BUILDING
A PREMIER,
LOW-COST
GOLD
PRODUCER
CASE STUDY ON REAL TIME PRODUCTIONCMIC National Mining Innovation Forum, 30 October 2014
TSX:DPM 2
DPM’S GLOBAL PORTFOLIO OF ASSETS
Krumovgrad 100%
Chelopech 100%
Kapan 100%Sabina 12%
Avala 50%
Tsumeb Smelter 100%
Operating assets
Development assets
Exploration assets
Chelopech Mine, Bulgaria
• Ownership: 100%
• Stage: Producing
• Mine Life: 12 + years
• 2013 Production: 137 koz Au; 46 Mlbs Cu
Kapan Mine, Armenia
• Ownership: 100%
• Stage: Producing
• Mine Life: 10 + years
• 2013 Production: 24 koz Au; 2.3 Mlbs Cu
Tsumeb Smelter, Namibia
• Ownership: 100%
• Technology: Ausmelt
• 2013 Concentrate Smelted: 152,457 tonnes
Krumovgrad Project, Bulgaria
• Ownership: 100%
• Stage: Feasibility
• Mine Life: 8 years
• Production: H2 2017
• Avg. Production: 85.7 koz Au/yr
TSX:DPM 3
“TAKING THE LID OFF”
New WayOld way
� Paper reporting at end of shift
� Real time display of information
� Supervisor interaction 1-2 /shift
� Supervisor dispatched to critical shift problems
� Limited knowledge of shift delays
� Delays identified in real time
� Slow response time to process interruptions
� Problems identified immediately
� Reactive Maintenance � Real time equipment health monitoring
� Small picture view � See activities in whole mine in real time
� Coordination through CCR with big picture
� Poor coordination
� Resources utilized to optimize shift results
� Poor use of resources
� Lost time locating equipment/materials etc. from shift to shift
� Real time equipment and materials tracking
TSX:DPM 4
EXAMPLE FOR THE MINE “CLOSING THE LOOP”
� Feedback against the plan in real time
TSX:DPM 5
APPLICATION LAYERS
Mobile EquipmentGateway
UG Crusher&ConveyorsOther UG Fixed Plant Process Control
Mining Execution Management(CMCS)
Technical Services(Design Planning, Survey, MRM, etc.)
Maintenance Management(CMMS)
Materials Mgt /Inbound Logistics
Collision avoidance
Access Control/ Time & Attendance
Operations Information Management(Reporting, Performance Management, Analysis)
Central Blasting
Mobile Equipment(Unit Automation)
Personnel Tracking
Asset Tracking
Fuel & Lubricant Dispensing
BusinessIntelligence
Operations Control / Asset Management
ProductionControl
EquipmentIntelligence
Business Planning Systems (ERP)
Min
ing
Ope
ratio
nsM
anag
emen
t
TelecommunicationInfrastructure
Enterprise Resource Planning (ERP)
Wireless Communication Network
Mobile Personal Communication Devices
Wired Communication Devices
Mobile Personal Communication Devices
In place Partially in place Not in place
TSX:DPM 6
THE CONCEPT OF SHORT INTERVAL CONTROL
• The concept of Short Interval Control (SIC):
• Real-time production information to provide a Central Monitoring and Control Room with the real-time status of all tasks in the mine.
• Supports the key front-line management to achieve the maximum results for the shift.
• Applied in the manufacturing industry for a long time now
• Providing a feedback loop against the expected production at short-term intervals –decisions can be taken to minimize deviation from the expected outcome
• Updating interval:• depends on: method of updating,
information availability • with real time information: can be
updated as it happens • Set at a minimum of every two to
four hours in the shift or when an event interrupting the process occurs (the personnel provides updated information either over phone, radio or tablet)
TSX:DPM 7
THE MANAGEMENT OPERATING MODEL
Analyze and improve
Work Management
Plan WorkSchedule
WorkExecute Work
Asset
Performance
Measure
Work
Performance
Measure
Asset
Performance
Measure
Costs
Analyse and
Improve
Measure
Social
Process
Performance
Central monitoring and control
Integrated Planning
Labour,
Materials &
Equipment
Set Asset
Performance
Targets
Set
Production
Plan
Set Service
Strategy
Set Budget
Approve
Work/Cost
CommitmentsAcquire/
Replace/
Modify/Remove
Asset
Set
Sustainability
Expectations
Set Operating
Master
Schedule
Set sustainability expectations
Integrated planning
Work Management
TSX:DPM 8
PLANNING CYCLE
• Front Line Execution Driven by Fully Integrated Mine PlansF
eedb
ack
loop
Life of Mine Plan (LOM Plan)
5 Year Business Plan (24 Months Detailed)
1 Year Detailplan (exec. Plan)
18 Month Forecast
3 Month schedule
Yearly Refresh
Monthly Refresh
Weekly Refresh 7+21 daysschedule
Front Line Planning and Scheduling
TSX:DPM 9
WORK MANAGEMENTU
G o
pera
tions
Con
trol
roo
m7+
21 S
ched
ule
TSX:DPM 10
CHELOPECH MINE: WORLD CLASS ASSET
Creating Competitive Advantage Through Innovation• “Taking the lid off the mine” - Real time
data available from Chelopechunderground operations
TSX:DPM 11
ENABLING TECHNOLOGIES
TSX:DPM 12
COMMUNICATIONS – WIRELESS ETHERNET
Access point
Wi-Fi phone
TSX:DPM 13
PRODUCTION EQUIPMENT: ONBOARD TECHNOLOGY
VCM module
CAN bus
J1939
switchEthernet switch
ClientWLAN Client
Antenna
PCOnboard PC
Dashboard
Display
Chair
Middle
Front Rear
ECMECM
• The technology is built into the equipment
• Reliable components • Connecting devices is easy• Can be retrofitted
TSX:DPM 14
MAKING THE CHANGE
• “Big Brother is Watching”.
• Creating the win-win.– What’s in it for me?– What is my future?
• Keeping the technology working.
• Redefining roles and accountabilities.
• Redefining the way work is planned scheduled and executed.
Strategy, Goals, Plans, Structures, Systems
TraditionsHabitsAttitudeCulture
WINDS
CURRENTS
� It comes down to Leadership
TSX:DPM 15
A NEW WAY OF WORKING ROLES AND ACCOUNTABILITIES
Operation
Departments
Processes
Activities
Tasks
“Integration”- Assigns work to Departments- Monitors Progress
“Problem Solving”- Department Manager- Monitors Progress- Provides Coaching
“Hands On”- Manager on the Shift- Setting limits of discretion
Crew inputs the “How”- Must collect and
schedule many details
Superintendent
Captain
Supervisor
Worker (Operator, Fitter)
Incr
easi
ng le
vel o
f Det
ail
TSX:DPM 16
BENEFITS
• Central Control Room – integrated infrastructure pro vides• A single point of access into a wide variety of systems• Serves as a platform for status checks and intervention if required
• Enables short interval control• Schedule, assign, monitor tasks allocated to a piece
of equipment and crew to be completed in a shift
• Improve access to information• Enabling remote management of business processes• Simplified access to information in the event of a problem
• Exception management• Know of and solve impending problems before they affect production• Delays can be identified and corrected at an early stage, thus reducing the
potential for lost production
TSX:DPM 17
BENEFITS
• Improve efficiency – productive utilization of resources, being personnel, equipment, workplaces
• Data and information integrity• Provides one version of the truth• Rather discuss solution to problem than arguing about the accuracy of the data
• Performance Management• Enables root cause analysis and• Cross-functional KPI reporting on business processes (cost, quality,
dependability and reliability)
• Quantifiable benefits: Estimated to be 10-30% improvement
TSX:DPM 18
BENEFITS
500,000
1,000,000
1,500,000
2,000,000
2009 2010 2011 2012 2013
Ore mined (tons)
30
40
50
60
2009 2010 2011 2012 2013
Cash cost per ton of ore processed (USD)
75
80
85
2010 2011 2012 2013
Availability (%)
LoadersDevelopment drillsProduction drills
05
10152025303540455055
2010 2011 2012 2013
Utilization (%)
LoadersDevelopment drillsProduction drills
TSX:DPM 19
TOGETHER WITH OUR PARTNERS
• Geovia/Dessault systems
• Sandvik Mining
• AeroScout
• Cisco
• MicroSense
• KPMG
TSX:DPM
APPENDICESCorporate Head Office:
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