Bulletin 592 SMP Solid-State Overload Relays 592 SMP Solid-State Overload Relays 1-176 1Product...

Bulletin 592SMP Solid-State Overload Relays

1-175

1

Bulletin 592SMP-1 Overload Relay

• Self Powered — wires the sameas eutectic overload

• Phase Loss Protection — tripsin 2 seconds on loaded motors

• No Heaters — 3:2:1 adjustmentrange is equivalent of up to 10heater elements

• Directly interchangeable —mounting and reset locationsare identical to eutecticoverloads

• Independent Trip Classes —10, 20, or 30

• Manual Reset or Automatic/Manual Reset — both versionsare available

SMP-2 Overload Relay• Self Powered• Phase Loss Protection• No Heaters• Directly interchangeable• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection

SMP-3 Overload Relay• Phase Loss Protection• No Heaters• Selectable Trip Class• Automatic/Manual Reset• Ground Fault Tripping• Jam Protection• Trip Cause Indication• Communication — via remote

I/O and DeviceNet

Description

The Bulletin 592 SMP-1 and SMP-2 solid-state overload relays directly replaceeutectic alloy overload relays that are available as integral components of assembledBulletin 505, 509, and 520 NEMA starters or as panel mounted overload relays forseparate mounting. The Bulletin 592 SMP-3 solid-state overload relays offer easyconnectivity to Allen-Bradley Remote I/O or DeviceNet networks for proactive controlof your motor starting equipment.

STARTER MOUNT — For installation on NEMA Starters

PANEL MOUNT — For installation and wiring separate from contactor Your order must include:• Cat. No. of overload relay selected with

Voltage Suffix Code.

• If required, Cat. No. of Bulletin 505/509NEMA starter less overload relay.

• If required, Cat. No. of anyaccessories.

Conformity to Standards: Approvals:

IEC 801 CE Marked

UL 508 CSA Certified

CSA C22.2 No. 14 UL Listed

Cat. No. 592-A2AT Cat. No. 592-A5KDCat. No. 592-A2JC

Starter Mount

Panel Mount

Cat. No. 592P-A2AT Cat. No. 592P-B1FT Cat. No. 592P-C1DT

TABLE OF CONTENTSDescription Page Description PageProduct Selection

Starter Mount . . . . . . . . . . . . . . . . . . 1-176Panel Mount . . . . . . . . . . . . . . . . . . . 1-180

Accessories. . . . . . . . . . . . . . . . . . . . . 1-183Typical Wiring Diagrams . . . . . . . . . . 1-184

Specifications. . . . . . . . . . . . . . . . . . . 1-185Approximate Dimensions

Starter Mount. . . . . . . . . . . . . . . . . . 1-189Panel Mount . . . . . . . . . . . . . . . . . . 1-194


1-176

1Product Selection

SMP-1 Solid-State Overload Relay for 3 ∅ Applications: Phase Loss Protection, Class 10, 20 or 30STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ Size 00 starters require purchase of a retrofit kit that includes a new mounting plate, panel mount adapter, and hardware.➋ This SMP-1 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed

applications.

ForInstallationon Starter

Size

Full LoadCurrent

AdjustmentRange (A)

Manual Reset Automatic/Manual Reset

Class 10 Class 20 Class 30

❋

Class 10 Class 20 Class 30

❋Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

00 ➊ 0.1…0.32 592-A1AT 592-A2AT 592-A3AT 592-A4AT 592-A5AT 592-A6AT

00 ➊ 0.32…1.0 592-A1CT 592-A2CT 592-A3CT 592-A4CT 592-A5CT 592-A6CT

00 ➊ 1.0…2.9 592-A1DT 592-A2DT 592-A3DT 592-A4DT 592-A5DT 592-A6DT

00 ➊ 1.6…5.0 592-A1ET 592-A2ET 592-A3ET 592-A4ET 592-A5ET 592-A6ET

00 ➊ 3.7…12 592-A1FT 592-A2FT 592-A3FT 592-A4FT 592-A5FT 592-A6FT

0, 1 0.19…0.6 592-A1BA 592-A2BA 592-A3BA 592-A4BA 592-A5BA 592-A6BA

0, 1 0.32…1.0 592-A1CA 592-A2CA 592-A3CA 592-A4CA 592-A5CA 592-A6CA

0, 1 1.0…2.9 592-A1DA 592-A2DA 592-A3DA 592-A4DA 592-A5DA 592-A6DA

0, 1 1.6…5.0 592-A1EA 592-A2EA 592-A3EA 592-A4EA 592-A5EA 592-A6EA

0, 1 3.7…12 592-A1FA 592-A2FA 592-A3FA 592-A4FA 592-A5FA 592-A6FA

0, 1 5.7…18 592-A1GA 592-A2GA 592-A3GA 592-A4GA 592-A5GA 592-A6GA

1 12…32 592-A1HA 592-A2HA 592-A3HA 592-A4HA 592-A5HA 592-A6HA

2 5.7…18 592-A1GC 592-A2GC 592-A3GC 592-A4GC 592-A5GC 592-A6GC

2 12 … 32 592-A1HC 592-A2HC 592-A3HC 592-A4HC 592-A5HC 592-A6HC

2 14…45 592-A1JC 592-A2JC 592-A3JC 592-A4JC 592-A5JC 592-A6JC

3 14…45 592-A1JD 592-A2JD 592-A3JD 592-A4JD 592-A5JD 592-A6JD

3 23…75 592-A1KD 592-A2KD 592-A3KD 592-A4KD 592-A5KD 592-A6KD

3 66…110 592-A1LD 592-A2LD 592-A3LD 592-A4LD 592-A5LD 592-A6LD

4 23…75 592-A1KE 592-A2KE 592-A3KE 592-A4KE 592-A5KE 592-A6KE

4 66…110 592-A1LE 592-A2LE 592-A3LE 592-A4LE 592-A5LE 592-A6LE

4 57…180 592-A1ME 592-A2ME 592-A3ME 592-A4ME 592-A5ME 592-A6ME

5 96…300 592-A1NF 592-A2NF 592-A3NF 592-A4NF 592-A5NF 592-A6NF

6 ➋ 200…630 592-A1RGD 592-A2RGD 592-A3RGD 592-A4RGD 592-A5RGD 592-A6RGD

Retrofit Kit for Size 00 Starters with Eutectic Overload

Bulletin Cat. No. ❋

505 599-RAT

505X 599-RAX

509 599-NAT

Cat. No. 592-A2JC

Cat. No. 592-A2NF

Cat. No. 592-A2AT

Cat. No. 599-NAT

Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications — Page 1-185Approximate Dimensions — Page 1-189

❋ Prices – Consult Sales Office or price list


1-177

Product Selection

SMP-1 Solid-State Overload Relay for 1 ∅ Applications: Class 10 or 20STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

For Installationon Starter Size

Full LoadCurrent

AdjustmentRange (A)

Manual Reset

❋

Automatic/Manual Reset

❋

Class 10 Class 20 Class 10 Class 20

Cat. No. Cat. No. Cat. No. Cat. No.

00 2…7 592-S1AT 592-S2AT 592-S4AT 592-S5AT

00 5…15 592-S1BT 592-S2BT 592-S4BT 592-S5BT

0, 1 2…7 592-S1AA 592-S2AA 592-S4AA 592-S5AA

0, 1 5…15 592-S1BA 592-S2BA 592-S4BA 592-S5BA

1 12…32 592-S1CA 592-S2CA 592-S4CA 592-S5CA

2 2…7 592-S1AC 592-S2AC 592-S4AC 592-S5AC

2 5…15 592-S1BC 592-S2BC 592-S4BC 592-S5BC

2 12…32 592-S1EC 592-S2EC 592-S4EC 592-S5EC

2 14…45 592-S1FC 592-S2FC 592-S4FC 592-S5FC




1-178

1PProduct Selection, Continued

SMP-2 Solid-State Overload Relay for 3 ∅ Applications: Automatic/Manual Reset, Field Selectable Trip Class10, 15, 20 or 30, Phase Loss Protection, Jam and Ground Fault Tripping ➊

STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ SMP-2 Solid-State overload relays are mounted directly to the NEMA size 00 contactors and will not retrofit on the mounting plate of existing

size 00 starters with eutectic alloy overload relays.➌ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed

applications.

For Installation onStarter Size

Full Load CurrentAdjustmentRange (A) Cat. No. ❋

00 ➋ 0.1…0.32 592-B1AT

00 ➋ 0.32…1.0 592-B1CT

00 ➋ 1.0…2.9 592-B1DT

00 ➋ 1.6…5.0 592-B1ET

00 ➋ 3.7…12 592-B1FT

0, 1 0.19…0.6 592-B1BA

0, 1 0.32…1.0 592-B1CA

0, 1 1.0…2.9 592-B1DA

0, 1 1.6…5.0 592-B1EA

0, 1 3.7…12 592-B1FA

0, 1 5.7…18 592-B1GA

1 12…32 592-B1HA

2 5.7…18 592-B1GC

2 12…32 592-B1HC

2 14…45 592-B1JC

3 14…45 592-B1JD

3 23…75 592-B1KD

3 66…110 592-B1LD

4 23…75 592-B1KE

4 66…110 592-B1LE

4 57…180 592-B1ME

5 96…300 592-B1NF

6 ➌ 200…630 592-B1RGD

Cat. No. 592-B1FA

Cat. No. 592-B1LD

Cat. No. 592-B1ET




1-179

1 Product Selection, Continued

SMP-3 Solid-State Overload Relay Automatic/Manual Reset, Field Selectable Trip Class 10, 15, 20 or 30,Jam Protection, Ground Fault Tripping, and Communications Capability ➊

STARTER MOUNT — For Installation on Allen-Bradley NEMA Starters

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,

consult Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual

ratings, or consult page 1-185 for specifications.➍ For NEMA starter sizes 0 through 2, a new mounting plate is required for retrofit to existing Bulletin 509 starters. For sizes 0 through 1 starters,

order Part No. 40794-031-02 , and for size 2 starter order Part No. 40794-032-02 .➎ These SMP-3 overload relays have an interposing relay with a 120V AC coil, see wiring diagram on page 1-184. Consult Allen-Bradley Sales

Office if using on reversing or two-speed applications. For 240V AC coil, change the letter D to A. Example: Cat. No. 592-C1NFA .

For Installation onStarter Size

Full Load CurrentAdjustmentRange (A) Cat. No. ➋➌ ❋

00 0.7…2.5 592-C1DT

00 2…10 592-C1FT

0, 1 0.7…2.5 592-C1DA ➍

0, 1 2…10 592-C1FA ➍

0, 1 7…37 592-C1HA ➍

2 7…37 592-C1HC ➍

2 20…75 592-C1KC ➍

3 20…90 592-C1LD

4 40…180 592-C1ME

5 70…300 592-C1NFD ➎

6 140…630 592-C1RGD ➎Cat. No. 592-C1FA

Cat. No. 592-C1DT

Accessories — Page 1-183Typical Wiring Diagrams — Page 1-184Specifications – Page 1-185Approximate Dimensions — Page 1-189



1-180

Product Selection, Continued

SMP-1 Solid-State Overload Relays: Phase Loss Protection, Class 10, 20 or 30

PANEL MOUNT — For Installation and Wiring Separate from the Contactor

⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-A1RG ⊗becomes Cat. No. 592P-A1RGD .

➊ This SMP-1 overload relay has an interposing relay. Consult Allen-Bradley Sales Office if using on reversing or two-speed applications.

Full LoadCurrent

AdjustmentRange (A)

Class 10ManualReset

Class 20ManualReset

Class 30ManualReset

❋

Class 10Automatic/

ManualReset

Class 20Automatic/

ManualReset

Class 30Automatic/

ManualReset

❋Cat No. Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

For 3∅ Applications

0.1…0.32 592P-A1AT 592P-A2AT 592P-A3AT 592P-A4AT 592P-A5AT 592P-A6AT0.32…1.0 592P-A1CT 592P-A2CT 592P-A3CT 592P-A4CT 592P-A5CT 592P-A6CT1.0…2.9 592P-A1DT 592P-A2DT 592P-A3DT 592P-A4DT 592P-A5DT 592P-A6DT1.6…5.0 592P-A1ET 592P-A2ET 592P-A3ET 592P-A4ET 592P-A5ET 592P-A6ET3.7…12 592P-A1FT 592P-A2FT 592P-A3FT 592P-A4FT 592P-A5FT 592P-A6FT12…32 592P-A1HT 592P-A2HT 592P-A3HT 592P-A4HT 592P-A5HT 592P-A6HT1.0…2.9 592P-A1DC 592P-A2DC 592P-A3DC 592P-A4DC 592P-A5DC 592P-A6DC1.6…5.0 592P-A1EC 592P-A2EC 592P-A3EC 592P-A4EC 592P-A5EC 592P-A6EC3.7…12 592P-A1FC 592P-A2FC 592P-A3FC 592P-A4FC 592P-A5FC 592P-A6FC5.7…18 592P-A1GC 592P-A2GC 592P-A3GC 592P-A4GC 592P-A5GC 592P-A6GC12…32 592P-A1HC 592P-A2HC 592P-A3HC 592P-A4HC 592P-A5HC 592P-A6HC14…45 592P-A1JC 592P-A2JC 592P-A3JC 592P-A4JC 592P-A5JC 592P-A6JC23…75 592P-A1KC 592P-A2KC 592P-A3KC 592P-A4KC 592P-A5KC 592P-A6KC66…110 592P-A1LD 592P-A2LD 592P-A3LD 592P-A4LD 592P-A5LD 592P-A6LD57…180 592P-A1ME 592P-A2ME 592P-A3ME 592P-A4ME 592P-A5ME 592P-A6ME96…300 592P-A1NF 592P-A2NF 592P-A3NF 592P-A4NF 592P-A5NF 592P-A6NF128…400 592P-A1PF 592P-A2PF 592P-A3PF 592P-A4PF 592P-A5PF 592P-A6PF

200…630 ➊ 592P-A1RG⊗ 592P-A2RG⊗ 592P-A3RG⊗ 592P-A4RG⊗ 592P-A5RG⊗ 592P-A6RG⊗For 1∅ Applications

2…7 592P-S1AT 592P-S2AT – 592P-S4AT 592P-S5AT –5…15 592P-S1BT 592P-S2BT – 592P-S4BT 592P-S5BT –2…7 592P-S1AC 592P-S2AC – 592P-S4AC 592P-S5AC –5…15 592P-S1BC 592P-S2BC – 592P-S4BC 592P-S5BC –

12…38 592P-S1EC 592P-S2EC – 592P-S4EC 592P-S5EC –14…45 592P-S1FC 592P-S2FC – 592P-S4FC 592P-S5FC –

Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V

50 Hz K D – – A P T N KN I B – M –60 Hz J – D H L – A – – – G B – C

Cat No. 592P-A2JCCat. No. 592P-A2A7 Cat. No. 592P-A2LD




1-181


SMP-2 Solid-State Overload Relays: Field Selectable Trip Class 10, 15, 20 or 30, Phase Loss Protection,Jam Protection and Ground Fault Tripping ➊


⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-B1RG ⊗becomes Cat. No. 592P-B1RGD .

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ This SMP-2 overload relay has an interposing relay with a 120V AC coil. Consult Allen-Bradley Sales Office if using on reversing or two-speed

applications.

Full Load CurrentAdjustment Range (A)

Class 10, 15, 20 or 30Automatic/Manual Reset

❋Cat. No.

0.1…0.32 592P-B1AT

0.32…1.0 592P-B1CT

1.0…2.9 592P-B1DT

1.6…5.0 592P-B1ET

3.7…12 592P-B1FT

12…32 592P-B1HT

1.6…5.0 592P-B1EC

3.7…12 592P-B1FC

5.7…18 592P-B1GC

12…32 592P-B1HC

14…45 592P-B1JC

23…75 592P-B1KC

66…110 592P-B1LD

57…180 592P-B1ME

96…300 592P-B1NF

128…400 592P-B1PF

200…630 ➋ 592P-B1RG⊗

Voltage 24V 110V 120V 208V 220V 230V 240V 380V 400V 415V 440V 480V 500V 600V

50 Hz K D – – A P T N KN I B – M –

60 Hz J – D H L – A – – – G B – C

Cat. No. 592P-B1FT Cat. No. 592P-B1EC Cat. No. 592P-B1ME




1-182


SMP-3 Solid-State Overload Relays with Phase Loss Protection, Jam, Protection, Ground Fault Tripping ➊and Communication Capability


⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 592P-C1RG⊗becomes Cat. No. 592P-C1RGD.

➊ Ground Fault Tripping is inhibited for approximately 30 seconds to eliminate the possibility of nuisance tripping during motor starting.➋ Allen-Bradley recommends using 120 or 240V AC coils on all SMP-3 NEMA Starters. When using coil voltages other than 120 or 240V AC,

consult Allen-Bradley Sales Office.➌ The ratings of the triacs and the hard output contact (relay) internal to the SMP-3 must not be exceeded. See the SMP-3 User’s Manual for actual

ratings, or consult page 1-185 for specifications.➍ These SMP-3 overload relays have an interposing relay, see wiring diagram on page 1-184. Consult Allen-Bradley Sales Office if using on

reversing or two-speed applications.

Full Load CurrentAdjustment Range (A)

Class 10, 15, 20 or 30Automatic/Manual Reset

❋Cat. No. ➋➌

0.7…2.5 592P-C1DT

2…10 592P-C1FT

7…37 592P-C1HT

0.7…2.5 592P-C1DC

2…10 592P-C1FC

7…37 592P-C1HC

20…75 592P-C1KC

20…90 592P-C1LD

40…180 592P-C1ME

70…300 ➍ 592P-C1NF⊗100…414 ➍ 592P-C1PF⊗140…630 ➍ 592P-C1RG⊗

Voltage 110V 120V 208V 220V 230V 240V

50 Hz D – – A P T

60 Hz – D H L – A

Cat. No. 592P-C1HCCat. No. 592P-C1DT Cat. No. 592P-C1LD



Bulletin 500 LineAccessories — Field Installed

1-183

1 For Use on Non-Combination Contactors and Starters/Combination Starters

⊗ Voltage Suffix CodeThe Cat. No. as listed is not complete. Select a voltage code from the table below to complete the Cat. No. Example: Cat. No. 193-ER1⊗ becomesCat. No. 193-ER1A . For other voltages, consult Allen-Bradley Sales Office.

➊ These accessories require removal of the large, white “Reset” button that is factory installed on all SMP-1 and SMP-2 overload relays on NEMAstarters. This large, white reset button provides the capability for external reset on enclosed NEMA starters.

➋ The Current-Adjustment Shield, Anti-Tamper Shield and Remote Reset Solenoid cannot be installed simultaneously.

Description Used WithPkg.Qty. Cat. No. ✽

Anti-Tamper Shield ➊➋SMP-1SMP-2

1 193-BC4

Current Adjustment Shield ➊➋SMP-1SMP-2

1 193-BC5

Remote Reset Solenoid ➊➋SMP-1SMP-2

1 193-ER1⊗

Communication Module

SMP-3 — Remote I/O CommAdapter (120/240V Power)

1 1203-GD1

SMP-3 — DeviceNet CommAdapter (120/240V Power)

1 1203-GK5

Human Interface Module SMP-3 1 193-HIM1

Communication Cable SMP-3

Cable Length1/3 meter

1

1202-C03

1 meter 1202-C10

3 meters 1202-C30

10 meters 1202-C90

Illuminated Push Button Reset SMP-3 1 800T-NX1311

Remote Reset Cable SMP-3

1 meter

1

1202-RRC1

3 meters 1202-RRC3

6 meters 1202-RRC6

Voltage 24V 48V 110V 115V 120V 220V 240V

60 Hz J – – – D – A

50 Hz J – D – – A –

DC Z24 Z48 – Z01 – – –



1-184

1Typical Wiring Diagrams (See Applicable Codes and Laws)

SMP-1/SMP-2 Solid-State Overload Relays

SMP-3 Solid-State Overload Relays

9795

96 98

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

Typical NEMA Wiring Schematic

Product Selection — Page 1-176

POWER

SUPPLY

SMP–3

10 20 30 40 50 60

INTERNAL

TRIAC FUSE

OUT A OUT B O/L L1 L2

SMP

120V AC or 240V ACNote: When power is supplied to 50-60, then the N.O. contact 30-40 closes.

50 60

SMP–3

L1 L2

C F

R

A

B

O/LO/L

10 A1 A2 30 4010 A1 A2 30 40

A1 A220

F

R

OUT A

INTERNALTO SMP

50 60

SMP–3

L1 L2

INTERNALTO SMP

120V AC or 240V ACNon-Reversing

120V AC or 240V ACReversing

Note: Coil voltage must be the same as L1-L2 voltage.


1-185

Specifications

Electrical Ratings

➊ For starter size 7 to 9, consult Allen-Bradley Sales Office.

SMP-1 SMP-2

Rated Thermal Current of Contacts Ith 5A 5A

ElectricalRating ofContacts

NEMARating

DesignationVoltage

Trip 95-96N.C.

Alarm 97-98N.O.

B600(AC)

120V240V480V600V

3.0A1.5A0.75A0.60A

3.0A1.5A0.75A0.60A

(DC)

24V110V220V440V

1.1A0.4A0.2A0.08A

1.1A0.4A0.2A0.08A

Rated Insulation Voltage

CSA/UL 600V 600V

Control Voltage – –

Operating Frequency 50/60 Hz 50/60 Hz

SMP-3

Rated Thermal Current of Contacts Ith 5A

Electrical Rating of Contacts

NEMARating

DesignationVoltage

Current NEMAStarterSize ➊

Fuse(IEC 5x20mm

/ 250V AC)Max. Min.

B300(AC)

120V 3.0A

10mA

00…2 and5…6

–

240V 1.5A

A300(AC)

120V 6.0A3…4

240V 3.0A

DC 30V2.0A @0.4 PF

00…6

Rated Triac CurrentIEC

AC15120V…240V

(AC)0.5A 10mA

00…2 and5…6

2A

1.0A 50mA 3…4 5A

Control Voltage 120V or 240V AC +10…15%

Operating Frequency 50/60 Hz

Product Selection — Page 1-176 Continued on next page.


1-186

Specifications, Continued

Mechanical Ratings

SMP-1 SMP-2 SMP-3

Body Material Thermoplastic Thermoplastic Thermoplastic

Contact Material Fine Silver Fine Silver Silver Tin

Control Contacts

Terminal Marking NEMA and Cenelec EN 50012

Max. Wire Size

18…12 AWG 18…12 AWG 18…12 AWGSize 00

Size 0 14…10 AWG 14…10 AWG 14…8 AWG

Size 1 14…8 AWG 14…8 AWG 14…8 AWG

Size 2 14…4 AWG 14…4 AWG 14…4 AWG

Size 3 8…1/0 AWG 8…1/0 AWG 8…1/0 AWG

Size 4 6…4/0 AWG 6…4/0 AWG 6…1/0 AWG

Size 5 4…500 MCM AWG

Size 6 500 MCM AWG

Control Terminals 1 or 2 12 AWG 12 AWG 14 AWG

Environmental Ratings

SMP-1 SMP-2 SMP-3

Operation(–13°F…+131°F)–25°C…+55°C

(–13°F…+131°F)–25°C…+55°C

(–13°F…+131°F)–25°C…+55°C

Storage(–58°F…+158°F)–50°C…+70°C

(–58°F…+158°F)–50°C…+70°C

(–58°F…+158°F)–50°C…+70°C

Temperature Compensation(–13°F…+131°F)–25°C…+55°C

(–13°F…+131°F)–25°C…+55°C

(–13°F…+131°F)–25°C…+55°C

Altitude 2000M 2000M 2000M



1-187


Typical Tripping Curves for SMP-1/SMP-2 Overload Relays

Class 30A

ppro

xim

ate

Trip

Tim

e (s

ec)

Multiples of Full Load Amperes

Approximatetrip time for 3phase balancedcondition fromcold start.

Approximate triptime for 3 phasebalancedcondition fromhot start.

.1

1

10

100

1000

200

800600400

20

806040

2

86

4

.2

.8

.6

.4

1 102 864

Class 15(SMP-2 Only)

App

roxi

mat

e Tr

ip T

ime

(sec

)




.1

1

10

100

1000

200

800600400

20

806040

2

86

4

.2

.8

.6

.4

1 102 864

Class 20

App

roxi

mat

e Tr

ip T

ime

(sec

)




.1

1

10

100

1000

200

800600400

20

806040

2

86

4

.2

.8

.6

.4

1 102 864.1

1

10

100

1000

200

800600400

20

806040

2

864

.2

.8

.6

.4

App

roxi

mat

e Tr

ip T

ime

(sec

)




Class 10

1 102 864

Overload RelayThe tripping time of the SMP overloadrelays can be estimated using the tablesabove and to the right.1. Select the tripping class desired.2. Locate the intersection of the

approximate trip time curve with theproper multiple of current-setting foundon the horizontal axis.

3. Read the “approximate trip time” inseconds along the vertical axis.

Continued on next page.


1-188


Typical Tripping Curves for SMP-3 Overload Relays

App

roxi

mat

e Tr

ip T

ime

(sec

)

Multiples of Full Load Current



Class 10

0.1

1.0

10.0

100.0

1000.0

1 102 3 987654

App

roxi

mat

e Tr

ip T

ime

(sec

)Multiples of Full Load Current



Class 20

1.0

10.0

100.0

1000.0

10000.0

1 102 3 987654

Class 15

App

roxi

mat

e Tr

ip T

ime

(sec

)




1.0

10.0

100.0

1000.0

10000.0

1 102 3 987654

Class 30

App

roxi

mat

e Tr

ip T

ime

(sec

)




1.0

10.0

100.0

1000.0

10000.0

1 102 3 987654

Overload RelayThe tripping time of the SMP overloadrelays can be estimated using the tablesabove and to the right.1. Select the tripping class desired.2. Locate the intersection of the

approximate trip time curve with theproper multiple of current-setting foundon the horizontal axis.

3. Read the “approximate trip time” inseconds along the vertical axis.


1-189

Approximate Dimensions

SMP-1 Solid-State Overload Relay for Size 00 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

SMP-1 and SMP-2 Solid-State Overload Relay for Sizes 0, 1 and 2 NEMA Starter — Starter Mount

SMP-1 and SMP-2 Solid-State Overload Relay for Size 3 and 4 NEMA Starter — Starter Mount

For NEMA SIze A B C D E F G

0, 1(2-25/32)

71(2-13/16)

71.5(4-9/32)

109(15/16)

24(1-5/16)

33.3(1-3/8)

35(2-7/32)

56

2(2-25/32)

71(2-13/16)

71.5(4-9/32)

109(15/16)

24(1-5/16)

33.3(1-3/8)

35(2-7/32)

56

For NEMA SIze A B C D E F G H

3(4-23/32)

119(3-15/16)

100(5-13/16)

147.6(9/16)14.2

(15/16)24

(1-9/16)40

(3-1/4)82.6

(2-7/32)56

4(4-23/32)

119(3-15/16)

100(5-13/16)

147.6(9/16)14.2

(15/16)24

(1-9/16)40

(3-1/4)82.6

(2-7/32)56

RESET

(3-11/32)

(3-3/8)

193–BPM2PANEL MOUNT ADAPTOR

(15/16)24

(1-3/32)28

(2-3/8)

(2-31/32)75

60

(2-7/32)56

86

85

RESET

F

D

E

A

G

C

B

RESET

A

B

C

D

E

F F

G

H

Product Selection — Page 1-176 … 1-178 Continued on next page.


1-190

Approximate Dimensions, Continued

SMP-1 and SMP-2 Solid-State Overload Relay for Size 5 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

SMP-1 and SMP-2 Solid-State Overload Relay for Size 6 NEMA Starter — Starter Mount

RESET

CT1 CT3

(8-9/32)

(7-13/32)

(3-1/4)82.5

(7-1/4)

(2-7/32)56

(4-19/32)116.6

(15/16)24

(3-23/32)94.5

188

184

210.3

RESET

RELAY NO(7-3/32)

(15/16)

(3-15/32)

(2-7/32) (4-1/8)

(9-3/4)

(12-13/32)

(10-1/4)

226.2

24

88

180.2

56 104

(8-29/32)

260.4 247.7

315.1

Product Selection — Page 1-176 … 1-178


1-191



SMP-3 Solid-State Overload Relay for Sizes 0, 1 and 2 NEMA Starter — Starter Mount

For NEMA SIze A B C D E F G H J

0, 1(3-9/16)

90(5-1/32)126.7

(4-11/16)118.4

(3-3/8)85.3

(5/16)7.3

(1-1/32)26

(1-1/16)27

(1/8)3.2

(7/16)11

2(3-9/16)

90(5-1/32)126.7

(4-11/16)118.4

(3-3/8)85.3

(5/16)7.3

(1-1/32)26

(1-1/16)27

(1/8)3.2

(1/2)12.6

(1)25.5

(19/32)15

(15/32)11.5

(1/16)1.5

(1-1/32)26.3

(4-1/2)114.2

(4-3/8)110.4

(3-13/16)96.8

(3-9/32)83.3

(1/8)3

(4-7/32)107.1

(2-9/32)58

(2-25/32)70

(2-5/8)66.7RESET TRAVEL

(3/16) 4.5

(4-9/16)115.7

(4-7/16)112.1

(19/32)15

(19/32)15


(3-21/32)92.8

(4-1/4)107.5A

B

D

EF F

GG

H

J

(3/32)2

(2-1/8)53.6

(4-3/16)106.1

(4-7/16)112

C


1-192


SMP-3 Solid-State Overload Relay for Sizes 3 and 4 NEMA Starter — Starter MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

For NEMA SIze A B C D E F G H J K

3(4-49/64)

121(6-3/32)154.2

(5-11/16)144.4

(1-23/32)43.2

(3/16)4.8

(3-1/4)82.6

(1-17/32)39

(3/16)4.3

(13/16)20

(2-23/32)68.7

4(4-49/64)

121(6)

151.5(7-1/4)183.7

(15/16)23.5

(11/32)8.8

(3-1/4)82.6

(1-17/32)39

(3/16)4.3

(29/32)22.5

(3-3/32)78.2

(2) - #10 - 32UNF - 2B

RESET TRAVEL =(7/32)

5

A

B

C

D

E

F

GG

H

J

K



1-193



SMP-3 Solid-State Overload Relay for Size 6 NEMA Starter — Starter Mount

(5-3/4)146

(5-1/32)127

(15/32)12

(11/32) 8.7

2 HOLES(2-7/32)

56(2-7/32)

56

(6-5/16)160

(9/16)14

(3/16)5

(TO CENTER OFRESET BUTTON)

(1-1/2)38

(3-15/16)100

(TO CENTER OFRESET BUTTON)

(7-1/4)184

(7-3/8)187

(3-1/4)83 (8-13/16)

223.4

(8-15/16)227

(TO TOP OFRESET BUTTON)

(3/16)4.5

RESETTRAVEL


(8-29/32)226.1

(3-3/32)78.4

(3-3/32)78.4

(13/16)20.6

(9/16)14.2

(2-13/16)71.4

(1-7/32)30.4

(3/8)9.8

(7-3/32)180.1

(9/32)7.1

(11/32)8.43

5-HOLES(15/32)

11.9

(4-3/16)106.4

(3-3/8)85.1

(3-3/8)85.1

(9-27/32)249.9

(7-7/8)199.6

(4-17/32)1 115.1

(3/16)4.5

RESETTRAVEL

(10-19/32)268.36

TOP OF RESET BUTTON

(7-3/8)186.7

(9-23/32)246.5

(12-13/32)315.2

(10-23/32)272


1-194

11Approximate Dimensions, Continued

SMP-1 and SMP-2 Overload Relays — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

Cat. No. A B C D E F G

592P-A_ _T,-S_ _Twith 193-BPM2

(2-13/64)55.9

(3-31/64)88

(3-21/64)84.3

(2-61/64)75

(1-25/64)35

(2-3/8)60

(9/16)14

592P-B1_Twith 193-BPM6

(2-11/64)59.5

(3-31/64)88

(4-11/64)105.7

(2-61/64)75

(1-25/32)45

(2-3/8)60

(9/16)14

(29/32)23

(11/64)4.4

4 Holes

GG

A

B

C

BUL 193-BPMPanel Mount Adapter

BUL 199-DRIDin Rail

D

F

E


(2-49/64)70

(29/32)23.1

(29/32)23.1

(4-11/16)118.8

(3-61/64)100

(4-13/32)111.7

(2-3/8)60

Cat. No. 592P -A_ _C, -B1_C, -S_ _C

(1-35/64 )39

(4-45/64 )119

(7/32)5.6

(4-9/64)105

(2-11/64)55

B

F

C(1-35/64 )

39

Cat. No. 592P -A_ _D, -A_ _E, -B1_ D, -B1_E


1-195


SMP-3 Overload Relay — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

Cat. No. A B C D E

592P-C1_D(4-45/64)

119(6-15/64)

158(5-19/32)

142(3-35/64)

90(4-9/64)

105

592P-C1_E(4-45/64)

119(7-27/64)

188.3(5-19/32)

142(3-35/64)

90(4-9/64)

105

Product Selection — Page 1-180 … 1-181 Continued on next page.

(4-31/32)126

(4-61/64)125.7

Cat. No.199-DRI

Cat. No.193-BPM4

(9/16)14

(2-11/64)5.5

2 Places

(4-11/32)110

(2-3/8)60

(2-49/64)70

Cat. No. 592P -C1_T

(59/64)23.1

(59/64)23.1

(4-17/32)115

(3-35/64)90

(5-49/64)146.01

(5-3/64)128.1

Cat. No.199-DRI

Cat. No.193-BPM5

(7/32)5.5

4 Places

Cat. No. 592P -C1_C

CA

B

D

(15/64)5.6

E


1-196


SMP-1 and SMP-2 Overload Relay with Current Transformer — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.

Cat. No. A B C D E F G H

592P-A_NF(6-63/64)

177.3(7-7/8)199.8

(9-37/64)243.6

(4-47/64)120

(6-9/64)156

(2-3/32)53

(1-31/32)49.8

(5-19/32)142

592P-A_PF(6-63/64)

177.3(10-15/32)

264.9(9-39/64)

243.8(4-47/64)

120(6-9/64)

156(2-1/2)63.5

(1-31/32)49.8

(5-39/64)142

592P-B1NF(6-63/64)

177.3(7-7/8)199.8

(10-27/64)264.7

(4-47/64)120

(6-9/64)156

(2-3/32)53

(1-31/32)49.8

(5-39/64)142

592P-B1PF(6-63/64)

177.3(10-15/32)

264.9(10-27/64)

264.7(4-47/64)

120(6-9/64)

156(2-3/32)

53(1-31/32)

49.8(5-39/64)

142


592P-A_RG⊗ (10-1/4)260.4

(13-21/32)346.6

(8-47/64)221.7

(7-3/32)180.1

(8-29/32)226.1

(2-3/16)71.4

(3-5/16)84.1

(7-7/8)199.6

592P-B1RG⊗ (10-1/4)260.4

(13-21/32)346.64

(9-9/16)242.84

(7-3/32)180.1

(8-29/32)226.1

(2-3/16)71.4

(3-5/16)84.1

(7-3/32)199.6


G

F

D

EA

G C

BH

F

D

A

H

E

G G

C

B


1-197


SMP-3 Overload Relay with Current Transformer — Panel MountDimensions are shown in (inches) millimeters. Dimensions are not intended for manufacturing purposes.


592P-C1NF⊗ (6-63/64)177

(7-7/8)200

(11-3/32)281

(4-23/32)120

(6-15/64)158

(2-3/32)53

(1-31/32)50

(5-19/32)142

592P-C1PF⊗ (6-63/64)177

(10-15/32)265

(11-3/32)281

(4-23/32)120

(6-9/64)156

(2-3/32)53

(1-61/64)49.8

(5-19/32)142


CA

EF

D

H

G G

B

(2-3/16)71

(7-3/32)180

(8-29/32)226

(9-27/32)250

(3-5/16)84

(3-5/16)84

(10-37/64)268

(8-9/32)210

(13-21/32)347

Cat. No. 592P -C1RG⊗

Date post:	23-Mar-2018
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