52
I!JJ.IIlgijll INSTRUCTION BOOK C€ C007K/C007KD C858K/C858KD [/41. KAULIN MFG.CO .. Lm
I!JJ.IIlgijll INSTRUCTION BOOK
C€
C007K/C007KD C858K/C858KD
[/41. -~Jii1S3.11tlfl~ ~ KAULIN MFG.CO .. Lm
EC DECLARATION OF CONFORMITY According to the following European Directive
Machinery Directives:98/37/EC.
The undersigned, ROBERT TSAI, representing KAULIN MFG. CO., LTD. 11 F, No.128, Sec.3, Minsheng East Road, Songshan District, Taipei, Taiwan, ROC., manufacturer, Declares that the machine described hereafter:
Three Needles Cylinder Bed Chainstitch Machine.
Model: C007K/C007KD/C858K/C858KD
Provided that it is used and maintained in accordance with the generally accepted codes of good practice and the recommendations of the instructions manual, meets the essential safety and health requirements of the Machinery Directive.
For the most specific risks of the machine, safety and compliance with the essential requirements of the Directive has been based on elements of: the European Standard EN 12100-1:2003, EN 12100-2:2003, EN349:1993, EN 1050:1996, EN ISO 10821:2005, EN 294:1992, EN 60204-1:2006, EN 60204-3 1:2001 Safety of machinery; basic concepts, general principles for design.
The compliance of the model with the requirements of EC Machinery Directive was established by AIB-VINCOTTE Inter n.f.p. Avenue A. Drouart 27-29, B 1160, Brussels, Belgium (Notified body under the number 26 for machinery listed in annex IV of EC Machinery Directive).
Date: Feb/01 /201 0
Signature: ~L L Qualification: R&D MANAGER
&;lllJ.t<.991ftiW Explanation of Dangerous Level
A mJ!liHlJttfllaifti•n :r111199•••fl: , s•~M•lEe51&a ····=·A····JELo Don•t ignore the warning sign and don•t proceed incorrect
~-operation. Or it will cause the person or the third party seriously
Dangerous injured or dead during maintenance.
A IJJlliaJttfllaifti.ffS'IIIImJ.Mtlfl: ' 1i•Mti"tUMe51& atltl!ill=t~AA~1i&m•n•••o Ignoring this warning sign and proceed incorrect operation will
>±a cause the person involved or the third party wounded and Caution equipment damaged during maintenance.
•e••~m&~m••mJmrw Explanation of Warning Signs and Labels
• ••mm,IIIJJji1i•r« Moving part, beware of industrial accident
A ••mm,IIIJJ.j•••r« ·E§···i.J\ High voltage, beware of electric shock Warning Sign
A iliiliJfil,.IJJjiJii •• High temperature, beware of burns
(9 ll.Lt Prohibited
mmcii
@ Instruction Label itb·mJ···i.J\ Indication of ground wiring
INDEX ~/PAGE
-~~~~rwm~ GENERAL SAFETY INSTRUCTIONS
m;~~~~rwm~ IMPORTANT SAFETY INSTRUCTION 3 ~gu~rw WARNING 7 gt:t::.~ij F=o 1=1 .ffi WARNING TAG 8
~~t~~~~~m SAFETY INSTRUCTION OF NEEDLE GUARD 9
m:ii*i*'l~ MOVING THE SEWING MACHINE 9
m*'l~ErSJ~~1Tim THE INSTALLATION POSITION 10 OF THE SEWING MACHINE
~~~ SPECIFICATIONS 10
~~~g&~JJJ~ SAFETY SWITCH AND ITS FUNCTION 1 1
~1TIH2.~~~~~ INSTALLATION ANF ADJUSTMENT OF SYNCHRONIZER 12
tli'F$9 OPERATION PROCESS 13
aB~i~:gm NAMES OF MAJOR PARTS 15
~*~m~ THE DESCRIPTION OF THE MODEL 16
g~~~Erilm~~~~rw IMPORTANT SAFETY INSTRUCTIONS OF THIS MACHINE 20
~~ INSTALLATION 21
I~ ii2.~~1.Ji\ INSTALL THE MOTOR 23
,~il~&:m MOTOR AND BELT 25
g~1.Ji\ THREADING 25
:trr~~~~M~~ ADJUST THREAD TENSION 25
~t~~b~f~2~~ ADJUSTING NEEDLE THREAD TAKE-UP 26
...t.Sl~b~f~2~~ ADJUSTING SPREADER THREAD TAKE-UP 26
~~2.~~ ADJUSTING PRESSER FOOT 27
*i§~M2.~~ ADJUSTING STITCH LENGTH 27
~~tt:;~~ ADJUSTING DIFFERENTIAL RATIO 28
~~~:t.J~2M2.~~ ADJUSTING PRESSURE OF THE PRESSER FOOT 29
tli'F JtU~ ~~ ~ LIGHTENING OF THE OPERATION ENVIRONMENT 29
tli'F~fti~ CONDITIONS OF ALL OPERATORS 30
i*ii MAINTENANCE 30
1r~m LUBRICATION 32
~t ~ ~ 2. )1J aP ~ 1r~ )~ LUBRICATE AND COOLING OF NEEDLE AND THREAD 33
~~I INDEX
)fl~)~5832~~ CHANGE THE LUBRICATION OIL 33
ili583H2~~ CHANGE THE OIL FILTER 34
*t2~~ REPLACE THE NEEDLE 34
*:t:*&~~:il& 1=1 '' -c IE ADJUSTING THE PRESSURE OF PRESSER FOOT 35
m~~m~~ TROUBLESHOOTING 36
g**!f; THREADING DIAGRAM 44
~~!f; TABLE CUT-OUT 45
~~5JiH¥ DEMOLITION PROCESS 46
MODEL C007K/C007KD/C858K/C858KD
Net Weight (Kgs) 45 Noise Level, dB(A) 80 dB(A)
Serial Number Vibration (m/sec2)
Length Width Height Dimension
46cm 25cm 40cm
Wi!5! ~@m~~~H·¥~~~m~Rfi&~~ ·~•~*~,~-,~~@A~B~m~ o §~~ l')i~¥JIW o
H~ff~~~H2M·~~mm~m~~§ ~~c~Jl1\ 0
1. §tfifl:.lfi)IJI W IL lrSJ !1i tl W t~ ~ ff m ~ I fB ~ o
2. ~·Ifl:.lfiJIUI ~~~~~~~*2~,~H~~m~~n ~-~~~M@ffl~~H~o~Miff~M ~~~~~ o ~~~~~*~~-~'FfB~P~ • ~ f~ffl~)~I~ o
3. -~··~· ~~gam&~~~~-~-~ 0 cw= ~JR . ~AA~ma . ~Jsn~11:~ )
4. ~1!•••m ~~aUJJ~W&I~~~~1$~~ o
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6. 'l'&a:atnBJ:•• ~~~m~~~ffihl~H·~~~~m~m ~IR*W-~JRo@~~~-~~,~~~ ~~~ifl*io
1. ••s••• ~~Ern*~mm~~~~~~~~o~~ ~rui~m~.~~~m~•·~@mam e~*i~H~*f~f~ 0
-1 -
GENERAL SAFETY INSTRUCTIONS
Warning! When using this machine, basic safety
Precautions should always be followed to
reduce the risk of fire, electric shock and
personal injury, including the followings.
Read all these instructions before
operating this product and save these
instructions.
1 . Keep work area clean Cluttered areas and benches invite
injuries.
2. Consider work area environment Do not expose power to rain. Do not use
machine tools in damp or wet locations. Keep work area well lit.
Do not use power tools where there is risk
to cause any fire or explosion.
3. Guard against electric shock Avoid body contact with earthed or
grounded surfaces (e.g. Pipes, radiators,
ranges refrigerators.)
4. Keep children away Do not let visitors touch the tool or
extension code.
5. Dress properly Do not wear loose clothing or jewelry,
they can be caugh in moving parts. Wear
protecting hair covering to contain long
hair.
6. Do not abuse the cord Never carry the machine by cord or yank it to disconnect it from the socket. Keep
the cord away from heat, oil, and sharp
edges ..
7. Maintain machine with care Follow instructions for lubrication and
changing accessories. Inspect tool cord
periodically. If damaged, have it repaired
by an authorized service facility.
8. tllli···· ~~@ffl~H~,-~M,~&~~~~~ 0
9 .••••• ~~~~m~~s~~g~2•·~~-M BM~~-~I~om~HM~2M·~E ~g~g~~o
10 . ••••• f-1: Hii-~@mH~2M. Hi~~'J'Il~Hfi~MLm ~~~~~~~~g~~~H~*m~~~ ffiEm~qML§~IJeHi~lJJ~ o
11. •e ~~H~~@ffl~OO~ffi~~~~l1J~2~ ·ff~~~~~~~~@m·m~~ff~B ®JA~~~®;Il1}o
12. El3~fiAIII*•liiiA rff ~ 11~ w I f'F 1!1. EE ~ m ~A~ 1~ m Jm Mt 11 gu ~ ftt= * f'F f~ If 0
1. .R ~ W~ "CE" ~?'Sm~nl:~S~!Jt~i~H~~ g~Ho
2-~~tt@ffl~OO~ffi*~-~~-~ 0
4-~~~,~~~~,~~-~~-2M·@ ~m~~-~EEM~Wlli·~M~ff~~H ~~2~~S!J.JffiJ}§JJX®;~o
-2-
8. Disconnect machine When not in use, before servicing and
when changing accessories.
9. Avoid unintentional starting Do not carry a plug-in tool with a finger on
the switch. Ensure the power switch is off
when plugging in.
10. Check damaged parts Before further use of the tool, a guard or
other part that is damaged should be
carefully checked to determine that it will
operate properly and perform its intended
function.
11. Warning The use of any accessory or attachment,
other than those recommended in this
instruction manual, may present a risk of
personal injury.
12. Have your tool repaired by a qualified person Repairs should only be carried out by
qualified persons using original spare
parts.
SPECIAL WARNING FOR ELECTRIC
CONNECTION! 1. Incorporate this machine only with 11 CE 11
certificate hold-to-run control device.
2. Follow the instruction manual device to
install control device.
3. Always earth machine appropriately
during operation.
4. Before adjustment, parts change or
servicing must be sure to pull out the plug
from socket to prevent the hazard of
unintentionally start of machine.
0
0
-~~-~~~H·~~~~~~H~ ~mmmm~~&~~~~ff·~@~ ~m~~m~~~H·~fflM~G~~ ~~m~~~~~~~~m~~ffl8o ~~m~~~~~ma•~mm~~~
0
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3.~m~~u~m8~~~~-~&~ ~~~¥.j:~ffltlfto
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5 Jt~t!HffiEI3~~~~~JII~2.~f'F~~ f'F 0
6-~~~~·D~~~~~~~~~m 0
(1) g~tJR '?.eJRh" '~IJI~~&~ ~~::ra~ 0
(2) ~~~t, ~~ , ~tf&, ~~,I~ ~t h" , mffi~f& . ~&Jtft!1~Jm& ~cftt~ o
-3-
IMPORTANT SAFETY INSTRUCTION
For operating safely and getting the
best functions of this machine, you must
operate it correctly. Please read and
follow the instructions of this manual,
and keep it at hand for future references.
We are confident that you will enjoy this
machine as much as we enjoy
manufacturing it. 0 1. Instead of the following instructions,
when you use this machine, please
pay attention to the basic safety
measures. 0 2. Before using this machine, please
read this manual and all related
instructions. In addition, please keep
this manual for future needs. 0 3. Before using this machine, please
ascertain that it conforms with safety
standards and regulations of your
country.
/8. 4. When the machine is ready for
operation, all the safety equipments
must be ready. Operate this machine
without the specified safety devices is
not allowed.
{S) 5. This machine must be operated by a
properly trained operator. 0 6. For your own safety, we suggest you
wearing goggles.
A 7. Please turn off the power switch or
disconnect it for any one of the
circumstances of the followings:
(1) When threading needle(s),
adjusting thread Take-up(s),
thread guide(s), and/or replacing
bobbin(s).
(2) When replacing needles, presser
feet, needle plates, feed dogs,
needle guards, horns, cloth
guides and other parts or
accessories.
(3) ~~If'I=P~ o
(4) m~If'F~PJf§.JGif'I=~Pff~Afii~ p~ 0
(5) ~f~mm-g-HJiffiilfff.i~~Mh"~E p~ ' ~~~]1[~Jiffiil~~i;lt 0
& g . ~~ ~ ~ §I ~M! fiJ ~ill lf:l2. ~ ftt= 9.lG lc ftt= & ~~~H~E-~B~B·~~~BA ~~flo
(911. -~~f~&m~If'F~I~]1[EE~~il~ ~JII-~A~1rm2. o
(912. ~7~ftt=~f~&f*fti f'F~I~]1[EEjl)~ ~~7&9m1rm2. • 9.JGEE~I=m"~*l~A~ m~&m~·~g~~~~~~·~IT ~Uf~lt~Hii!lt o
(913 . tt Wl ~ 1~J~ !1J i\ ~ ftt= C 19U 5ZD ~ ffii ) ~H~~~&~-I~~·~H~m ~~~&~~~~~~~]1[:Y~~ ~&1ED ~ • ~Hif:l91t.J:~~~-~~~]1[:Y~5~ ~ • Jlt9i-~~&·~ti§m~R~EE~~ ~~~JII-~15i9m9.JG~~1rm2. o
-4-
(3) When repairing.
(4) When the operator leaves the
working place or leaves the
machine unattended.
(5) If clutch motors without brake
pads are used, must wait until the
motor stops completely.
{9 8. If grease, oil, or any fluid contacts
A your skin or eyes by any chance,
~ please wash the contacted area
completely with clean water and
consult a doctor. Or, swallow any fluid
mistakenly, consult a doctor
immediately.
/& 9. Do not touch any functioning parts
and devices. Always attend to
whether power switch is on or off
before operating in order to prevent
anyone from getting hurts. O 10. Qualified technicians are required
for adjustment, modification, and
repair. Only use assigned parts for
replacement.
{9 11. Routine maintenance and service
must be performed by well trained
persons, or qualified technicians.
{9 12. Maintain and check the electronic
parts must be done by qualified
electrician or well-trained persons. If
any electronic part damaged or
malfunctioned, stop the machine
immediately.
{9 13. The air house has to be detached
from the machine and the
compressor or air supply has to be
cut off before repairing and servicing
the machine equipped with
pneumatic parts such as an air
cylinder. Qualified technicians or
well-trained persons are required for
adjustment and repairs.
015. ~1f~Hti~IE:%11f'FJ~JJ~)J9X~~~ , ~~~®~m@~·~H~~a~~~ ~ ~ Ji ijfl' it f'F 0
(916. mm~~~~5J~Jsa~. sl1HE~~~em ~R~Bff~H~·§~~®E~ffm tt!H~21EI3~~ o
A 18. 1~i:&s.JGW~~H~I~~~~R-~~*Ji~& ~··~~-m~~~~~••s.JG~~ ~HPJf51MH~!~2~ o
/8 Cl) !111f'F~s.JG~&~A~2~~7B ~ • ID~S'~~fli~21B~li • ~~ ~1JOOJiffiii~Hm29i-~ • ID::t: ~fli1l~Hmffi§i2~1~ 0
/8 C2) ~~~~~f.lU5i~~r~ a. *~!1::t:DJff~i119i-~ · ~}~1~
~~s.JG~~j!icf~~ · ii~j~H tlf'F · ~~~~A~~1~ o
-5-
0 14. To ensure the best performance, periodically clean the machine is
0 necessary.
15. In order to operate properly and to
reduce the noise, please place the
machine flat and level on the
ground. Avoid operating the
sewing machine at a noisy
surrounding.
16. Select a proper power plug and
install it by an electrician. Please connect the power plug to a
grounded receptacle.
17. This machine can only be used for
the designed purpose. Other uses
of this machine are not allowed.
A 18. Any modification or conversion made on this machine must be
conformed with the safety
standards and regulations.
Precaution is necessary. No
responsibility will our company take
for damages caused by any
modification or conversion of this
machine without permission.
19. Two safety warning signs are
applied as warning signs:
A (1) For the safety of operators and service persons, please don 1t
open the cover of any electronic
control boxes of motor or other
devices and don 1t touch any
components inside to avoid
electrical shock hazards.
/8, (2) Always keep in mind:
a. Please never operate this
machine without outer cover,
finger guard or any safety
device to avoid physical injury.
& b. ~S'im~fBH~HIH± • ~~H & b. Please keep your hair, fingers ~qlf:l • 1IDffSJ~ , fl:W~&:c<~~ and clothes away from the hand ' ~ii-~rnB ; lt~9i-~~ff~[Z ~ ~;J:if'DJJ:&~i3:iDJ~m ~ • ~~ wheel, V belt and motor while ~~A~~iJjo the machine is in operation, as
well as never put anything near these parts, to prevent the risk of injuries by tangled into them.
& c. ~1mn~~5ml:~IUJ~9.X~HB & c. Please never put your fingers
?±~qlf:l • ~1'DJ~~1IDffSJ~1& under the needle(s) or in the
?± ffit ffSJ l' 1J 9.X ffit ~ ~ ~ f~ 91-~ thread take-up cover to prevent Jf:l • ~~~~A~~i~ o physical injuries when you turn
on the power switch or operate the machine.
& & d. While the machine is in d. ~~H~qlf:l • ~RW~~q operation, the hook rotates at a
!1J • ~S'ii~!1~DJ~~I~2 ~a • ~~ ~llHil AE 1ID ffSJ ~ f~iH~ ii high speed. Please keep your
m~fl:Dm13IT o lt~9i- · ~~~~ hands away from the area of -:r- P~ . mAE~ 5ml: ~ IUl BIUJ r:IJ • hook to prevent any potential ~~~~A~~~o
injury to your hands. In addition, please make sure to turn off the power of the machine while changing bobbins.
& e. Be careful and do not place your
& e. ~1&~9.X~~~HP~ · Jj1Jl1\~ fingers inside the machine when ~~~~~~Hif:l · ~~?.e~A ~~~0
placing or lifting the machine head to avoid possible physical
& injuries.
& f. ~S'im~~H~~~!J.Jfff.i~l~ f. Please turn off the power before
DJ~~9i- • ~~RDitW~~p~ • ~~IUJ tilting the machine head or
~~~H~5ml: · ~~?.e~A~~f~ removing the belt cover and the 0
V belt to avoid possible accidents due to abrupt start of this machine.
A g. ~D~1mffSJ~H~~c~fg~~~~il A g. For machine equipped servo
' ~H~~.Lt}lAJmp~ ' ,~il~ motors, the motors do not
1'ff~~~~ffSJ·~S'im~~ produce noise while the H~~~!J.Jfff.i~I~DJ~~9i- • machines are at rest. Therefore, ~~~g~~~H~5ml: 0 please turn off the power of this
machine to avoid possible accidents due to abrupt start of the machine.
-6-
0
0 0
~3~~~HM~&m•·~~~~~~ ¥$~:
l.~~~-S~H8·M~-~~H~ f'FIW · ~~M~~~~H o
2.~~~~~~~~2~~&~lli2~ ~~ 0
3. ~~~~&Jiffiilffi~ ( ~ffi§.lG ffi ) ~-IE~o
s. ~11EFF.I~~W~JJ\~~1'[q]a~ • ~~~ @ffl~fto
a~~9.lG~~~~~m~~23Wm iW • ~~~~~~)~~~ • ~~~~~H ~~~i1Ji§BX2@9'J.o
-7-
h. Never operate the sewing machine after the ground wire is removed to avoid electrical shock hazards.
i. Please turn the power switch off before connecting or disconnecting the power plug to prevent possible accidents due to electric shock or damaged electronic components.
WARNING
Please confirm the followings to avoid malfunction or damage to this machine. 0 1. After installing the machine, and
before the first operation, please clean it completely. 0 2. Clean all dust and overflowed oil during transportation. 0 3. Confirm that the voltage and the phase (single or 3 phase) of motor are set correctly.
~ 4. Confirm that the power plug is correctly connected to the power supply.
(S} 5. Never use the machine when the local voltage type is different from the marked voltage on the nametag attached on the machine. 0 6. Confirm that the rotating direction of the machine pulley is correct.
A warning: Before doing any operation or any adjustment described later in this manual, please turn the power off to prevent accidents caused by abrupt start of the sewing machine.
-~@m~~~~~~~~~mk~@m~~ ~~m~•~~~~-~~ffi-~g~m~
0
ffiiB~ DANGER & ~utm~~~.A.·~· ffi3TU5~1.t:jij:tJIHJU Touching areas where high voltages are present can resut in severe injU"y. T U"n off main switch ard wait 5 mirutes before opening this cover.
~1/ Fig. 1
(2) (i} ~~ ~~~H~ !in
-~~~~~~~~~~~~~-~ff B'SJ®:~o
@ ~ ~/J\·!~:OrEJ ~~1*~~~(~3) (A) ~t~ft (B) ~§m
-8-
WARNING TAG
CD
The following warning tags will be
attached on the sewing machine. (Fig.1,
Fig. 2)
When using the sewing machine, please
follow the instructions of the tags. Please
contact the dealer if any of the tags is
fallen off or fuzzy.
& ~!~CAUTION • fQ fF llJ ~ ~~ it t± • ~ ...c {*~5· !¥-.~-·-~~-~$~
A\ ~ilt±.lll¥111~. Moving pais may cruse injuy. Opa"ate with safety devices. T lJT1 off main switch before -tiTeading, changing bobbin CJld neede, dealing etc.
~2/Fig. 2
(2) @ must have ground wire.
A loosen or a did not connect well ground wire is the reason causing electronic shock or malfunction.
@ ~ Indicates rotating direction.
Safety Protection Device (Fig. 3) (A) Finger protector (B) Goggle
~3/Fig.3
' ' ' ' ' ' '
r---~~t--=~-~-~----------------------------------------------------------8-A_F_Erv-iiiU_s_r_RATiot:.fo_F ____________________________ _ i P:52:5li 3i .±. ~ p][, NEEDLE GUARD f-- - -------------------------------------- - ------------ - -------------------------------------- - ---------------------------------------------------------------------------------
The presser foot protection device is shown as figure 4. For safety of all operators, this device is restri cted to disassemble.
~4/Fig.4
;------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------
' - --~-~-----------------------------------------------------------------------------~-?~~-~-~-~~-:--~-:~-~-~~--~-~-~~!-~-=----------------
2. m ~~11Jiffi31~ o
3. ~iipey' ~~g~~~li 0 ( ~ 5)
-9-
1. The machine should be carried by two people as shown in the figure.
2. Hold the motor cover firmly. 3. Please wear a pair of skid proof shoes
while moving the sewing machine. (Fig.5)
~5/Fig.5
' ' ' ' ' ' ' ' '
~~~;J~a;~~lrz; ~~~~~~~NLrJl~~;N~Siii~NO~ J 1. ~~*~~~·~~®lliT!m:. ~o~m~, J.&~ ~~-~~MW·~~~~~®~~-*1~ ~~~~TtiPff~tl o ( Ill 6)
2. ffl~*l~~i~JfHruA AC ~)J~Jru~ • ~D~ f~FF.I ~~~ ' ~~~\Wi~A'Z~f'F~~!i! 0
X v# \!\
l. ~ffl,~il: (1) SIRUBA T41 XXX ( AE[L~il ) (2) SIRUBA T51xxx ( fg~&,~il )
2. ~ffl,~J.J : 1 HP( AE[L~il ) ~ 560W( fg~&,~il )
3. &:mfRBR""tr = ~f~ 90mm-110mm ( l:±:lm~AEf~f.m 90mm)
5. ~fiiUil ~~ 24V ~)nt 6. ~ilii\~iHS~~ 24V ~5nt
1. Please do not install the sewing machine near the equipments, such as Television, Radio, or wireless Telephone. Or these equipments will experience electronic interference. (Fig.6)
2. The wire should insert to the AC power socket directly. If using the extension wire, this might cause malfunction.
X
'Cj
X
-1 0-
~6/Fig.6
1. Motor types: (1) SIRUBA T41xxx (position motor) (2) SIRUBA T51xxx (servo motor)
2. Horse power: 1 HP for position motor/ 500W for servo motor
3. Size of motor pulley: 90~ 110 mm in diameter (standard is 90mm) 4. Air pressure type: Minimum required
pressure is 3.5kg/cm 2
5. The voltage of the solenoid is DC 24V. 6. The voltage of the rotary electromagnet is
DC 24V. Note:
(1) Motor voltage, hertz and phases have to be specified clearly while ordering.
(2) All details regarding to the motor adjustment, please refer to the motor operation manual.
c.~~ Ft!1 (~ 1~~) 3 = f.l9 ~ ffiiJ _t ~ mn ~ ~ ~ n~~~~~~~~~2~~o©_t ~~$~~14=1~1)
2. ~~i\ a.~li'HS(UT534K) : f.m1¥ffiU~t~&l'~ ~t~~n~~~~~ o (~D~14=!11P.ff/J\)
b.~li'HS(UT218J) : f.l9~ffiU_t~!ffi~~ ~~~2~~~ o (~D~14=!11PJT/J\)
c.~m-(UT776) : ;f.9~ffilj_t~!flj~~~ ~t~21Wi~ o (~D~14=1i1PJT/J\)
3. ~~~gf.l9~).!!U~t~&l'~~t~~~~ ~~~~~-~~~~~~~~~~~ ~D*?±~~~B~ • ,'iffiil~~1m5!~Q(!il7) o
'+"""' . ).:r.,~, . (1 )?±llm~litiiijj~JEaB~ • ~~lil~c$1C ~ ~~)~~~ '~~)~~~*gl3lJ B~ • ~~51~~1§EU§&~§jA!Jj~~ 1~H§ m fli 5§ fiX~ JEa Q.Z ~ t~ t~ pt3 a~~ JEa(~D ~ 14= ~ P.ff IJ\) o
~IJJA
SAFETY SWITCH AND ITS FUNCTION
1. Pneumatic a. Solenoid valve (left side)1: is used to control
the presser foot lift and lower movement. b. Solenoid valve (middle)2: is used to control the
operation of the lower trimmer. (Including needle thread and lower looper thread.)
c. Solenoid valve (right side)3: is used to control the operation of the spreader's thread trimmer or to drive the air blower. (Please refer to the parts list for above information.)
2. Electric a. Electromagnet (UT534K): is to control the
operation of threads (upper and lower) and the mechanism of thread trimming (as shown in the parts I ist).
b. Electromagnet (UT218J): is used to control the operation of the top cover thread pulling system (as shown in the parts list).
c. Electromagnet (Ut776): is used to control the operation of top cover thread trimmer (as shown in the parts list).
3. The major function of the safety switch is to check and confirm the thread trimmer of needle's and lower looper's returning to the origin. If the trimmer is not located on the origin, the motor will not function at all. (Fig.?)
Note: (1) Please be sure to turn off the power switch
before connecting the wires on the solenoid valve. If the power switch is not turned off, please notice that the red and black wires do not contact. Otherwise, the contact will cause short circuit and damage the internal circuit (as shown in the parts list).
(2) The plug connecting with the motor controlling box should be plugged fully so that it contacts well. This will prevent the malfunction resulting form the loose plug.
mlhA Pneumatic 3i ~ F7fj 1m Electric ~~F7fllm
SAFETY SWITCH SAFETY SWITCH
~7/Fig.?
-1 1 -
-1 2-
INSTALLATION AND ADJUSTMENT OF SYNCHRONIZER
- - - - ------ - -
1. Press the hidden synchronizer into the long groove of the machine head, and then tighten the screw (3). (Fig .8)
2. Before connecting each wire or plug, please check that all the electric switches are turned off.
3. The mark (1) should be aligned with the shorter marking line (3) on the hand pulley (2) when the needle bar is at its top dead point. (Fig.9)
!118/Fig.B
~9/Fig.9
1-~~~M~~~~~·~H~~~~~ M*i o C Ill 10-1)
2. ~~~~~~ ( Ill 10-2) [l~~ ' ~ Hi~.lt~~§~t~~~~ifflli~ o
3. ~~~~~ c 111 10-4) a~ . ~t~~~ ~~!~i~tt . ~tn~R~m~~~1'F 0
C1) ~t~&~~~tJ.Rtn~~m~~~tJR& ~~~tiHTI~_L7JtJJIT • tJJIT2.~ ~t~EE~J.R~m~~ 0
(2) UTP-K & UTR-K a~ • _tmJjJ.R~m~~_t mn~ tnli~~J.R~m~~~~~~o
(3) UTO-K a~ . ~t~~~~~:t.J~~~t~~ ~~~_t:f.j"o
(4) UTS-K a~ • ~t~ffi~~~~H~~~~t~ffi~~§p ~~~0
(5) ~~~7+ 0
4. ~~M~ffi~ii~j~-~~~,n o
5. ~~~~~1.&§1~ C ~ 10-2) lli~~~~D J.&~o
6. ~~~~~~~ ( ~ 10-3) 9.)2 ( ~ 10-4) lli~DJi~~~~7t 0
-13-
OPERATION PROCESS
1. Thread on the pedal to start the machine and sewing. (Fig.10-1)
2. When the pedal stop horizontally (Fig. 10-2), the machine stops running and the needle bar will stop at the lower dead point.
3. When threading the pedal backward and holding (Fig.10-4), the needle bar moves up and stops at the upper dead point, and all trimming system start working. (1) When the mechanism of the thread and
lower thread trimmer pull the thread and the lower thread to top trimmer to trim, the trimmed thread will be held by the clamping mechanism.
(2) When under UTP-K and UTR-K, top cover
thread trimming mechanism trims and clamps the top cover thread.
(3) When under UTQ-J, needle's thread will be blown to the upside of the presser foot by air pressure.
(4) When under UTS-K, needle's thread will be pulled and clamped by needle's thread pulling mechanism.
(5) Presser foot lifter. 4. Remove the material away for the next
sewing. 5. Keep the pedal in horizontal position as
shown as (Fig. 10-2), the presser foot will put down.
6. Thread the pedal at the backward position of (Fig. 10-3) or (Fig. 10-4) so that the presser foot may lift.
Note: (1) Do not put the lower trimmer to the
left thread trimming location when
there is no air pressure source in order to prevent damaging the lower trimmer from turning the power switch on.
(2) ~iii~ CUTR-K , UTS-K) ?±mt ~~2.}1A~!H~ , ~~~~~l'WJJ~~ ~m~W~2.U1~ • ~~~~tJJ~H~ )~~IDJ • ~l'WJJ~ill!rl o
C3) ~~ l':O*ml:~M*Iffill6l~ • ~~ ~~f'F§ltJJWJR~m 0
4
3
2
1
(2) Do not put the lower trimmer to the left thread trimming location when the electromagnet types (UTR-K, UTS-K) are disconnected lest the power switch should be turned on and the lower trimmer should be damaged.
(3) When there is no fabric under the presser foot, do not operate the auto trimming system.
~~~fTim/PEDAL POSITIONS 1. WJ~ coo~~~) Press forward (start sewing) 2. q:J~ C~~ l'fflO Horizontal (presser foot down) 3.m*~c~~~rt) Press halfbackward (presser foot lifts) 4 .m~ C§l!J.Jw.J**~m) Press backward (automatic thread trimming)
!Ill O/Fig.1 0
-14-
(1)~**~
(2) ~**J=l (3) ~~
C4) ~ffiiJm
(5) 5SH~
(6) !:U**f~~~~*H en ~roo
(8) **~ 3Z ~1~iUI !& @
(9) ~~**·~~~~ oo) ~mH
-15-
NAMES OF MAJOR PARTS
(1) Thread Guide Box (2) Thread Guide (3) Presser Foot (4) Control Box (5) Oil Windows (6) Thread Tension Adjusting Set (7) Pulley (8) Thread Stand Safety Protection Device (9) Thread Take-up Cover (1 0) Finger Guard
III11/Fig.11
~ ~~ 75HJH~ ~ SJ3 1.~5m&?J'~~~/]\
THE DESCRIPTION OF THE MODEL
Specifications of machine category
1.Description of the machine name
C 007 KD -W122-240/CH
11
858 I I I V
(j) ~~ @ ¥ @ (J) ¥ ®
CD~/J\~~!HigU =
C=FaJ i\ ~t~
®~/J\~~9'1-~Jl[&m2~5.J'tifi,~ ' EEF~ ~G ' ~~3Z:¥qH~~9U~DC007K/C858K o
®~/J\DD~f~~&'J'J\ffiil o
@W~ ...t.S(*i (~12) o
-16-
CD represents the type of the machine:
C= Three needles cylinder bed
chainstitch machine
®represents the improved machine
appearances that are arranged from
letter F. Ex:C007K/C858K.
@represents a small servo motor added.
@shows whether having upper cross
stitchery or not.
W= have upper cross stitchery (Fig.12)
~12/Fig.12
U=Without upper cross stitchery (Fig.13)
!1113/ Fig.13
®~JI~i\: 12= -~~m 13= 1~"""1'11 15= ~a , ~~a , ~a~~AHi~m
1$m"m...tmm
22= ~Jm~mm~lfF~ 32= mmnmfF~ 51= ...t~i\f~~m...tm~m
52= ...tmiflf~~m 53= iii~stZmf~~m...tm~m
61= ~l§lmom~~ 71= ~ilm 72= ~mm1~~ 81= 1~l'~!Jm~WJ7J 82= f~ ~m...tmilm~Jm~WJJJ
92= ~t~II!l~t~m ®m~~~~~2~~m~~~m~=
:n *'~D ( 1111 o ) 1.1.mm~n~, ~t~~~m, -~m~(~
1$*1'1'1) 9.X~IHm~IH15~t/P"1 ~...t) B~31m o
3 .m~o~~t~~a~~f~S~TI , 1$m"nm~9.X*§ m~~ oo~t/on~ ""f) B~31m o
-1 7-
@is stitching type:
12= general seaming 13= bottom hemming 15= elastic tape feeding for cotton fabric
such as underwear, and tights pants 16= general seaming for normal thick
materials 22= tape binding 32= seam covering (decorative stitching) 51= elastic tape feeding, upper feeding
type 52= elastic or lace seaming 53= elastic tape feed seaming in hooped
type lockstitch 54= elastic tape feeding, lower feeding
type 61 = belt loop seaming 71 = double chain stitch 72= pocket lining seaming 81 = bottom hemming with left trimmer 82= elastic tape feeding with left trimmer 92= four needles chain seaming
@means the shape of the needle plate tongue, whose function is to knot. (Fig.1 0) 1 =While sewing, the stitches are closer
to each other. For normal threads without stretch, or closer stitches (15 stitches/in or above).
2 = Standard stitch length (11 ~ 14 stitches/in.).
3 = The stitches length is wider. For stretch threads or long stitch length. (1 0 stitches/in)
[7 1 [7 2 [7 3
(2)~/J\ti~t*'-R~ (!1114) 2ff.D2~t~ 3ff.D3~t~ 4ff.D4~t~
II II
rl ....._____.
I 0
~14/Fig .14
Q) is the number of stitches. (Fig.14) 2= 2 needles sewing machine 3= 3 needles sewing machine 4= 4 needles sewing machine
00 J l
0 I
I
-1 8-
~15/Fig.15
@means the needle w1dth (the distance between the left and the right stitch. (Fig.15)
5.6 1
~16/Fig.16
3.2mm,4.0mm 4. Bmm' 5. 6mm 6.4mm
®•mWJ~~ : ~DCH 'CO' CZ .. -~~
2 .ffl~IW§ (~1)
~ m~ Application e
m~5iffi~
3.2mm ' 4.0mm
4.8mm ' 5.6mm
6.4mm
® is supportive models, such as CH, CQ,
CZ, etc.
2.Purpose (Table 1)
~m't~ R.P.M m~~ (mm) Sewinq rotational speed Max. Stitch length
L For light-weight materials 4500 1 ~4.23
m~J:~:~~ffi~ M For medium-weight materials 4500 1 ~4.23
H m~~ffi~ For heavy-weight materials 6000 1 ~4.23
~~ ;~~~~~;~~~;~rl~~~U Model *~ ~mffi~ Sewing materials
~m't~(R.P.M) Max. sewing rotational speed
~~Noise
m~~ Stitch Length
~t~fj~ Needle bar stroke
f~ffl~t Needle DBX1-DPX5
~~~:t.J Presser foot pressure
J.M~~7t;. Presser foot height
~~ Presser foot
~~~~~ Feed dog height
m;;_ Weight
~RW~rs~R "tr Machine head
~~R ""1 Table specification
nD5E875i\; Lubrication
)~5~5E8 Oil
~RWMiJJ Machine head driving
,~31 Motor
~ffiU~~ Control circuit
f~m~~ Power
r:s i~U® 11!1 ~ iJJ r:s ~ E§. 1 DO E§.l, \
Solenoid driving power
~1/Table 1
3.Specification
C007K/C007KD/C858K/C858KD-XX
5iffi*~ J:l:l ~ ffi *~ ~ffi~
Light material Medium weight material Heavy weight
material
4000 5000 4500
BOdB/4000 R.PM
4.23mm
29mm 31mm 35mm
SCHMETZ UY128GAS#70 ORGAN UY128GAS #1 0
4-5KGS 5-?KGS
5mm
D]~~~~JM~ Adjustable presser foot
0.8mm 1mm 1.2mm
~e:_w Head: 45kgf ~mum Control box= 4.1kgf
~ Long 460mm x ~ Height 400mm
605mmx 1200mm 605mmx 1 070mm
~~§iJ.JnD5E8 Automatic lubrication system
~f~2~m 5E8 SIRUBA sewing machine oil
i~J~I;iJJ~m Directly driving device.
I!UElful±l400W (1/2HP) ~7\:lful:±:l 500W (3/4HP) Output power 400W (1/2HP) Max. Output 500W (3/4HP)
*§f~*§ 3-phase/ Single-phase
ffi/~ffi 3-phase/ Single-phase
~2/Table 2
-19-
DC-30V
1. ~ii{'F~ (1) i~FF.Il:l'=h"i\lr9i*II~~~~~H§
~W.HI o
C2) I&l\~m 101 0
C3) m-3=:1-ttmmG=Am~-3=:teli1l~ii o
2. ~si'F~ Cl) ~H1'i~m a~ · Him ~~~~~Jt~
J:o C2) W¥~f~s~~~ 45 oc~J:ir.9~)~
0
3. {'F~I=P ~H1'~H~~40t~l:lr9~Biff
0
4. ~* ~~51~~ 1'~/J\~~~rw o
O) I i'F~t~~tB~nlr9 ° (2) ~~HiiHiii'Fir9 P~i~*~!~1'~~
j!lf!fli*t 0
(3) ~H~ffi~B~P~i~~~nD'J'll1\ o
(4) 1'~:H~.-3=1~l&H*t Wf~~ffi~lr9 '! ~2rs~ o
IMPORTANT SAFETY INSTRUCTIONS OF THIS MACHINE
- - -- ------ - -
-20-
1.Transportation (1) The machine packed with two piece
up and lower- covers that made of expanded Polystyrene to protect it.
(2) Put the machine into a carton. (3) Use a cart or by two men 1S hands to
move it. 2.Storage
(1) The machine must use duster cover to cover it when it did not work.
(2) Do not storage the machine over 45 OC
3.Working The machine doesnlt work over 40 OC
4.Warning Pay attention to the following warning advices: (1) Working area is dangerous. (2) Never touch the needle if the machine
is still running. (3) Be careful if you infeed fabric. (4) Do not insert your finger between
needle and roller for transportation on fabric.
Pay attention to the warning sticker. (1) Movable parts must be enclosed with
guard when you operate. (2) Turn off the power during adjusting,
threading, bobbin-changing and needle-cleaning.
INSTALLATION
A )!~CAUTION f\:\ ~j!HI ~ ~ tEi ~~~~ ~ BHJtJ A~*~~ mr.n ~ o \Y Machine installation should only be carried out by qualified technician.
0 ~~~~=E-~i§i£§~B~~A~mr:r~u~c~ o
Contact your dealer or a qualified electrician for any electrical work that may need to be done.
0 -~~mA5~JT ' ~~I{'F~~~WEE~A~...t*~f.iX o
The sewing machine weighs 45kg. The installation should be carried out by two or more people.
f\:\ ?± ~ ~ ~ f.iX w.r , ~~ 1' ~ w m ~ 51ffi , ~o ~ ~!R nl: ~ i1l ~ ~ , m ~ ~ i1l 1'F a-~?&~ 1~ 0
\Y Do not connect the power cord until installation is complete. The machine may operate if the treadle is depressed by mistake, which could result in injury.
A -~~fiW1¥rf~JreB~ , ~~m~~mr:rtt1'F , ~~tl1'FB~DJtrua-~•~~~m;~~m; ~ fff.i5~m , fff.i~?&~1~ o
Use both hands to hold the machine head when tilting it back or returning it to its original position. If only using one hand, the weight of the machine head may be too heavy to hold, and may cause human physical injuries.
1 . fiX~~ P.ff !Jt~L~ ~ ~ ~ & ~ {~ ~H -8 ~ P.ff 9U 2Jic {~ ' fjX)j!;~~w.i~~~ ' ~~ 0
2. ,!iffiii2tlfEJ1fmJII~B~D1.J[EJ '~m2~~Fst~ m~!~rEJ~~l' 2 J1£-7tm11i, fD.IB~7tmS'~~ ~~ , ~~~mj§~~~llUlLt o ( ~ 17 , 18)
-21-
1. Before installing machine, please refer to table cut-out drawing, and the necessary attachment as enclosed, to fix cushion base, thread stand.
2. Be sure that the motor turning direction is clockwise, and the motor belt tension can be pressed with finger inward about 2cm. For safety reason, please fasten the belt cover. (Fig .17, 18)
~17/Fig.17
1. f~FF.IWf~HE*J.J-®JF.l~ltijM~~E~lt ijz 80% • Ml~~i~HiiEfillrSJJlffiil~rnHR"tr ( !ZD~ 3) o
2. ~~~M~ 45mm o
~18/Fig.18
3. Regarding machine speed and motor pulley diameter, please refer to Table 3.
Remarks: 1. During the first month of using the
machine, the maximum rotational speed shouldn't exceed 80% of the speed listed in Table1. Make sure to choose the correct size of motor pulley.
2. The standard thickness of Table is about 45mm.
Note: Belt size depend on motor type.
Bl~rmiR"tr
"w MOTOR PULLEY SIZE Bl~R"tr R.PM BELT SIZE
60HZ 50HZ
6000 105 125 36 11
5500 95 115 t 35 11
5000 85 105 t 4500 80 95
34 11
4000 70 85
~3/Table 3
-22-
1. $1;~~'J'~lH~~~L~il A WdfnD B i~~cfG m•m ' ,EiJf~c~~~iim 6mm ( If; 19)
B A
2-~~SIR~~~~OO,~~~®,§ mrnu®,~§®,m~~®&•~@, ~~§M@~l\ o ( Ill 20)
3.~§M@~~WdfnD51;6da•,~~ SIR~m§M~75, ML~~'J'~lH~~&,~ il@ft§M@~~ffittstrL~~~fnD®~ §M@~~UiffiftdfnD&'J'~1~~&,~il® dam~~•, ~t'**Q)~~'J'~1~~~~~il® ~~~~~~ 0
( Ill 20 ' 21)
-23-
INSTALL THE MOTOR
1. Connect the small servo motor A and gear B. Keep the distance between A and B to be 6mm. (Fig.19)
!1119/Fig.19
2.Remove upper cover 00 , fixed plate® , pulley@ , oil reservoir@ , oil baffle® and bearing@ , and then install the belt@ . (Fig.20)
lf;20/Fig.20
3.Connect the downside of the belt@ and
gear, and then hold the upside of the belt by a proper tool. Connect the small servo motor@ and the upside of the belt@ . Meanwhile, rotate the pulley® so that the up and the downside of the belt@ have correctly joined with the gear and the motor@ , and rotate smoothly. Then, fix the motor@ onto the machine body by screw Q) . (Fig.20,21)
4-~~~~~®&~mfi®~m~~~ID ~,ffi~m®n~~~mfi®•~•, ~~~m®=•~~~~mfi®,~8 tt !JJ Ill~ ~ o c Ill 21 , 21 , 2 2)
5 -~~...t~CD, 583~®, m;rn~®, ,~51~@ n~m!H1ID~i~~~~...t 0 (!f;2o, 23)
-24-
11!21/Fig.21
4.Piace and tighten the bearing@ and pulley@ at its original position. Then, assemble the belt with the right side pulley @ , and then assemble on the left side
pulley® . (Fig.20,21 ,22)
JII22/Fig.22
5.Tighten the upper covereD, oil reservoir®, oil baffle®, motor cover@, and the belt cover® on the machine. (Fig. 20, 23)
J1123/Fig.23
1. m-g-~J~ffi3l 112 ~~n ( 9.lG 4oo m ) , 3 ffi 2 ~ M * v ~Blm 0
2.~3IIDE2~&®~~~~Blm~w~ 3l Bl m ~ ~rSJ ~=P ~~' ** ~~ ~w ~-~ ~ 0
MOTOR AND BELT
1. Clutch Motor, 1/2 HP (400W), 3 phase, 2
pole M type V belt.
2. When installing the motor, the center line
of both motor's and machine's pulley must
be aligned with each other.
~~~~ ~~~~~~~~~ ] ~m•m~~m3~~~~-g-~~-~, ~~~2·**~~~1~11JT~ '~~~t&~~~s:p: t§~!~~' ~~$~~-~~ 0
( ~ 24)
!TI ~ ~9i ~~ ~~ ~w fiR til= 1-~~ffi~f~~~ 2.~M~5i 3.~ 4-~~~ ~~~~~~~,~~~mm~D~~~~ a~ , ~~~ , &2~U~~~ o (!1124)
-25-
Follow the procedures shown in Fig.24 for
threading. Wrong threading may cause
thread breaking, stitch skipping, puckering
or unexpected sewing. Please refer to
THREADING drawing for more details.
11!24/Fig.24
The tension of the thread should be adjusted
according to:
1 .The material type
2.The thickness of the fabric being sewed;
3.The thread;
4.The stitch length.
If you turn the thread tension knob clockwise,
thread will be tighter. If you turn it counter
clockwise, will be looser. (Fig.24)
' ' ' ' ' ' ' I -------------------------------- - -------------- - ------------------------------ - -I - - ------------ - ------------ - ------------ - ------------ - ------------ - -------------- - ----
r ~t~tUiU~2~~ ............. ADJ~STI~GNf:EDLET~READTA~E-UP .. f--- ------- ------------- ------------- ------------- ------------- -----
1-~~~~~ti~ID~~~IDm~~ti~ ~~•ftm~~~@~m*~,@~~ 1.&~8**®~~2. 0
( Ill 25)
2. ~~B**®~OO '~~ A ' B ~~~~~~ -~ 75 mm :jij~W ~ o
1. When turning the pulley and make the
needle bar in the lowest position, the top
edge of the needle thread take-up ro should remain horizontal. To adjust the position of the take-up if necessary,
loosen the screw@ . (Fig.25)
~25/Fig.25
2. Loosen screw® to adjust the length
between point A and B to be about 75 mm,
then fasten it tightly.
Note:
To loosen the needle thread, turn the
needle thread take up@ toward the
left. To tighten the needle thread, turn the needle thread take up@ toward
the right.
3. Do not move the spreader thread take-up @when making above adjustments.
-- -------- - -------------- - ----------r - -------------------------- -- -- ------ - ----------- ---------------------------------------- - ----------- ------- - ------- ------------- ---
: ___ ~_:=_~~-~:~~!~-~-~-~--------- ------- ---- ------- ---- ---- -------------~~~~~~T~-~-~-~~-~-=~-~-=-~--~-~-~=~~-------------- -1. ~~Jl.!~~**~~m•~~~!!~B~ , ~-~:&
**~~®~~'J'~ A ~~~llW~:&**~~ffi~2. ~~@;[OJ~ 0
( Ill 26)
2.@~~~~~~~00BM@&@,~~ ti~~Jl.~~~~~®, ~~~~W~2. o
-26-
1. When the spreader thread take-up ffi is
adjusted to the top, the small hole A of the
other spreader thread take-up must be at
the same level with the long groove of the
Spreader Thread Take-up ffi . (Fig.26)
2. For necessary adjustment, loosen screw
@and@ first, move the Spreader Take
up® up and down, and then fasten the
screws again.
11!26/Fig.26
---- - -- - --- ---- - --- --- ---- - --- -- - ---- - --- ---- - - - - --- ---- - ------ ---- - --- - - - ---- - --- - ----------------------------- ----------------------------------- ----- - ----- - --- - - -----------1 I I I
~~2.~~ ADJUSTING PRESSER FOOT ! I I
- ---- -------------- --------------------------------------------------------------------- --------------------------------------------------------------------------------------- ~
~~maoo,~~~~,~~~~®,~ti ~liffii!i41~~:11TI~~DIII/J\2J:I:l1~\~~ ' ~~~ ' :jij £~~t,MOO o ( If! 27)
Loosen screw 00 and adjust presser foot® left and right to a proper position to let the needle may get into the center of presser foot 1S eyelet. After adjusting, tighten screw 00 . (Fig.27)
~27/Fig.27
;§;;;:;; ~~~~~~~~~~~;~~~~~~~;~ 1 - ------ ------------- ------------- --------------------------------------- ------- - ----- ------------- ------------- -------------- - ------------------------------------- ------------·
m§~MEI3 1~4.23mm 9.lG 6~25 ~t I~ on~~m~~~~ o ( 111 28)
1.m¥~~~ft~moo~~~~m§~, ~~iBj;J 1mm~4. 23mm. *§~~m:i*\:fj *~;.m 6 ~t 1 ~on , m'J'~j*~;.m 25 ~t 1 ~on o
-27-
Stitch length can be adjusted variably in range from 1 ~4.23mm or 6~25 stitches per
Inch. (Fig.28) 1. Adjust the rotary knob 00 by hand to
adjust stitch length. The adjustable range is 1 mm~4.23mm which is equal to the
maximum stroke 6 stitches per inch. The minimum stroke is 25 stitches per inch.
2.m~~~~~~m<D,~n~~~-~ @~2M~~~~OO~&&~~fi~~ ~D § MlrSJ~~df~!JJ~~- o
3-•~~mm§~,~~m<D~~~~B loJ~~ , &2~U'J' o
4-~~2~~~~~!1ltt~~,m~~~ ~~'~m~~~~!JJtto
11!28/Fig.28
2. After manual adjusting the rotary knob <D , the moving distance of current feed teen
can be known by the indicated number on the scale plate@ .
3. Turning knob <D clockwise can lengthen
the stitch length, turning it
counterclockwise can shorten the stitch
length.
4. The adjusted stitch length can affect the
differential ratio, so the differential ration
should be adjusted after adjusting the
stitch length. :----------------- ---------------------------------------------------- -------------- - ------- - ------ -----------------------------------------------------------------------------
! ~!J.Jt~~ffl]~ ADJUSTING DIFFERENTIAL RATIO f- - -- - ----------- -------------- - ----------- -------------------------- ---------------------------------------------------- --- ---- - --- -- - ---- - --- ---- - -- - --- ---- - -- - --- ---- - --- ---
~!JJt~ = ~~d~~f]f¥ : M~d~~ ~jf¥
1. ~~2~!1Jt~~fA£ 1: 1 ~~~ 1: 7. 6 0
2.m~~~~~~m~~~~~M~d~ ~~jf¥ ' ~~i8~ 1mm~ 7. 6mm o ( If! 28)
3.m~~~~~~m~,~u~~~-~ @~2M~~~~OO~&&~~fi~~ ~D§milrSJM~d~~~jf¥ o
4.•mmMmm~,~~m~~~~~B fOJ~~o
5.•mmMmm~,~~m~~~~~B fOJ~~o
-28-
The differential ratio = rear feed dog stroke:
front feed dog stroke
1. The differential ratio can be adjusted from
1:1 to 1 :7.6.
2. Adjust the rotary knob~ by hand to
adjust the front feed dog stroke. The
adjustable range is 1 mm~ 7.6mm. (Fig.28)
3. After manual adjusting the rotary knob~ ,
the feed dog stroke can be known by the
indicated number on the scale plate@ .
4. Turning the knob~ clockwise when
sewing the elastic fabric.
5. Turning the knob~ counterclockwise
when sewing the shrink fabric.
' ' ' ' ' ' ' ' '
!iii;;~~2~; ~~~~~~~;;~~S=~REOFTHE 1
~ffiMm~~~§mS~~2~~~,~R Pressure of the presser foot should be as light as possible, so that cloth can be feed and sewed smoothly. (Fig.29)
J.M:t.J~~'~Jl;~ 0 ( Ill 29)
A
( !1129/Fig .29
;{f~~~i~ ~~~~~~~~~~~THEOPERATiON ~ - - - - - - - --- - --- - --- - - - - --- - --- - -- - --- - --- - --- ---------------------------------------- - ----------- -------------------- - - ---- - -------------- ---------------------- - --- --- - --- - --- - 1
An industrial sewing unit or sewing system must always be unplugged from the local lighting of the sewing area before relamping, the marking of maximum rated input of a lamp shall be easily discernible while the lamp is being installed on or near the lamp socket as shown on Fig. 30.
~AEJJJ* ....... l DOW Lamp Max ..... l DOW
!1130/Fig.30
-29-
' ' ' ' ' ' ' ' ' r - ----- ------------- -------------------------- --------------------------- - ----------- ---------------------------------------- - ----------- ---------------------------------------
: ti{'F~{~{~ CONDITIONS OF ALL OPERATORS \----- ------------- ------------- ------------- -------------------------- -------------- - ------------------------------------- -------------- - -------------------------- ----------- -
4. J'"m~1i~H~H2~f'F1.Ji\ o
5 . ~ f'F ~ ~~ ~W 15iU~ ~ ff.lfHli\ 1t..& N ~:1 o 6. ~~~~-~a~~S2I~mo
1.Read and understand well the content of this instruction book.
2.Know the functions of major parts and understand the notices.
3.Truly realize the meanings of all warning tags.
4.Realize and be familiar with how to operate this machine.
5.0perators have to keep well mental status. 6.0perators shall wear appropriate and
proper working suits. ?.Develop the familiarity of how to operate
the machine if needed. r---------- ------------- ----------------------------------- - ---- - ----------- ----------------------------------- - ---- - --- - ----- - ------ ------------------------------------ -------
: {~ji MAINTENANCE f-- ------- -------------- - --------------------------- - --- ---- - -- - --- ---- - --- --- ---- - --- ------- - --- ---- - ------------ - -- - - -------- - -- - ------- ------- - --- ---- - -- - --- ---- - --- --------
A )!~CAUTION A m~f'F~M , ~~"11JJIT~5~ o s~~fll~!h~~B~ , m*'l~!hf'F~~H~~A~~1~ o ~Turn off the power switch before carrying out cleaning. The machine may operate if
the treadle is pressed incautiously, which could result in injury.
f\:\ 7JD )fl~ )~ 583 fD ii 583 B~ ' ~ ~~ lX ~~ 1* ~ ~N m: fD ~ ~ ' ~ WJ )fl~ )~ 583 it l\ ~N J:l:l9.JG 5~ ?± ~ Jil \_)I _t ' ~~~~~S:tZ 0
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease so that they do not get into your eyes or onto your skin, otherwise inflammation can be resulted.
f\:\ )fl~ 5~ 583 9.JG ii 5831' ~~ w m , a ~u ~~ t~ ~ 1 ~ ~~ o± fD JM ~ , ~~ 5831.& a 'J' ~ ~ 1' ~u ~rSJ till 1.J o \_)I Furthermore, do not drink or eat the oil nor the grease for they can cause vomiting
and diarrhea. Keep the oil away of the reach of children.
A *i*'[email protected]~~B~ ' ~~~~~itf]~{'F 0
~Use both hands to hold the machine head when tilting or returning it to its original position ..
~~~~~,~m*'l~~rSJ~;~~,M-m•~~~~~o If only using one hand to move the machine, the weight of the machine head may cause slipping and you may get hurt.
•J'"~Mm*'l~lril~~,g~~~lril~m, ~mam~~-o~~,m*'l~~~~~~ *1§Em , ~~~~WH*•rw§ C~4) ~arwit ~j1*-~:jij1§EFF.I 0
-30-
For keeping the machine quality and lengthening the usage term of this sewing machine, please maintain it everyday. In addition, before first use after a long idling time, please follow the following the periodical maintenance items (Table 4) to maintain.
«~~~~~f*m:Di\» 1.mire~~ 2 -~~iilti**CDml' , ~~ml'~t~® o
3 -~~~friiU~Il*[email protected]~ o Clll31)
4-~~~~~t~®~..t 0
< h~j(ij:fL~;~a~H~· > 1-~?fi~ffir,I(~)-l:tffi~~ : 2 . ~ ~:@ ma no 5m jL 001 ru ~no).±~~ 5m , m no)± JD ~ )ffi 001 ru = :QD l' ~ :
(Maintain the feed dog)
1.Raise the presser foot. 2.Remove two screwsCD, and then remove
the needle plate®.
!1131/Fig.31
3. Use a soft brush to clean dust and lints on the feed dog teeth@. (Fig.31)
4.1nstall the needle plate® after doing the above cleaning.
((Maintenance of lubrication in the fueling holes»
1. Cleanse the fiber and dirt. 2. Weekly add the lubrication in the
fueling holes. The positions needed to be added lubrication as below:
-31-
i~ft~~Ji i~ftLW§ Maintenance Cycle Maintenance Items
l.m~~*~~_t2~~ o
1. Clean the lint on the feed dog.
m~ 2 .m:m:5rnfi~a~~~2~~5S3 o orn;?±5rnm2_t , l'~*r~~a5m~m Daily 2. Check if there has enough liquid oil inside the oil pan. (The amount
should be between the red up and down paint mark of the oil level gauge.)
3 .i~M=~~JsH~i'F~>~~ o
3. Keep the machine and the operation table clean. l.i~M=~)J.ffi9}~~~ 0
§Ji!§l 1. Keep the power cords looking clean and neat. 2 -i~M=~i'FEEiH&~5~ o
Weekly 2. Keep the operational panel clean. 3 .m:m:~>iffi~i~~a~mtS.X?±IEifiTI~ o
3. Check if the power parts is loosening or still at the right position.
BJ=®I~ 1-~~5S3fi~2;-&~5S3 ° Quarterly 1. Replace the liquid oil inside the oil pan.
m~ l.m:m:iii11Bl~~a~2S.X~1~ 0
Annually 1. Check the transmission belt to see if it is weariful or damaged.
~4/Table 4
LUBRICATION
1. ~~~ffl MOBI L#lO 9.lG ESS0#32 S.XID.I~~ 2 )fl~ )~ 583 °
1.Piease use Mobil#1 0 or ESS0#32 or its
Equivalent pi I.
2.ffi~~~~?±R~M8~~~~·~~ ~~~?±~fflM®~~A~~·MOOm MA~~~A~~~.m~;~~~~ 1=~m_t""f~21MJNDDJ o C 1r! 32 , 33)
-32-
2.The lubricating oil has been drained from
the machine before delivery. Therefore, before using the new machine, remove
screw (A), and fill the oil until the oil level is
between the high/low indicate lines of oil
level gauge. (Fig.32,33)
~32/F4 g. 32
3-•~@~~m,w~aa~~m~•~ m2~~,@~ro~~a,~~uoo~ ~ft,~~M,~~@~~~~M*M 1~a~~~~~ o
*oo•2~~u~~~*~m~~~~~m B~ ' ~~ ?± ~t fl _t. ~ BB 1£ DD 583 )fl~ )~ o
1. ~~t'** D ~00 ' 1~5B3M25B3~~~n±:l ~~t~~ 0
( IT! 35)
2-~~m~~HE®,~~oo~~m-~ ~~~~~a,•~~-~~~~~-1f!.o
3.Be sure to check every day and refill the oil, if oil level is lower than line L of oil level gauge.
*Before starting a brand new machine or a machine which has not been used for more than a couple of week, oiling the needle bar.
~33/Fig.33
Fill reservoir CD and® with silicon oil to prevent the thread from breaking. (Fig.34)
!1134/Fig.34
-33-
CHANGE THE LUBRICATION OIL
1. Loosen screw D and fasten it after drain all the oil from the tank. (Fig.35)
2. For extending the life of the machine, change oil after the first month operation. After that, change oil every four months.
!1135/Fig.35 i------------------------- ------------- -------------- - ----------- ------------------------------------------ - --------- ------------------ -- - ------------ - ------ - ----------- -------
[ __ ~~-~~-~~~-~------------------- ---------------------------------------~-~-~~~-:--~-~-: __ ?~-=-~~-~~=-~------------------------------- -~~H~gu~~Ji5B3H ' [email protected]~ HiffD"fm55t ' ~~~B~~~~Wf~ o ( 111 36)
This machine is equipped with an oil filter,
and the filter must be cleaned every month.
Replace the filter if necessary. (Fig.36)
!1136/Fig.36
- --------------- ------------- ------------------------ ------------ ----- - ----------- ---------------------------------------- - ----------
[~t~~~ .•................................. ~EPL~GETHE NEE~LE ....................... .
1. MFF.IIDt2*JHeWR"'1~~$~~ ( ~ 5)
2.~~m•ro~m"f~,~wr~~~~~ ~&~,~~~2m~~~§ao (~ 37)
3. mWT~W~t,Mffi o
~-~~~2rt~~$~mm~~o
-34-
1. See Table 5 for the sizes and the
specifications of the needles. 2. Loosen screw ffi , then pull out the used
needles. Insert the new needles into the
holder holes as far as they can go, and let
the long groove of the needle face you.
(Fig.37)
3. Fasten screw ffi . *Needle size of special model, please refer
to conversion chart.
~t1-t5m Needle System
ORGAN UY128GAS
ORGAN SM1014B
0 X
+ +
~37/Fig.37
~t R 1t Needle Size
2~t 2 Needles I 3~t 3 Needles 4~t 4 Needles
#10
#10
~5/Table 5
-35-
ADJUSTING END INTENSIVE SEWING
The instruction of pneumatic end intensive: End intensive sewing function- hook the end
intensive sewing driving lever CD by the chain <2) and stretch down the end intensive sewing driving lever CD by foot-action, which enable the end stitch more intensive and strong. The standard equipment of end intensive sewing is foot-action, but the electronic motor control box can be option too.(Fig.38)
~38/Fig.38
TROUBLESHOOTING
A ).!~CAUTION
& ?±it~"J~~~m1~~~2Wf , ~~$1C~~~)JmillH~I:±:l~)Jm, a~U~D~~~Mi~!JJ~~ , ~ ~~~!111'F, ~?5?&A~~~ o
Before processing the troubleshooting, please turn off the power switch and unplug the electronic cord. Otherwise, if touching the start switch incautiously, the sewing machine will function and will probably cause injuries happened on operators.
No. !~~ m~&~~ Problem Exam and Adjustment
1. ~t~:t:~~~/imf~ •~t~~:t.J~a~~mG~'J'? Needle thread too tight/ loose The tension of the needle thread is too loose or
too tight? ©~~~t~~:t.J 0
Adjust the needle thread tension.
~t ~ B'SJ ~~ ~t~.H~ ~ 1.M~te'Sli~Hi:if'~ ? 2. The skipping stitch of needle thread Choose the wrong needle?
© il ti lc ~ ffi f-t B'SJ m ~t !EHi ~ 5m ti~~ o Select the needle and thread number match the fabrics.
2 .m~t:if'm? Bad needle?
©~Wi'M~t o Change a new needle.
3.g~J:Ji'C:if'IEtil o Incorrect threading.
©~~~g~~ 0
Follow the threading diagram.
4.M~t~~/f'IEtil o Incorrect needle installation.
©mwr~~Mfi,@Mti~M~~~~~o Reinstall the needle to make the long slot of needle face the operator.
s.m~t~t~IIT9.XWHE o The needle tip is broken or bent.
©~Wi'M~t o Change a new needle.
6.~~t~t~~f!H 0
The looper tip is blunt. ©@ffl~EmG~wmge,mG~Wf~fio
Polish by the oilstone or fine emerypaper. Or replace with new looper.
7.~~t~~:t.J:t:~9.X/tlj\ 0
The looper tension is too loose or too tight. ©miii'~~-~~~:t.J 0
Adjust the thread tension properly.
-36-
No. !~~ m=m:&~~ Problem Exam and Adjustment
2. ~t ~ B'SJ ~~U'~ !~ ~ o 8. ~ jt :if'~ g i± ~ iiH~ jt B'5J IN Iii · r§ f.&~ jt IN B'5J ~
The skipping stitch of needle thread iliRWJi~~jt 0
The looper can't hook the right needle thread loop and cause the right stitch of looper thread skipped.
©:±~t.mmjt~Nii:A'J' . ±~JJo~~iR~ 0
Because the needle thread loop is too small which increase the thread take-up amount.
9.~jt:if'~~i±~ifimjte'SJ~Nii . r§f.&~jt~B'SJ~ii iR~Pli~~jt 0
The looper can't hook the left needle thread loop and cause the left stitch of looper thread skipped.
©:±~t.mmjt~Ii:A:A . )~~~~iR~ 0
Because the needle thread loop is too big which decrease the thread take-up amount.
1 o. ~ jt ~ 5! ~ tt lf:l r~ w ~iii§[ jt iR Iii . ~ jt IN B'5J lf:l jt~NW~jtiR~~jt o
The looper can't hook the middle and left straight needle thread loop which cause the middle and left stitch of looper thread skipped. ©~~-~~m~w~~B'SJ~iR~•·~m~iR!i
:A:Jj\~= 0
According to the standard to adjust the looper thread connection between needle and looper and make proper needle thread loop size.
11.~jt~5!~i± Jf:l ra~W~il i§[jtiR!i • ~jtiNB'SJ Jf:l jtiNW~jtiR~~jt o
The looper can't hook the middle and right straight needle thread loop and cause the middle and right stitch skipped.
©m~miR~a~g~~iRB·~~N~rooe'SJ~~~ 1*. ~r[]~~~~-ii~j~~ o Check if the thread pass through the thread
gripper and the synchronization relationship
of thread controlling cam. If there is any
problem, adjust it according to the standard.
12.~jtWmjHic~:if'= o The looper and needle didn 1t cooperate well.
©M~~~~•·m~w~~2~B'SJ~~o Check the needle lever height and the
synchronization between needle and looper.
13.mjtW~jtJ=J~c~:if'= o The needle and the needle guard plate didn 1t
cooperate well.
-3 7-
No. !~~ m~&~~ Problem Exam and Adjustment
2. ~t~ffil~~~!~~ 0 ©m~m~w~~~m~.~~~~.m~• The skipping stitch of needle thread jifj~~ 0
Check the position of needle and needle guard
plate. If there is any problem, adjust it
according to the standard.
1 4 .m ~t w 1: ~ ~t ~2 s 1' S" • 9.X 1: ~ ~t m ~ 1' !~ ' i§f.&l:~~t~~~t 0
The needle and up looper didn't cooperate
well or the incorrect up looper position cause
the up looper skipped. © w ~ m ~t w 1: ~ ~t ErSJ ~2 s R n & 1: ~ ~t l±l ~ ii
. ~o~r[]~~. m~•mr:r~~ o
Check the size of needle and up looper and the
thread output amount of up looper. If there is
any problem, adjust it according to the
standard.
3. *I~ 00 ~ B~ l:±:l !~ ~~ ~t 9.X ~. l.~~t~ll 0
Skipped stitches or unraveled thread The needle is too thick. at sewing start ©1~ffltt;!JH~~~t'J'-5JJHI'SJ~~t o
Try using a needle with a count that is one lower than the current needle.
2 .~*'l~~P~ · M*'l~M~~~~ o The sewing speed is too fast at the sewing start.
©1~ffl'li~~~ 0
Use the slow start feature.
4. ~r• 1. g~1.J51i1'IE~ o Thread broken Incorrect threading.
©~g~~mwrg~o
According to the threading diagram to re-threadin~ 2. m~t3Z:~1'IE~ 0
Incorrect needle installation. ©mWT3Z:~m~·~m~~~~~~~o
Reinstall the needle to make the needle slot face the operator.
3.M~~:t.J~:*: o The thread tension is too strong.
©~'i'~~~~~:t.Jo Adjust the thread tension properly.
4.M~~,m:;t~ o Bad thread quality.
©~ffl~'i'~~o Change to use the proper thread.
5.M~tt;~t3Lil o The thread is wider than the needle hole.
©~~illf:le'SJM~~~t o Change to use the proper thread or needle.
-38-
No. l~~ m~J5Hffll~ Problem Exam and Adjustment
4. Iii** 6.M~t, ~~t, ~t~, ~~i!i:, ~~~~~~~~
Thread broken ~~9.X~~U~I~~ o The needle, looper, needle plate, presser foot tongue and thread crossing hole is blunt or scratching. ©ffl~E9.X~WM~M&e·9.X~~-~~o
Use oilstone or fine emerypaper to polish or replace the parts.
7.*i~MU~ffi~~~*i~I~~ o Sewing the heavy material cause the thread winding. ©~~MUMM·~mW~~~~&~g~~Mo
Decelerate the sewing rotational speed and applying silicon oil to lower the friction temperature between needle and thread.
5. II1T IDt 1 . m ~t B'SJ 5~H~ 1' !1 ° Needle broken Choose the wrong needle.
©ffffi~:lf'M~~~B'Slm~~·@fflm-~B'SJM~o Use thick needle within the range that there will be no pinhole occurred on the fabric.
2 .~~~!&:~!'~ 0
Improper assembling of the presser foot. ©~!&~®E@fflM~~~m~~m~~~~o
During assembly, make sure the needle can insert to the central point of the presser foot.
3.~~~!&r§Jf~fi1~1'!1 °
The assembling height of feed dog is wrong.
©~~~~B'Slr§JM • ~~r§J~~t~O.B-1 mm • [q]Bey f~iH~~=~~~J.J o
Adjust the feed dog height to make the feed teeth in 0.8-1 mm higher that the needle plate and keep the appropriate presser foot pressure.
4. U~/1'~ o Bad threading o ©U~~M~~-~m~~~-·~--~ 0
If there is any connecting part of the thread, it needs to be dealt first. Then, threading.
s. m~t~~:lf'IE~ 0
Improper needle installing. ©~~OO~IE~~~S~·mB~~o
Install the needle correctly by following the
instruction book.
6 .m ~t~ s:E 9.X~t~ Iii~~~ 9.X~t ~ fBlm 11 ° The needle is bent, the needle tip broken, or the needle hole is blocked.
©~~m~t 0
Replace the needle.
-39-
No. !~~ m~J~JJij]~ Problem Exam and Adjustment
5. IJT~t 7. ~~~:t.J~Ij\ , ~ffi1'N o Needle broken The presser foot pressure is small or the fabric
feeding is improper. ©i~JJD~Jlall~:t.J • ~~ffi IE;% o
Increase the presser foot pressure to adjust the
fabric feeding properly.
a. ~~t~m~tffi~:ll! o The looper contact the needle. ©}3l:~~~~~~t~m~tw~ o
Adjust the position of needle and looper according
to the standard.
9. _t~~t~m~tffiti~ o The up looper contact the needle.
©}3l:~~~~_t~~t~m~tru~ 0
Adjust the position of the upper looper and needle
according to the standard.
1 o.m~t~~~t J=1~c-81'~ o The needle and needle guard plate didn't
cooperate well. ©}3l:~~~~m~t~~~t 1=1w~ 0
Adjust the position of the needle and needle guard
plate according to the standard.
11.~~t~$iH 0
The looper tip is blunt. ©~~~~t 0
Replace the looper.
12.~H~~~H~Efc:iiH~~7\: • f~M~t~~H~E~c-8 ~il.Jo
The needle lever and needle lever sleeve is worn
out so the needle and needle sleeve become loose. © ~ ~ ~H~ 9.JG ~H~ E Fc:i o
Replace the needle rod or needle rod sleeve.
13.~t;f&_t~~t~:tJJ\ 0
The needle hole on the needle plate is too small. ©~~/j\5m§[~t9.JG~~~~t~~7\:~tif& 0
Replace the smaller needle or the needle plate with
bigger needle hole.
14.~f~~il.J~7\: 0
The parts is over-loosing. ©~•3~mz~~s~e~~~·}3l:~~~~~ SRn·~~-~Hm~~-6~~ 0
Check cooperation and wear condition among the mechanism and adjust the size according to the
standard. Replace the part which is worn out seriously.
-40-
No. !~~ m=m:&~~ Problem Exam and Adjustment
5. IIIT~t A )!~CAUTION Needle broken
~~~~~~~~~~ti·~~~ti~~~~~~ IJX~U11A~fB~! o In order to prevent the broken needle sticking in the material and stab people so please search for broken needle until the whole of the needle is found.
6. ** WJi 1' ~JB~U 1.m~t:;tfttffm~t~Ji~~JX:;t:A • f~IR~2.rs~ffi:g: Uneven stitch ~*fi?'f-JEeo
The lower needle cause the big thread loop and make the thread loop intertwist together.
©~~~mWi'AErum~t~M o Reset the needle height by following the standard.
2.~t~.&~gijg~:;t~. 1fm~t~@~~~f1=Hifff.i~m ~~1'~~~u 0
The needle plate tongue is too narrow which make the needle come close easily and have uneven
stitch. ©~~Wf~t~ 0
Replace with the new needle plate.
3.m~tw~~tlcS1'~ o The needle and looper didn't cooperate well. ©~~~~~m~tw~~tlcS1Tiim o
Adjust the needle and looper position by following the standard.
7. Ki**1'ItZ~ 1-~~~)J~/j\?
Uneven Seam The presser foot pressure is too weak? ©~~~~~JJo
Adjust the presser foot pressure. 2 -~~~~~ftt 0
The feed dog teeth is too low. ©~~~~~~F=j)j!o
Adjust the feed dog teeth height.
8. ;fiffi~~~ l.~!J.]~ffitt$1'= 0
The fabric is puckering The improper differential fabric feeding ratio. ©~=~~~!J.J~ffitt$ 0
Adjust the differential fabric feeding ratio properly. 2 -~~~~~fttM~lliim1'= o
The improper position of feed dog teeth. ©~~~~~~~~~~ftt 0
According to the standard to adjust the feed dog teeth height.
3.~1R~:t.J~:A 0
The stitch tension is too strong. ©~=~~~IR~:i.Jo
Adjust the stitch tension properly.
-41-
No. !~~ m~J.SH)ij]~ Problem Exam and Adjustment
8. *lffi~JI~ 4. ~~~J.J :A::*:§.JG::tJJ\ 0
The fabric is puckering The presser foot pressure is too strong or too weak ©~~~~~~~J.Jo
Adjust the presser foot pressure properly.
s. ~~~M~,t~ o The sewing speed is too fast.
©~f~m~~M 0
Decelerate the sewing speed.
9. *lm1'm 1. ~B'SJ*.El*IB1'-~ o Improper stitch The thread thickness is different.
©auf.! ~ ~:r B'SJ ~ ~ 0
Change to use the better thread.
2. ~~~Ifl1=1'IEm" o The thread gripper is abnormal.
©~ll*~~~~~m • @~~stZJII~ 0
Clean the thread waste on the thread gripper to make the thread crossing smoothly.
3.~~~~fi11'IE~ o The locating of thread crossing is incorrect. ©~~fi~'~fi~&k~fi~B'SJ~J.Jo
Adjust the tension of needle thread, looper thread and up looper thread.
4.~~~1'Jl6)~ 0
The thread crossing hole is not smooth. ©fflWP~lt§.JG~JJI~~Jlt~~~ o
Use emerypaper or file to polish the thread crossing hole.
10. ~ ffi ~ l:±:l!~ ~t ~ I.m~t~t~Wf!H9.JG~=E 0
There is needle hole on the fabric The needle tip is blunt. ©~~m~t 0
Replace the needle.
2. oo~ffi~tt~. m~t::t:m 0
The needle which compares with fabric is too thick. ©~m~*mm~t o
Replace with the fine needle.
3.~tif&k~~t~:A'J'9.JGIH~ o The needle hole on the needle plate is too small or worn out.
©ffi~t~.&~f~~)~ 0
Rounding and smooth the needle plate hole.
-42-
15. 加裝CL如遇抬壓腳力道不足時。If the strength or the presser foot lifter is insufficient with being equipped with CL.
請依下列實施：Ａ.參數64項，出廠值：40 改為100Ｂ.參數65項，出廠值：10 改為28
.Parameter No.64,default: 40 change to 100.Parameter No.65,default: 10 change to 28.
P lease implement the procedure as below:ＡＢ.
C\J
~ 1'-0 0 (.)
a: 0 u. ~ <C a: CJ <C -0 CJ z -0 <C w a: I I-,.... ~ 1'-0 0 (.)
a: 0 u. ~ <C a: CJ <C -0 CJ z -0 <C w a: I I-
C\1 I-
I
1'-0 0 ()
u. 0 1-::::l 0 J-!. ::::> ()
w ....J OJ
~
~
I-I
1'-0 0 ()
u. 0 1-::::l 0 J-!. ::::> ()
w ....J OJ
~
.=tt••~ C007J/C007JD/C007K/C007KD/C858K/C858KD/S007K/S007KD SERIES TABLE CUT-QUT SEMI-SUBMERGED .il'l/UNIT:nm
C007K-T2-1070 H(L):1070~:11.3kg±5% ~ lei C007K-T2 B(L):1200jU:12.3kg±5% 0> j;
FOR CRL.CRL/UT ~ J5JiWR."<fi..~/DIFFERENCE:±2 EP~ .... ~~mat&: '& m
£ dJ N <0 N
0 0> .... ~,
...J
-=tt141****D
.... 0> ....
ON NO> LOv
0
""' ('t)
I I
"' o <0 "a ""' 0> .... <0""' N .-. .-.
n
C007 J/C007 JD /C007K/C007KD /C858K/C858KD /S007K/S007KD SERIES TABLE CUT -QUT SEMI-SUBMERGED .il'l/UNIT:mn FOR-M • .&Eilbiml J5JiW R."<fi..~/DIFFERENCE:±2 C007K-Tl-1070 U (L):1070jU:11.5kg±5% C007K-T1 8(L):1200/H:12.5kg±5% ~~-ti-lt
...J 0 N 0 ....
0 1.0 1.0
r r i l
""' co <0 "'.-.o N NN
<0 ...... o .... <0""' ....
0
I 1
1-=~u~~-~~w~~~,~-~~ ~~JB~U~1~W~*P!I '~g~f~iUI~tl&i} ~ftmo
2-M~~~H~~®~~~~~B~*~ ft~:
Cl) PJf~~E, DJ1~m'~f§i&~~ro2~F ~11;~1tl= 0
(2) ~H~1tl= : ~IBJ , ~~SJ.IH~~ o
(3) ~i't~-1*~ = E~ , ~''~ I DJ1~m'tl ~J=lo
C4) ~;; = ~s~;; , m , ~mw:Mm , ~1-lliafm~~ o
3.~ttBlli,M~M~DJ~~~~~~, §~~~mrozmm•DJ~@mroz~~w fff.i1'~~®;~~!~ 0
-46-
DEMOLITION PROCEDURE
1. When the machine needs to be eliminated and demolished, certain basic rules must be observed to protect the environment and public health.
2. ALL machine components must be divided according to categories as the followings: (1) All sheathes, flexible hosing and
plastic or non-metal components. (2) Electricity components: switches, or
lighting components. (3) Insulation materials: rock wool, and
Flexible rubber strips. (4) Metals: ferrous metals, copper, bronze
and brass, various. 3. In this way, all materials can be
eliminated correctly, recycled, or melted down for reuse or disposed of so that they do not harm the environment.
MY127K.DEC.2013
