72
By K.P.SINGH
By
K.P.SINGH
LATEST GUIDELINES & DIRECTIVES OF POLLUTION BOARDS FOR
DISTILLERS VIDE THEIR CIRCULAR DATED 2nd JUNE 2017
1. Distilleries to install Online Mass Flow Measurement with online data
transfer facility to CPCB & SPCB servers for:
a. Weak Spent Wash as a feed to Evaporator.
b. Strong (Concentrate) Spent Wash as output of Evaporator.
2. Distilleries to install Online Peizometers for Measurement of Ground
Water Level of factory premises and near by area with online data
transfer facility to CPCB & SPCB servers through username and
password.
4. Distilleries to install Online PTZ Cameras for remote display of bio-
composting facilities with online data transfer facility to CPCB &
SPCB servers through username and password.
3. Distilleries to install Online Stack Monitoring Analyser at all the stacks
of plant for measurement of Particulates with online data transfer
facility to CPCB & SPCB servers.
RADICO KHAITAN IMPLEMENTED ALL THE DIRECTIVES & GUIDELINES
OF POLLUTION BOARDS
1. Radico Khaitan installed Online Mass Flow Measurement with online
data transfer facility to CPCB & SPCB servers for following
applications: These flow meters are operative since 25th Sept. 2017.
a. Molasses based distillation plant’s Weak Spent Wash as a feed to
Evaporator.
b. Molasses based distillation plant’s Strong (Concentrate) Spent
Wash as output of Evaporator.
c. Grain based distillation plant’s Weak Spent Wash as a feed to
Evaporator.
d. Grain based distillation plant’s Strong (Concentrate) Spent Wash
as output of Evaporator.
Radico Khaitan installed Online Mass Flow Measurement in distillation
plants with online data transfer facility to CPCB & SPCB Servers
As advised by CPCB , following parameters were studied and validated for our industry by VSI Pune .
Assessment of manufacturing technology for spent wash generation and adequacy assessment of ZLD system comprising of Bio-methanation , RO,MEE, Composting / Incineration and steam availability etc.
Water Audit and mass balance reports to establish spent wash generation rate.
Action plans to achieve Zero Liquid Discharge.
To restrict lined effluent storage capacity to 30 days.
Assessment of availability of press mud , compost yard, composting process , compost quality and sale of compost.
WEAK SPENT WASH MASS FLOW METER DISPLAY AVAILABLE WITH
CPCB & SPCB SERVERS
STRONG SPENT WASH MASS FLOW METER DISPLAY AVAILABLE WITH
CPCB & SPCB SERVERS
ONLINE GROUND WATER LEVEL MONITORING DATA AVAILABLE WITH
CPCB & SPCB SERVERS
STACK MONITORING DATA AVAILABLE WITH CPCB & SPCB SERVERS
ONLINE MONITORING OF BIOCOMPOST FACILITIES WITH PTZ CAMERA
AND ONLINE CONNECTIVITY FACILITY WITH CPCB & SPCB SERVERS
In 2005 we installed our First RO Plant of 1000 m3/ day.
In 2007 we installed another RO plant of 1250 M3 /day .
Modified both the RO plants in 2013 to take load ofhigher TDS , After installation of MEE on distillationplants.
In the year 2002 , we started Bio-Composting andat present we have about 52 Acres of Bio-composting.
At present we have 14 Acres of covered Bio-Composting for composting in rainy season.
Distillery have adopted the process of reduce and recycle
process to manage effluent.
Volume reduction is achieved through re-boilers,
integrated multi-effect evaporators ( MEE) before Bio-
Digesters.
We have installed Sophisticated TSS removal system ( To
bring down Digester outlet TSS 20,000 PPM to 2000 PPM at
RO Inlet ) comprising of Lamella Clarifiers , Series of
Clariflocculators , filter press . Clarifier and Dissolved air
floatation for further volume reduction through R.O.
plants
1) Reduced Effluent Generation through Multi Effect
Evaporators and High Pressure RO Plants of 1000 m3
and 1250 m3/ day followed by permeate polishing unit.
2) Improved efficiency of RO Plant by increasing RO
pressure from 60 Bar to 75 Bar and improved TSS
reduction system through following additional
equipments in 2015-16. Now added one more stage of
90 Bar to improve recovery.
3) Installed 2nd stage RO as RO III plant for ultra filtration of First stage
Permeate in order to recycle it in fermentation and cooling tower.
4) Degasser to de-gasify the effluent for better settling of
suspended solids.
(4) Settlers (3 nos.) for better sludge separation.
(5) Lamella Clarifier for better sludge separation.
(6) Filter Press- for thickening of separated sludge.
(7) Dissolved Air Floatation (DAF) Mechanism with
the help of Special Polyelectrolyte for settling of
fine sludge particles .
Lamella Degasser
Filter
Press
Radico is one of the Pioneer to accept and introduce
the new Technologies.
For the First Time in India we have installed the DAF
System on Distillery Effluent.
TSS Reduction thru DAF is from 3200 PPM to 2000
PPM i.e. about 38%.
Note : Till Now we have achieved 70% reduction in overall effluent
volume and targeted to have 80% reduction after stabilization of
currently installed systems.
In order to reduce effluent volume to less than1: 2 ratio ,Radico has planned and ordered to M/s Excel Engineersand Consultants to install evaporator for it’s effluent fromRO reject.
Radico is installing five falling film and 0ne force flowevaporator along with one stand by ( FF) for all the fiveevaporators.
It will be having auto CIP / change over through DCScontrol system.
Concentration of effluent shall be increased up to 28-30%from 19-20 % of RO reject.
RO-I
RO-II
After volume reduction through MEE & R.O.
remaining effluent is sent for Bio-Composting
using sugar mill press mud and manufacturing
highly valuable and micro-nutrient rich organic
manure Bio-compost.
The Bio-compost manufactured in the Distillery
is being packed in sealed bags and no Bio-
Compost sale is done through tractor trolleys
now.
Installed Permeate polishing unit in RO plantfor recycling of Permeate in Process.
Recycling of lees, process condensate andPermeate in fermentation for Molassesdilution.
Radico has been able to cut their fresh waterconsumption by about 60% through recyclingof steam Condensate to Boilers , Using MEEcondensate for dilution of Molasses andrecycling R O. permeate to cooling towers andfor gardening .
Stream recycle TO
1. Rectification, Pre-rectifier
column Lees Recycle
Fermentation Recycled
2. Vacuum Pump water recycle Fermentation 95% recovery
3. Steam Condensate Recycle Boiler 98% recovery
4. Process Condensate recycle Fermentation 95% recovery
5. CO2 Scrubber Water recycle Fermentation 98% recovery
6. RO Permeate recycle Cooling tower ,
Fermenters and
Gardening
100% recovery
Water Consumption / BL of
Alcohol Before adopting
recycling Systems
12 Liter / BL
Water Consumption / BL of
Alcohol after adopting
recycling system
8 Liter / BL
S.No Stream recycled Year -2013-14 Year -2014-15 Year -2015-16 Implementation
1 Pre-rectifier & Rectification column Lees
Recycled to fermentation house
2 Vacuum Pump water Recycled to fermentation house
3 Steam Condensate Recycled to boiler section
Recycled to boiler section
4 CO2 Scrubber Water Recycled to fermentation house
5 Process Condensate Recycle to cooling tower
6 RO Permeate Recycle to cooling tower
Water Consumption / BL of Alcohol
18.0 12.0 8.0
Radico has adopted very innovative andeffective way of Bio-composting in Rainy seasonby covering Bio-composting yards.
These poly sheds are very useful in the rainyseason and protect the press mud from rainwater in order to continue the process of Sp.Wash consumption in the press mud in the rainyseason as well.
By adopting covered Bio-composting , Radico isable to achieve ZSD in the rainy season andthereby facilitate operation of distillerythroughout the year including rainy season.
Radico Khaitan Ltd has achievedremarkable landmarks in the field ofeffluent management, achieving ZeroSpent Wash Discharge through variousmeans and reduction in fresh waterconsumption per litre of alcoholproduction.
• Radico had made 80 Nos bore wells at Rampur Village’s
pond with an objective to Tap the Natural water
resource available which ultimately raises the water
level in Rampur District….
• Further 20 Nos recharging bore well installation is in
pipeline in the ponds of nearby villages …..
CSR INITIATIVES ON WATER RECHARGING
Water Conservation through Water Recharging
Water Conservation through Water Recharging
Water Conservation through Water Recharging
Water Conservation through Water Recharging
After Rain
Artificial Recharge …. At Village Ponds
Artificial Recharge …. At Various Rampur Village Ponds
CSR – Other Activities
Radico Khaitan understands its responsibility towardssociety. Various activities are being arranged for societyfrom last more than 15 years under CSR.
1. Skill Development & Job Opportunities
2. Infrastructure & Educational Support
3. Academic Excellence Recognition
4. Health Care & Medical Facilities
5. Safe, Clean & Green Environment
6. Sports & Fitness Events
Skill Development & Job Opportunities
CSR Activities
Radico Khaitan understands its responsibility towardsSociety. Various activities are being arranged forSociety from last more than 15 years under CSR.
1. Skill Development & Job Opportunities
2. Infrastructure & Educational Support
3. Academic Excellence Recognition
4. Health Care & Medical Facilities
5. Safe, Clean & Green Environment
6. Sports & Fitness Events
Company’s Social Responsibility (CSR) Activities
Company’s Social Responsibility (CSR) Activities
Skill Development & Job Opportunities
Radico Khaitan is conducting Skill Development activities for employment
of Villagers and Women Empowerment .
Free professional classes for Girls & Boys to support them for self-
employment
Boys Courses: 1. Computer Courses
2. Motor Mechanic
3. Security, Fire & Safety
Guard
4. Retails Management
Girls Courses: 1. Nursing
2. Sewing
3. Stitching
4. Beautician
• Free Sewing Machines & Beautician Kits to all the girl participants.
• Free Dress, Shoes & Literature kit to all the boy participants.
• More than 500 Boys & Girls got employment.
• More than 150 girls proceeded for self employment through equipments
distributed to them.
Company’s Social Responsibility (CSR) Activities
Skill Development & Job OpportunitiesSnaps & Media Coverage:
Infrastructure & Educational Support
Practical knowledge of students studying in 10th & 12th classes is
lagging due to insufficient infrastructure of Practical Laboratories
in some schools of Rampur rural area.
Radico Khaitan decided to support the Inter Colleges for improving their
Laboratories:
• Donated one Hall for Science Laboratory to Shri Hari Inter College, Rampur.
• Donated Physics, Chemistry & Bio Laboratory Apparatus to Shri Hari Inter College,
Rampur.
• Donated Physics, Chemistry & Bio Laboratory Apparatus to R. S. M. Inter College,
Village Chandupura, Tehsil Swar, Rampur.
• Donated Physics, Chemistry & Bio Laboratory Apparatus to Bal Vidya Mandir Inter
College, Vill. Mahmoodpur, Rampur.
Company’s Social Responsibility (CSR) Activities
Infrastructure & Educational SupportSnaps & Media Coverage
Company’s Social Responsibility (CSR) Activities
Academic Excellence Recognition
From last more than 15 years Radico Khaitan is
celebrating “Academic Excellence Award” for recognition
of top scholars of Rampur
• Recognition with Cash Award to Top Three students of class
10th from all the Schools of Rampur.
• Recognition with Laptop to District Toppers (Top Three) of class
12th from all the educational boards running in Rampur.
• Full year educational fee support to needy scholars of Rampur.
Company’s Social Responsibility (CSR) Activities
Academic Excellence RecognitionMedia Coverage:
Company’s Social Responsibility (CSR) Activities
Health Care & Medical Facilities
Rampur is lacking from latest medical test & treatment technology.
For some eye inspection purpose patients were to visit other
districts.
Radico Khaitan Donated latest world class technique “Fundus
Camera” and “Retinal Green Laser” machines to District Eye Relief
Society, running under District Administration of Rampur
Now all the eye patients are being inspected and treated within
Rampur.
Radico has arranged all the running expenses of machines in order
to provide free inspection.
Radico Khaitan is conducting Free Medical Camps & Eye Checkup
Camps for needy people of villages.
Company’s Social Responsibility (CSR) Activities
Health Care & Medical FacilitiesSnaps:
Company’s Social Responsibility (CSR) Activities
Health Care & Medical FacilitiesSnaps & Media Coverage:
Company’s Social Responsibility (CSR) Activities
Safe, Clean & Green Environment
• Radico Khaitan is taking care of Environment very seriously.
• Radico Khaitan arranged more than 500 Deep Hand Pumps in
villages in order to provide good quality drinking water to villagers.
• Radico Khaitan installed “Drinking Water Turf - Piyau” in various
places of Rampur in order to provide filtered & chilled water.
• Tree Plantation Activities are being conducted throughout the year.
• Energy Conservation with optimum utilization is major focus point
of Radico.
• Radico has been recognized for one of the best water saving
distillery of India.
Company’s Social Responsibility (CSR) Activities
Safe, Clean & Green EnvironmentMedia Coverage:
Company’s Social Responsibility (CSR) Activities
Safe, Clean & Green Environment
Some of the part of Rampur District is facing “Dark Zone”
category from last some years. Radico Khaitan has adopted
Artificial Water Recharging Technique through Bore Wells to
improve the water level of Rampur.
More than 20 villages are benefited for Artificial Water
Recharging of Rain Water.
Radico also arranged Tree Plantation around the ponds in
villages for greenery.
Radico is also conducting “Swachh Bharat” drive in near by
villages of Rampur city.
Company’s Social Responsibility (CSR) Activities
Safe, Clean & Green Environment
Company’s Social Responsibility (CSR) Activities
Sports & Fitness Events
Radico Khaitan is organizing district level sports events
Half Marathon for Girls & Boys:
Radico Khaitan is regularly organizing “Half Marathon” in Rampur
where more than 1500 people participates. Radico recognizing the
winners with precious awards.
In same event Radico Khaitan is conducting a race of disable children
to encourage them about sport activities.
Radico Premier League Cricket Tournament:
Radico Khaitan is regularly organizing “Radico Premier League” an
inter school cricket tournament in Rampur to encourage the
students towards sport activities.
Company’s Social Responsibility (CSR) Activities
Sports & Fitness Events
Company’s Social Responsibility (CSR) Activities
Other Social Activities:
• Antim Yatra Vahan
donated to society
• Blanket Distribution
to needy people
during severe winters
Company’s Social Responsibility (CSR) Activities
Other Social Activities:
• Encouraging farmers
to use Bio-compost in
place of chemical
fertilizers
Company’s Social Responsibility (CSR) Activities
