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Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance...

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Building A Colourful Future Widest range of products, colours & applications. Colour Coated Steel
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Page 1: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Building A Colourful FutureWidest range of products, colours & applications.

Colour Coated Steel

Page 2: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Simplified production. Durability in harsh conditions. Choice and

convenience. These are some of the reasons why Essar Steel pre painted

galvanised steel has become a widely used product for the construction and

building industry.

Essar Steel’s superior coating technology ensures resistance to cracking and

peeling, even during heavy forming operations. The products undergo stringent

quality control tests to ensure performance in all conditions making it capable

of withstanding extreme environmental conditions, ultra-violet radiation, humidity

etc. giving long lasting and aesthetically appealing buildings.

Manufactured with a high-precision pre-painting process and adhering to

stringent JIS, ASTM, ECCA and EN standards, they provide Excellent

Strength, High Corrosion Resistance and Superior Aesthetics.

Advantages

Excellent corrosion resistance Easy-to-install and Maintenance-free

Resistance to peeling and flaking Recyclable and environment friendly

Excellent formability and design flexibility Thermally efficient

Page 3: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Abrasion Resistant System(ARS)

Page 4: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Brief DescriptionBoth polyester and polyurethane coatings can be modified with the addition of polyamide particles to provide a slightly textured surface. This results from the polyamide particles protruding from the surface. These coatings have all the properties of the system from which they were derived. Besides that, major improvements in abrasion resistance and handling properties on the coated product are achieved.

Application Roofing Cladding Roller shutters

Key features Scratch and wear-resistant thin sheet system.

Product Range available Thickness (mm): 0.24 to 1.0 TCT

Coil Width (mm): 900 to 1300.

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60deg: <10 %

Dry Film Thickness (DFT):

Topside- Primer 5 to 7µ + Topcoat 20 to 22µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Abrasion Resistant System

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 22-27

02. Specular Gloss EN 13523-2 [2001] < 10

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] light color < 1 &

dark color < 2

04. Pencil Hardness EN 13523-4 [2001] 2H-3H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2001] 6.5mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 2T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 2.5kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 500 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 1000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 750 hrs min

Page 5: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Polyvinylidene Fluoride(PVDF)

Page 6: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Brief DescriptionPVDF paints are premium coatings (paints) for building products based on PVDF (Polyvinylidenefluoride) resin system.

They offer outstanding resistance to UV radiation, sunlight and, coupled with their excellent formability and corrosion resistance, provide very long outdoor life. These coatings are typically used for architect-designed buildings where exceptional durabil-ity is required, like power plants.

ApplicationExterior Use : Roofing, Cladding Interior Use : Cladding

Key features High Heat Resistance Excellent Resistance to UV Degradation Chemical Resistance Resistance to Nuclear Radiation High electrical Resistivity Outstanding weather resistance Excellent resistance to chalking

Product Range available Thickness (mm): 0.24 to1.0 TCT Width (mm): 900 to 1300 Slit Width (mm): 450 to 640mm Coil ID(mm): 508/610 Color: As per RAL K5 Classic or as per customer sample Gloss at 60deg: 20 to 40 %

Dry film thickness:

Top- Primer 5 to 7µ + Topcoat 20 to 25µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Polyvinylidene Fluoride

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test ParametersTest Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 25-30

02. Specular Gloss EN 13523-2 [2001] 20-40

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] light color < 1 & dark

color visual match

04. Pencil Hardness EN 13523-4 [2001] H-2H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 6.5mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 2T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 2.5kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 1000 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 2000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 1500 hrs min

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Regular Modified Polyester(RMP)

Page 8: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Brief DescriptionThe term polyester describes a family of chemicals which can be used as the basis for paints. These products are flexible and have good forming characteristics.

Application Roofing and accessories Wall cladding

Insulated panels Fences

Garden Sheds Air Conditioner wraps

Lighting Fixture Doors and Garage Doors

Steel framing particularly in mild and dry climates

Key features Moderate resistance to the effects of UV light Good Corrosion Resistance Ease of application and cost effective Moderate resistance to chemicals Moderate resistance to staining or dirt Good production security Versatility of colour/shades

Product Range available Thickness(mm): 0.24 to 1.0 TCT ( above 1mm on specific request)

Width (mm) : 900 to 1300

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60 deg: 10 to 85% (higher upon specific request)

Dry Film Thickness ( DFT):

Topside- Primer 5 to 7µ + Topcoat 18 to 20µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Regular Modified Polyester

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 22-27

02. Specular Gloss EN 13523-2 [2001] 10-90

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] light color < 1 &

dark color <2

04. Pencil Hardness EN 13523-4 [2001] H-2H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 6.5mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 0T-2T

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 500 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 1000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 750 hrs min

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Super Durable Polyester(SDP)

Page 10: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Brief DescriptionA new generation of coatings based on advanced resin technology providing ‘super-durable’ coatings with outstanding outdoor weathering properties. The final coatings can be of polyester or polyurethane at all-gloss level and providing performances superior to that of silicone polyester, approaching that of PVDF coatings. They can be formulated as high-build coatings to provide typical dry film thickness of 20 to 30µ. This top coat is available as normal smooth finishes, polyamide modified or with special surface properties including wrinkle, anti-slip and pearl finishes.

Application Roofing and accessories Wall cladding

Key features Highly Durable compared RMP, SMP Resistance to UV degradation

Product Range available Thickness (mm): 0.24 to 1.0 TCT

Coil Width (mm) : 900 to 1300

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60deg: 20 to 85 %

Dry Film Thickness (DFT):

Topside- Primer 5 to 7µ + topcoat 20 to 30µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Super Durable Polysters

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test ParametersTest Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 22-27

02. Specular Gloss EN 13523-2 [2001] 10-90

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] light color < 1 &

dark color <2

04. Pencil Hardness EN 13523-4 [2001] H-2H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 6.5mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 2T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 1000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 1000 hrs min

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Silicon Modified Polyester(SMP)

Page 12: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Brief DescriptionThese coatings are based on a blend of polyester and silicone modified resins. The presence of the silicone modification provides an increase in the overall durability of the coating but at a cost of reduced flexibility of the film. Two levels of the modification (30% and 50%) are typical, resulting in progressive durability improvements. The coatings are supplied, typically with a semi-gloss finish for building products.

Application External Use:

Roofing and its Accessories Wall cladding in high temperature areas

Key features Superior corrosion resistance Superior weather resistance

Excellent Heat resistance Good Exterior Durability

Product Range available Thickness (mm): 0.24 to 1.0 TCT

Coil Width (mm): 900 to 1300

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60deg: 20 to 50 %

Dry film thickness:

Topside- Primer 5 to 7µ + topcoat 20 to 22µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Silicon Modified Polyesters

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test ParametersTest Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 22-27

02. Specular Gloss EN 13523-2 [2001] 20-50

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] light color < 1 &

dark color <2

04. Pencil Hardness EN 13523-4 [2001] H-2H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 6.5mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 2T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 1000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 1000 hrs min

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Wood Finish

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Brief DescriptionEngraved systems, such as wood effect, aim to give an aspect close to the natural material requested. However, it is also possible, according to the roll engraving, to get a large range of designs. The principle consists of applying a monochrome design on a plain basecoat. The huge variety of colour combinations provides an infinite choice of possibilities.

Application Cladding Building

Window Facades and Sidings (especially interior designing)

Key features Excellent Exterior Durability Exceptional Visual Effect

Product Range available Thickness (mm): 0.24 to 1.0TCT

Coil Width (mm): 900 to 1300

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60deg: 20 to 40 %

Dry Film Thickness (DFT):

Topside Base Coat 18 to 20µ + Ink 3 to 4µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Wood Finish System

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test Parameters

Note: Wood finish system base coat+ink only suitable for interior application.

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 18-22

02. Specular Gloss EN 13523-2 [2001] 40-45

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] NA

04. Pencil Hardness EN 13523-4 [2001] F Min

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 5.0 mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 3T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 50 min

09. Scratch Resistance EN 13523-12 [2004] 1.0kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 250 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 250 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 250 hrs min

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Wrinkle Finish

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Wrinkle Finish

Colour Shades Available: As per RAL K5 Classic Customized Colour shades

Storage

Test Parameters

S.N. Properties Standard/Test Method Results

01. Coating Thickness EN 13523-1 [2001] 22-27

02. Specular Gloss EN 13523-2 [2001] <10

03. Colour Difference; Instrumental Comparison EN 13523-3 [2001] Light Color <1

Dark Color <2

04. Pencil Hardness EN 13523-4 [2001] 2H-3H

05. Resistance To Rapid Deformation (Impact Test) EN 13523-5 [2001] 100KG-CM

06. Adhesion After Indentation (Cupping Test) EN 13523-6 [2002] 6.5 mm min

07. Resistance To Cracking On Bending (T-bend Test) EN 13523-7 [2001] 2T min

08. M.E.K./Solvent Rubbing Test EN 13523-11 [2004] 100 min

09. Scratch Resistance EN 13523-12 [2004] 2.0kgs min

10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 500 hrs min

11. Resistance To Fluorescent UV Light And EN 13523-10 [2001] 1000 hrs min

Water Condensation (Under Revision)

12. Resistance To Humidity EN 13523-25 [2006] 750 hrs min

Brief DescriptionThe product, because of its high matte aspect, is especially designed for the roofing market. The flexible polyester matrix allows huge deformations, compatible with tile profiles.

Application

Roofing and Cladding with non reflective and aesthetic appeal.

Key features Good Exterior Durability

Good surface hardness and adhesion

High aesthetic appeal, unique surface structure

Product Range available Thickness (mm): 0.24 to 1.0 TCT

Coil Width (mm): 900 to 1300mm

Slit Width (mm): 450 to 640

Coil ID (mm): 508/610

Gloss at 60deg: <10 %

Dry Film Thickness (DFT):

Topside- Primer 5 to 7µ + topcoat 20 to 22µ

Backside- Primer 4 to 5µ + Backcoat 5 to 6µ

Page 17: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Available in a rich diversity of colours and surface finishes, Essar Steel’s

standard range of colour coated steel is tailor-made to suit your taste and

your budget.

The colours presented in this colour palette can be supplied from all our

coating lines. We have put in place a common quality assurance system

in all the mills to enabling us to guarantee that colours produced on all our

lines conform to the standard.

NB: Inspite of extreme precautions to accurately reproduce the colours of the

products in this palette,

we cannot guarantee a perfect representation. These printed colour samples

should be used only as a guide.

Greenbeige

Beige Oyster white Ivory

Light Ivory Signal

OrangeFlame Red

Wine Red Oxide Red Brown Red

Signal Blue Gentian Blue Light Blue

Moss GreenResedaGreen

Slate Grey

Light Grey Red brownOrangeBrown

Grey WhiteSignal White

Jet Black

White Aluminium Pure White Traffic White

Page 18: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Super Durable Polyester (SDP)

Wood Finish

Silicon Modified Polyester (SMP)

Wrinkle Finish

Abrasion Resistant System (ARS)

Polyvinylidene Fluoride (PVDF)

Regular Modified Polyester (RMP)

Page 19: Building A Colourful Future · 09. Scratch Resistance EN 13523-12 [2004] 1.5kgs min 10. Resistance To Salt Spray (Fog) EN 13523-8 [2002] 750 hrs min 11. ...

Essar Technopark,Old Swan Mill Compound,LBS Marg, Kurla (W),Mumbai-400070, Maharashtra, India

www.essarsteel.com

To Built a colourful future e-mail us at [email protected]


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