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BUILDING INNOVATION BLOCK - csli.in Structures Limited.pdf · BLOCK BUSINESS PORTFOLIO . ... 2.4...

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BUILDING INNOVATION BLOCK BY BLOCK BUSINESS PORTFOLIO www.csli.in
Transcript

BUILDING INNOVATION

BLOCK BY BLOCK

BUSINESS PORTFOLIO

www.csli.in

VISION

we are dedicated to providing

extraordinary quality and

services in every domain of our

expertise. We shall achieve this

by:

• Providing high-quality

services and ensuring that we

have a stable and motivated

work force – one which

exhibits true passion to excel.

• Following & exhibiting globally

acceptable quality standards

in operations, management

and customer relationship,

which guarantees value

creation for all stakeholders

and ultimately quality

construction / infrastructure

to the society at large.

MISSION

• Focus on providing services in

accordance with globally acceptable

practices without compromising on

safety.

• Carry out on-site execution of turnkey

projects in line with established

Company quality policy and strict

adherence to client specifications, whilst

ensuring 100% customer satisfaction.

• Create a culture that excites its

workforce and pursues excellence

through innovation, differentiation and

continual learning.

• To ensure inclusive growth for all

stakeholders of the organization, with

special emphasis on the work-life

balance of its employees.

• To double revenues & profits every four

years.

OBJECTIVES

The common objectives driving

individual and organizational

performance in the Group are:

• Minimize Time, Cost and

Investment;

• Comply with:

• Statutory Requirements /

Applicable Laws

• Contractual Terms &

Conditions, Specifications

and Drawings

• Standard Operating

Procedures

• Enable Internal and External

Customer Satisfaction

MOTTO Every Employee @ Capacit’e believes:

I am responsible

for

Established in 1996

ISO 9001

ISO 14001

OHSAS

18001

State-of-the-art

Equipment and

Manufacturing

Facility

55 acres

Manufacturing

Units 1 & 2

Power

Projects

Oil Refineries

Offshore

Platforms,

Pontoons &

Launching

Trusses

Stadiums

Steel Buildings

Airport Terminals

Malls

Proximity to

Port & Easy

Handling of

ODC Cargo

Exports to

Middle East,

Africa, Europe,

America

Capacity:

Structures - 40000 MTA

Pipe - 66000 MTA

Management

Mr. Vinayak Kulkarni (Chairman)

Mr. Sanjay Kulkarni (Managing Director)

Mr. Ajay Kulkarni (Director)

DIVISIONS

CONSTRUCTION

• Water

• Urban Infra

• Energy

• Industrial

MANUFACTURING STEEL STRUCTURES & PIPE DIVISION

Custom Build Structures for

• Power Projects

• Water / Waste Water

• Oil & Gas

• Ports & Jetties

• Offshore Applications

• Urban Infrastructure

CS Pipes & Tubulars for

• Water / Waste Water

• Dredging

• Structural Purposes

CORPORATE

STRUCTURE

CONSTRUCTION

DIVISION

INTEGRATED

SERVICES

ASSURANCE

SERVICES

MANUFACTURING

DIVISION

Head Office

Manufacturing

Units

Projects

Head Office

Zones

Projects

Head Office

Zones

Projects

Integrated Services • Contracts • Finance & Accounts • CS & Legal • Purchase • HR • Administration • IT & ERP

Assurance Services • Budget Control • QA/QC • HSE • Customer

Relationship • Audits

STANDARD OPERATING PROCEDURE (SOP)

CORPORATE APEX MANUAL

OPERATIONS MANUAL

BD & PROPOSALS

FINANCE & ACCOUNTS

ADMINISTRATION & COMPLIANCES

HUMAN RESOURCE

SUBCONTRACT LABOUR

ENGINEERING / FORMWORK

PLANT & MACHINERY

INFORMATION TECHNOLOGY

PURCHASE

STORE

PLANNING & MONITORING

QUANTIFICATION & BILLING

CONTRACTS MANAGEMENT

HEALTH, SAFETY & ENVIRONMENT

QA/QC

INTERNAL AUDIT

BUDGET CONTROL

ROLES & RESPONSIBILITIES

Timely decisions &

actions in an

informed manner

Capability to scale up

the manufacturing

output to meet increase

in demand

Capability to scale up the

construction output to

meet increase in

demand

Robust

Delivery

Mechanism

Time Cost Quality

MANUFACTURING

Key Strengths

CAPACIT'E CONSTRUCTION

Young but well

experienced

Management

Professionals with domain expertise,

complementing well established processes

Accredited with

ISO certifications

State-of-the-art facility

and equipment for

manufacture of steel

structures

Lean Manufacturing for

waste control and

productivity increase

Proven track record of steel structures for Urban

Infra, Energy, Marine, Water etc.

State-of-the-art System

Formwork, Plant &

Machinery for concrete

structures

Lean Construction for

waste control and

productivity increase

Quick mobilization of resources and close monitoring of project

performance

Steel &

Concrete

Combo

Offering

Turnkey Solution

Business Segments

ENERGY WATER URBAN INDUSTRIAL OFFSHORE

& MARINE

AREA & MANUFACTURING FACILITIES

• Total Plant Area : 160,000 sq meters

• Covered Area : 18,000 sq meters

HANDLING FACILITIES

• Total number of EOTs : 11 Nos. of 10 MT each

• Maximum EOT handling : 110 MT

capacity

• Traveling Cranes : 2 nos. x 5 MT each

• Open yard assemble : 250 MT

capacity

• Mobile Cranage capacity : 11 no. x 12 MT each

UNIT - I UNIT - II

AREA & MANUFACTURING FACILITIES

• Total Plant Area : 50,000 sq meters

• Covered Area : 10,000 sq meters

HANDLING FACILITIES

• Total number of EOTs : 9 Nos. of 40 MT each

• Maximum EOT handling : 360 MT

capacity

• Traveling Cranes : 2 nos. x 5 MT each

• Open yard assemble : Up to 300 MT

capacity

• Mobile Cranage capacity : 2 no. x 12 MT each

Manufacturing Capacities : CBS – 40000 MT Pipe – 66000 MT

External View of Plants

Internal View

Manufacturing

Manufacturing

CNC Cutting Processing Dimensions 3.2 mm X 12.5mm X100 mm

CNC Plate Processing Length Dimensions • 2500 mm – 6000 mm

Width Dimensions • 400 mm - 3100 mm

Manufacturing

Beam Formation Processing Dimensions • Flange – 1000 mm x 80 mm x 12000 mm • Web - 2500 mm x 50 mm x 12000mm

Beam Straightening M/C Details • Make: Wuxi Yang Tong • No. of Units: 2 Nos. • Type: CNC • Speed: 2 Meters/Min

Manufacturing

Welding of Beam in process • Welding Speed: 0.24 – 2.4 Mtr/Min • Return Speed: 3.0 Mtr/Min • Power Source: 12000 Amps

Manufacturing Automated SAW Welding Set up • Flange Width: 150mm – 1000mm • Flange Thickness: 6mm – 80mm • Web Height: 200mm – 2000mm • Web Thick: 6mm – 50mm

Manufacturing

CNC Beam Drilling Dimensions • Flange Width – 42 mm – 600 mm • Web Height - 80 mm - 1220mm • Max. Drill Dia. – 40mm

CNC Band SAW Dimensions & Capacity • Beam Size Handling Capacity – Up to 1250mm • Sawing Capacity: 90 Deg. From Centre

Energy

ENERGY

Energy

Client Qty. (MT) Components

L&T – MHI Power Boilers Pvt. Ltd. (660 MW Super Critical TP)

16403 Primary Steel Structures & Top Girder Steel Structure Primary Steel – Air Pre Heater Structure,

Secondary Boiler Supporting Structure

Ansaldo Caldaie Boilers ( 320 t/hr Boiler )

1395 Primary Steel Structure, Supply of Boiler Main Steel Structure

BHEL (upto 1000 MW)

15500 Supply of Boiler Components – Complete Boiler inclusive of Columns , Auto Welded Beam & Boxes, Ducts, General Fabrication items

DOOSAN (800 MW Super Critical TP)

15000 Boiler Primary Structure & Ceiling Girders

RELIANCE INDUSTRIES LTD. 9000 Pipe Racks & Technological Structures for Gasification Plant Jamnagar Refinery Expansion Phase 3

Technip 2281 CDU/VDU Heater of Phase III Exp. Project of MRPL – Mangalore

Essar / GR Engg

3500 Equipment Support Structures for Reactor Regenerator Integrated Refinery Expansion BPCL, Kochi

Energy

3 x 800 MW NTPC Kudgi Super Critical Thermal Power Plant - 15000 MT

Client : Doosan

Energy

Ceiling Girders : 3 x 800 MW NTPC Kudgi Super Critical Thermal Power Plant

Client : Doosan

Energy

Neyveli – Erection of Ceiling Girders in Progress

Client : BHEL

Energy

600 MW NTPC North Karanpura Super Critical Thermal Power Plant – 11500 MT

Client : BHEL

Energy Client : L&T - MHI

Jaypee Nigrie Power Plant Project – 16403 MT

Energy Client : L&T - MHI

Jaypee Nigrie Power Plant Project – Typical Girder under Transportation

Energy

Pipe Rack & Technological Structures – 7500 MT

Client : Reliance

Energy

Marine & Offshore

Offshore & Marine

Client Project Name/Reference Location Qty. (MT) Components

Saipem / SPME Oman – Algeria Fertilizer Project

Algeria 6000 • Axis Loading Platform • Mooring Rails , Trussel,

Accesories

Qatar Dredging Dumb Barge Qatar 650 • Dumb Barge for Ballast Activity for Dredgers

Boskalis (Netherlands) Supply of Pontoons Middle East 2000 • Pontoons for Sinker Lines for Dredging Activity

Dredging International Jan de nul

(Netherlands) Van – Ooard

(Netherlands)

Dredging Activity across Multi locations

Middle East & Europe

4000 • Sinker & Floating Pipes • Pontoons

HCC Bandra-Worli Sea Link Project Mumbai, India 15000 • Launchin g Truss, Pile Drives, Service Platforms,

Offshore & Marine

• End Client: Sonatrach, Algeria • Grade: ASTM A572 Gr.50 • Scope: Fabrication of Cap Beams, Longitudinal /Transverse Beams

for trestles & loading platforms • Critical Points: Charpy V-Notch Test @ -40 Deg.

M/s Saipem: Algeria Oman Fertilizer Project

Offshore & Marine

Blasting in process

Loading of Components

Stacking

M/s Saipem: Algeria Oman Fertilizer Project

Offshore & Marine

• Truss with a dimension of 5m x 4m x 110 m was fabricated in 11 Segments, assembled and erected at a height of 30 meters.

• High tensile steel with thickness up to 100 mm was fabricated

Launching Truss for Worli-Bandra Sea Link - Mumbai

Offshore & Marine

• Fabrication, Erection & Launching of 66.5 Mtr x 5.3 Mtr x 6 Mtr –Pontoons / Barge

• Manufactured in a record time of 100 days for the Client

Barge Construction for Qatar Dredging Corporation

Offshore & Marine Floating Pontoons for Dredging

Energy

Urban Infra

Urban Infra

Client Project Name/Reference

Location Qty. (MT) Components

Wadhva Developers, The Capital Mumbai, India 2000 • Iconic Steel Structures

Lodha Altmount 1 Mumbai, India 3000 • Steel High Rise

Sunshine Builders Sunshine Towers Mumbai, India 2250 • Steel High Rise (42 Storied)

GMS GMS Corporate Headquarters Mumbai, India 1800 • Iconic Steel Structures

Mumbai Cricket Association

Subhroto Roy Cricket Stadium Pune, India 4000 • Stadium Pavilion Structure

Airport Authority of India/ GMR / GVK

Airport Terminal Buildings 1. Mumbai 2. Amritsar 3. Ahmedabad 4. New Delhi

5000 • Terminal Buildings

Urban Infra The Capital, BKC, Mumbai

• Complex Architectural Egg shaped facade in 3 dimensional bending.

• CSL supplied the steel frame structure and erected with a Top Down approach.

Urban Infra

Name of the Project

: Construction of HIGH RISE tower “ONE ALTAMOUNT” – comprising of 3B + Gr + 43 Floors + Crown (Composite Structure)

Location : Altamount Road, Mumbai

Client : M/s. Futurtech Constructions and Precast Pvt. Ltd (Lodha Group)

Architect : M/s. Hadi Teherani Architecture (Germany) & M/s. Access Architects (India)

Consultant : M/s. Magnusson Klemencic Associates. (USA) & M/s. Sterling Engineering Consultant (India)

Scope of Work

: RCC works and structural steel work with Steel decking (CSL a Joint Venture Partner of Capacite Yongnam JV)

Completion Period

: 20 months

Built Up Area

: Approx. 4 Lakh Sqft

Altmount 1, Mumbai

Urban Infra

• Unique Box Column & Fully Bolted structure.

• Tallest Steel

Commercial Building in India ever made

• Erected in record 24

Months timeline.

Sunshine Towers, Mumbai

Urban Infra GMS, Mumbai

• Complex structure Design ever built in India.

• Heavy Structural

Steel members 700 x 700 mm Box sections fabricated at Plant.

• Structural Steel

frame enveloped with critical Aluminium Façade system

• Architects – Ar. James Law (Hong Kong)

Urban Infra Subrato Roy Stadium, Pune

• Columns are Plate formed with cruciform cross stiffeners.

• Critical element of the structure was Height. Erection was done at the height of 60M

• The Racker Beam with a cantilever of 25m was one of the unique component.

Urban Infra Amritsar Airport

• Scope for Modular Expansion of Terminal Building at Amritsar Airport

• Structural steel work of up to 40m x 37.5mts span executed.

• Flair Arms of Length up to 16mts erected

Urban Infra Ahmedabad Airport

• The scope containing work of city side façade structure having span of 48mtrs .

• The structural distance of 210mtrs is on flare arms supports place at 15mtrs distance each.

Urban Infra

Project : IGIMS, Patna

Scope : Construction of College Building Administrative Building

Library Boys Hostel

D-Type & E-Type Residential Quarters Site Development Work

Urban Infra Nagpur Metro : Depo Construction at Mihan & Higna

View of stabling line, Internal cleaning,

with main building

Nagpur Metro work

started recently, Site Mobilization in-progress;

Energy

Industrial

Industrial

Client Project Name Location Qty(MT) Components

NCC Posco(M) – CR Plant Maharashtra 5000 Fabrication & Erection of Main CR Plant

M+W Cadbury Plant Tamil Nadu 912 Fabrication & Erection of main processing

building

CCI Cement Terminal Maharashtra 500 Fabricating & Erecting Bucket Elevator Tower

• 2MTPA of CRCA Plant • Fabrication of Built- up

Structures were from plates.

Industrial POSCO Cold Rolling Mill, Mangoan, Maharashtra

Cadbury Chocolate Plant, Sricity, Andhra Industrial

Energy

Water

Project was awarded

by CIMMCO BIRLA

Ltd

Water Client Project Name Location Value

(INR in Cr.) Components / Scope

Navi Mumbai Municipal Corporation

Navi Mumbai Water Supply Scheme

Navi Mumbai, India

55.68 a) Basic Design b) Detailed Engineering c) Manufacturing, Coating, Supply, Transportation, Unloading, Shifting, Stacking, Lowering of MS Pipeline (Inside Cement Mortar Lining outside Tape Coated) dia ranging from 518mm to 2050mm d) Total 40.4 KM Cross Country Pipeline

Municipal Corporation of Greater Mumbai

Aghai to Jamboli MS Water Main Project

Mumbai (India) 103.97 Manufacturing, Fabrication, Supply of MS Pipeline of dia 3000mm – 5.4 KM

Municipal Corporation of Greater Mumbai

Jamboli to Chinchavali MS Water Main Project

Mumbai (India)

119.82 Manufacturing, Fabrication, Supply of MS Pipeline of dia 3000mm – 9.4 KM

Municipal Corporation of Greater Mumbai

Pogaon to Gundavali MS Water Main Project

Mumbai (India)

61.78 Manufacturing, Fabrication, Supply of MS Pipeline of dia 3000mm – 4.5 KM

Municipal Corporation of Greater Mumbai

Tansa Section I: MS Pipeline Project

Mumbai (India)

88.03 Manufacturing, Fabrication, Supply, Laying, Jointing, Testing & Commissioning of MS Pipeline of dia 300mm to 2750mm

Municipal Corporation of Greater Mumbai

Tansa Section II: MS Pipeline Project

Mumbai (India)

78 Manufacturing, Fabrication, Supply of MS Pipeline of dia 300mm to 2750mm

PHED Nagaur Water Supply Scheme

Mumbai (India)

145 Manufacturing, Fabrication, Supply of MS Pipeline of dia 300mm to 1200mm – 132KM

Project was awarded

by CIMMCO BIRLA

Ltd

Water Mumbai III & Mumbai IV Water Supply Schemes

Client

• Municipal Corporation of Greater Mumbai

Scope of Work

• Manufacturing & Laying of 3000mm dia MS Pipeline – 150 Kms

Project was awarded

by CIMMCO BIRLA

Ltd

Water Nagour Bikaner Water Supply Scheme

Dia 1250 mm x 140 Kms

Project was awarded

by CIMMCO BIRLA

Ltd

Water Accessories for Pipelines

Offices & Manufacturing Units

North Zone Office @

Gurgaon

South Zone Office @

Bengaluru

Manufacturing Unit 1

Plot No. 424, Village Kondla, Taluka

Wada,

District – Thane, Maharashtra, India

Manufacturing Unit 2

Plot No: 288/B, Manor‐Wada Road, Wada

District – Thane, Maharashtra, India

Thank You

219-228, 2nd Floor, B-wing,

Shrikant Chambers,

Adjacent to R. K. Studios,

Sion-Trombay Road,

Chembur, Mumbai - 400071,

Maharashtra, India.

T. +91-22 4246 4666

E. [email protected]

www.csli.in


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