BURNDY ® Products Compression C-1 • Marked with the proper number and location of crimps. Lowers installed costs. Provides for proper installations. • Proper compression systems forms a homogeneous mass. The result is an excellent electrical connection. • Use up to 35 kV as indicated. Suitable for high voltage applications. • Expanded wire ranges when using Y644 HYPRESS™ Dieless “1” Crimp. Provides ability to complete emergency repairs when connector and wire size do not match. • Crimp areas clearly marked. Provides correct number and location of crimps for proper installation. • Hydraulic and Battery tooling crimp embossment. Provides permanent die index number embossment on completed crimp for inspection purposes. INTRODUCTION MEDIUM AND LARGE HYDENT™ Copper and aluminum compression terminals and splices for terminating conductors from #8 AWG through 2000 kcmil. The medium and large HYDENT™ line is designed for terminating and splicing medium and large conductors in electrical power applications. HYLUG™ UNINSULATED COPPER COMPRESSION TERMINALS UL LISTED 90° C, 600 VOLTS TO 35 kV ◆ BURNDY's HYLUG™ terminals, types YA, YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YA-L- TC-FX, YA-L-2TC, and YA-2LN are designed for terminating copper conductors in a wide variety of electrical connections, including heavy-duty industrial, utility, commercial, and telecommunications applications. The HYLUG™ terminals require simple cable preparation for an easily installed permanent and inspectable cable termination. The termi- nals are listed by UL (UL STD. 486A) and CSA certified to 600 volts, when applied with the proper tool and die combination. The terminals may be used in applications to 35KV. See each catalog page for UL 35kV listings. Features and Benefits • Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness. Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. • Barrel diameter closely matches commercial (code) cable and Navy cable diameters. Provides an excellent relationship of the conductor/connector combination to produce a high quality electrical con- nection with the recommended tooling. • Electro-tin plated. Electro-lead plated. Burndy’s proprietary brite finish. Provides durable long-lasting corrosion resistance. • Internally beveled barrel end. Provides easy cable insertion. • Each connector is clearly marked with the wire size and type, die index, and color coding. Provides easy identification and proper tooling recommendation.
Transcript
BURNDY® ProductsCompression
C-1
• Marked with the proper number and location of crimps.
Lowers installed costs. Provides for proper installations.
• Proper compression systems forms ahomogeneous mass.
The result is an excellent electrical connection.
• Use up to 35 kV as indicated.Suitable for high voltage applications.
• Expanded wire ranges when using Y644 HYPRESS™ Dieless “1” Crimp.
Provides ability to complete emergencyrepairs when connector and wire size do not match.
• Crimp areas clearly marked.Provides correct number and location of crimps for proper installation.
• Hydraulic and Battery tooling crimpembossment.
Provides permanent die index numberembossment on completed crimp forinspection purposes.
INTRODUCTION
MEDIUM AND LARGE HYDENT™
Copper and aluminum compression terminalsand splices for terminating conductors from#8 AWG through 2000 kcmil.
The medium and large HYDENT™ line isdesigned for terminating and splicing mediumand large conductors in electrical powerapplications.
HYLUG™
UNINSULATED COPPER COMPRESSION TERMINALS
UL LISTED 90° C, 600 VOLTS TO 35 kV ◆
BURNDY's HYLUG™ terminals, types YA,YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YA-L-TC-FX, YA-L-2TC, and YA-2LN are designedfor terminating copper conductors in a widevariety of electrical connections, includingheavy-duty industrial, utility, commercial, andtelecommunications applications.
The HYLUG™ terminals require simple cablepreparation for an easily installed permanentand inspectable cable termination. The termi-nals are listed by UL (UL STD. 486A) andCSA certified to 600 volts, when applied withthe proper tool and die combination. Theterminals may be used in applications to35KV. See each catalog page for UL 35kVlistings.
Features and Benefits
• Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness.
Provides maximum conductivity, lowresistance and ductility for an excellentcombination of electrical and crimp forming properties.
• Barrel diameter closely matches commercial (code) cable and Navy cable diameters.
Provides an excellent relationship of the conductor/connector combinationto produce a high quality electrical con-nection with the recommended tooling.
Four Hole HYLUG™ – Code ConductorLong Barrel .............................................C-87
ONE HOLE YA-L, YA-L-TC C-11 - C16
NARROW TONGUE YA-L-NT C17
NARROW TONGUE TWO HOLE YA-L-2NT C52
TWO HOLE YA-2L, YA-2LN, YA-L-2TC C45 - C51
ONE HOLE YA, YA-TC, YAZ C18 - C26
TWO HOLE YA-2N, YA-2TC, YAZ C53 - C65
FOUR HOLE YA-4N, YAB-4N C87
STANDARD LENGTH YS-L C95
LONG BARREL YS, YS-T, YSP-T C96, C100
REDUCER ADAPTER Y-R C97
TEE YST, NYT C113 - C114
C-TAP YC-C C106
LIGHT DUTY C TAP YC-L C105
ONE HOLE YA-L, YA-L-FX, YAV, YAV-L-FX C27 - C32
ONE HOLE — WIDE BELLED ENTRY YA-LB C33
ONE HOLE — LEAD PLATED YAG-L-TC-LD C34 - C39
TWO HOLE YA-L-2TC-FX, YAV-L-2TC-FX C66 - C72
TWO HOLE-LEAD PLATED YAG-L-2TC-LD C73 - C79
ONE HOLE YA-TC-FXB, YAV-TC-FXB, YAZV C40 - C44
TWO HOLE YA-2TC-FXB, YAV-2TC-FXB, YAZV C80 - C85
PIN ADAPTER YEV-P-FX, YEP-FX, YEP C115 - C117
SPLICE STANDARD LENGTH BELLED YS-LB C98 - C100
LONG BARREL — BELLED YS-FXB C101
C-TAP YCHC C107
H-TAP YH C108 - C110
LONG H TAP YSH C111
COVERS FOR H TAPS CF-FR C112
ONE HOLE YA-E C86
TWO HOLE YA-E C86
ONE HOLE YA-A, YA-A-TN C118 - C119
TWO HOLE YA-A C120
YA-A-KIT C121
ASA-U, CUSA C94
STRAIGHT AYP C122 - C123
OFFSET AYPO C122 - C123
STANDARD YS-A C124 - C125
TAPERED FOR HIGH VOLTAGE YS-AT C126
YRB C127
H-TAPS YFD, YFN, YFO, YFR C128
COVERS FOR H TAPS CFA, CFA-FR C129
ONE HOLE YA-E C86
TWO HOLE YA-E C86
BURNDY® ProductsCompression
C-3
COPPER
STD. LENGTHLUGS
LONGBARREL LUGS
COPPERSPLICES
REDUCERADAPTER
COPPERTAPS
STD. LENGTHBARREL LUGS
LONGBARREL-LUG
PINADAPTER
SPLICE
COPPERTAPS
LUGS
TRANSFORM.LUG KIT
STACKINGADAPTER
PINADAPTER
SPLICES
REDUCERS
TAPS
STRANDED“CODE”
CLASS “B”CABLE
FLEXIBLEEXTRA FLEXAccepts Code and
Flex Cables Up to 4/0
ALUMINUM
E-LINERANGE-TAKING
E-LINE
BURNDY® ProductsCompression
C-4
COMPRESSIONCONNECTORSBURNDY's compression connectors aredesigned for reliable and controllable electri-cal connections. The complete installation isfully inspectable. They are high conductivitycopper and operate cooler than the wire onwhich they are installed. The connectors with-stand a wide range of electrical and environ-mental conditions, including current surges,temperatures, corrosion and vibrations, for awide variety of applications. These featuresmean a consistently high quality connectionat a low installed cost.
Copper compression connectors are manu-factured from high-conductivity electrolyticcopper. The connectors are normally tin-plated, lead-plated, or plated with proprietaryBURNDY® brite finish to provide durablelong-lasting corrosion resistance. The con-nector design has been matched to the cablesize to provide the necessary physicalstrength requirements for reliable electricalperformance.
Aluminum compression connectors are man-ufactured from high conductivity, high puritywrought aluminum. They are designed withsufficient mass and are electro-tin plated tominimize corrosion due to galvanic actionbetween dissimilar metals. The connectorbarrels are pre-filled with PENETROX®,BURNDY's oxide inhibiting compound.
PENETROX® contains homogeneously sus-pended metallic particles which penetrate thewire's oxides to establish excellent continuitybetween the individual strands and theconnector barrel for a low-resistance connec-tion. PENETROX® maintains an air-tightconnection. Each barrel end is covered with acolor-coded plastic dust cap which preventsforeign matter from entering the connectorbefore it is used. The connector design hasbeen engineered to match the cable size toprovide the necessary physical strengthrequirements for reliable electrical perfor-mance.
SELECTION AND USECopper compression connectors are recom-mended for use on copper conductors.Aluminum compression connectors arerecommended for use on aluminum conduc-tors. Dual-rated aluminum compressionconnectors may be used on both copper andaluminum conductors.
Two basic compression designs are available:Circumferential and indent.
TOOLINGTooling systems are essential for properinstallation of a compression connector.Since connectors and dies are designed as aunit for specific wire sizes, only the recom-mended tools and dies should be used. Mostaluminum and copper HYLUG™ terminalsand HYLINK™ splices are marked with a dieindex number and are color-coded to identifythe correct installation die. Dies marked withthe matching die index number and color canbe used to install the connector.
BURNDY® tooling installs a wide range ofconnectors, is reliable, cost effective, and pre-cision engineered for durable, long-lastingservice and quality connections. The toolsinclude small plier types, full cycle ratchetdesigns and hydraulically-poweredHYPRESS™ heads and new BatteryActuated Tools. Some have permanent diegrooves or adjustable dies, while othersrequire a change of die sets or nest die foreach connector size. BURNDY's recommend-ed tools achieve crimp performance consis-tent with UL and other industry standards.Since several tools are suitable for mostconnectors, the most economical and practi-cal tool can be chosen for each application.
INDUSTRY STANDARDSBURNDY's compression terminals, splicesand tap connectors requiring third party test-ing and approval are listed by Underwriters'Laboratories, Inc. Many have also receivedCSA approval and are approved under MIL-T-7928 and other military standards. Allconform to applicable sections of the NationalElectrical Code.
BURNDY® also offers connectors and spliceswhich meet the (LOCA Seismec and Aging)requirements of IEEE standards 323, 383and 344 for class 1E critical circuits for use inNuclear Utility Applications. Certification to10CFR50 and 10CFR21 available.
Detail catalog listings should be consulted toobtain the appropriate standards for eachconnector and splice.
After compression, virtually all the air isremoved leaving a tight homogeneous massof connector and conductor.
Circumferentialcompression is solid
and symmetrical.No sharp "Flash".
Indent compression.The connector is swaged
to the conductor.
The circumferential crimp design is recom-mended for color coded connectors in lowand high voltage applications. Die indexnumber embossment provides an easyinspection where required to verify the use ofthe proper connector/die combination. It isalso recommended for insulated connectorsand for terminating flexible and weldingcables.
The circumferential crimp design dies com-press cable strands into polygonal shapesforming intimate contact with each other andthe connector barrel. This compression formsa tight homogeneous mass with virtually noair pockets. The circumferential crimpprovides an excellent electrical connectionwith high pull-out values. The circumferentialcrimp is ideal for high voltage applicationsleaving the connector barrel symmetrical,which is easier to insulate.
The indent type crimp can be used in virtuallyany application except polyvinylchloride(PVC) insulated terminals and splices. It is anexcellent means of terminating flexible, extraflexible and welding cables. The indentorcompresses the cable strands to form inti-mate contact with each other and theconnector barrel. The result is an excellentelectrical connection with high pull-outstrength. Laboratory work testing curvesestablished the proper depth and shape ofindent for each type of connector and wirecombination.
BURNDY® ProductsCompression
C-5
BURNDY®
TelecommunicationsConnectors…
The industry’s first choice incompression connections...
BURNDY® provides a complete selection ofone and two hole compression’s terminals, H-taps, C-taps, and other compression con-nection products specifically engineered tomeet the demanding applications of both theCentral Office and Wireless communicationsmarkets.
All of BURNDY’s compression products are designed for reliable and controllable electrical connections. All connectors aremade from high conductivity electrolytic copper and operate at cooler temperaturesthan the conductor on which they areinstalled. The connectors are normally tin-plated, lead-plated, or plated with a propri-etary BURNDY® brite finish to provide the industry standard in long-lasting corrosion resistance.
The complete installation is fully inspectableand UL listed when installed with BURNDY®
dies. Every die in the system is color-codedand provides die index embossment forcomplete inspectability.
The Circumferential Crimp…
BURNDY’s circumferential crimp provides asolid, homogenous connection, with high pullout values and is rated for high voltage appli-cations, more than sufficient for the 48 V DCoperating voltage common in the telecommarket. In addition the circumferential crimpdoesn’t require the removal of the copperflash produced by other die systems. This notonly saves time in installation but removes apotential safety hazard from the job.
All of the dies in the system are color-codedto match the connectors and feature die indexand die number matching to the connector forease of installation.
BURNDY® Tooling…the right choice for the job
BURNDY® tooling installs a wide range of connectors, is reliable, cost effective, and pre-cision engineered for durable, long-lastingservice and quality connections. BURNDY’scompression tooling system ranges from fullcycle ratchet hand tools to 12 and 15 tonhydraulically-powered HYPRESS™ heads.Hydraulic tools are available in self-contained, battery powered, and AC serviceelectrically powered pump and remote headdesigns to meet all possible installation situa-tions.
Industry Standards
BURNDY’s compression terminals, splicesand tap connectors requiring third partytesting and approval are listed by UnderwritersLaboratories, Inc. Many have also receivedCSA approval, and all conform to the applica-ble sections of the National Electric Code.
Circumferential compression is solidand symmetrical. No sharp "Flash".
BURNDY® ProductsCompression
C-6
EXPANDED RANGES
The following connectors are range taking when crimped onto code conductor using Y644HS family of tools:
* These sizes (250-500) for Y500CT, MD7-34(R), BAT500,BCT500 only.NOTE: N/A = not applicable.Suitable for use on YA, YS, YA-A, YS-A type non-tensionconnectors.
ONE HOLE HYLUG™CODE CONDUCTORSTANDARD BARRELNARROW TONGUE
TYPES YA-L-NT
COPPER COMPRESSION NARROW TONGUE TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
ELECTRO-TINPLATED CABLE
ACCOMMODATION
CRIMP
DIE AND COLORCODE INFORMATION
INSPECTIONWINDOW
BEVELEDENTRY
L
45°
90°
LL
BB
B
T T T
Fig. 1 Fig. 2 Fig. 3
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** The MM2 conductor size listed is for Class 2 and Class 5
conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
**** Y644M is not recommended for standard barrel length #6AWG HYLUGs.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for“-FX”connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
B
B
B
T T T
L
45°
90°
LL
Fig. 1 Fig. 2 Fig. 3
† The MM2 conductor size listed is for Class 2 and Class 5conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory.
• Available undrilled. Add suffix "U" to catalog number(example:YA25U).
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
ONE HOLE HYLUG™CODE CONDUCTORLONG BARREL(Continued)
B
B
B
T T T
L
45°
90°
LL
Fig. 1 Fig. 2 Fig. 3
*** The MM2 conductor sizes listed are the recommendationsfor Class 2 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory.
• Available undrilled. Add suffix "U" to catalog number(example:YA25U).
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™CODE CONDUCTORLONG BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.
*** The MM2 conductor sizes listed are the recommendationsfor Class 2 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory.
• Available undrilled. Add suffix "U" to catalog number (example:YA25U).
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™CODE CONDUCTORLONG BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
adapter not required.*** The MM2 conductor sizes listed are the recommendations
for Class 2 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color coded die recommendations for "-FX" connectors. For nest/indentor system contact factory.
• Available undrilled. Add suffix "U" to catalog number(example:YA25U).
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** The MM2 conductor size listed is for both Class 2 and
Class 5 conductors.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™** The 16 MM2 is for both Class 2 and Class 5 conductors.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
T T
BB
B
T
L45°
90°
LL
Fig. 2 Fig. 3Fig. 1
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for“-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T
BB
B
T
L45°
90°
LL
Fig. 2 Fig. 3Fig. 1
BURNDY® ProductsCompression
C-30
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™** The 120 MM2 referenced here is for both Class 2 and
Class 5.*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T
BB
B
T
L45°
90°
LL
Fig. 2 Fig. 3Fig. 1
BURNDY® ProductsCompression
C-31
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T
BB
B
T
L45°
90°
LL
Fig. 2 Fig. 3Fig. 1
BURNDY® ProductsCompression
C-33
ONE HOLE HYLUG™FLEX CONDUCTORSTANDARD BARRELBELLED END
TYPE YA-LB
COPPER COMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
ELECTRO-TINPLATED FLEXIBLE CONDUCTOR
ACCOMMODATION
CRIMPS
DIE AND COLORCODE INFORMATION
INSPECTIONWINDOW
BELLED ENDASSISTS FLEXIBLEWIRE INSERTION
Stranding Class (Size of Strand)Flexible Battery Welding Installation
Conductor I Cable K Cable M Wire Tooling ▲
Catalog Size G H (#24 Str.) (#30 Str.) (#34 Str.) Locomotive Bolt Strip Dieless Die DimensionsNumber AWG/kcmil Number of Strands Cable Size Length (# of crimps) Index B LYA8C-LB 8 41 168 420 37/24 10 7/16� 1013 .41� 1.12�
ONE HOLE HYLUG™FLEX CONDUCTORLONG BARRELBELLED END
TYPES YA-TC-FXB,YAV-TC-FXB
UL Listed 90° C, 600 Volts to 35 KV ◆
* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™** The MM2 conductor sizes referenced here are for both
Class 2 and Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
ELECTRO-TINPLATED
FLEXIBLE CONDUCTORACCOMMODATION
CRIMPS
DIE AND COLORCODE INFORMATION
NO INSPECTIONWINDOW
BELLED ENDASSISTS FLEXIBLEWIRE INSERTION
BB
B
T
L
45°
90°
LL
T T
Fig. 1 Fig. 2 Fig. 3
‡ P44RT for use with Y46 HYPRESS™ only.PUADP-1 adapter not required.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™** The 16 MM2 and 120 MM2 referenced here are for both
Class 2 and Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.‡ P44RT for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.
ONE HOLE HYLUG™FLEX CONDUCTORLONG BARRELBELLED END(Continued)
BB
B
T
L
45°
90°
LL
T T
Fig. 2 Fig. 3Fig. 1
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW
TYPES YAZ, YAZV
COPPER COMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
ELECTRO-TINPLATED CABLE
ACCOMMODATION
CRIMP
DIE AND COLORCODE INFORMATION
INSPECTIONWINDOW
BEVELEDENTRY
T T
90°
LL
45°
L
B
T
B B
Fig. 1 Fig. 2 Fig. 3
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
ONE HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
T T
90°
LL
45°
L
B
T
B B
Fig. 1 Fig. 2 Fig. 3
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-44
ONE HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW(Continued)
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.Catalog # PUADP-1 adapter is required to use “U” dies inY46 series tools.
*** The MM2 conductor sizes listed are the recommendationsfor Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T
90°
LL
45°
L
B
T
B B
Fig. 1 Fig. 2 Fig. 3
BURNDY® ProductsCompression
C-45
TWO HOLE HYLUG™CODE CONDUCTORSTANDARD BARREL
TYPES YAV-2TC, YA-L2L,YA-2LN, AND YA-L-2TC
COPPER COMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
-- Color code not assigned.* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-67
TWO HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** The 16 MM2 referenced here is for both Class 2 and Class
5 conductor.*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
TWO HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
T T TB
BB
Fig. 1 Fig. 2 Fig. 3
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-69
TWO HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T TB
BB
Fig. 1 Fig. 2 Fig. 3
BURNDY® ProductsCompression
C-70
TWO HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** The 120 MM2 referenced here is for both Class 2 and
Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
T T TB
BB
Fig. 1 Fig. 2 Fig. 3
BURNDY® ProductsCompression
C-71
TWO HOLE HYLUG™FLEX CONDUCTORSTANDARD BARREL(Continued)
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
Consult cable manufacturers for stress relief instructions.◆ For applications greater than 2000 Volts consult cable man-
ufacturer for voltage stress relief instructions.* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.** The MM2 conductor sizes referenced here are for both
Class 2 and Class 5 conductors.
T
BB
B
T T90°
LL45°
L
Fig. 1 Fig. 2 Fig. 3
TWO HOLE HYLUG™FLEX CONDUCTORLONG BARRELBELLED END
TYPES YA-2TC-FXB,YAV-2TC-FXB
COPPER COMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
ELECTRO-TINPLATED
CABLEACCOMMODATION
CRIMPS
DIE AND COLORCODE INFORMATION
NO INSPECTIONWINDOW
BELLED ENDASSISTSFLEXIBLE WIREINSERTION
*** The MM2 conductor sizes listed are the recommendationsfor Class 5 conductor.
‡ P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1adapter not required.
Note: All dimensions shown are for reference only.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors.
Consult shielded cable manufacturers for stress reliefinstructions.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-83
TWO HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW(Continued)
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
TWO HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW(Continued)
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.** The MM2 conductor size referenced here is for both Class
2 and Class 5 conductor.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.
▲ See tooling section of this catalog for complete tool and dielistings. Use ONLY color-coded die recommendations for “-FX” connectors. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
TWO HOLE HYLUG™FLEX CONDUCTORLONG BARREL WITHINSPECTION WINDOW(Continued)
* Use PUADP-1 adaptor with "U" -dies in Y46 HYPRESS™.*** The MM2 conductor sizes listed are the recommendations
for Class 5 conductor.▲ See tooling section of this catalog for complete tool and die
listings. Use ONLY color-coded die recommendations for “-FX” connecotrs. For nest/indentor system contact factory.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
90°
L45°
L L
BBB
T T T
Fig. 1 Fig. 2 Fig. 3
BURNDY® ProductsCompression
C-86
E-LINE HYLUG™EQUIPMENT LINE
TYPE YA-ECOPPER AND ALUMINUMCOMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
YA-E Equipment terminals are designed toprovide replacements for original equipmentmechanical or other compression terminals.These narrow tongue terminals are speciallydesigned to fit in tight areas. Whether you’reupgrading or replacing, YA-E connectors will
† Installation Tooling
Conductor Accommodations Mechanical HydraulicCopper Only Bolt Tongue Y35,Y750,Y46*, Wire
Catalog Fig Conventional Expanded Wire Range Bolt Hole Width Dimensions Dieless MD6, MD7 PAT750 Color Die StripNumber No. Wire Size using Y644M Size Spacing (max) B T L (number of crimps) (number of crimps) (number of crimps) Code Index Length
Catalog Fig Conventional Expanded Wire Range Bolt Hole Width Dimensions Dieless MD6, MD7,Y500CT PAT750 Color Die StripNumber No. Wire Size using Y644M Size Spacing (max) B T L (number of crimps) (number of crimps) (number of crimps) Code Index LengthYA8CA3S56T14E 1 #8 AWG #8 AWG 1/4 - 0.56 0.62 0.09 1.65 Y644HS (1) - U8CABT (1) Blue 374 11/16�
provide for any of your cable terminationneeds. When installed with our dieless tool,these terminals can accomodate a range ofconductor sizes.
† A variety of BURNDY® installation tools are available andnot all tools are listed. If you require additional tooling infor-mation, please feel free to call our customer service depart-ment for other recommendations.
* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™, P-RT die sets for use in Y46 HYPRESS™ only. PUADP-1adapter not required.
Note: All dimensions shown are for reference only.
** Compact Aluminum Cable.
BURNDY® ProductsCompression
C-87
FOUR HOLEHYLUG™CODE CONDUCTOR
TYPE YA
T T TB
B B
90°
L45°
L L
Fig. 1 Fig. 2 Fig. 3
YA-4N YAB-4N
Available undrilled. Add suffix “U” to catalog number(example YA444NU).
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** “P” dies for use with Y46 HYPRESS™ only. PUADP-1
adapter not required.
Conductor Installation Tooling
Hydraulic(Y35, Y39, Y750, Y46*) Wire
Catalog *** Stud Hole Stud Hole Tongue Tongue * Color Die StripNumber Fig.# AWG MM2 Size Spacing Width Angle B T L ** Code Index Length
*** The MM2 conductor sizes listed are for Class 2 conductor.For applications greater than 2000 Volts, consult cablemanufacturer for voltage stress relief instructions.
‡ Requires Y60BHU HYPRESS™Note: All dimensions shown are for reference only.
Made from electrolytic copper tube, electrotinned. Range of copper tube formed termi-nals taking wires from 0.3 - 1000 mm2. Heatresistant up to +125° C.
Mechanical tools Hydraulic toolsCatalog Stud Pack Tooling Y29BH Y35BHNumber mm2 size d y b c Øk Qty. number MRD29 Y29NC Y35 Y644MYAV18T4 3.0 13.7 4.8 3.1YAV18T5 3.5 15.5 6.1 3.7YAV18T1
Catalog Stud Pack Tooling MRD29 Y29NC Y35Number mm2 size d y b c Øk Qty. number N I N I N I Y644MYAV95FM8 8 41.4 8.4YAV95FM10 10 43.4 10.5YAV95FM12 Flex 95 12 14.2 46.4 25.0 25.0 13.2 25 MY2913GE2YAV95FM14 14 46.4 15.0YAV95FM16 16 49.4 17.0YAV120M8 8 44.4 8.4YAV120M10 10 46.4 10.5YAV120M12 12 49.4 13.2YAV120M14
N = Nest die, I = Indentor*DV27L - DV28L - only for Y29BHY260DBHM takes U-Dies with adaptor 26UADPY46 takes U-Dies with adaptor PUADP-1Note: All dimensions shown are for reference only.
YAV630FM20 20 104.6 21.0Flex 630 UK 34.4 63.0 53.0 10
YAV630FM22 22 106.6 23.8
800YAV800M20* 20 38.0 113.6 67.5 52.0 21.0 10
(1500 MCM)
800YA47L 20 39.6 116.4 67.5 52.0 21.0 10
(1750 MCM)
1000YA48L 20 42.2 127.2 77.7 55.0 21.0 10
(2000 MCM)
N = Nest die, I = IndentorY260DBHM takes U-Dies with adaptor 26UADP
* Y46 takes U-Dies with adaptor PUADP-1Y22BH takes U-Dies with adaptor 22UADPY530DBHM takes U-Dies with adaptor 53UADP.
Note: All dimensions shown are for reference only.
26M
45D
26M
44D
26M
41D
26M
40D
26M
39D
26M
38D
26P
40-4
5C26
P-3
6C
HE
AD
P45
DP
44D
P41
DP
40D
P39
DP
38D
P44
PR
ED48
8DED
466B
DED
453B
DED
44BD
ED41
BD
EDPB
2 +
EDPB
2 +
Y48P
Q2
Y22P
Q12
EDPB
1 +
Y20P
Q11
EDPB
1 +
Y20P
Q10
53M
48D
53M
47D
53M
46D
53M
45D
53M
44D
53M
41D
53M
40D
53M
39D
53M
38D
53P4
6-48
C53
P40-
45C
BURNDY® ProductsCompression
C-93
TYPE YAS-L-2TC-FX,60
TWO HOLE HYLUG™ - DOUBLE BARREL
COPPER COMPRESSION TERMINAL
UL Listed 90° C, 600 Volts to 35 KV ◆
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
* Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™.** Type YASV series have inspection hole.*** The MM2 conductor sizes listed are the recommendations
for Class 2 and Class 5 conductor.Note: All dimensions shown are for reference only.
MD7-34 Y1MRTC WIRE*** BOLT FIG. T Y DIE COLOR MD6 Y2MR Y750,Y35, STRIP
CATALOG NUMBER FLEX AWG MM2 SIZE NO. B C E H L REF. MIN. INDEX CODE OUR840 Y8MRB-1 Y39,Y46* LENGTH2.7 Y8MRB-1
YASG8CL-2TC14E2-FX #8 1 –(70) W8CVT Y2MR
WELD#8
10 1/4�.44 .44 .75 .08 1.14
49 RED W8CRT (1)U8CRT
1/2�
37/24AWG (11) (11) (19)
.66 2.6(2) (29)
(1) Y1MRTC(1)
YASG8CL-2TC14E2-FX-60 2(17) (67) (1)
3.0 Y2MRYASG6CL-2TC14E2-FX #6 1
.50 .48 .75–
(78) .08 1.14 7 orW5CVT
(1) U5CRTWELD #6 16 1/4�
(13) (12) (19) .68 2.9 (2) (29) 374BLUE W5CRT
Y1MRTC (1)9/16�
YASG6CL-2TC14E2-FX-60 61/24 AWG 2(17) (75)
(1)(1)
3.0 Y2MRYASV6CL-2TC14E2-FX** #6
#61
.50 .48 .75–
(78) .08 1.14 7 orW5CVT
(1) U5CRTWELD
AWG16 1/4�
(13) (12) (19) .68 2.9 (2) (29) 374BLUE W5CRT
Y1MRTC (1)9/16�
YASV6CL-2TC14E2-FX-60** 61/24 2(17) (75)
(1)(1)
BURNDY® ProductsCompression
C-94
TYPE ASA-U
HYSTACK™
TERMINAL STACKING ADAPTOR FOR ALUMINUM AND COPPER TERMINALS
The HYSTACK™ adaptor is speciallydesigned to allow standard terminals to bestacked on two or four hole NEMA trans-former or equipment terminal pads.HYSTACK™ is tin-plated, high-conductivityaluminum to provide optimum corrosionresistance. Only three sizes accommodateterminals from 250 mcm through 1000 mcmto help keep costly inventories to a minimum.
To stack 4 hole NEMA drilled terminals use 2 adaptorsassembled side by side.
ASA-U stacking adaptors are recommended for use with anyBURNDY® UL listed compression terminal, 2 or 4 hole NEMApad aluminum and copper lugs,types YA, YA-L, YA-A, and forall 2-hole NEMA spaced lugs in the OVERHEAD andUNDERGROUND catalog sections.Note: All dimensions shown are for reference only.
Reference: Catalog number TMH332.This TMH332 Kit has just the right hardwarewhen using the CUSA442TC38 HYSTACK™on a 1/4" bus bar with a 4/0 through 750 kcmilHYLUG™.Note: All dimensions shown are for reference only.
TYPE CUSA
HYSTACK™
TERMINAL STACKINGADAPTOR
This HYSTACK™ adaptor is speciallydesigned to get terminals to the back end of abus bar or other areas that require terminalsto be elevated off the mounting surface. ThisHYSTACK™ is made from high conductivitycopper and tin-plated to provide optimum cor-rosion resistance. It will accommodate #10AWG through 750 kcmil HYLUGS™.
ACCOMMODATES COPPER AND ALUMINUMCOMPRESSION TERMINALS
Catalog *** Dieless Y1MRTC MD6 Die Number Color Die Index StripNumber AWG MM2 L B (# of crimps) Y2MR MD7-34R OUR840 (# crimps) Code & Embossment LengthYS8C-L-BOX 8 str. 10 1.00 .41 W8CVT (1) X8CRT (1) U8CRT (1) Red 49 1/2�
YS6C-L BOX 6 str. –– 1.75 .81Y2MR (1)
YS5C-L BOX 5 str. 16 1.90 .81Y1MRTC (1) W5CVT (1) X5CRT (1) U5CRT (1) Blue 7 or 374 7/8�
Catalog *** Dieless Y1MRTC MD6 Die Number Color Die Index StripNumber AWG MM2 L B (# of crimps) Y2MR MD7-34R OUR840 (# crimps) Code & Embossment LengthYS8C 8 str. 10 1.75 .78 W8CVT (2) X8CRT (2) U8CRT (2) Red 49 7/8"YS6C 6 str. –– 2.38 1.09 Y81KFT (1)
Y2MR (2)
YS5C 5 str. 16 2.55 1.09 Y81KFTMBH (1)Y1MRTC (2) W5CVT (2) X5CRT (2) U5CRT (2) Blue 7 or 374 1-3/16"
U36RT (4) Green 22 or 472 2-3/4"YS39 750 kcmil –– 6.38 2.81
Y81KFTMBH (4)–– U39RT (4) Black 24 2-15/16"
YS44 1000 kcmil 500 6.95 2.94PAT81KFT-18V (4)
P44RT** (4) White 27 3-1/16"YS46 1500 kcmil –– 7.01 3.13 P46RT** (6) Green 31 3-1/4"YS48 2000 kcmil –– 7.57 3.27
— –– –– ––L48RT (4) Brown 34 3-3/8"
*** The MM2 conductor sizes listed are the recommendationsfor Class 2 conductor.
■ The maximum size for the Y35 is 400 kcmil.▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instuctions.
† Requires Y60BHU HYPRESS™ with L48RT die set.Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-97
TYPES Y-R
REDUCING ADAPTER
FOR COPPER
600 Volts to 35 KV◆
The Y-R reducing adapter has been designedto allow large size, long barrel, copper longbarrel HYDENT™, HYSPLICE™ andHYTEE™ terminals, splices, and "T" taps tobe used on smaller conductor sizes. To use,simply insert the reducer into the barrel,insert the wire into the reducer adapter andcrimp the outer barrel using its recommendedtooling.
Crimp with U34RT, 2 crimps each side (a total of 4 crimps).
Features and Benefits
• Wide range of conductors are accommodated.
Lowers inventory requirements andaffords maximum versatility.
• Same die set for all legs of the connection.Permits the same tool and die combination normally used on the compression barrel.
• Length fits the long barrel connectordesign (YS, YA).
Can be used on all long barrel connectors. Field cut to fit shorter lengthcompression barrels (YS-L, YA-L).
• Manufactured from high conductivity electrolytic copper and electro-tin plated.
Provides maximum conductivity lowresistance and ductility for an excellentcombination of electrical and crimp forming properties, and provides long lasting corrosion resistance.
Y3428R
APPLICATION EXAMPLE
ELECTRO-TINPLATED
INTERNALLYBEVELED ENDS
WIRE RANGE
Insert reducing adapter into splice connection as shown.
CATALOG WIRE RANGE DIMENSIONSNUMBER FROM TO MAX O.D. LY286CR 6, 8 str. 6 sol.Y284WR 4 sol.Y284CR 4 str.Y282CR 2 str.Y281CR
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-98
TYPE YS-LB
HYLINK™
UNINSULATED BELLED COPPER COMPRESSION SPLICE
STANDARD LENGTH BELLED BARREL
UL Listed 90° C, 600 Volts to 35 kV◆
HYLINK™ type YS-LB splices are designedfor flexible and extra flexible copper conduc-tors used in mining machines, locomotives,welding cables and other flexible cable appli-cations. The seamless, high conductivitycopper, electro-tin plated belled barrelprovides for easy insertion of flexible strand-ed conductors and the nest indentor diesystem provides an excellent electrical andmechanical connection.
Features and Benefits
• Belled barrel ends.Provides easy cable insertion into thesplice barrel and smooth cable strainrelief during cable flexing and movement.
• Standard length barrel.Permits easy passage around pulleys yet is long enough for easy crimping.
• Contact BURNDY® for conductors not shown.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.Note: All dimensions shown are for reference only.
DIE AND COLORCODE INFORMATION
ELECTRO-TINPLATED
BELLEDEND
CRIMP
(4) CENTERWIRE STOP
CRIMPBELLEDEND
COPPER CABLES *CODE FLEXIBLE AND EXTRA FLEXIBLE CABLESCABLE BATTERY WELDING
CATALOG FLEX NAVY CABLE CABLE LOCOMOTIVE METRIC DIMENSIONNUMBER CABLE CABLE CLASS “G” CLASS “H” CLASS “I” CLASS “K” CLASS “M” CABLE CABLE “B” “L”
† Use Y35P3 adaptor with Y34PR indentor.* Use PUADP-1 adaptor with U-DIES in Y46 HYPRESS™.▲ See Tooling section in this catalog for complete tool and
die listings.① Not color coded◆ For applications greater than 2000 Volts consult cable man-
ufacturer for voltage stress relief instructions.Note: All dimensions shown are for reference only.
DIE AND COLORCODE INFORMATION
ELECTRO-TINPLATED
BELLEDEND
CRIMP
(4) CENTERWIRE STOP
CRIMPBELLEDEND
CodeCable Installation Tooling ▲ WIRE
Catalog Flex Dieless Dieless HYTOOL Die Color Hydraulic Tooling, Die Sets, (# of crimps) ▲ STRIPNumber Cable (# of crimps) (# of crimps) Index Code Die Type Y35† Y39†,Y750† Y46*† LENGTH➀ U6CD-1 (1) U6CD-1 (1) U6CD-1 (1)YS5C-LB 6 flex 1014
Suitable for use on voltages 5KV through 35KV to aid in preventing corona emission and simplify taping thus lowering installed cost.
• Type YS-T four center wire stops.Provides a center wire stop for properconductor insertion.
• Type YSP-T has a center plug permanentlybrazed in place.
Prevents oil within oil-filled conductorsfrom passing through the splice connector and provides a center strip for proper conductor insertion.
TYPES YS-T AND YSP-T
HIGH-VOLTAGE HYLINKS™
UNINSULATED HIGH VOLTAGE COPPER COMPRESSION SPLICE
STANDARD BARREL -TAPERED ENDS
UL Listed 90° C, 600 Volts to 35 KV◆
Seamless types YS-T and YSP-T high con-ductivity copper electro-tin plated compres-sion HYLINK™ high-voltage splices withstandard barrel and tapered ends are ideallysuited for higher voltage applications from5KV through 35 KV.
Type YS-T splice connector has four centerwire stops for proper conductor insertion.
Type YSP-T splice connector has a brazed inplace center plug to prevent the passage ofoil between two oil filled conductors orbetween conductors without oil and conduc-tors with oil and acts as a center wire stop forproper conductor insertion.
* Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™.Y46 HYPRESS™ uses the same nest indentor andadaptor as the Y35, Y39 and Y750, but with the PUADP-1adaptors.
■ The maximum size for the Y35 is 400 kcmil.▲ See tooling section of this catalog for complete tool and
die listings.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.Note: All dimensions shown are for reference only.
Catalog Flexible Cable *** L B Dieless Y1MRTC Embossed Color Die Number (# of StripNumber Code AWG MM2 (mm) (mm) (# of crimps/end) Y2MR Die Index Code crimps/end) Length
#8 Str. (37/24) 1.99 .90 1"YS8C-FXB
#8 AWG10
(51) (23)49 Red U8CRT (2)
(25)#6 Str. (61/24) † 2.62 1.22 Y2MR (2) 1-5/16"
YSV6C-FXB#6 AWG 16 (67) (31) Y1MR (2)
7 Blue U5CRT (2)(33)
#5 Str. (91/24) 2.62 1.22 1-5/16"YS5C-FXB
#5 AWG—
(67) (31)7 Blue U5CRT (2)
(33)#4 Str. (91/24-105/24) 2.62 1.22 Y2MR (4) 1-5/16"
YSV4C-FXB#4 AWG
—(67) (31) Y1MR (4)
8 Gray U4CRT (2)(33)
#3 Str. (105/24-125/24) 2.87 1.47 Y81KFT (1) 1-9/16"YS3C-FXB
#3 AWG25
(73) (37) Y81KFTMBH (1)Y1MR (4) 9 White U3CRT (2)
(40)#2 Str. (125/24-150/24) 2.89 1.35 PAT81KFT-18V (1) Y2MR (4) 1-7/16"
YSV2C-FXB#2 AWG
35(73) (34) Y1MR (4)
10 Brown U2CRT (2)(37)
#1 Str. (175/24-225/24) 3.18 1.50 1-9/16"YSV1C-FXB
† 16mm2 and 120mm2 referenced are for both Class 2 andClass 5
■ The maximum size for the Y35 is 373.7 kcmil.▲ See tooling section of this catalog for complete tool and die
listings.
◆ For applications greater than 2000 Volts consult cable man-ufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-102
TYPE YS-TC
HYSPLICE™
In-line Splice Kits forTelecommunicationsApplicationsYS-TC kits are for splicing cables and cover-ing the connection with clear heat shrink.Splices are constructed from seamless, highconductivity electrolytic copper tubing formaximum conductivity and tin-plated to resistcorrosion. Each YS-TC splice is provided withinspection holes and cable stops. The YS-TCfamily also features the BURNDY® color codesystem.
Connector* Clear Dimensions
Wire Size Heat Shrink Kit Barrel Barrel Length Wire StripAWG mm2 Catalog Number Type B L Color Code Die Index Length
750 kcmil 500 mm2
FLEX Class 5YS44FXLTCKITC Standard 1.90 4.30 Yellow L115 1.96
750 kcmilCODE
— YS39LTCKITC Standard 1.62 3.68 Black 23 1.67
500 kcmil 300 mm2
FLEX Class 5YS38FXLTCKITC Standard 1.71 3.87 Pink L99 1.77
500 kcmil 240 mm2
CODE Class 2YS34LTCKITC Standard 1.56 3.51 Brown 20 1.60
350 kcmil 240 mm2
FLEX Class 5YS34FXLTCKITC Standard 1.56 3.51 Blue 19 or L80 1.60
350 kcmil 185 mm2
CODE Class 2YS31LTCKITC Standard 1.39 3.10 Red 17 1.42
4/0 AWGFLEX
— YS29FXLTCKITC Standard 1.36 2.98 Yellow 16 1.38
4/0 AWGCODE
— YS28LTCKITC Standard 1.23 2.69 Purple 15 1.24
2/0 AWG 70 mm2
FLEX or CODE Class 5YS26FXLTCKITC Standard 1.09 2.41 Black 13 1.10
1/0 AWG 50 mm2
FLEX or CODE Class 5YS25FXLTCKITC Standard 0.98 2.18 Pink 12 1.00
#2 AWG 35 mm2
FLEX or CODE Class 5YS2CFXLTCKITC Standard 0.77 1.73 Brown 10 0.78
* Clear Heatshrink – UL224 VW1 Listed – passesTELCORDIA GR-347-CORE “Abrasion and Cut Test”.(Up to 750 kcmil Class B code cable. Contact factory for750 flex cable applications.)
Note: All dimensions shown are for reference only.
PlasticBag/Kit
BURNDY® ProductsCompression
C-103
TYPE YSR-TC
HYREDUCER™
In-line Reducer Splice Kits forTelecommunicationsApplicationsYSR-TC reducing splice kits provide for splic-ing two different cable sizes with inspectionholes. The larger conductor is inserted firstand butts against the center of the connectorwhere the smaller barrel begins. Constructedfrom seamless, high conductivity electrolyticcopper tubing for maximum conductivity, andtin plated to resist corrosion. The YSR-TCfamily also features the BURNDY® color codesystem.
PlasticBag/Kit
ConnectorWire Range ** Clear Dimensions Wire Strip
Barrel A Barrel B Heat Shrink Kit Barrel Color Code Die Index LengthAWG mm2 AWG mm2 Catalog Number Type Barrel A Barrel B L Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B
750 Kcmil CODE
— YSR44FX39LTCKITC Standard 2.09 1.78 4.38 Yellow Black L115 24 1.96 1.67
500 Kcmil 240 mm2
CODE Class 2YSR44FX34LTCKITC Standard 2.09 1.69 4.91 Yellow Brown L115 20 1.96 1.60
500 Kcmil 300 mm2
750 kcmil 500 mm2 FLEX Class 5YSR44FX38FXLKITC Standard 2.09 1.88 4.61 Yellow Pink L115 L99 1.96 1.77
FLEX Class 5 350 Kcmil 185 mm2
CODE Class 2YSR44FX31LTCKITC Standard 2.09 1.49 5.18 Yellow Red L115 18 1.96 1.41
350 Kcmil 240 mm2
FLEX Class 5YSR44FX34FXLKITC Standard 2.09 1.69 4.91 Yellow Blue L115 19 or L80 1.96 1.60
ConnectorWire Range ** Clear Dimensions Wire Strip
Barrel A Barrel B Heat Shrink Kit Barrel Color Code Die Index LengthAWG mm2 AWG mm2 Catalog Number Type Barrel A Barrel B L Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B
4/0 AWG500 kcmil 240 mm2 FLEX
— YSR3429FXLKITC Standard 1.69 1.44 3.81 Brown Yellow 20 16 1.60 1.38
CODE Class 2 1/0 AWG 50 mm2
FLEX or CODE Class 5YSR3425FXLTCKITC Standard 1.69 1.04 4.01 Brown Pink 20 12 1.60 1.00
4/0 AWG 120 mm2
FLEX Class 5 or Class 2YSR34FX28FXLTCKITC Standard 1.69 1.43 3.86 Blue Purple 19 or L80 15 1.60 1.36
4/0 AWG350 kcmil 240 mm2 CODE
— YSR34FX28LTCKITC Standard 1.69 1.30 3.95 Blue Purple 19 or L80 15 1.60 1.24
FLEX Class 5 4/0 AWGFLEX
— YSR34FX29FXLKITC Standard 1.69 1.44 3.81 Blue Yellow 19 or L80 16 1.60 1.38
1/0 AWG 50 mm2
CODE Class 5YSR34FX25FXLTCKITC Standard 1.69 1.04 4.01 Blue Pink 19 or L80 12 1.60 1.00
4/0 AWGCODE
— YSR3128LTCKITC Standard 1.49 1.30 3.27 Red Purple 18 15 1.41 1.24
4/0 AWG350 kcmil 185 mm2 FLEX
— YSR3129FXLKITC Standard 1.49 1.44 3.13 Red Yellow 18 16 1.41 1.38
CODE Class 2 1/0 AWG 50 mm2
FLEX or CODE Class 5YSR3125FXLTCKITC Standard 1.49 1.04 3.33 Red Pink 18 12 1.41 1.00
#2 AWG 35 mm2
FLEX or CODE Class 5 or Class 2YSR312CFXLTCKITC Standard 1.49 0.82 3.37 Red Brown 18 10 1.41 0.78
300 kcmil 185 mm2 4/0 AWG 120 mm2
FLEX Class 5 FLEX Class 5 or Class 2YSR32FX29FXLTCKITC Standard 1.57 1.43 3.46 Red Yellow 18 16 1.48 1.36
1/0 AWG 50 mm2
4/0 AWG FLEX or CODE Class 5YSR29FX25FXLTCKITC Standard 1.44 1.04 3.10 Yellow Pink 16 12 1.38 1.00
FLEX—
#2 AWG 35 mm2
FLEX or CODE Class 5 or Class 2YSR29FX2CFXLTCKITC Standard 1.44 0.82 3.13 Yellow Brown 16 10 1.38 0.78
1/0 AWG 50 mm2
FLEX or CODE Class 5YSR2825FXLTCKITC Standard 1.30 1.04 2.66 Purple Pink 15 12 1.24 1.00
4/0 AWG #2 AWG 35 mm2
CODE—
FLEX or CODE Class 5 or Class 2YSR282CFXLTCKITC Standard 1.30 0.82 2.70 Purple Brown 15 10 1.24 0.78
#6 AWG 16 mm2
FLEX or CODE Class 5 or Class 2YSR286CFXLTCKITC Standard 1.30 0.73 2.99 Purple Blue 15 7 1.24 0.70
2/0 AWG 70 mm2 #6 AWG 16 mm2
FLEX or CODE Class 5 FLEX or CODE Class 5 or Class 2YSR26FX6CFXLTCKITC† Standard 1.16 0.73 2.71 Black Blue 13 7 1.10 0.70
1/0 AWG 50 mm2 #6 AWG 16 mm2
FLEX or CODE Class 5 FLEX or CODE Class 5 or Class 2YSR25FX6CFXLTCKITC† Standard 1.04 0.73 2.42 Pink Blue 12 7 1.00 0.70
#2 AWG 35 mm2 #6 AWG 16 mm2
FLEX or CODE Class 5 FLEX or CODE Class 5 or Class 2YSR2CFX6CFXLTCKITC Standard 0.82 0.73 1.93 Brown Blue 10 7 0.78 0.70
#4 AWG #6 AWG 16 mm2
FLEX or CODE—
FLEX or CODE Class 5 or Class 2YSR4CFX6CFXLTCKITC Standard 0.74 0.73 1.67 Gray Blue 8 7 0.71 0.70
† Provided with 2 heat shrink tubings. One will overlap theother. Install the smaller first and larger second.
** Clear Heatshrink – UL224 VW1 Listed – passesTELCORDIA GR-347-CORE “Abrasion and Cut Test”.(Up to 750 kcmil Class B code cable. Contact factory for750 flex cable applications.)
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-105
TYPE YC-L
THIN-WALL COPPER C-TAP
UL Listed to 600 Volts
Type YC-L is a thin-wall high conductivitycopper connector for making copper tap andparallel connections from #14 to 3/0 AWG.
T
D
RIBS
C
B
▲ See tooling section of this catalog for complete tool and dielistings.
* Use PUADP-1 adapter with “U” dies in Y46 HYPRESS™For Tin plating add “TN” suffix (example = YC10L12TN)
Note: All dimensions shown are for reference only.
Features and Benefits• Manufactured form high conductivity
wrought copper.Provides low resistance and excellentelectrical conductivity.
• Reinforced ribs.Provides maximum pull-out values.
• Compact size.Easy to tape and insulate connection.
• Economical.Provides low installed cost.
INSTALLATION TOOLINGMECHANICAL HYDRAULIC
MD6, OUR840 & DIE ▲ BCT500, Y35,Y39, DIE ▲NO. MD7-34R INDEX Y500CT, Y750,Y45 INDEX WIRE
CATALOG ACCOMMODATES OF DIMENSIONS COLOR DIE NO. EMBOSS- BAT500 Y46* EMBOSS- STRIPNUMBER RUN TAP RIBS B C D T CODE Y2MR (# CRIMPS) MENT (# CRIMPS) (# CRIMPS) MENT LENGTH
14 16-14YC10L12 12 16-14 0
.18 .11 .40 .060Red
Red W8CVT49 3/8�
10 14[4.6] [2.8] [10.2] [1.65] (1) (1)
10 10 .25 .21 .60 .072 Blue W5CVTYC8L12
8 120
[6.4] [3.8] [15.2] [1.83]Blue
(1) (1)7 5/8�
8 10-8 .33 .25 .60 .072 Gray W4CVTYC6L12
6 12-100
[8.4] [5.1] [15.2] [1.83]Gray
(2) (1)8 5/8�
6 8-6 .38 .28 1.18 .072 Brown W2CVT WC4 UC4YC4L12
5,4 12-81
[9.7] [6.1] [30.2] [1.83]Brown
(2) (2)10
(1) (1)10M 1-3/16�
5,4 6-5 .48 .37 1.18 .081 W1CVTYC3L12
3 12-61
[11.4] [6.4] [30.2] [2.06]Green –
(2)11 1-3/16�
4 4YC2L12 3 5 1
.50 .36 1.18 .081Pink –
W25VT12
WC2 UC212M 1-3/16�
2 12-6[12.7] [7.6] [30.2] [2.06] (2) (1) (1)
3 4-3YC1L12 2 5-4 2
.56 .45 1.75 .081Black –
W26VT13
WC1 UC113M 1-13/16�
1 12-5[14.2] [8.6] [44.4] [2.06] (3) (2) (1)
2 Str. 2 Str. 2 Sol.2 Sol. 3 Str. 3 Sol.1 Str. 4 Str. 4 Sol. .62 .50 1.75 .090 W27VT WC25 UC25
YC25L121 Sol. 3 Str. 3 Sol.
2[15.7] [9.6] [44.4] [2.29]
Orange –(3)
14(2) (1)
14M 1-13/16�
1/0 Str. 12 Str. 12 Sol.1/0 Sol. - 4 Str. 4 Sol.
1 2-1YC26L12 1/0 3-2 2
.69 .53 1.75 .090Purple –
W28VT15
UC261-13/16�
2/0 12-3[17.5] [10.7] [44.4] [2.29] (3) (1)
1/0 1-1/0YC27L12 2/0 2-1 2
.81 .54 1.75 .090Yellow –
W29VT16
UC271-13/16�
3/0 12-2[20.6] [11.9] [44.4] [2.29] (3) (1)
BURNDY® ProductsCompression
C-106
TYPES YC-C
COPPER CRIMPIT™
UL Listed 90° C, 600 Volts to 35kV◆
Type YC-C copper CRIMPIT™ connector is arange-taking C shape compression connectorfor making tap or parallel copper connections from #12 sol. to 4/0 strandconductor.
• Compact size.Easy to tape and insulate connection.
• Manufactured from high conductivitywrought copper.
Provides low resistance and excellentelectrical conductivity.
• EconomicalProvides low installed cost.
† Not UL Listed.‡ Number of Crimps.▲ See tooling section of this catalog for complete tool and
die listings.* Use PUADP-1 adapter when using "U" dies in the Y46
HYPRESS™.
Copperweld-Copper Conductors
8A - Use CRIMPITS™ accommodating 6 str. Copper6A - Use CRIMPITS™ accommodating 4 Str. Copper4A - Use CRIMPITS™ accommodating 2 Str. Copper2A - Use CRIMPITS™ accommodating 1/0 and 2/0
Copper
** Multiple crimp die set. Makes more than one crimp per toolcompression. Figure ( ) indicates number of compres-sions.
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
TOOLS, DIE SET, CATALOG NO., CRIMPIT FOR 1 STR.CATALOG ▲ DIE and (‡No. of Crimps) ▲ COPPERNUMBER RUN TAP L INDEX MD6 OUR840 Y35,Y750,Y45,Y46* RUN TAPYC10C10 † 12 Sol. - 10 Str. 12 Sol. - 10 Str. 3/8� 238 W238 (1) W238 (1) U-238 (1)YC8C8 8 Sol. - 8 Str. 10 Sol. - 8 Str. 1/2� 162 or K W162 (2) W162 (2) U162** (1)YC4C8 8 Sol. - 8 Str. — —YC4C6 6 Sol. - 4 Str. 6 Sol. - 6 Str. 5/8� BG or 5/8
BG (2)XNBG (2) U-BG (1)
YC4C4 4 Sol. - 4 Str.W-BG** (1)
YC2C4 8 Sol. - 4 Str. 1 Str. 6.8 Str., 8 Sol.YC2C2
2 Sol. - 2 Str.2 Sol. - 2 Str.
3/4� C W-C (2) — U-C (1)— —
YC26C2 8 Sol. - 2 Str. U-E (3) 1 Str. 1 or 2 Str.YC26C26
1/0 Sol. - 2/0 Str.1/0 Sol. - 2/0 Str.
7/8� E or O — —U-O (1)
YC28C2 6 Sol. - 2 Str.YC28C26 3/0 Sol. - 4/0 Str. 1/0 Sol. - 2/0 Str. 1-1/16� F or D3 — —
U-F (3) — —
YC28C28 3/0 Sol. - 4/0 Str.U-D3** (1)
BURNDY® ProductsCompression
C-107
TYPE YCHC
C-TAP COPPER CRIMPIT™
90° C
NOTE: To properly use tap 2 and/or tap 3 conductors in YCHCconnector a conductor from the tap 1 cable range must beincluded in the tap 1 groove.
‡ To obtain covers made of polyethylene remove suffix-FR(example: CFO). CFO is not flame retardant.
* Use PUADP-1 adaptor with "U" dies in Y46.
Features and Benefits
• Wide range of run/tap combinations includ-ing Class B code I and locomotive flexibleconductor combinations. All (B/B, B/I, I/I)combinations are recommended.
Each connector accommodates manycable combinations, allowing maximumflexibility for the design and installation ofa system.
• Color-coded on the connector that matches the die.
Provides matched system for fast andeasy installation.
• Each connector has a recommendedinsulating cover available. Flame retardanttype CF-FR covers meet oxygen index 28 and UL94 V-O requirements.
A complete insulated UL listed instal-lation is provided.
• Die index embossed on connector aftercompletion of crimp.
Permanent inspectability of installed connector is insure consistently reliableand dependable connections.
▲ See tooling section of Master Catalog for complete tooland die listings.
◆ For applications requiring flame retardant cover, use eithera CCFBG-FR (Clear) or CFBG-FR (Black) cover andYH2C2C connector by ordering YH8C8CWCC (Clear) orYH8C8CWC (Black).
▲ DieBURNDY Flame Retardant Cover Condutor Sizes Code/(Flex) Cable ▲ Tooling († No. of Crimps) Index &Catalog Clear Black Color Emboss- StripNumber Cat. No. Cat. No. ‡ Main Tap 1 Tap 2 Tap 3 Y35 † Y750 † Y46* † Code ment H W L Length
Features and Benefits• Accommodates a wide range of run/tap
copper cable combinations including bothflexible and code combinations. All (B/B,B/I, I/B, I/I) combinations acceptable.
Each connector has many copper cablecombination applications allowing maxi-mum flexibility for the design and instal-lation of a system.
• Tap grooves function independently ofeach other. Use of one tap is required.Balance may be used or left empty.
Provides maximum design and instal-lation flexibility.
• Color code on the connector matchesinstallation die.
Provides matched system for fast and easy installation.
• Use PUADP-1 adaptor with "U" dies in Y46.▲ See tooling section of this catalog for complete tool and die
listings.
TABLE 1 CODE CONDUCTOR AND METRIC EQUIVALENTKit Catalog Number
H-Tap Flame Retardant Cover Conductor Sizes Code/(Flex Cable) Metric Conductor Sizes (mm2)Connector Clear Black Fig. # Main Tap 1 Tap 2 Tap 3 Main Tap 1 Tap 2 Tap 3
* Not CSA approved.Note: All H-Taps ROHS compliant.Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-110
TYPE YH
H-TAP COPPER CRIMPIT™(Continued)
TABLE 3 INSTALLATION TOOLING + DIMENSIONS
• Use PUADP-1 adaptor with "U" dies in Y46.▲ See tooling section of this catalog for complete tool and die
listings.
Fig. 1
Fig. 2
Fig. 3 Fig. 4
Fig. 5
ELECTRO-TINPLATED
“THIRD HAND”
COLOR CODE DIE ANDCRIMPINFORMATION
CONDUCTORRANGE
* Not CSA approved.Note: All H-Taps ROHS compliant.Note: All dimensions shown are for reference only.
BURNDY Kit Catalog Number ▲ Tooling († No. of Crimps)Catalog Flame Retardant Cover Color ▲ Die Index & StripNumber Clear Black ‡ Fig. No. Y35 † Y750 † Y46* † Code Embossment H W L LengthYH4444 YH4444WCC YH4444WCYH4434* YH4434WCC* YH4434WC*
Type YSH heavy duty connectors aredesigned for insulated underground wyesplices. The split H copper CRIMPIT™ con-nector is longer than our standard H copperCRIMPIT™ and is suitable for use on highvoltage (15 kV) power cables with copperconductors. The connectors can not be usedwith oil filled or mass impregnated cablessince no oil stop is provided. The connector isinstalled with standard BURNDY®
HYPRESS™ tools and is made of tin-platedelectrolytic copper.
Features and Benefits
• Accommodates a wide range of run/tapcopper cable combinations including bothflexible and code combinations. All (B/B,B/I, I/B, I/I) combinations acceptable.
Each connector has many copper cablecombination applications allowingmaximum flexibility for the design andinstallation of a system.
• Tap grooves function independently fromeach other. Use of one tap is required.Balance may be used or left empty.
Provides maximum design and instal-lation flexibility.
TAP 1TAP 1
TAP 3
TAP 2
Fig. 1 Fig. 2
• Color code on the connector matchesinstallation die.
Provides matched system for fast andeasy installation.
• Die index embossed on connector aftercompletion of crimp.
Permanent inspectability of installedconnectors to ensure consistently reli-able and dependable connections.
• Insulation is not provided. Insulation canbe obtained from Raychem (800-272-9243) type HVSY Splice kits for 15 kVinstallations.
A complete IEEE 404 15 kV installationis provided.
Expanded TAP 1 Components
Expanded Catalog Number TAP 1 Range
YSH-294C-E #4YSH-292C-E #2YSH-2925-E 1/0
DieConductor Sizes Code Expanded TAP 1 Index
(Flex Cable) ▲Tooling (†Number of Crimps) ▲ &Catalog Color Emboss StripNumber Fig. Main TAP 1 TAP 2 TAP 3 Y750 † Y46* † Code ment H W L Length
• UL 94 V-O rated.Self-extinguishing retardant properties.
BURNDY® ProductsCompression
C-113
TAP
CRIMP
ELECTRO-TINPLATED
CRIMP
RUN
CRIMP
Features and Benefits
• Manufactured from seamless high conduc-tivity electrolytic copper tubing with heavyduty wall thickness.
Provides maximum conductivity, lowresistance and ductility for an excellentcombination of electrical and crimp form-ing properties.
• Long barrel design on all three (3) legs.Provides for an additional crimp or indentwith almost twice the pull out strengthproperties as a standard length barrelplus a connection that will operate coolerunder heavy loading.
* Use adapter PUADP-1 with "U" Dies in Y46 HYPRESS™.■ The maximum size for the Y35 is 400 kcmil.• Contact factory for conductor combinations not shown.▲ See tooling section of this catalog for complete tool and
die listings.
• Long barrel permits the use of the Y-Rreducers.
Affords total flexibility and versatility forvirtually any conductor combination.
• Barrel diameter closely matches commer-cial (code) cable and Navy cable diameters.
Provides an excellent relationship of theconductor/ connector combination to pro-duce a high quality electrical connectionwith the recommended tooling.
TYPES YST
UNINSULATED “T”
COPPER HYTEE™ COUPLER
UL Listed 90° C, 600 Volts to 35 KV◆
Type YST copper compression tee isdesigned for connecting a run conductor witha perpendicular tap conductor.
YST connectors are commonly used in junc-tion boxes and manholes to make a radial tapoff a main run. They are needed in manyindustrial, utility generation and commercialapplications. The most common cable combi-nations are listed below. BURNDY® Type Y-Rreducers can be used to accommodate mostcable combinations.
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
Installation Tooling ▲Run Conductors Tap Conductors
Code • Dieless Y35, ▲ Y39,Y750,Y46* Y35, ▲ Y39,Y750,Y46*Catalog Conductors Dimensions Mechanical Hydraulic Die Number Color Die Die Number Color Die Wire LengthNumber Run Tap B BB H L (# of crimps) HYTOOL HYPRESS (# of crimps) Code Index (# of crimps) Code Index▲ Run Tap
YST4C4C 4 str. 4 str. 1.44 1.38 1.72 3.25 U4CRT (2) Gray 8 or 346 U4CRT (2) Gray 8 or 346 1-3/16� 1-3/16�
YST2C2C 2 str. 2 str. 1.56 1.56 1.98 3.56 U2CRT (2) Brown 10 U2CRT (2) Brown 10 1-5/16� 1-5/16�
YST2525 1/0 str. 1/0 str. 1.62 1.56 1.91 3.81Y81KFT (1)
MY29-3 (2) U24RT (2) Pink 12 or 348 U25RT (2) Pink 12 or 348 1-7/16� 1-7/16�
YST2626 2/0 str. 2/0 str. 1.69 1.67 2.18 3.94Y81KFTMBH (1)
MY29-11 (2) U26RT (2) Black 13 U26RT (2) Black 13 1-9/16� 1-9/16�
YST282C 4/0 str. 2 str. 1.75 1.50 2.12 3.94PAT81KFT-18V (1)
YST3131 350 kcmil 350 kcmil 2.31 2.25 3.12 5.50 Y81KFT (2) U31RT (4) Red 18 or 324 U31RT (4) Red 18 or 324 2� 2�
YST3428 500 kcmil 4/0 str. 2.56 1.75 2.81 5.81 Y81KFTMBH (2) — U34RT (4) Brown 20 or 299 U28RT (2) Purple 15 2-5/16� 1-11/16�
YST3434 500 kcmil 500 kcmil 2.25 2.70 3.76 6.19 PAT81KFT-18V (2) U34RT (4) Brown 20 or 299 U34RT (4) Brown 20 or 299 2-5/16� 2-5/16�
YST3939 750 kcmil 750 kcmil 3.46 3.34 4.64 8.12 U39RT (4) Black 24 or 473 U39RT (4) Black 24 or 473 2-15/16� 2-15/16�
BURNDY® ProductsCompression
C-114
* Y48B HYPRESS™ with Y48PR indentor.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
T-CONNECTOR
TYPE NYT
CABLE RUN — CABLE TAP
UL Listed 90° C, 600 Volts to 35 KV ◆
A “T” connector designed to provide a clamp-type element on the run and a permanentHYPRESS™ connection on the tap.Recommended for use on ring buses or forapplications where occasional disconnectsfrom the run conductor are desired withoutdisturbing the tap connection. Tin plated.For proper installation of tap cable, see table below.
Fig. 1 Fig. 2
NOTE: Circumferential dies may be used. For informationcontact BURNDY®.
Note: All dimensions shown are for reference only.
INSTALLATION INFORMATIONHYPRESS™ AND INDENTOR DIE
Y29B Y34A Y34B Y48B APP.WITH WITH WITH WITH SHIP.
CONDUCTOR SIZE CATALOG FIG. DIMENSIONS IN INCHES Y29PR Y34PR Y34PR Y44PR (NO. OF WT. INRUN A TAP AA NUMBER NO. B BB H J L NEST DIE INDENTS) LBS.
Type YE-P copper compression adapters aredesigned for reliable termination of copperconductor when the current capacity of theconductor is downsized, but larger conductoris utilized. Typical applications are for voltagedrop protection when oversized conductorsare used or flex conductor is used. Theseadapters facilitate the termination into exist-ing mechanical set screw connectors forvarious stranded copper cables.
600 v, 900C EPDM rubber cover
90° C
INSTALLATION DATAACCOMMODATES PIN MECH TOOLS (# OF CRIMPS) HYDRAULIC TOOLS (# OF CRIMPS)
COPPER WIRE SIZES SIZE DIMENSIONS Y644M (ACCOMMODATES CABLECATALOG CODE EQUIV- A DIA. B L P OD COLOR DIE MD6/ Y35/Y39 EXPANDED STRIPNUMBER FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE INDEX MY Y2MR MD7-34R MD7 Y750 Y45 ➃Y46 Y60BHU WIRE RANGE) LENGTH
1 For sizes above 4/0 the MD6-6R2 must be used. ➃ To use "U" Dies in Y46 HYPRESS™, catalog number PUADP-1 die adaptor is required.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-116
1 For sizes above 4/0 the MD6-6R2 must be used.➃ To use "U" Dies in Y46 HYPRESS™, Catalog number
PUADP-1 die adaptor is required.Note: All dimensions shown are for reference only.
REDUCED PIN DIAMETER
INSTALLATION DATAACCOMMODATES PIN MECH TOOLS (# OF CRIMPS) HYDRAULIC TOOLS (# OF CRIMPS)
COPPER WIRE SIZES SIZE DIMENSIONS Y644M (ACCOMMODATES CABLECATALOG CODE EQUIV- A DIA. B L P OD COLOR DIE MD6/ Y35/Y39 EXPANDED STRIPNUMBER FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE INDEX MY Y2MR MD7-34R MD7 Y750 Y45 ➃Y46 Y60BHU WIRE RANGE) LENGTH
INSTALLATION DATAACCOMMODATES PIN MECH TOOLS (# OF CRIMPS) HYDRAULIC TOOLS (# OF CRIMPS)
COPPER WIRE SIZES SIZE DIMENSIONS Y644M (ACCOMMODATES CABLECATALOG CODE EQUIV- A DIA. B L P OD COLOR DIE MD6/ Y35/Y39 EXPANDED STRIPNUMBER FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE INDEX MY Y2MR MD7-34R MD7 Y750 Y45 ➃Y46 Y60BHU WIRE RANGE) LENGTH
1 For sizes above 4/0 the MD6-6R2 must be used.➃ To use "U" Dies in Y46 HYPRESS™, Catalog number
PUADP-1 die adaptor is required.Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-118
DIE AND CRIMPINFORMATION
ELECTRO-TINPLATED
CLOSEDBARREL
COLOR CODEDEND CAP
CRIMP
CRIMP
CABLEACCOMMODATION
TYPES YA-A AND YA-A-TN
HYLUG™
UNINSULATED ALUMINUMCOMPRESSION TERMINAL
1-HOLE DESIGN
UL Listed 90° C, 600 Volts to 35 KV◆
Type YA-A aluminum tin-plated compressionHYLUG™ terminals are dual-rated anddesigned for use on both aluminum andcopper conductors from #12 sol. through 2000 kcmil.
They are designed for heavy duty applica-tions to 35KV. YA-A terminals are prefilledwith PENETROX®, and assembled with color-coded end caps. Available with one, two, andfour-hole NEMA tongues, the aluminumHYLUG™ terminals are designedfor a permanent trouble-free electrical termination.
Features and Benefits
• Manufactured from high conductivity,wrought aluminum with heavy duty wall thickness.
Provides maximum conductivity, lowresistance and ductility for an excellentcombination of electrical and crimp forming properties.
• Electro-tin plated.Provides durable long lasting corrosion resistance.
• Meets UL486B 90° C requirements.Provides a quality electrical dual connection.
• Connector is clearly marked with wire size, die index, color-code and the proper number and location of crimps.
Provides easy identification and toolingrecommendation for a proper compres-sion which forms a homogeneous mass resulting in an excellent electricalconnection.
• Factory prefilled with PENETROX®
oxide inhibiting compound.Oxide inhibiting compound containshomogeneously suspended metallic particles to penetrate the wires' oxides,establish electrical continuity and formsan airtight connection.
• Color-coded end caps inserted in barrel end.
Prevents foreign materials from enteringand contaminating the connector prior to usage plus identifies the proper color-coded die for a reliable connection.
Dimensions Installation Tooling ▲No. of Dieless (# of crimps) Y35,Y39,Y750,Y46* ▲ Wire
Catalog Code Stud Holes T Z Mechanical Hydraulic Die Number Color Die StripNumber Conductor • Size in Pad C D L N REF. Min. Tooling HYPRESS (# of crimps) Code Index LengthYA12WA-TN ‡ 12 sol. 12 1 .41 .50 1.19 .20 .08 .30YA12A-TN ‡ 12 str. 10 1 .41 .50 1.22 .20 .08 .30 MR8-27 (1) — — ➀ — 5/8�
• Contact BURNDY® for conductor, stud sizes and holedrillings not shown.
◆ See tooling section of this catalog for complete tool anddie listings.
➀ No color code assigned.
‡ UL Listed for Aluminum only.* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-119
TYPES YA-A AND YA-A-TN(Continued)
HYLUG™
UNINSULATED ALUMINUMCOMPRESSION TERMINAL
1-HOLE DESIGN
UL Listed 90° C, 600 Volts to 35 KV◆
AL9CU
• Contact BURNDY® for conductor, stud sizes and holedrillings not shown.
▲ See tooling section of this catalog for complete tool anddie listings.
Y644HS DIELESS HYPRESS™RANGE-TAKING CAPABILITIES
The following size HYDENT™ lugs and twoway splices, when crimped with the Y644HSDIELESS HYPRESS™ tool, produce the following range taking capabilities:
* Use PUADP-1 adaptor with "U" dies in Y46 Hypress™.** P44ART for use with Y46 HYPRESS™ only. PUADP-1
adapter not required.
Dimensions Installation Tooling ▲Dieless (# of crimps) Y35,Y39,Y750,Y46* ▲ Wire
Catalog Code Stud No. of T Z Mechanical Hydraulic Die Number Color Die StripNumber Conductor Size Holes in Pad C D L N REF. Min. Tooling HYPRESS (# of crimps) Code Index LengthYA4CA1 1/4 .47 .75 2.13 .33 .18 .42 Y81KFT (1)YA4CA3 5/16 .80 .87 2.25 .41 .12 .46 Y81KFTMBH (1)
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
BURNDY® ProductsCompression
C-120
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
• Contact BURNDY® or conductor, stud sizes and holedrillings not shown.
▲ See tooling section of this catalog for complete tool anddie listings.
‡ Use Y60 BHU HYPRESS™ with L46ART and L48ART diesets.90° C Rated.
TYPE YA-AHYLUG™
UNINSULATED ALUMINUMCOMPRESSION TERMINAL2-HOLE AND 4-HOLEDESIGNSUL Listed 90° C, 600 Volts to 35 KV◆
Type YA-A 2- and 4-hole pads inhibit connec-tor rotation and increase area contact. These
aluminum terminals have the same designfeatures and benefits as the 1-hole YA-A withan added stud hole for a more secure termi-
DIE AND CRIMPINFORMATION
COLOR CODEDEND CAP
(2) HOLEDRILLING
CLOSEDBARREL
ELECTRO-TINPLATED
BEVELEDENTRY
CRIMPS
CABLEACCOMIDATION
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** P39ART and P44ART die sets for use with Y46
HYPRESS™ only. PUADP-1 adapter not required.
Y644HS DIELESS HYPRESS™RANGE-TAKING CAPABILITIES
The following size HYDENT™ lugs and twoway splices, when crimped with the Y644HSDIELESS HYPRESS™ tool, produce the following range taking capabilities:
● Dimensions Installation Tooling ▲● No. of E Dieless (# of crimps) Y35,Y39,Y750,Y46* ▲ Wire
Catalog Code Stud Holes & T Z Mechanical Hydraulic Die Number Color Die StripNumber Conductor Size in Pad C D F L N REF. Min. Tooling HYPRESS (# of crimps) Code Index Length
nation to various types of equipment pads.They are dual-rated for use on both aluminumand copper conductors.
BURNDY® ProductsCompression
C-121
HH- Hex HeadHN- Hex NutSee Mechanical section for set screw terminal kits.Note: All dimensions shown are for reference only.
Features and Benefits
• UL listed AL9CU dual rated compressionterminals and CSA certified.
Ensure the transformer feeders and taps are terminated properly.
• Plated steel cap screws and hex nuts with captive conical washers or individualBelleville washers.
Terminal to bus connections are madeusing proper hardware resulting in truetorque to pressure performance.Compensates for dissimilar metal expansion and contraction.
• Hardware packed in plastic bag.No lost hardware prior to installation.
TYPE YA-A-KIT
TRANSFORMERLUG KIT
Each kit contains the UL listed and CSAcertified AL9CU rated aluminum compressionconnectors and tongue mounting hardwareneeded to terminate aluminum or coppercables in “dry type” transformers. The KVArating gives an approximate cross referenceto the appropriate kit.
CONNECTOR
CATALOG TERMINALS WIRE RANGE BOLT HARDWARENUMBER KVA QTY. CAT. NO. WITH Y644M QTY. QTY. WASHER
Types AYP and AYPO aluminum compres-sion adapters are designed for reliable termi-nation of aluminum and copper conductor inmechanical connectors. Typical applicationsinclude mechanical connectors in moldedcase circuit breakers, panel board equipmentand meter sockets.
◆ For applications greater than 2000 Volts consult cablemanufacturer for voltage stress relief instructions.
Features and Benefits
• All-aluminum electro-tin plated design.Eliminates possible bi-metallic corrosionand provides the shortest connectorlength design possible.
• Shortest connector length design possible.Permits easy installation in equipmentwith limited working space.
• Solid electro-tin plated aluminum plug.Proper electrical connection made easily.Eliminates "how tight is tight" problem.
• Smooth surface on the solid EC aluminumelectro-tin plated plug.
Provides greater area contact establish-ing excellent electrical conductivity.
• Solid plug has same diameter as currentcarrying equivalent copper wire.
Permits use of larger aluminum wire to connect equipment.
• Offset plug design available in sizes 2/0 through 750 kcmil.
Provides flexibility and maximizes the use of limited space eliminating interference between conductors andequipment.
• Electro-tin plated.Resists corrosion.
• Factory prefilled with the proper amount of PENETROX® joint compound.
PENTROX®, BURNDY's oxide inhibitingcompound with conductive metallic particles penetrates aluminum oxidebetween strands and forms an air-tight connection.
• EPDM rubber covers are supplied witheach connector and are rated for 600 V.
Eliminates taping.• Only (5) die sets install the complete
line from #6 to 750 kcmil.Lowers inventory requirements andsaves money.
• Supplied in a plastic convenience pack.The cover and connector are kepttogether and free of foreign material until used.
• Connectors are clearly marked with catalog number, wire size, and color coded die index.
Provides clear, easy to use informationto lower installed cost.
TYPE AYP TYPE AYPO
AL9CU
BURNDY® ProductsCompression
C-123
TYPE AYP, AYPO
HYPLUG™
FOR ALUMINUM AND COPPERCONDUCTOR
UL Listed 90° C, 600 Volts to 35 KV◆
Fig 1: TYPE AYP (STRAIGHT) Fig 2: TYPE AYPO (OFFSET)
Scratch brush aluminum conductor before installation.▲ See tooling section of this catalog for complete tool and
die listings.** For MY29-3 use aluminum index plate at 1/0 setting for
sizes #6 through 1/0 or at 4/0 setting for sizes 2/0 through4/0.
+ Not UL listed.
Y644HS DIELESS HYPRESS™RANGE-TAKING CAPABILITIES
The following HYPLUG™ lugs and two waysplices, when crimped with the Y644HS DIELESS HYPRESS™ tool, produce the following range- taking capabilities:
* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.■ Also accomodates compressed and compact conductors
(except for 700 kcmil in 750 kcmil barrel).◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.Note: All dimensions shown are for reference only.▼ For copper equivalent wire size see page O-11 (Aluminum
1350 Cable).
BURNDY® ProductsCompression
C-124
TYPE YS-A
HYLINK™
UNINSULATED ALUMINUMCOMPRESSION SPLICE
UL Listed 90° C, 600 Volts to 35 KV◆
Type YS-A is a high-conductivity aluminumtin-plated compression butt splice for use onall combinations of aluminum to aluminum,aluminum to copper, and copper to copperconductor combinations.
They are designed to accommodate conduc-tors from #12 str. through 1,000 kcmil in stan-dard and heavy duty applications. Prefilledwith PENETROX™ oxide inhibiting com-pounds and assembled with color-coded endcaps, the connectors provide a permanenttrouble-free electrical splice with flexibility andlow installed cost.
DIE AND COLORCODE INFORMATION
ELECTRO-TINPLATED
BELLEDEND
CRIMP
(4) CENTERWIRE STOP
CRIMPBELLEDEND
Features and Benefits
• Manufactured from high-conductivitywrought aluminum with heavy duty wall thickness.
Provides high-conductivity/low resistance and ductility for an excellent combination of electrical and crimp forming properties.
• Electro-tin plated.Provides durable long lasting corrosion resistance.
• Solid center stop and prefilled with PENETROX™ oxide inhibiting compound.
Provides stop for proper conductor insertion and an aid in forcing the PENETROX™ between the individualwire strands.
• Color-coded end caps.Provides easy wire size and die codeidentification plus prevents foreign materials from entering and contaminat-ing the connector prior to usage.
• Connector is clearly marked with wire size, die index and the proper number and location of crimps.
Provides easy identification and toolingrecommendation. Proper compressionforms a homogeneous mass resulting in an excellent electrical connection.
◆ See tooling section of this catalog for complete tool anddie listing.
① No color code assigned.‡ UL Listed for Aluminum only. Not CSA Certified.* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.
■ The largest size for the Y35 is 400 kcmil.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.• Also accomodates compressed and compact conductors
(except for 700 kcmil in 750 kcmil barrel).Note: All dimensions shown are for reference only.
Installation Tooling ▲Y35, ■ Y39,Y750,Y46*
Dieless (# of crimps/end) Die Number Die Index & WireCatalog Code • Dimensions Mechanical Hydraulic (# of crimps Color Embossment StripNumber Conductor B L HYTOOL HYPRESS per end) Code ▲ Length
YS12AG1 #12 str. .39 1.03 Ratchet:— — ① — 5/8”
YS10WAG1 ‡ #10 str. .44 1.12 MR8-27 (1)
YS8CA1 8 str. .59 1.44 Y644HS (1) U8CABT (1) Blue 374 5/8”YS6CA1 6 str. .72 1.70 Y81KFT (1) U6CABT (1) Gray 346 3/4”
MY29-3 (1)Y81KFTMBH (1)
YS4CA1 4 str. .86 1.97PAT81KFT-18V (1)
U4CABT (1) Green 375 7/8”
Y644HS (1)YS2CA1 2 str. 1.09 2.44
Y81KFT (2)U2CABT (1) Pink 348 1-1/8”
YS1CA1 1 str. .90 2.05MY29-3 (1)
Y81KFTMBH (2) U1CART (1) Gold 471 15/16”YS25A1 1/0 str. 1.06 2.37 PAT81KFT-18V (2) U25ART (1) Tan 296 1-1/16”
BURNDY® ProductsCompression
C-125
TYPE YS-A (Continued)
HYLINK™
UNINSULATED ALUMINUMCOMPRESSION SPLICE
UL Listed 90° C, 600 Volts to 35 KV◆
▲ See tooling section of this catalog for complete tool anddie listings.
‡ UL Listed for Aluminum only. Not CSA certified.* Use PUADP-1 adaptor with "U" dies in Y46 HYPRESS™.** P39ART and P44ART for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.
Y644HS DIELESS HYPRESS™RANGE-TAKING CAPABILITIES
The following size HYDENT™ lugs and twoway splices, when crimped with the Y644HSDIELESS HYPRESS™ tool, produce thefollowing range-taking capabilities:
■ The largest size for the Y35 is 400 kcmil.*** Y60BHU only.
90° C Rated.• Also accommodates compressed and compact conductors.
(Except 700 kcmil in 750 kcmil barrel).Note: All dimensions shown are for reference only.
Installation Tooling ▲Y35, ■ Y39,Y750,Y46*,Y60BHU
Dieless (# of crimps/end) Die Number Die Index & WireCatalog Code Dimensions Mechanical Hydraulic (# of crimps Color Embossment StripNumber Conductor B L HYTOOL HYPRESS per end) Code ▲ LengthYS26A1 2/0 str. 1.18 2.61 U26ART (2) Olive 297 1-3/8”YS27A1 3/0 str. 1.31 2.88
Y644HS (1)U27ART (2) Ruby 467 1-1/2”
YS28A1 4/0 str. 1.40 3.06 MY29-3 (2)Y81KFT (2)
U28ART (2) White 298 1-5/8”YS29A1 250 kcmil 1.46 3.18
P44ART** (4) Brown 302 3”YS45A1 1250 kcmil 2.84 6.21 P48PR1/L44ART** Brown 302 2-7/8”YS46A1 1500 kcmil 3.40 7.05 L46ART*** Blue 478 3-3/8”YS47A1 1750 kcmil 3.99 8.31 L47ART*** White 587 4”YS48A1 2000 kcmil 3.66 7.58
—L48ART*** Red 479 3-5/8”
2250 kcmilYS483A1
ALUMINUM ONLY3.66 7.58 L48ART*** Red 479 3-5/8”
BURNDY® ProductsCompression
C-126
TYPE YS-AT
HIGH VOLTAGE UNINSULATED ALUMINUMCOMPRESSION SPLICE
Type YS-AT is a high-conductivity aluminumelectro-tin plated compression butt splice withtapered ends for high voltage applications upto 35 KV.
The YS-AT provides the same benefits as theYS-A with the addition of tapered ends foreasy installation of high voltage insulatingkits. Tapered ends aid in preventing coronaemission and insulation breakdown.Recommended for high voltage splice applications.
Features and Benefits
• Tapered ends for applications through 35KV.
Permits easy taping and aids in preventing corona emission and insulation breakdown.
• Heavy wall aluminum tubing.For use with combinations of AL-AL, AL-CU, CU-CU
† Contact BURNDY® for conductor sizes not shown.* Use PUADP-1 adapter for "U" dies.** P39ART and P44ART for use with Y46 HYPRESS™ only.
PUADP-1 adapter not required.■ The maximum size for the Y35 is 400 kcmil.
DIE AND CRIMPINFORMATION
PRE-FILLED WITHPENETROX
COLOR CODEDEND CAPS
CENTERSTOP
CRIMPS
CRIMPS
TAPEREDEND
▲ See tooling section of this catalog for complete tool anddie listings.
• Also accommodates compressed and compact conductors(except 700 kcmil in 750 kcmil barrel).
Note: All dimensions shown are for reference only.
INSTALLATION TOOLING ▲Y35, ■ Y39,Y750,Y46* WIRE
CATALOG • † CODE DIMENSIONS DIE (CRIMPS COLOR DIE INDEX & STRIPNUMBER CONDUCTOR B L NUMBER PER END) CODE EMBOSSMENT ▲ LENGTHYS2CAT 2 str. 1.58 4.00 U2CABT (2) Pink 348 2-1/4�
YS25AT 1/0 str. 1.96 4.73 U25ART (2) Tan 296 2-5/8�
YS26AT 2/0 str. 1.83 4.29 U26ART (3) Olive 297 2-3/8�
YS27AT 3/0 str. 2.04 4.69 U27ART (3) Ruby 467 2-5/8�
YS28AT 4/0 str. 2.16 5.05 U28ART (3) White 298 2-3/4�
YS29AT 250 kcmil 2.29 5.37 U29ART (3) Red 324 2-7/8�
YS30AT 300 kcmil 2.54 5.91 U30ART (3) Blue 470 3-1/8�
YS31AT 350 kcmil 2.68 6.23 U31ART (3) Brown 299 3-3/8�
YS44AT 1000 kcmil 3.77 9.69 P44ART** (6) Brown 302 4-3/4�
BURNDY® ProductsCompression
C-127
TYPE YRB
HYREDUCER™
FOR ALUMINUM TO COPPERAND ALUMINUM TO ALUMINUM
UL Listed 90° C, 600 Volts to 35 KV◆
HYREDUCER™ type YRB reducer butt spliceis designed to splice two different conductorsizes and is UL listed for aluminum to copperand aluminum to aluminum applications. Theoutside diameter is held constant to minimizeinstallation dies and is factory prefilled withPENETROX™.
Features and Benefits
• Constant outside diameters. Electro tin-plated.
Minimizes installation dies and providesa smooth profile for easy taping.Provides durable long lasting corrosion resistance.
• Factory prefilled with BURNDY's PENETROX™ oxide inhibiting compound.
Contains Homogeneously suspendedconductive metallic particles which pene-trate oxides between conductor strandsand forms an air tight connection.
CRIMP
CRIMP
• Solid center barrier.Provides center stop for correct cableinsertion and aids the thorough penetra-tion of PENETROX™ oxide inhibiting compound between conductor strands.
• Connectors are clearly marked with cata-log number, wire size, and color-coded die index.
Provides clear, easy to use informationto lower installed costs.
• Each barrel end has a plastic end cap.Keeps the connector barrels free of foreign materials.
† Contact BURNDY® for conductor sizes not shown.▲ See tooling section of this catalog for complete tool and
die listings.‡ Number of crimps.* Use PUADP-1 adaptor with "U" dies shown in Y46
HYPRESS™.
■ The maximum size for the Y35 is 400 kcmil.◆ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.• Also accommodates compressed and compact conductors
(except 700 kcmil in 750 kcmil barrel).Note: All dimensions shown are for reference only.
CONDUCTOR RANGE • INSTALLATION TOOLING ▲ALUM. or CU. SIZE † HYDRAULIC TOOLS, DIE SETS (NO. OF CRIMPS ‡) WIRE
CATALOG BARREL BARREL DIMENSIONS Y35 ■,Y39,Y750 DIE ▲ COLOR STRIPNUMBER A B O.D. B L Y46* ‡ INDEX CODE LENGTH
1 str. 4 str.YRB2U4
2 str. 3 str..62 .88 2.00
1 str.U25ART (1) 296 Tan 1-1/16�
YRB25U2 1/0 str.2 str.
.62 .88 2.00
YRB27U25 3/0 str. 1/0 str. .85 1.36 3.31YRB27U26 3/0 str. 2/0 str. .85 1.36 3.31 U28ART (2) 298 White 1-5/8�
YRB28U26 4/0 str. 2/0 str. .85 1.36 3.31YRB29U28 250 kcmil 4/0 str. 1.11 1.73 4.21YRB31U28 350 kcmil 4/0 str. 1.11 1.73 4.21 U31ART (2) 299 Brown 2-1/8�
• Connectors are marked with color-codesto match installation die.
Easy die selections lower installed cost.• UL 486B Listed.
Provides a quality electrical connection.
BURNDY® ProductsCompression
C-129
TYPES CFA AND CFA-FR
H-CRIMPIT™INSULATING COVERS
H-CRIMPIT™ FLAME RETARDANT INSULATINGCOVERS
FOR O, D3, N, AND KR DIESIZE H-TAP COMPRESSIONCONNECTORS
UL Listed to 600 Volts
Type CFA insulating covers are made of highimpact, high density polyethylene to insulateH-tap CRIMPIT™ compression connectors.Overlapping flash barriers protect bothseams against possible electrical flashover.End fingers remain closed or wrap closelyaround conductors. Multiple latches lockcover closed securely.
Type CFA-FR flame retardant insulating cov-ers are made of high impact, high densitypolypropylene with a minimum 28 oxygenindex. This cover incorporates all the featuresof the CF design plus the benefit of self-extinguishing flame retardant properties.Material is UL 94V-O rated.
Both CFA and CFA-FR types are suitable forindoor and outdoor use. Pliable in coolweather application.
600 VOLTS 90° C
Features and Benefits
• One-piece design.No extra parts or hardware required.
• Slips over connector and latches securely shut.
Fast, easy, reliable insulation of H-Tap compression connectors.
