BURCKHARDT COMPRESSION
RECIPROCATING COMPRESSORSFOR
REFINERIES AND PETROCHEMICAL INDUSTRY
Vision
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1.1_Company General Presentation
April 2013
We are committed to becoming the first
choice manufacturer of reciprocating
compressors. Throughout a worldwide
network we provide all products and services
required during a reciprocating compressor's
life cycle.
Piston Compressor (Crosshead Design)
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1.1_Company General Presentation
April 2013
Burckhardt Compression – Reciprocating Compressor Technology Leader
Only manufacturer that offers a complete compressor range of
Process Gas Compressors
– According to API618
Laby® Compressors
– With labyrinth sealing
Laby®-GI Compressors
– Fully balanced
Hyper Compressors
– For pressures up to 3’500 bar
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General MHeJune 2012
Overall know-how in all disciplines
Optimum support in all project phases
Expertise for comprehensive support
Burckhardt Compression Business Areas
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1.1_Company General Presentation
April 2013
Turnover 2011: CHF 329 Mio.
Compressor Systems
37%
Components, Services & Support
63%
Compressor Systems – Product Lines
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1.1_Company General Presentation
April 2013
Laby®
Process GasAPI 618
Ring-type sealing
Hyper
Extreme pressure up to 3500 barLabyrinth sealing
The best solution for each application
Product and Market Strategy
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1.1_Company General Presentation
April 2013
Products
Markets
Compressor SystemsComponents, Services &
Support
Laby®
ProcessGas
API 618Hyper Components Services
UpstreamOil & Gas
Gas Transport and Storage
Refinery
Petrochemical/ Chemical Industry
Industrial Gas
Burckhardt Compression Market Segments
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1.1_Company General Presentation
April 2013
Petrochemical / Chemical industry
Gas transport and storage
Refinery Industrial gasesUpstreamOil & Gas
Refinery
Hydrodesulfurization (HDS)
Hydrocracking
Fluid catalytic cracking
Reforming
Vent gas recovery
June 2012
General MHe
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Overview Range
Rod Load
0
200
400
600
800
1000
1200
1400
1600
BS_01 BX_01 BA_01 BC_01 BE_01
kN
BA_01
BE_01
BC_01
June 2012
Refinery General MHe
Page 10
Process Gas Compressor Type 6B5XC2.695-stages, Non-lubricated
Customer: OXEA
Gas H2 mix
Suction volume 6’962m3/h
Suction temperature 38°C
Suction pressure 1.3bar a
Discharge pressure 67.3bar a
Shaft power 2’732 kWSpeed 424 rpm
August 2011
2_3_Process_Gas_Compressors
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Process Gas Compressor Type 6B3A-2.32_1
Gas H2 mix
Suction volume 1’390m3/h
Suction temperature 40 °C
Suction pressure 22.36bar a
Discharge pressure 85.80bar a
Shaft power 3’210 kWSpeed 297 rpm
Customer: Repsol Petroleo3-stage, Lubricated, recycle and make-up gas 24’000 hrs. without maintenance
August 2011
2_3_Process_Gas_Compressors
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LLDPE, LDPE, PP and many more
Petrochemical / Chemical Industry
June 2012
General MHe
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LDPE Plant Flow Sheet
Booster
Fresh ethylene
Suction vessel
Storage /Degassing
Hyper
Reactor
Intercoolers
Aftercooler
High pressureseparator
Low pressureseparator
Extruder
1ststage
2ndstage
Primary
Kick-valve
Pressure up to3’100 bar !
Process Gas Compressor Type 6B6A-1.100_16-stage, Lubricated
Gas C2H4 mix
Suction volume 10'402m3/h
Suction temperature 45 °C
Suction pressure 1.40bar a
Discharge pressure 288.00bar a
Shaft power 5'040 kWSpeed 429 rpm
August 2011
2_3_Process_Gas_Compressors
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Customer: China Petrochemical for LDPE plant Sinopec, Maoming / China
Hyper Compressor K10 for LDPE
Customer: Technimont-Salzgitter for BASELL, Aubette, France
Gas C2H4
Capacity 116’000 kg/hSuction temperature 41
°CSuction pressure 280 bar aDischarge pressure 3’100 bar
aShaft power 20’900 kWSpeed 200 rpmComonomer EV
June 2012
General MHe
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Hyper Compressors – Lowest Life Cycle Costs
Lowest initial costs Minimum numbers of cylinders compared to competitive products
Lowest operating costs Low consumption of energy, lube oil
Best performance
Lowest maintenance costs Lowest speed 200 rpm
Large bearings, low load
Lowest life cycle costs
Short return on investment
August 2011
2.3 Hyper Compressors
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Laby® Compressor for PE / PP Process
Basell Spheripol PP Spherilene LLDPE Catalloy PP, LLDPE HDPE HDPE
Borealis PP, LLDPE Ineos PP, HDPE, LLDPE Mitsui PP Sumitomo PP Scientific EO/EG Sinopec (SEI) PP, LLDPE Novolene PP DOW,Univation PP, LLDPE, EO/EG Others
June 2012
General MHe
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Pollution in a Polyolefine PlantValves cleaned in one of our Valve Service Station
The same valve after reconditioning in one of BCA Valve Service Stations
Compressor valve after several thousand hours operating in a polypropylene plant
2012
Petrochemical general
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Labyrinth-Piston unique design
Piston nut
Upper piston crown
Piston skirt
Lower piston crown
Piston rod
2012
Petrochemical general
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Compressor Solution For Gas Transport and Storage LNG LPG Cryogenic hydrocarbon gases Upstream
June 2012
General MHe
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Equipment
MT
BF
(y
ea
rs)
Mean Time between Failures (MTBF)
Equipment MTBF (years)1 Centrifugal compressors (clean services) 8.22 Centrifugal compressors (fouling services) 5.63 Screw compressors, liquid injected 6.24 Srew compressors, dry type, clean gas 4.05 Axial compressors 8.06 Reciprocating compressors, labyrinth-piston type 7.87 Reciprocating compressors, lubricated type 4.18 Reciprocating compressors, contacting piston, non-lubricated 2.8
The Laby® is best in class!
Source:„Looking for RDFA databases? Consider failure statistics“by H.P. Bloch, HYDROCARBON PROCESSING / Jan 2002
…and is comparable to centrifugal compressors
Highest Reliability for the Laby®
2012
Petrochemical general
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CSS (Components Service Support) Products – The Full Range for All Reciprocating Compressors
Valve service
Spare parts logistics
Field service
Technical support
Component repair
Engineering services
Revamps
Training
Monitoring and diagnostics
2012
Petrochemical general
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Burckhardt Compression Manufacturing Locations
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1.1_Company General Presentation
April 2013
Winterthur, SwitzerlandNumber of employees: 472Workshop area: 33'200 m2
Pune, IndiaNumber of employees: 238Workshop area: 6'000 m2
Shanghai, ChinaNumber of employees: 57Workshop area: 3'000 m2
Milestones of Burckhardt Compression's History
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1.1_Company General Presentation
April 2013
1834 Sulzer Brothers Ltd. established in Winterthur
1844 Engineering Works Burckhardt established in Basel
1878 Compressors and vacuum pumps enter the product range
1883 First compressor sale
1920 Start of development of ammonia synthesis compressors up to 1'000 bar
1935 First labyrinth piston compressor (Laby®)
1952 First hyper for LDPE production at 1'500 bar
1969 Acquisition of Engineering Works Burckhardt by Sulzer AG
1971 First Laby® for LNG boil-off at minus 160°C
1982 First Laby® for LLDPE and PP
2000 Consolidation of all business activities in Winterthur
2002 Burckhardt Compression becomes independent through a MBO
2006 IPO of Burckhardt Compression at SIX
2007 World's most powerful single frame Hyper compressor with 27'500 kW delivered
What You Can Expect fromBurckhardt Compression as a Partner
Reliability and quality
Continuity and innovation
Know-how and experience
Technology for best life cycle costs
Worldwide sales and service network
One of the leading reciprocating compressor manufacturer
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1.1_Company General Presentation
April 2013