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Home > Documents > By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left...

By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left...

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By: Karl Seck, Mercurius Biorefining April 2014
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Page 1: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

By: Karl Seck, Mercurius Biorefining

April 2014

Page 2: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

Modified from Biofuels Digest, 4/18/2011

Lower left quadrant:

Liquid phase = smaller equipment.

Catalytic = faster = smaller equipment.

= Lower capital costs.

Mercurius

Biofuels Categories

Page 3: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

REACH Technology

Renewable Acid-hydrolysis Condensation Hydrotreating

• Acid-hydrolysis – breaks down biomass to non-sugar intermediates.

• Condensation – puts molecules together to customize carbon chain length.

• Hydrotreating – deoxygenates to drop-in hydrocarbon fuel.

Page 4: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

Cost Structure

OpEx:• $1.06 /gal excluding capital charges • $1.62 /gal including capital charges

CapEx: $3-5 /annual gal capacity. For example, a 15 mil gal/yr plant at $4/annual gal capacity would cost $60 million

Page 5: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• Drop-in Hydrocarbon Jet Fuel• Drop-in Hydrocarbon Diesel Fuel

Fuel Products

Estimated wt%

0

5

10

15

20

25

30

35

nC8

cycli

c C8 iC

9iC

10

cycli

c C9

nC9

iC10

iC11

cycli

c C10

nC10

cycli

c C10

cycli

c C11 iC

14iC

15

Freeze Point = - 48.4 C JP-8 (Mil.) spec < -47 C

Page 6: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• Scalable, proven methodologies

• Hydrolysis similar to pulp & paper technologies

• Condensation/Hydrotreating similar to petroleum refining • Chemical products • Independent of genetic research

Technology Development Advantages

Page 7: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• Build and operate at Michigan State University Bioeconomy Institute (MSUBI)

• $4.6 million matching grant from the US DOE

• 10 Dry Metric Tons/day - Hydrolysis/Condensation

• Hydrotreating - existing small scale facilities available

• Initial feedstock – local corn stover

DOE I-Pilot Plant Project

Page 8: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• CSIRO (Australia) – process optimization research

• Purdue University – scientific/engineering/aviation expertise

• MSUBI - Pilot plant facilities

• UC Davis – Hydrolysis technology and IP • Pacific Northwest National Laboratory (PNNL) – past hydrotreating and catalyst development

• Haldor Topsoe - catalyst / hydrotreating technology

Key Partners

Page 9: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• Agriculture and biomass preparation

• Life cycle analysis

• Science/engineering – micro pilot

• Aviation expertise

Purdue

Page 10: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

• Existing reactor systems

• Existing infrastructure

• Experienced workforce

MSUBI

Page 11: By: Karl Seck, Mercurius Biorefining April 2014. Modified from Biofuels Digest, 4/18/2011 Lower left quadrant: Liquid phase = smaller equipment. Catalytic.

Karl Seck, CEOBellingham, WA

[email protected]

Thanks!


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