and Stress ,

strain relations, General procedure of FEM, Formulation and solution of typical problems with Spring, Truss

and Beam elements ,Element equations, Assembly of elements, Boundary conditions and External loads,

Solution of global equations, Introduction to Plane stress / strain and solid elements.

Lab: Finite Element Analysis of Vehicle Chassis Frame by using CATIA.

Text Book:

1. I. K Zeid, CAD/CAM Theory and Practice, Tata McGraw Hill New Delhi, 1998.

Refrences:

1. D. F Rogers and J. A. Adams, Mathematical Elements for Computer Graphics, Tata McGraw Hill New

Delhi, 2002.

AU1661 VEHICLE BODY ENGINEERING [2 0 2 3]

Car Body Details: Types: Saloon, Convertibles, Limousine, Estate Van, Racing & Sports Car Visibility,

Regulation, drivers visibility, test for visibility, method of improving visibility & space in cars, safety design

equipments for car; car body construction. Vehicle Aerodynamics: Objectives, Vehicles drag and types,

various types of forces & moments, effect of force & moments, side wind effects on force & moments, various

body optimization, technique for minimum drag- Wind tunnel testing: flow visualization techniques, Scale

model testing, component balance to measure force & moments. Bus Body Details: Types: Mini bus, Single

Decker, Double Decker, Spirit Level & Articulated bus- bus body Layout, floor height, Engine location,

Entrance & Exit location - Sitting dimensions, Construction details: Frame construction, Double skin

construction - Types metals sections used, Regulation, Conventional & integral type construction.

Commercial Vehicle Details: Types of body: Flat platform, Drop side, Fixed Side, Tipper body, tanker body,

light commercial vehicle body types, dimension of driver seat in relation to control, Drivers cab design. Body

Materials, Trim & Mechanism: Steel sheet, timber, plastic, GRP, Properties of materials corrosion,

anticorrosion methods, escalation of paint & painting process; Body trim items; body mechanisms. Body

Loads: Idealized structure, Structural surface, shear panel method, Symmetric & asymmetrical vertical loads

in a car, longitudinal loads and Different Loading situations.

Lab: Perform the visibility test on the vehicle, Study of different types of tool used in body shop, Perform the

welding process on vehicle body penal, Assembling and dismantling of Door lock mechanism, Window

winding machine mechanism and Passenger seat mechanism, Perform the dent beating process on the metal

sheet using different dent beating tools, Perform the various painting process on the vehicle using 2k paint

coating, Make the different scale model like Bus body model, mini truck model and car models, perform the

wind tunnel test on the models like aerofoil, sphere and cylinder,Study the different vehicle crash analysis

process with help of crash analysis software.

Text Book:

1. Giles J.C; Body construction & Design; Butter worth & Co.

References:

1. Powloski, J.; Vehicle Body Engg. Business books Ltd

2. Ramalingam KK; Automobile engineering; Scitech pub

3. John Fenton; Vehicle Body Layouts & analysis, Mechanical Engg. Publication ltd. London.

AU1662 COMPUTER INTEGRATED MANUFACTURING [2 0 2 3]

Numerical Control of Production Systems: Definition of N.C. Machine, Design consideration of N.C.

Machine tools, construction requirements, machine accuracy and productivity, Storage and counting devices

of N C systems, Interpolators, System devices, control loops of NC systems, NC/CNC programming: Co-

ordinate systems, point to point and contour programming, manual method , interactive graphics, manual data

input, conventional NC, Computer Numerical Control, Direct Numerical Control, Adaptive Control,

Programmable Logic Controller, Industrial Robotics : Robot anatomy, physical configurations, Manipulator

Kinematics, Technical features, programming the robot, end effecters, work cell design, robotic sensor, robotic

applications, Automated Inspection and Testing, Coordinate measuring machines, machine vision, Group

Technology FMS and CIM: Part classification and coding, production flow analysis, machine cell design,

Computer Integrated Manufacturing, Material Handling System, Flexible Manufacturing , Computer aided

Process planning, Material requirement planning, Capacity planning, shop floor control, automatic

identification systems , Bar code technology, automated data collection systems.

Lab: G- code, M- code for CNC and Milling machine. Basic PLC program

Text Book:

1. M. P. Groover, Automation, Production Systems and computer Integrated manufacturing PHI, New Delhi,

2008.

References:

1. Y. Koren, Numerical Control of Machine Tools, Khanna Publishers, New Delhi, 2005.

2. M. P. Groover and E. W. Zimmers, Computer aided design and manufacturing, Prentice-Hall, New Delhi,

2008.

3.Y. Koren, Computer Control of Manufacturing Systems and Computer Integrated Manufacturing, PHI, New

Delhi, 2006.

DEPARTMENT ELECTIVE-IV

AU1759 COMPUTER SIMULATION OF INTERNAL [2 0 2 3]

COMBUSTION ENGINE PROCESS

Simulation Principles: Introduction, First & Second laws of thermodynamics, Application of first law- Heat

of Reaction, Adiabatic flame temperature – Constant Volume, Constant Pressure and Calculations. SI Engine

Simulation: Deviation from ideal and actual cycle- Problems, SI engine simulation with adiabatic combustion,

temperature drop due to fuel vaporization, full throttle operation, part throttle operation, supercharged

operation. Progressive Combustion: Introduction, Heat transfer process, friction calculation, compression of

simulated valves, validation of the computer code, engine performance simulation, pressure crank angle

diagram and other engine performance. 2-Stroke engine Simulation: Intake, Exhaust, Charging and

Combustion simulation. Diesel engine simulation: Zero, one and multizone model for combustion, different

heat release rate and heat transfer, equilibrium calculations, simulation of engine performance.

Lab: Simulation of combustion in SI, CI engines by varying injection pressure, compression ratio, air pre

heating and drawing the pressure crank angle diagrams. Visualization of air and fuel flow using an optical

engine test rig. Text Book:

1.A.L. Ramoss, Modelling of Internal Combustion Engines Processes, McGraw Hill Publishing Co, 1992.

References:

1. A. Campbel, Thermodynamic analysis of combustion engines, John Wiley and Sons, New York, 1986

2. N.D. Whitehouse, Internal Combustion Engines, Pergamon Press, Oxford, 1979.

3. V. Ganesan, Computer Simulation of spark ignition engine process, Universities Press, I. Ltd, Hyderabad,

1996.

AU1760 EARTH MOVING EQUIPMENT [2 0 2 3]

Classification and requirements of off road vehicles: Land clearing machines Earth moving machines

Scrapers and graders Shovels and ditcher’s Power plants, chassis and transmission, multi axle vehicles.

Transport equipment; Powered equipment, Tractors and Trollies, Trailers, Platform lift trucks, Fork lift

trucks, containers and Supports. Hauling equipment: Types of dump trucks, On-high way vehicles, off high

way vehicles. Hoisting equipment: Jacks, truck mounted crane, Crawler crane, Outriggers. Tractors and

tractors units: Tractors in earth moving Applications of tractors, Rating of Tractors, Wheeled and Crawler

tractor, recent trends in tractor design, power shift transmission and final drive in caterpillar tractor. Motor

grader, recent trends, control mechanism of a caterpillar motor grader. Earth moving machines: Bulldozers,

cable and hydraulic dozers. Crawler track, running and steering gears, scrapers, drag and self-Powered types -

dump trucks and dumpers - loaders, single bucket, multi bucket and rotary types - power and Capacity of earth

moving machines.

Lab: Hydraulic trainer explains the hydraulic principle used in crawler tractor, power shift transmission and

final drive. Pneumatic trainer explains the circuit used in pneumatic brake system used in heavy vehicle.

Text Book:

1. Abrosimov. K. Bran berg.A. And Katayer.K., Road making Machinery, MIR Publishers, Moscow,

1971.

Refrences:

1, Wang.J.T. Theory of Grand vehicles, John Wiley & Sons, New York, 1987.

2. Off the road wheeled and combined traction devices - Ashgate Publishing Co. Ltd. 1998

3, R.L. Peurifoy, Construction Planning Equipment and Methods, McGraw Hill Publishers, 1956

4.Mahesh Varma, Construction Equipment and its Planning and Applications, Metropolitan Books

Co., Delhi, 2004

AU1761 METROLOGY AND MEASUREMENT SYSTEM ANALYSIS [2 0 2 3]

Comparators: Types of comparators, construction, design and application, Limits, Fits and Tolerances:

Grades of Tolerances, fits, Clearance, Interference and Transition, System of fits , Hole basis and Shaft basis,

Gauges: Types of gauges, construction, design and application, Optical measuring instruments: Principles

of design, construction and operation, Measurement of Form Errors: Straightness measurement, using

straight edge, using Autocollimator, Flatness measurement , as extension of straightness, Square measurement,

Indicator method, Engineer’s Square tester, Optical Square, Simple numerical examples on Straightness,

Flatness and Square measurement. Screw Threads: Types of screw threads, principles of design and

application, Surface Texture measurement: Methods of measurement, Principles of design and operation,

Gear measurement: Gear terminology, Errors in gears, Composite Tooth thickness, Gear tooth vernier

calipers, Constant chord method, Base tangent method, using precision rollers.

Measurement system analysis: Introduction, measuring instrument and tools like calibrated gage study,

attribute gage study, gage R&R, ANOVA gage R&R, factors affecting measurement systems.

Lab: Linear and angular measurement: Basic measuring instruments, Vernier calipers, Gear Tooth Vernier

Caliper, micrometer, Floating gauge Micrometer, Tool Maker‟s Microscope, tachometer, Comparator, bevel

protractor, sine bar, Height gauge, Parkison gear tester, Gear roller tester, Profile projector, Planimeter & slip

gauges, Measurement of effective diameter of a screw thread using 3 wire methods, Study of dial indicator &

its constructional details, Use of dial indicator to check a shape run out, Study of Pressure, Temperature, Force,

Torque measuring equipment, Dynamometers, Autocollimator, Coordinate Measuring Machine, Measurement

of Form Errors: Straightness measurement, Flatness measurement, Square measurement, , Study of limit

gauges, GO and NO-GO gauges, Study and understanding of limits, fits & tolerances, Measurement system

analysis: measuring instrument and tools like calibrated gage study, attribute gage study, gage R&R, ANOVA

gage R&R using Minitab software.

Text Book:

1. R.K. Jain, Engineering Metrology, Khanna Publishers, New Delhi, 1997.

References:

1. ASTME, Handbook of Engineering Metrology, Prentice Hall of India, New Delhi, 1972.

2. 2. I.C. Gupta, Engineering Metrology, Dhanpat Rai Publications, New Delhi, 1997.

DEPARTMENT ELECTIVE-V

AU1762 COMPUTATIONAL FLUID DYNAMICS [2 0 2 3]

Introduction to CFD: Objectives of the course, motivation, course plan, evaluation method, references,

Introduction to models of flow, laws of physics, derivations of Continuity, Momentum and Energy equations

in Cartesian coordinate system, Transformation of these equations from Non conservative form to

conservative; Initial and boundary conditions: One-way and two-way co-ordinates, Discretization Process-

concept and structure, Methods of deriving the discritized equations, Explicit Taylor series expansion,

Implementation of boundary conditions, The Four basic rules in control volume formulation. Staggered Grid,

Flow chart and discussion, The derivation of the pressure correction equation as Poisson's Pressure equation,

Implimentation of boundary conditions in CFD.

Lab: Applications of FLUENT to model CFD for automobile cooling and exhaust system

Text Book:

1.J D Anderson Jr., Computational Fluid Dynamics- The Basics with Applications, International Edition,

McGraw Hill, New York., 1995.

References:

1.K.Muralidhar and T.Sundararajan, Computational Fluid Flow and Heat Transfer, Narosa Publishing House,

New Delhi, 2003.

2.D.A.Anderson, J.C.Tannehill, and R.H.Pletcher, Computational Fluid Mechanics and Heat Transfer- Taylor

and Francis Group, NewYork, 1997.

AU1763 AUTOMOTIVE POLLUTION AND CONTROL [2 0 2 3]

Laws and Regulation: Regulatory test procedures ,exhaust gas pollutants, particulate pollutants, European

statutory values, inspection of vehicles in circulation ,Factors affecting emissions in CI engines,

Analysis of pollutants, Economic challenges :cost of improvement to SI engines, cost of injection systems,

cost of improvement in Diesel engines, economic consequences of introducing the catalyst, additional costs

incurred by diesel traps, cost of periodic inspection of pollution control systems and evaporative control

systems, Instrumentation for pollution measurements: NDIR analyzers, thermal conductivity and flame

ionization detectors, analyzers for Nox, gas chromatograph, Orsat apparatus, smoke meters, spot sampling and

continuous indication types like Bosch, Hartridge, Particulate measuring systems. Dilution tunnels, full flow

and partial flow, SI and CI engine fuel requirements, Knock in SI and CI engines. Knock rating of SI and CI

Engine fuels, Alternative fuel like Hydrogen, Natural gas, LPG, Vegetable oil and biodiesel, their production,

properties, storage and performance as engine fuels.

Lab: Measurement of air pollution for passenger vehicles and commercial vehicles.

Text Book:

1. P. Degobert, Automobiles and Pollution, SAE Publications, 1998. .

References:

1. H. Aeisth Internal Combustion Engines, SAE Publications., 1994.

2. V.L Maleev, Diesel engine operation manual, CBS Publications, 1993.

AU1764 QUALITY ASSURANCE AND RELIABILITY ENGINEERING [2 0 2 3]

Quality Control: Organization for quality, General quality control engineering fundamentals , Measures of

central tendency and dispersion like Average, Standard deviation, Median, Mode, Range, Variance, Concept

of variation, Causes of Variation, Patterns of variation, Frequency distribution, The Normal distribution curve,

Inequality theorems, Shewhart’s experiments, Control chart for variables, Process capability indexes

Sampling: Acceptance sampling by attributes – Single, Double and Multiple sampling plans, OC curve, AOQ

curve, AOQL, Average Total Inspection, Average Fraction Inspected, ASN curve, Producer’s and Consumer’s

risks, Dodge-Romig and MIL-STD acceptance sampling tables, Special Quality control tools: 5S, six sigma,

Quality circle, TQM, TPM, JIT Reliability: Concepts of reliability, Statistical Models of reliability, Reliability

of hazard functions, System reliability, Redundancy techniques, Failure modes, effects and criticality analysis,

Fault tree analysis, Event tree analysis, Design review and validation, Design for reliability.

Lab: Minitab exercises for: Creating different types of control charts, Identifying common cause and special

cause variation, Identifying out of control processes using control charts, Calculating and understanding

process capability indices, Developing statistical models of reliability.

Text Books:

1. E.L. Grant, Statistical Quality Control, 6th Edition, McGraw Hill Publications, New York, 1988.

2. A.J. Duncan, Quality Control and Industrial statistics, Irwin Press, New York, 1970.

References:

1. J.M. Juran, Quality Planning and Analysis, McGraw Hill Publications, Delhi, 1980.

2. B. L. Hansen, Quality Control-theory and applications Prentice Hall India, Delhi, 1987.

3. C. Douglas, Introduction to Statistical Quality Control, l, 2nd Edition, Jhon Wieley and Sons, New York,

2000.

DEPARTMENT ELECTIVE-VI

AU1765 ALTERNATIVE FUELS AND ENERGY [3 0 0 3]

SYSTEM FOR AUTOMOBILE

Introduction: Estimation of petroleum reserve, World Energy Scenario, Energy Survey of India, Need for

alternate fuel, Availability of alternate fuels Alcohols & oil blends : Properties as engine fuels, alcohols and

gasoline blends, performance in SI engine,

Methanol and gasoline blends, Combustion characteristics in engines, emission characteristics,

Various vegetable oils for engines, Esterification, Performance in engines, Performance and emission

characteristics. Natural gas, LPG, Hydrogen and Biogas: Availability of CNG, properties, modification

required to use in engines, performance and emission characteristics of CNG and LPG in SI & CI engines,

performance and emission for LPG, Hydrogen and Biogas, Storage and handling, safety aspects. Electric

Vehicle Fundamentals: Introduction to Electric Vehicles, Dynamics of vehicle motion, Propulsion System

Design, DC & AC Electrical Machines Motor and Engine rating, Requirements, DC machines, Three phase

A/c machines, Induction machines, permanent magnet machines, switched reluctance machines, motor sizing.

Electric Vehicle Drive Train: Transmission configuration, Components – gears, differential, clutch, brakes

regenerative braking solar powered vehicles: Layout, advantage, limitations, Specifications and

System component, Hybrid Electric Vehicles: Types – series, parallel and series, parallel configuration,

Design – Drive train, sizing of components Fuel Cells: Introduction, Operational cell voltages, Types- PEM

fuel cells, Alkaline Electrolyte, Medium and high temperature and fuel types, fuel cell stacks, Delivering fuel

cell power, Integrated Air supply and humidification concepts for fuel cell systems, A comparison of High

pressure and low pressure operation PEM Fuel cell systems, Fuel cell Auxiliary systems.

Text Book:

1. S P Sukatme, Solar Energy Principles of Thermal Collection and Storage, Tata Mc Graw Hill, 2005.

References:

1. G D Rai , Non-conventional Energy Sources, Khanna Publications,1997.

2. S Rao and B B Parulekar, Energy Technology, Khanna Publishers, 2004.

3. A W Culp, Principles of Energy Conversion, Mc Graw Hill International, 2001.

AU1766 VEHICLE ERGONOMICS AND STYLING [3 0 0 3]

Introduction to styling Car Design, Fundamentals of perspective drawing, Automotive Sketching, Styling

process, Car proportions, Aerodynamics, Crashworthiness and its influence on body design, Designing of

Interiors Form studies Form studies, Speed Forms, Clay Modeling, 2D systems, 3D systems Fundamentals

of Ergonomics Dimension Determination, Anthropometry – Need, Data collection methodology, Different

postural considerations, Measuring Procedures Subject and Sampling size selection, Measurement of

Hands/Feet/Full posture, Applying Anthropometry data, Application of percentile curves Vehicle Ergonomics

Passenger Compartment, Floor Pan, Technical requirements, Dash board equipments arrangement, Positioning

of operational controls, Force Analysis, Seating and position(ECE Regulations),s Human Factors, Navigation

systems, pedal positioning Vehicle Packaging R-Point, AHP, Manikin positioning of 2-D pattern, car

entry/exit, Sight – All round visibility, View of Instruments, Mirror design, Logical formation of cockpit, Boot

lid packaging, Loading/Unloading analysis.

Text Book:

1. Vivek D Bhise, “Ergonomics in the Automotive Design Process”, 2013, ISBN-10: 1439842108

References:

1. Tony Lewin, “How to Draw Cars like a Pro”, Motor books International, 2003

2. Thom Taylor, Lisa Hallett, “How to Draw Cars like a Pro”, Motor books International; 2Rev Ed edition,

2006

3. Julian Happian-Smith, “An introduction to modern vehicle design”, Butterworth Heinmenn, 2001

4. Fenton John, “Handbook of automotive body and system design”, Wiley-Blackwell, 1998

AU1767 INDUSTRIAL ENGINEERING AND ENTERPRISE [3 0 0 3]

RESOURCE PLANNING

Concept and definition of Industrial Engineering, Historical development of IE, Role of Industrial Engineer,

Applications of IE. Concept of Productivity, Work Study and Productivity, Techniques of work study, basic

procedure, approach to method study, method study charts and diagrams, principles of motion economy. Work

measurement; basic procedure, techniques: Stop watch time study and work sampling, rating, determination

of standard time, Evolution of Management Theory, scientific management, Contributions of Taylor, Fayol,

Mayo to scientific management, Levels of Management Administration and Management, fundamental

functions of management, Decision making. Production Planning and Control: objectives of P.P.C.,

Techniques of PPC, Sales forecasting, concept, techniques, application, Sequencing, loading and scheduling,

techniques and their selection, line of balance, assembly line balancing, dispatching, and progress control. ERP

And Technology Introduction, Related Technologies, Business Intelligence, E-Commerce and E-Business,

Business Process Reengineering, Data Warehousing, Data Mining, OLAP, Product life Cycle management

,SCM, CRM, ERP Implementation: Implementation Challenges, Strategies, Life Cycle ,Pre-implementation

Tasks, Requirements Definition , Methodologies, Package selection, Project Teams, Process Definitions

Vendors and Consultants, Data Migration, Project management, Post Implementation Activities.

Text book:

1 Motion and Time Study and Measurement of Work, Ralph, M Barnes , John Wiley and Sons. 2001

Reference:

1 Introduction to Work Study, George Kanawaty, ILO. 2002

2 Prasad, L.M., Principles and practice of Management, Sultan Chand & Sons.

3 Dexter S. Kimball, Principles of Industrial Organization, Read Books.

4.Alexis Leon, “ERP DEMYSTIFIED”, Tata McGraw Hill, Second Edition, 2008.

OPEN ELECTIVE-1

AU1490 FUNDAMENTALS OF AUTOMOBILE ENGINEERING [3 0 0 3]

Evolution of Automobile engineering, Automotive engines, different types of chassis and frame, ignition

system, lubrication system, carburetor and injection system. Steering systems and axles: Steering systems,

Front Axles, Rear axles, Brake Introduction, classification, construction, function, operation of mechanical,

hydraulic, disc, drum, Power brakes, Air brakes, vacuum brakes. Transmission System: clutch, Gear box and

differential, Suspension: construction, operation and spring materials, leaf springs, coil springs, torsion bar,

rubber springs, air bellows, pneumatic suspension, hydraulic suspension, Wheels and Tyres. Basic wiring

diagram of vehicle electrical system, Vehicle air conditioning: Introduction, construction and working of

compressor, condenser, evaporator and expansion devices.

Text Books:

1. P.M. Heldt, Automotive Chassis, Chilton and Co,1987.

References:

1. G.B.S. Narang, Automobile engineering, Khanna Publications, New Delhi, 1982.

2. T.R. Banga and N. Singh, Automobile Engineering, Khanna Publications, 1993.

3. N.K. Giri, Automotive Mechanics, Khanna Publications, New Delhi, 2003.

AU1491 ELECTRICAL AND HYBRID VEHICLE [3 0 0 3]

Electric vehicles: Introduction, Components, vehicle mechanics – Roadway fundamentals, vehicle kinetics,

Dynamics of vehicle motion - Propulsion System Design Battery :Basics – Types, Parameters – Capacity,

Discharge rate, State of charge, state of Discharge, Depth of Discharge, Technical characteristics, Battery pack

Design, Properties of Batteries. DC & AC electrical machines :Motor and Engine rating, Requirements, DC

machines, Three phase A/c machines, Induction machines, permanent magnet machines, switched reluctance

machines. Electric vehicle drive train: Transmission configuration, Components – gears, differential, clutch,

brakes regenerative braking, motor sizing. Hybrid electric vehicles: Types – series, parallel and series, parallel

configuration – Design – Drive train, sizing of components.

Text Books:

1. Iqbal Hussain, “Electric & Hybrid Vechicles – Design Fundamentals”, Second Edition, CRC Press, 2011.

References:

1.. James Larminie, “Electric Vehicle Technology Explained”, John Wiley & Sons, 2003.

2. Mehrdad Ehsani, Yimin Gao, Ali Emadi, “Modern Electric, Hybrid Electric, and Fuel Cell Vehicles:

Fundamentals”, CRC Press, 2010.

3. Sandeep Dhameja, “Electric Vehicle Battery Systems”, Newnes, 2001

AU1492 ENGINE EMISSIONS AND CONTROL [3 0 0 3]

Laws and Regulation: Regulatory test procedures, exhaust gas pollutants, particulate pollutants, European

statutory values, inspection of vehicles in circulation, Factors affecting emissions in CI engines, Analysis of

pollutants. Economic challenges :cost of improvement to SI engines, cost of injection systems, cost of

improvement in Diesel engines, economic consequences of introducing the catalyst, additional costs incurred

by diesel traps, cost of periodic inspection of pollution control systems and evaporative control systems,

Instrumentation for pollution measurements: NDIR analyzers, thermal conductivity and flame ionization

detectors, analyzers for Nox, gas chromatograph, Orsat apparatus, smoke meters, spot sampling and continuous

indication types like Bosch, Hartridge, Particulate measuring systems. Dilution tunnels, full flow and partial

flow, SI and CI engine fuel requirements, Knock in SI and CI engines. Knock rating of SI and CI Engine fuels,

Alternative fuel like Hydrogen, Natural gas, LPG, Vegetable oil and biodiesel, their production, properties,

storage and performance as engine fuels.

Text Books:

1. P. Degobert, Automobiles and Pollution, SAE Publications, 1998. .

References:

1. H. Aeisth Internal Combustion Engines, SAE Publications. 1994.

2. V.L Maleev, Diesel engine operation manual, CBS Publications, 1993.

OPEN ELECTIVE-II

AU1590 LEAN SIX SIGMA GREEN BELT [3 0 0 3]

Introduction to Six Sigma, Lean, Lean Six Sigma and DMAIC (Define, Measure, Analysis, Improve &

Control); Linking Lean Six Sigma to Strategy and Project Selection as it pertains to the Internship program,

Understand the Lean Six Sigma Roadmap – Define, Measure, Improve, Control; Actions required for

completing the Define Phase – Project Definition, Prioritize projects based on value, resources required,

timing, Select projects with buy in from Industry sponsoring internship. Establish accountability between

business and student intern. Develop and present project charter.

Text Book

1. Lean six sigma by Michael George and published by McGrawHill Education India

Reference Book.

References:

1. Lean six sigma using Sigma Xh Minitab by Issa bush and Barbara Lawton, 2010, McGraw-Hill

Education India

AU1591 ADVANCES IN AUTOMOTIVE [3 0 0 3]

MANUFACTURING TECHNOLOGY

Powder Metallurgy: Process flow chart - Production of metal powders and their raw materials - Manufacture

of friction lining materials for clutches and brakes - Testing and inspection of PM parts. Casting and

Machining: Sand casting of cylinder block and liners - Centrifugal casting of flywheel, piston rings, bearing

bushes, and liners, permanent mould casting of piston, pressure die casting of carburettor other small auto

parts. Machining of connecting rods -crank shafts - cam shafts - pistons - piston pins - piston rings - valves -

front and rear axle housings - fly wheel - Honing of cylinder bores - Copy turning and profile grinding

machines. Forming Process: Forging - process flow chart, forging of valves, connecting rod, crank shaft, cam

shaft, propeller shaft, transmission gear blanks, foot brake linkage, steering knuckles, Extrusions: Basic

process steps, extrusion of transmission shaft, steering worm blanks, brake anchor pins, rear axle drive shaft,

axle housing spindles, piston pin and valve tappets. Hydroforming: Process, hydro forming of manifold and

comparison with conventional methods- Hydro forming of tail lamp housing. Stretch forming - Process, stretch

forming of auto body panels, Super plastic alloys for auto body panels. Gear Manufacturing: Gear milling,

Hobbing and shaping - Gear finishing and inspection. Welding: laser beam welding applications in

automobiles. Recent Trends in Manufacturing of Auto Components: Powder injection moulding –

Shotpeen hardening of gears - Production of aluminum MMC liners for engine blocks - Plasma spray coated

engine blocks and valves - Recent developments in auto body panel forming - Squeeze casting of pistons -

aluminum composite brake rotors.

Text Book

1. Haslehurst.S.E., " Manufacturing Technology ", ELBS, London, 1990.

References:

1. Rusinoff, " Forging and Forming of metals ", D.B. Taraporevala Son & Co. Pvt Ltd.,

Mumbai,

1995.

2. Sabroff.A.M. & Others, " Forging Materials & Processes ", Reinhold Book Corporation, New

York, 1988.

3. Upton, " Pressure Die Casting ", pergamon Press, 1985.

4. High Velocity " Forming of Metals ", ASTME, prentice Hall of India (P) Ltd., New Delhi,

1990.

AU1592 ADVANCES IN AUTOMOTIVE MATERIALS [3 0 0 3]

Introduction: Engineering materials, material classifications, mechanical, thermal, electrical, magnetic ,

chemical, optical and physical properties of materials, effects of alloying elements on properties of steel,

carbon steel, low alloy steels, stainless steel, tool steels and die steels. Alloys of Ni, Al, Cu, Mg; properties

and their applications, Recrystallization temperature, their effect on the properties of materials. Ceramic

Materials: Introduction, nature of ceramic materials, types, products, properties developments in ceramics.

Glass, Rubber. Plastics Materials: Introduction, definition and concept, properties of plastics, thermoplastics,

thermosetting plastics, deformation of plastics, plastic alloys. Fundamentals of composites: need for

composites, Enhancement of properties, classification of composites, Matrix-Polymer matrix composites

(PMC), Metal matrix composites (MMC), Fibre reinforced composites, Applications of various types of

composites. Polymer Matrix Composites, Ceramic Matrix Composites Selection of materials: Factors

affecting the selection of materials, Cryogenic wear, corrosion, fatigue, creep and oxidation resistance

application. Criteria of selecting materials for automotive components viz cylinder block, Cylinder head,

piston, piston ring, Gudgeon pin, connecting rod, crank shaft, crank case, cam, cam shaft, engine valve, gear

wheel, clutch plate, axle, bearings, chassis, spring, body panel - radiator, brake lining etc. Materials for heavy

duty vehicles: special alloys, plastics, seat fabrics and materials for bumpers.

Text Book

1. Dogra Rakesh, “Advances in Material Science”, Katson Books.

References:

1. Khanna.O.P., “Material Science and Metallurgy ", Dhanpat Rai and Sons.

2. Agarwal B.K., “Introduction to Engineering Materials”, Tata McGraw-Hill.

3. Dogra Rakesh, “Advances in Material Science”, Katson Books.

4. Mathews F.L. and Rawlings R.D., “Composite Materials”, Chapman and Hall, London, England, 1st

edition, 1994.

5. Chawla K.K., “Composite materials”, Springer – Verlag, 1987.

OPEN ELECTIVE-III

AU1690 VEHICLE MAINTENANCE & GARAGE PRACTICE [3 0 0 3]

Introduction: Maintenance Objectives, classification, preventive, running and breakdown maintenance,

maintenance schedule for clutch system, Gear Box, Propeller shaft, universal joints, differential, axles, wheel

bearings, tires, workshop manuals, owner’s manual, Warranty Procedures, Pre-delivery inspection (PDI): front

manager, service advisor: functions and duties. Vehicle Maintenance Tools And Equipment’s:

Specifications of standard tools, non-Standard tools, denting tools, painting equipment’s, testing equipment’s,

Service station equipment’s, Hydraulic lift, Tyre changer, Tyre inflation gauge, Car Washer, Air Compressor,

Spark Plug Cleaner and Tester, brake and transmission bleeding equipment, Grease Guns, Hydraulic Hoist,

use of compression gauge, vacuum gauge, engine analyzer, exhaust analyzer Maintenance of Vehicle:

Lubrication, maintenance and assembly and disassembly of clutch system, Gear Box, Propeller shaft, universal

joints, differential, axles, wheel bearings, tires, differential, axles, steering, suspension system (leaf spring and

Mc Pherson strut), Drum and disc Brakes, bleeding of brakes, Gaps and Clearances. Lubricants: Cooling and

lubrication system, Type of lubricants like Machine oil, Brake fluid, Engine oil, standards SAE 20 -30, SAE

40-50, SAE 90-120, coolant etc. Engine Tuning: Specification of petro / diesel Engine, Troubles and diagnosis

MPFI engines and CRDI engine, S.I Engine tuning, Cam-dwell angle, valve tappet clearance, replacement of

engine oil and filter, ignition timing setting, Procedure for engine removal from vehicle; disassembly; cleaning

procedures; agents; Decarburizing; Top overhauling; Visual inspection; inspection by measurement. Tyre and

wheels: Tyre maintenance and wheel balancing; service limits and wheel alignment Engine Overhauling:

Text book:

1. Shrivastava, Sushil Kumar., “Industrial Maintenance Management”, S Chand & Company Ltd.

Reference Books:

1. Kohli, P.L., “Automotive Chassis and Body”, McGraw Hill;

2. Maruti Suzuki Manual;

AU1691 AUTOMOTIVE SAFETY SYSTEMS [3 0 0 3]

Introduction: Design of the body for safety, energy equation, engine location, deceleration of vehicle inside

passenger compartment, deceleration on impact with stationary and movable obstacle, concept of crumble

zone, safety sandwich construction. Safety concepts: Active safety: driving safety, conditional safety,

perceptibility safety, operating safety- passive safety: exterior safety, interior safety, and deformation behavior

of vehicle body, speed and acceleration, characteristics of passenger, compartment on impact. Safety

equipments: Seat belt, regulations, automatic seat belt lightener system, collapsible steering column, tilt able

steering wheel, air bags, electronic system for activating air bags, bumper design for safety. Collision warning

and avoidance: Collision warning system, causes of rear end collision, frontal object detection, rear vehicle

object detection system, object detection system with braking system interactions. Comfort and convenience

system: Steering and mirror adjustment, central locking system, Garage door opening system, tire pressure

control system, rain sensor system, environment information system

Text book:

1. Bosch - “Automotive Handbook” - 5th edition - SAE publication - 2000.

References:

1. Powloski.J - “Vehicle Body Engineering” - Business books limited, London - 1969.

2. Ronald.K.Jurgen - “Automotive Electronics Handbook” - Second edition- McGraw-Hill Inc., - 1999.

AU1692 AUTOTRONICS [3 0 0 3]

Application of electronics in Automobiles: Electronic ignition systems. Programmed ignition, distribution

less ignition, direct ignition spark plugs, Electronic fuel control, Electronic control of carburetion, Electronic

control of braking, traction and Electronic control of Automatic transmission, Traction control system and

combined TCS and ABS, Introduction and description, Anti-lock braking system, Control of gear shift,

Electronic controlled steering system, Electronic clutch, Various sensors used for different parameters sensing

driver instrumentation systems, vehicle condition monitoring trip counter, different types of visual display,

Wiring for auto electrical system: Wiring diagram for typical automotive lighting system, flashing indicators,

horn, wind screen wiper, back up light, window winding and central door locking, Power windows, Lighting

system trouble shooting, Engine management system: Engine control systems, open loop , closed loop ,

additional engine management functions , Lean burn engine control , combustion monitoring, Combined

ignition and fuel management systems, Exhaust emission control. Digital control techniques, complete vehicle

control systems, Artificial intelligence and engine management.

Text Books:

1. D. Knowles, Automotive Electronic and Computer Controlled Ignition Systems, Prentice Hall, Englewood

Cliffs, New Jersy, 1998.

References:

1. T.M. William, Automotive Electronic Systems Heiemann Ltd, London, 1978.

2.R. K. Jurgen, Automotive Electronics Handbook, McGraw Hill, Inc, 1999.

OPEN ELECTIVE-IV

AU1790 MODERN AUTOMOTIVE TECHNOLOGY [3 0 0 3]

Fuel Cells and Alternative energy systems: Introduction to fuel cells, Operational fuel cell voltages, Proton

Exchange membrane fuel cells, Alkaline Electrolyte fuel cells, Medium and high temperature fuel cells, fuel

and fuel chose, fuel processing, fuel cell stacks, Delivering fuel cell power, Integrated Air supply and

humidification concepts for fuel cell systems, A comparison of High pressure and low pressure operation PEM

Fuel cell systems, Fuel cell Auxiliary systems, Modern Developments in Automobiles: Air compression

systems, Air powered vehicles, Vehicle Automated Tracks: Preparation and maintenance of proper road

network-National highway network with automated roads and vehicles-Satellite control of vehicle operation

for safe and fast travel. Modem electronic and micro control systems in automobiles: Electronically

controlled concealed headlight systems, LED and Audible warning systems Electro chromic mirrors, automatic

review mirrors, OBD II, Day time running lamps (DRL), Head up display, Travel information systems, On

board navigation system, Electronic climate control, Electronic cruise control, Antilock braking system,

Electronically controlled sunroof, Anti-theft systems, Automatic door locks (ADL), engine management

system, Electronic transmission control, chassis control system, Integrated system Vehicle Operation and

Control: Computer Control for pollution and noise control and for fuel economy-Transducers and operation

of the vehicle like optimum speed and direction.

Text book:

1. Barry Hollembeak - Automotive Electricity, Electronics and computer controls, Delmer publishers

Reference Books:

1. Bob Brant - Build your own electric vehicle

2. SAE - Electric and hybrid electric vehicles and fuel cell technology, SAE

3. Andrew Dicks - James Laminine - Fuel cell systems explained, SAE

4. SAE - Fuel cells and alternative fuels / Energy systems

5. SAE - Fuel cell power for transportation 2001

6. Rickard Stobart - Fuel cell Technology for vehicles - SAE

7. Tom Denton - Automotive Electronics, SAE

8. Beranek. L.L. Noise Reduction, McGraw-Hill Book Co., Inc, Newyork, 1993

9. Bosch Hand Book, 3rd Edition, SAE, 1993

AU1791 TRENDS IN VEHICLE STYLING AND ERGONOMICS [3 0 0 3]

Introduction to styling Car Design, Fundamentals of perspective drawing, Automotive Sketching, Styling

process, Car proportions, Aerodynamics, Crashworthiness and its influence on body design, Designing of

Interiors Form studies Form studies, Speed Forms, Clay Modeling, 2D systems, 3D systems Fundamentals

of Ergonomics Dimension Determination, Anthropometry – Need, Data collection methodology, Different

postural considerations, Measuring Procedures Subject and Sampling size selection, Measurement of

Hands/Feet/Full posture, Applying Anthropometry data, Application of percentile curves Vehicle Ergonomics

Passenger Compartment, Floor Pan, Technical requirements, Dash board equipments arrangement, Positioning

of operational controls, Force Analysis, Seating and position(ECE Regulations),s Human Factors, Navigation

systems, pedal positioning Vehicle Packaging R-Point, AHP, Manikin positioning of 2-D pattern, car

entry/exit, Sight – All round visibility, View of Instruments, Mirror design, Logical formation of cockpit, Boot

lid packaging, Loading/Unloading analysis.

Text Books

1. Vivek D Bhise, “Ergonomics in the Automotive Design Process”, 2013, ISBN-10: 1439842108

References

1. Tony Lewin, “How to Draw Cars like a Pro”, Motorbooks International, 2003

2. Thom Taylor, Lisa Hallett, “How to Draw Cars like a Pro”, Motorbooks International; 2Rev

Ed edition, 2006

3. Julian Happian-Smith, “An introduction to modern vehicle design”, Butterworth Heinmenn,

2001

4. Fenton John, “Handbook of automotive body and system design”, Wiley-Blackwell, 1998

5. J. Brian Peacock, Waldemar Karwowski, “Automotive ergonomics”, Taylor & Francis ltd,

1993

AU1792 PROCESS CONTROL AND RELIABILITY ENGINEERING [3 0 0 3]

Introduction to Total Quality Control: Organization for quality, General quality control engineering

fundamentals , Measures of central tendency and dispersion like Average, Standard deviation, Median, Mode,

Range, Variance, Concept of variation, Causes of Variation, Patterns of variation, Frequency distribution, The

Normal distribution curve, Inequality theorems. Shewhart’s experiments, Control chart for variables, Process

capability indexes, Sampling: Acceptance sampling by attributes – Single, Double and Multiple sampling

plans, Operating characteristic curve ,OC curve, AOQ curve, AOQL, Average Total Inspection, Average

Fraction Inspected, ASN curve, Producer’s and Consumer’s risks, Dodge-Romig and MIL-STD acceptance

sampling tables, Specifications and Reliability: Concepts of reliability, Statistical Models of reliability,

Reliability of hazard functions, System reliability, Redundancy techniques, Failure modes, effects and

criticality analysis, Fault tree analysis, Event tree analysis, Design review and validation, Design for reliability.

Text Books:

1. E.L. Grant, Statistical Quality Control, 6th Edition, McGraw Hill Publications, New York, 1988.

References:

1. J.M. Juran, Quality Planning and Analysis, McGraw Hill Publications, Delhi, 1980.

2. B. L. Hansen, Quality Control-theory and applications Prentice Hall India, Delhi, 1987.

3. C. Douglas, Introduction to Statistical Quality Control, l, 2nd Edition, Jhon Wieley and Sons, New York,

2000.

4. A.J. Duncan, Quality Control and Industrial statistics, Irwin Press, New York, 1970.