BW329Z CNC Precision Automatic Lathe
BW329Z
• Split Slide for 3 Tool in Cut Capability• Modular Tool Zone• 8 Sub Side Live Tool Positions• Y-axis Tool Post• Direct Drive Rotary Guide Bushing• Thermal Displacement Compensation• High Rigidity Bed• FANUC 31i-B 3-Path CNC Control
Speed. Accuracy. Rigidity.
DISTRIBUTION NETWORK
THE RIGHT INGREDIENTS FOR SUCCESS
Flexibility In today’s competitive global environment, your business can change daily. With our modular tool zone, your Tsugami can be reconfigured in minutes to meet new requirements. Adding a Chucker Kit allows you to convert your Tsugami BW329Z from a Swissturn to a chucker lathe. Available optional functions such as thread whirling, polygon turning, and angled drilling ensure that your BW329Z is ready to tackle whatever job comes in the door.
Changeover At Tsugami, we realize that having the most capable machine available is only part of the requirement. The BW329Z is quick and easy to change over. The machine features a wide door opening for easy access, right hand configuration, long headstock stroke for convenient access to the headstock collet and guide bushing, easy access to sub spindle tooling, and horizontal tools for ease of setting. The Program Check Function, which allows new programs to be quickly and safely proven out, is included as standard.
Overlap – Cycle Time Reduction Better overlap capabilities mean more work is done to reduce your cycle time. With the BW329Z Y2 axis and its 8 modular driven tool positions, reduction in cycle time can be dramatic. Large linear guides, a three toggle collet clamping system, and extra ribbing in the one piece base are just a few of the Tsugami BW329Z engineering advancements made for optimal workholding, larger tools, and heavier cuts.
Chucker Convertible - in Minutes Deep Hole Drilling
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SpeedYour BW329Z features a state of the art 3 Path FANUC CNC control for low idle times and high speed processing. The BW329Z provides you with the capability to use 3 tools in the cut, two on the main and one on the sub. Be it pinch turning or threading, pinch milling, pinch drilling or super position work, the BW329Z can enhance your part making. The ability to pre-position tools will allow you to optimize your cycle time. The horizontally opposed gang tool layout offers the shortest tool to tool path and therefore the quickest possible chip to chip time. The BW329Z has Y-axis and 8 live tool positions on the sub spindle tool post allowing milling operations traditionally performed on the main spindle to be carried out on the sub spindle internal to the cycle time. Other features include integral spindle motors and an integral drive guide bushing motor for the fastest possible acc/dec times and quick C-axis positioning.
PrecisionTsugami has the most rigid gang tool post in the industry due to opposing rail slides. The BW329Z is built on a heavy duty one piece cast iron base with thermally symmetrical construction and features 0.1 micron axis resolution. A more rigid platform allows higher speeds and feeds. Thermal Compensation is also included.
ReliabilityThe BW329Z is built for the long haul. The machine features rugged construction, belt free spindles, live tools, and integral drive guide bushing motor. For extra peace of mind, the machines, motors, and controls are covered by an industry leading two-year parts and service warranty.
Integral Motor Guide Bushing Abile Part Programming Software Included
BW329Z Backworking Block
BW329Z Tool Zone
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WORK ZONES / MODULAR TOOLING
BW329Z
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SIMULTANEOUS MACHINING/TOOL SLIDE MOVEMENTS
Examples of 3 tools in the cut, Simultaneous Machining capability, all while sub spindle is engaged in it’s backside work function.
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TOOL CHANGE TIME REDUCTION
Pre-position tools to optimize cycle time reduction.
Rear Tool
Front Tool Post is currently turning or milling a feature
Front Tool
Rear Tool Post next operation tool can be moved to ready position virtually eliminating tool change while front
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CAPABILITY, FLEXIBILITY, RELIABILITY
Accessories
Your BW329Z can be accessorized with various tooling options. Some of these options include:
Live Tool Beside the Sub Spindle Double Angular Drilling Head Double Face Spindle
Abile Programming Software
Abile is an easy to learn programming software, specifi cally designed by Tsugami Engineers for each machine model and included with your Tsugami machine purchase at no added cost. Abile Programming Software can be used to quickly and effi ciently program basic Swiss parts on your Tsugami machine and its a great estimating tool for quoting jobs. Because of the software’s ease of use, it is perfect for fi rst time Swiss programmers. Abile can be used to program 2-path and 3-path Tsugami models and incorporates 3D graphic simulation with interference checking and overtravel detection capabilities.
Tool Setting Program Generation Interference Checker
Thread Whirling Head Gear Hobbing Head Back Cross Tool Spindle
Back Tool Spindle Static Adapter
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MACHINE STANDARD SPECIFICATIONS
ITEMS BW329Z
MachiningRange
Max. Chucking Barstock Diameter ø32 mm (1.26 in.)
Max. Machining Length330 mm (12.99 in.) (Direct-Drive Guide Bushing)
70 mm (2.76 in.) (Chucker Mode))
Max. Drilling Diameter ø12 mm (.47 in.)
Max. Tapping Diameter M10
Max. Back Spindle Chucking Barstock Diameter ø32 mm (1.26 in.)
Max. Back Spindle Drilling Diameter ø10 mm (.39 in.)
Max. Back Spindle Tapping Diameter M8
Max. Tool Spindle Drilling Diameter ø8 mm (.31 in.)
Max. Tool Spindle Tapping Diameter M6
Max. Tool Spindle Slotting Cutter Diameter ø45 mm (1.77 in.)
MachineCapability
Main Spindle Speed 200 to 8,000 min-1
Back Spindle Speed 200 to 8,000 min-1
Tool Spindle Speed 200 to 6,000 min-1
Total Tool Number (Standard Spec.) 29 Standard / 38 Optional
Tool Size .625 in. x 3.94 in. (square) / 25 mm (round)
Rapid Traverse Rate 35 m/min (105 ft/min) [(X1, Y1, Y2: 24 m/min (78.74 ft/min)]
Spindle Index C1 Axis and C2 Axis
Motors
Main Spindle 3.7/5.5 kW
Back Spindle 3.7/5.5 kW
Cross Drill of Front Tool Post 1.0 kW
Cross Drill of Rear Tool Post Drive 1.4 kW
Rotary Tool of Back Tool Post 1.4 kW
Rotary Guide Bushing 1.5 kW
Z1, Y1, X2, Z2, X3, Y3 .75 kW
X1, Y2 .5 kW
Z3 1.4 kW
Coolant Pump .4 kW
Lubricating Pump 3 W
Others
Compressed air requirement .4 MPa or more
Air discharge rate 100 NL/min
Power Source Requirements 18.2 KVA
Coolant Tank Capacity 220 L
Width x depth x height2655 x 1640 x 2000 mm
104.5” x 64.4” x 79”
Weight 5,200kg (11,460 lbs.)
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NC SPECIFICATIONS
ITEMS BW329Z
NC Unit FANUC 31i-B
Axis Name X1, Z1, Y1, X2, X3, Y2, Y3, Z2, Z3, C1, C2
Least Input Increment 0.001 mm (X1/X2 axis in diameter)
Least Command Increment X1/X2 axis: 0.0005 mm, other: 0.001 mm
Maximum Programmable Value ± 8 digits
Interpolation Method Linear/Circular/Polar/Helical/Cylindrical
Rapid Traverse Function 35 m/min (115 ft/min) (X1/Y1/Y2 24 m/min (78.74 ft/min)
Feedrate Function 1 to 6,000 mm/min
Feedrate Override 0 to 150%, 10% step
Dwell G04 0 to 99999.999
ABS/INC Command X, Z, Y, C: Absolute U, W, V, H: Incremental
Tool Offset Value ± 6 digits
Tool Offset Pairs 64
LCD/MDI 10.4” color LCD
Display Language English
Part Program Storage Size 1 MB
Registerable Programs 1000
Auxiliary Function Main: M 5 digits
Spindle Function S 4 digits
Tool Function T 4 digits
Oscillation CuttingOscillation Cutting is a technological breakthrough that oscillates a servo axis to help break chips in tough to cut materials, reduces heat in the cut, while not diminishing tool life.
Oscillation Cutting benefi ts:
• Productivity is increased by signi� cantly reducing operator interruption to remove hanging or bird nesting chips.
• Creates the ultimate solution for materials that are normally dif� cult to break chips
• Easy to program by special G code
• Oscillation parameters can be changed easily within the program for machining multiple features with multiple tools.
• Can be used for many machining operations including OD turning, drilling, boring, grooving, cutoff, circular interpolation, and most FANUC canned cycles.
Without Oscillation
With Oscillation
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910 Day Hill Road, Windsor, CT 06095860-687-3400 Phone | 860-687-3401 Fax | www.remsales.com | [email protected]
BW329Z CNC Precision Automatic Lathe
“We’ve seen greatly increased productivity and accuracy of our components. Our B0326-II is presently operating at full capacity 24/7 producing a highly complex part. We love the fact that we save material on the bar ends since the machine operates as a chucker and there is no need to use ground stock. Plus, the controls are easy to operate and we are able to run the machine on an unattended extended shift.”
PATRICIA HIRSCHOwner, Honor Med Maskiner Corp. | Elgin, IL
“One of the things that we’ve liked about Tsugami machines is that they give us the ability to run overnight, which has greatly reduced our costs and overhead in the business. What it has done for us is allowed us to go from two shifts down to one shift. We now run 4 days a week, only 8 hours a day, as opposed to 2 shifts, 10 hours a day, 4 days a week. ”
EUSTACE MOORE JR.Owner/Founder, Moore’s Ideal Products | Covina, CA
DISTRIBUTION NETWORK
The Robert E. Morris CompanyServing: CT, MA, RI, NH, VT, ME, NY, NJwww.robertemorris.com
Morris SouthServing: NC, SC, GA, VA, AL, MS, TN, AR, FLwww.morrissouth.com
Technical EquipmentServing: OH, IN, KYwww.techequip.com
Morris Great LakesServing: NY, Eastern PA, WVwww.morrisgreatlakes.com
Morris MidwestServing: MN, WI, IL, MI upper peninsula, ND, SDwww.morrismidwest.com
Phillips CorporationServing: Western PA, NJ, DE, MDwww.phillipscorp.com
Ellison TechnologiesServing: CA, WA, OR, NVwww.ellisontechnologies.com
Hartwig, Inc.Serving: MO, IL, IA, KS, CO, OK, TX, LA, MT, UT, NM, ID, WYwww.hartwiginc.com
Protecnic de México, S.A de C.V.Serving: Mexicowww.protecnic.com.mx
Arizona CNCServing: AZ, NVwww.arizonacnc.com
EMEC Machine Tools, Inc.Serving: Eastern Canada
www.emecmt.com
Trident SoutheastServing: FLwww.remsales.com
Network MachineryServing: MIwww.networkmachinery.com
Thomas SkinnerServing: Western Canadawww.thomasskinner.com