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BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

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BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY
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Page 1: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

BURCKHARDT COMPRESSION

RECIPROCATING COMPRESSORSFOR

REFINERIES AND PETROCHEMICAL INDUSTRY

Page 2: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Vision

Page 2

1.1_Company General Presentation

April 2013

We are committed to becoming the first

choice manufacturer of reciprocating

compressors. Throughout a worldwide

network we provide all products and services

required during a reciprocating compressor's

life cycle.

Page 3: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Piston Compressor (Crosshead Design)

Page 3

1.1_Company General Presentation

April 2013

Page 4: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Burckhardt Compression – Reciprocating Compressor Technology Leader

Only manufacturer that offers a complete compressor range of

Process Gas Compressors

– According to API618

Laby® Compressors

– With labyrinth sealing

Laby®-GI Compressors

– Fully balanced

Hyper Compressors

– For pressures up to 3’500 bar

Page 4

General MHeJune 2012

Overall know-how in all disciplines

Optimum support in all project phases

Expertise for comprehensive support

Page 5: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Burckhardt Compression Business Areas

Page 5

1.1_Company General Presentation

April 2013

Turnover 2011: CHF 329 Mio.

Compressor Systems

37%

Components, Services & Support

63%

Page 6: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Compressor Systems – Product Lines

Page 6

1.1_Company General Presentation

April 2013

Laby®

Process GasAPI 618

Ring-type sealing

Hyper

Extreme pressure up to 3500 barLabyrinth sealing

The best solution for each application

Page 7: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Product and Market Strategy

Page 7

1.1_Company General Presentation

April 2013

Products

Markets

Compressor SystemsComponents, Services &

Support

Laby®

ProcessGas

API 618Hyper Components Services

UpstreamOil & Gas

Gas Transport and Storage

Refinery

Petrochemical/ Chemical Industry

Industrial Gas

Page 8: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Burckhardt Compression Market Segments

Page 8

1.1_Company General Presentation

April 2013

Petrochemical / Chemical industry

Gas transport and storage

Refinery Industrial gasesUpstreamOil & Gas

Page 9: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Refinery

Hydrodesulfurization (HDS)

Hydrocracking

Fluid catalytic cracking

Reforming

Vent gas recovery

June 2012

General MHe

Page 9

Page 10: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Overview Range

Rod Load

0

200

400

600

800

1000

1200

1400

1600

BS_01 BX_01 BA_01 BC_01 BE_01

kN

BA_01

BE_01

BC_01

June 2012

Refinery General MHe

Page 10

Page 11: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Process Gas Compressor Type 6B5XC2.695-stages, Non-lubricated

Customer: OXEA

Gas H2 mix

Suction volume 6’962m3/h

Suction temperature 38°C

Suction pressure 1.3bar a

Discharge pressure 67.3bar a

Shaft power 2’732 kWSpeed 424 rpm

August 2011

2_3_Process_Gas_Compressors

Page 11

Page 12: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Process Gas Compressor Type 6B3A-2.32_1

Gas H2 mix

Suction volume 1’390m3/h

Suction temperature 40 °C

Suction pressure 22.36bar a

Discharge pressure 85.80bar a

Shaft power 3’210 kWSpeed 297 rpm

Customer: Repsol Petroleo3-stage, Lubricated, recycle and make-up gas 24’000 hrs. without maintenance

August 2011

2_3_Process_Gas_Compressors

Page 12

Page 13: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

LLDPE, LDPE, PP and many more

Petrochemical / Chemical Industry

June 2012

General MHe

Page 13

Page 14: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

LDPE Plant Flow Sheet

Booster

Fresh ethylene

Suction vessel

Storage /Degassing

Hyper

Reactor

Intercoolers

Aftercooler

High pressureseparator

Low pressureseparator

Extruder

1ststage

2ndstage

Primary

Kick-valve

Pressure up to3’100 bar !

Page 15: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Process Gas Compressor Type 6B6A-1.100_16-stage, Lubricated

Gas C2H4 mix

Suction volume 10'402m3/h

Suction temperature 45 °C

Suction pressure 1.40bar a

Discharge pressure 288.00bar a

Shaft power 5'040 kWSpeed 429 rpm

August 2011

2_3_Process_Gas_Compressors

Page 15

Customer: China Petrochemical for LDPE plant Sinopec, Maoming / China

Page 16: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Hyper Compressor K10 for LDPE

Customer: Technimont-Salzgitter for BASELL, Aubette, France

Gas C2H4

Capacity 116’000 kg/hSuction temperature 41

°CSuction pressure 280 bar aDischarge pressure 3’100 bar

aShaft power 20’900 kWSpeed 200 rpmComonomer EV

June 2012

General MHe

Page 16

Page 17: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Hyper Compressors – Lowest Life Cycle Costs

Lowest initial costs Minimum numbers of cylinders compared to competitive products

Lowest operating costs Low consumption of energy, lube oil

Best performance

Lowest maintenance costs Lowest speed 200 rpm

Large bearings, low load

Lowest life cycle costs

Short return on investment

August 2011

2.3 Hyper Compressors

Page 17

Page 18: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Laby® Compressor for PE / PP Process

Basell Spheripol PP Spherilene LLDPE Catalloy PP, LLDPE HDPE HDPE

Borealis PP, LLDPE Ineos PP, HDPE, LLDPE Mitsui PP Sumitomo PP Scientific EO/EG Sinopec (SEI) PP, LLDPE Novolene PP DOW,Univation PP, LLDPE, EO/EG Others

June 2012

General MHe

Page 18

Page 19: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Pollution in a Polyolefine PlantValves cleaned in one of our Valve Service Station

The same valve after reconditioning in one of BCA Valve Service Stations

Compressor valve after several thousand hours operating in a polypropylene plant

2012

Petrochemical general

Page 19

Page 20: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Labyrinth-Piston unique design

Piston nut

Upper piston crown

Piston skirt

Lower piston crown

Piston rod

2012

Petrochemical general

Page 20

Page 21: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Compressor Solution For Gas Transport and Storage LNG LPG Cryogenic hydrocarbon gases Upstream

June 2012

General MHe

Page 21

Page 22: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Equipment

MT

BF

(y

ea

rs)

Mean Time between Failures (MTBF)

Equipment MTBF (years)1 Centrifugal compressors (clean services) 8.22 Centrifugal compressors (fouling services) 5.63 Screw compressors, liquid injected 6.24 Srew compressors, dry type, clean gas 4.05 Axial compressors 8.06 Reciprocating compressors, labyrinth-piston type 7.87 Reciprocating compressors, lubricated type 4.18 Reciprocating compressors, contacting piston, non-lubricated 2.8

The Laby® is best in class!

Source:„Looking for RDFA databases? Consider failure statistics“by H.P. Bloch, HYDROCARBON PROCESSING / Jan 2002

…and is comparable to centrifugal compressors

Highest Reliability for the Laby®

2012

Petrochemical general

Page 22

Page 23: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

CSS (Components Service Support) Products – The Full Range for All Reciprocating Compressors

Valve service

Spare parts logistics

Field service

Technical support

Component repair

Engineering services

Revamps

Training

Monitoring and diagnostics

2012

Petrochemical general

Page 23

Page 24: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Burckhardt Compression Manufacturing Locations

Page 24

1.1_Company General Presentation

April 2013

Winterthur, SwitzerlandNumber of employees: 472Workshop area: 33'200 m2

Pune, IndiaNumber of employees: 238Workshop area: 6'000 m2

Shanghai, ChinaNumber of employees: 57Workshop area: 3'000 m2

Page 25: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

Milestones of Burckhardt Compression's History

Page 25

1.1_Company General Presentation

April 2013

1834 Sulzer Brothers Ltd. established in Winterthur

1844 Engineering Works Burckhardt established in Basel

1878 Compressors and vacuum pumps enter the product range

1883 First compressor sale

1920 Start of development of ammonia synthesis compressors up to 1'000 bar

1935 First labyrinth piston compressor (Laby®)

1952 First hyper for LDPE production at 1'500 bar

1969 Acquisition of Engineering Works Burckhardt by Sulzer AG

1971 First Laby® for LNG boil-off at minus 160°C

1982 First Laby® for LLDPE and PP

2000 Consolidation of all business activities in Winterthur

2002 Burckhardt Compression becomes independent through a MBO

2006 IPO of Burckhardt Compression at SIX

2007 World's most powerful single frame Hyper compressor with 27'500 kW delivered

Page 26: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

What You Can Expect fromBurckhardt Compression as a Partner

Reliability and quality

Continuity and innovation

Know-how and experience

Technology for best life cycle costs

Worldwide sales and service network

One of the leading reciprocating compressor manufacturer

Page 26

1.1_Company General Presentation

April 2013

Page 27: BURCKHARDT COMPRESSION RECIPROCATING COMPRESSORS FOR REFINERIES AND PETROCHEMICAL INDUSTRY.

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