BUSINESS AND SCIENCE FORUM

NEP changes, challenges, results. Annual review.

NEP Chief Engineer Antanas Jankauskas

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Naujoviškas

Energijos

Perdavimas ®

Izoliuotų vamzdžių sistemos(IVS): Pre-insulated pipe systems (P-PS):

• Šiluminės energijos tiekimui Thermal energy supply

• Šalčio energijos perdavimui Cold energy transfer

• Produktotiekiui Product Pipeline

• Garotiekiui Steam supply

NEP in brief :

F&F

•Employees number – 58 (42)

•17 years of experience as manufacturer

•Industrial capacity – 220 km/year

•Production cycle – 8 min

• Turnover – 16mil Lt (4,54 mil €)

Achievements

•In 1999 and 2001 company was awarded the prize “The best Lithuania product of a year”

•Production parameters according EN standard’s requirements

•EN ISO 3834-2: 2007 certificate

•2x in production volume compared with 2013 year

• 30% export

Methods

•Integrated management in accordance with ISO

•Resource Management program OPEN ERP

•L e a n method in production process, The Kaizen process

•5S rating (sorting, Setting in Order to flow, Shining, Standardize, Sustain)

•PMBOK (project management body of knowledge)

Participation

•Company-owned private; belongs to Turnaround Baltic I

•NEP - member of LDHA

NEP management team

Chief engineer

Antanas Jankauskas

Administration manager

Lina Špakauskienė

Production manager

Artūras Kostiuchinas

Director / CEO/

Karolis Samušis

Export manager Artūras

Adomaitis

Sales manager

Justinas Meškauskas

Head of installation department

Vaidas Rimavičius

Commercial director

Vytautas Šapalas

Export development manager

Medardas Minkevičius

Economist

Evelina Kavaliauskaitė

Purchasing manager

Eglė Ivanauskienė

The production options of pre-insulated pipe systems

IVS

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P-PS

Pre-insulated single pipes

Pre-insulated double pipes

Pre-insulated single and double pipes for overground systems

Production potential

Product and service

Competence

Production –technological

base

•Pre-insulated single pipes (DN 20 ÷ DN 600/800) mm

•Pre-insulated double pipes (DN 20 ÷ DN 80) mm

•Pre-insulated single and double fittings

•Assembling of muffs

•Thermal tracks repair and installation

•ISO 9001-2000,

•ISO 14001,

•BS-OHSAS 18001:2007,

•SPSC (National Certification Centre)

• EH&P,

•EN ISO 3834-2

• production facilities 3120 sq. m

• Outdoor storage, 3450 sq.m

•Foaming machines – Puromat 150 QS; RIM Star 155/155; Σ output 5kg/s

•2 plastic welding machines, diameter range of PE 90 – 800

•Metal-processing and welding equipment

Production operations and processes

Production operations and processes Hight preassure PU foaming with 12% c-p blowing agent

New system for fittings with 6% c-p blowing agent

Assembling process by conveyor line with distance control

Semi-automatic welding of metal

Mechanical process - cutting, grinding, drilling, cleaning, trimming, bending, etc

Plastic cutting and welding(butt welding and by extruder)

Other processes

NEP

Control of raw material

Internal logistics process

Products and materials storage

Critical success factors for quality

• The production base.

• Raw materials, blanks.

• Work tools

• Staff (equivalent qualification, high turnover rate)

• Measures base for parameter verification .

• Production process organization and execution. (Is it carried by

technological profiles, projects, materials limitedness cards, accounts-

permits, other normative documents?)

• ISO Management.

• Legal activities, qualification, regulatory and technological base.

• Business Partners. (suppliers, subcontractors, designers, auditors,

material testing laboratory, etc.).

• Membership of business associations,

• Business philosophy, the company's policy and objectives.

Technology, quality and environment

Lab. quality control results

Pre-insulated steel pipe 60,3/125

• PUR: λ50 - 0,028 W/(mxK)

• PUR density: 69 kg/m3

• PUR compression strength: 340 kPa

• Voids and bubbles: 1,54%

• Centre line deviation: max 1,0 mm

• Axial shear strength: 0,36 Mpa (+230C)

• Axial shear strength: 0,24 Mpa (+1400C)

• Impact resistance: 48 shots, no cracks

• C-pentane: 29%

New activities, challenges

Boiler manufacturing

Boiler manufacturing

DN 600/800!!!

Problems and Solutions

Problems and Solutions

Problems and Solutions

22 0

Warehousing

NEP offers: Pre-insulated pipe systems for transportation of hot water, steam or other

fluids at high and cold temperatures

All the necessary fitting such as bends, T-pieces, valves, etc.

The double pipe and fitting consists of two parallel steel service pipes

housed in one jacket pipe

A complete range of field joints to suit different installation conditions and

customer demands

Installation and repairing of heat supply network

Installation and repairing of heating units

Steel constructions and installation

Expected changes in efficiency

Production cycle of straight pipes - 7 min

Production cycle of fittings - 18 min

Reduce the amount of welded parts by 40%

Accelerate and improved product loading and storage – 25%

Stabilize preheating process , reduce energy losses -40%

Expand the nomenclature of products

Increase productivity by 157% with the same number of employees

Achieve EBITDA 425 740 EUR

DH companies

NEP

LEI

Contractors