E-1 65LE97050

INSTALLATION MANUAL

I. Installation space (unit: mm)

II. Pre-installation Check Items1. Select a level and stable place for installing the

machine.2. Be sure to use a power source of the voltage and

frequency indicated in the product specifications.Ensure that the current carrying capacity of thepower outlet is at least equal to the current listedin the product specifications.

3. Power the machine directly from a dedicatedpower outlet. (Do not use an extension cord.)

4. Do not plug or unplug the power cord with wet ordirty hands, otherwise you may get an electricshock.

5. Avoid a hot and humid environment, or a placeexposed to direct sunlight.

6. Avoid a dusty location, or a place near volatileand flammable substances.

7. Avoid a poorly ventilated place.

III. Unpacking the Main body (How to bring down the machine onto the floor)1. The task should always be performed by two or more

people.2. Lift the main body by hand to remove the cushion.Caution:

Perform the process mentioned above one side ata time.

3. Fix the veneer with the nail at the top end face ofthe pallet, setting its beveled portion upward.

Applied Machine:

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4. Set the two cushions (rear) removed from themachine, below the veneer as illustrated below.

5. Bring down the machine carefully on the floor bytwo persons.

IV. Accessory parts Rear cover / 2 Developer ( Y / M / C / K ) Developer charging funnel / U Developing unit ( Y / M / C / K ) Installation cautionary statement Nails Transfer unit Belt cleaner unit Separation claw unit TP screw M3x6 Working table Users guide (except for Europe) Manual holder Installation manual Main power switch label Sub power switch label Operation sheet (French / German / Italian / Spanish) / (For Europe only)

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V. Installation ProcedureNote:

Release all locks, and do not plug the power cordinto the outlet until you are instructed to do so.

1. Inspect the outward of the Main body.2. Remove the bagged material included in the

package and the wrapping sheet on the top.3. Remove the locking tapes put on the exterior

panels.Note:

Locking guide tapes indicate the portions to beunlocked; those tapes should be removed after thecompletion of each unlocking procedure.

4. Remove accessories from inside trays 2 and 3,and all tray locking tapes. Remove the lock guidetape last.

Note:When removing accessories from inside trays 2and 3, be careful not to damage the black PET.

Locking guide tape

Locking tapes

Locking tapes

Locking guide tape

Locking tapes

Locking tapes

Locking tapes

Locking tapes

Locking guide tape

Black PET

Tray 1

Tray 2

Tray 3

Black PET

Black PET

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5. Remove the optics unit locking screw on the leftside of the Main body.

6. Open the toner supply unit and the front door ofthe Main body.

(1) Open the front door of the Main body.

(2) Loosen the single screw of the toner supplyunit locking area, push the locking material tothe left and open the toner supply unit.

(3) Loosen the one screw of the fan cover to openit.

7. Release the ADU lock.(1) Remove the two screws of the ADU lock

bracket (bottom left).

(2) Remove one ADU lock bracket screw (top).

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(3) Remove two ADU lock bracket screws (bottomright).

(4) Set the toner supply unit stopper as shown inthe figure.

(5) Push the ADU lock up to release it, and turnthe ADU release lever to the left.

(6) Pull out the ADU unit.(7) Remove the locking tape from Lever 9, and

remove the ADU locking bracket (upper). (2screws)

(8) Open reversal section (No.11) and push lever9 to the side to remove the locking tapesplaced on the fixing protection material.Remove the fixing protection material.

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(9) Remove the locking tapes and the protectorpaper.

(10) Remove the locking tape from the right-handside of the ADU unit. Remove the spacer.

(11) Bring the reversal section (No.11) to the origi-nal position.

(12) Set the ADU unit to the main body.(13) Turn the ADU release lever to the right and

lock it.8. Set the developing unit.

(1) Return the left and right levers of the processunit to the front and pull them toward you.

(2) Remove the developing unit support part (2places) (screws: 3 pcs. each).

(3) Remove the locking tape from the toner load-ing the developing unit.

Note:Be careful not to touch the sleeve when removingthe developing unit.

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(4) Install the developing units in the order YMCK(from the top) in the main body. To install,insert each developing unit on the left side firstand then set the right side.

Note:Do NOT touch the Teflon sheet on the upper coverof the developing unit with your hands or anyobject when handling the unit.

(5) Install the developing unit support part (2places) (screws: 3 pcs. each). To install, insertthe bottom of the developing unit support partand tighten with the screws.

(6) Connect the connectors on the process unit tothe YMCK developing units. Remove the pro-cess unit connector from the wire bundleholder before connecting.

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9. Remove the drum blade pressure release screwfor each color.

Note: Do not touch drum surface. Do not damage drum surface. Return the drum to the position it was in before itwas removed.(1) Remove the drum from the process unit.

(2) Remove the drum blade pressure release screws(front/back: 1 red screw each). (YMCK processing)

(3) Install the drum in the original position.

10. Install the transfer unit.(1) Loosen the two screws of the transfer unit fix-

ing materials (top/bottom). There are twoscrews in the top piece, and two screws in thelower piece. Turn the transfer unit fixing mate-rials counterclockwise to remove.

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(2) Return the process unit to the Main body. (It is not necessary to lock it)

Note:Do not expose the drum to light for a long time.(3) Remove the transfer unit stand behind the

toner supply unit.

(4) Remove the transfer unit from the box.Note:

When removing the transfer unit from the box,never hold it at the positions shown in the figure.When taking it out of the bag, be careful not totouch the belt.

(5) Stand the transfer unit up using the transferunit stand.

(6) Remove the two lock screws.Note:

The left and right lock screws are different lengths,so pay attention when reattaching them if youmove them.

(7) Remove the transfer unit protection cover.

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(8) Remove the 1st transfer roller locking material(front and rear 6 places: 1 screw each).

(9) Install the separation claw unit. Place the clawunit into the slit in the bottom right of the trans-fer unit, and screw the unit in while aligning itwith the left projection. (TP screw M3x6: 1 pc.).

Note:Be careful not to damage the belt.

(10) Apply setting powder on the surface of thebelt between the belt driving roller and theseparation claw unit.

(11) Install the belt cleaner unit by aligning it withthe angle of the top grooves of the transferunit (TP screw M3x6: 2 pcs.).

(12) Rotate the belt driving coupling in the directionshown in the figure to brush setting powder off.

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(13) Pull out the process unit again.(14) Press the portion marked with an arrow to

confirm that the drum cartridge is correctlyset.

Note:Incorrect setting of the drum can damage the drumwhen installing the transfer unit.

(15) Remove the transfer unit stand, pull the han-dle on the top of the transfer unit, and lift thebelt.

Note:Return the transfer unit stand to the original posi-tion.

(16) Set the transfer unit with the surface of its beltfacing the drum side. Position the unitobliquely, as shown in the figure, and move itinto place from the rear, then align it so thatthe pins of the transfer unit are engaged bythe hooks (4 places) in the front and rear.

Note:Be careful not to hit the drum with the transfer unit.

(17) After installing the transfer unit, return thehandle back to the original position.

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(18) Turn the transfer unit fixing material in the direc-tion of the arrow until it reaches the screws, andsecure it with screws (2 screws each).

(19) Push the process unit all the way (until itclicks), and bring the left and right levers totheir original positions.

11. Slide the rear cover/2 to install it onto the rear ofthe main body, and secure the cover with thetwo supplied screws.

12. Set the developer.Note:

Set developers in the order YMCK (from the top ofthe developing unit).(1) Remove the developer charging plate set on

the back of the toner supply unit, and thenremove the developer charging funnel / L.

(2) Align the holes of the developer charging plateto the developer charging plate fixing screws,and slide it to the right to secure it.

(3) Set the developer charging funnel / L to thetoner loading slot of the developing unit. Placeit on top of the developer charging plate asshown in the figure.

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(4) Take the supplied developer charging funnel /U out of the developer package for each color.Unfold the developer charging funnel / U, thenset it onto the developer charging funnel / L.

Note:When opening the developer charging funnel/U,bend it outward against the inclination to flatten it.

(5) Plug the power cord into the outlet.(6) Set the developer.

Note:When removing the developer charging plate fromthe main body, lift the right side of the stopperplate, and slide the developer charging plate to theleft side to remove it.

13. Return the developer charging funnel / L and thedeveloper charging plate to the original position.

14. Bring the toner supply unit stopper to the originalposition.

15. Tighten the screws on the fan cover.16. Close the toner supply unit, and tighten the toner

supply unit lock screw.17. Close the front door of the main body.Important:

Be sure to conduct the following adjustments andsettings.

18. L detect initial auto adjustment

Step Operation1. Turn ON the main power switch.2. Turn ON the sub power while pressing [3]

and [6] on the numeric keypads to start [36 mode menu].

3. [36 Mode Menu screen] Press [1] Process adjustment key.

4. [Process Adjustment Menu screen]Press [2] Drum peculiarity adjustment key.

5. [Drum Peculiarity Adjustment Menu screen]Press [5] Automatic developer charge key.

6. Check if the screen shows [Y] If the yellow developer is ready, press the [START] key.

7. Pour in the developer.

8. After the developer is completely poured in, press the CANCEL key.

9. Press the arrow key and press the M (magenta) key.

10. Pour in the developer in the same manner as for yellow.

Note:Change the developer charging funnel / U for each color. Pour in the cyan and black devel-opers in the same manner.Leave the machine in [36 Mode Menu ] (do not turn the power OFF).

Step Operation1. In the [Automatic developer charge], press

the NEXT ADJUSTMENT key to choose theL detect initial auto adj. ALL screen.

2. Press the [START] key. The developer motor will turn, and the adjust-ment will complete automatically.

3. Leave the machine in [36 Mode Menu] (donot turn the power OFF).

Step Operation

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19. Blade setting mode

20. Color Regist auto adjustment

21. Non-image area erase check

22. Set the toner bottles.(1) Hold the toner bottle vertically, shake it up and

down, and remove the cap.

(2) Open the toner supply unit external door onthe right side of the main body.

(3) Open the toner supply unit interior door for theappropriate color, and push the toner bottle tobe set, making sure the side with the trianglemark is on top.

(4) Close the toner supply unit internal door.(5) Set the remaining three color bottles in the

same manner as above.(6) Close the toner supply unit external door.(7) Turn the sub power switch OFF.

23. Various settings(1) Setting date input

Step Operation1. Press the NEXT ADJUSTMENT key twice

to select Blade setting mode.2. Press the [START] key.

Message changes from Conditioning to Complete has finished.

3. Leave the machine in [36 Mode Menu] (do not turn the power OFF).

Step Operation1. Press the PREVIOUS SCREEN key to

return to [36 Mode Menu] screen.2. [36 Mode Menu screen]

Press [2] Image adjustment key.3. [Image Adjustment Menu screen]

Press [2] Timing adjustment screen.4. [Timing Adjustment Menu screen]

Press [8] Auto. color registration adj. key.5. Press the [START] key.6. Message changes from Adjusting to Com-

plete the adjustment process has finished.7. Leave the machine in [36 Mode Menu] (do

not turn the power OFF).

Step Operation1. Press the PREVIOUS SCREEN key to

return to the [Image Adjustment Menu screen].

2. [Image Adjustment Menu screen]Press [5] Non-image area erase check key.

Note:Open fully the CV-131/OC-2 /ADF.

(When CV-131/OC-2/ADF are installed previously.) Do NOT place a document on the docu-ment glass.

Clean the document glass if dirty.3. Press the [START] key.4. After the adjustment, if any message other

than The machine is set to appropriate parameters for the Non-image-area-erase is displayed, follow the instructions that accompany the message.If a fluorescent light or other bright light sourcesexist right above the main body, the light sourcecan hinder installation checking and cause oper-ation errors in the Non-image Area EraseCheck. To prevent this, review the place anddirection of installation, or take measures toblock the light source (by covering it, etc.), thenperform installation checking again. For detailedinformation, refer to the Adjustments section inthe Service Handbook.

Step Operation1. Turn ON the sub power switch while pressing

[2] and [5 ] on the numeric keypads.2. [25 Mode Menu screen]

Select [12] Setting date input3. [Setting Date Input Menu screen]

Input the proper date using the numeric key-pad on the screen. [ For North America ]It cycles through month/day/year every timethe SET key is pressed.[ For Europe ]It cycles through day/month/year/ every timethe SET key is pressed.

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(2) Telephone number setting

24. Data and Time setting

25. Insert and install the CV-131/OC-2 (optional) tothe hinge hole on the top of the main body.

Note:When installing the optional ADF, see the ADFinstallation procedure.

26. Install the paper exit tray (optional) and manualholder on the left side of the main body.

Note:The manual holder can also be installed on theoptional Finisher.

27. Affix the main power switch label and sub powerswitch label.

4. Be sure to press the OK key. The date will be updated to the current date.

5. Leave the machine in [25 Mode Menu] (do not turn the power OFF).

Step Operation1. [25 Mode Menu screen]

Select [7] Telephone number setting menuscreen

2. [TEL/FAX Number Setting Menu screen]Select telephone number.

3. Input numbers using the numeric keypad onthe screen.Input numbers. (16 digits)

4. Select Fax number.5. Input numbers using the numeric keypad on

the screen.Input numbers. (16 digits)

6. Be sure to press the OK key. 7. Turn the sub power switch OFF.

Step Operation1. Turn ON the sub power switch.2. Press the [HELP] button.3. Press the Key operator mode key.4. Press the System initial setting key.5. Press the Date & Time setting key.6. Set date and time using the numeric keypad

on the screen.[ For North America ]It cycles through month/day/year/time everytime the SET key is pressed.[ For Europe ]It cycles through day/month/year/time everytime the SET key is pressed.

7. Be sure to press the OK key. The date will be updated to the current date.

Step Operation

CV-131/OC-2

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28. Install the working table.(1) Use a wire cutter or other tool to snip the work-

ing table installation part on top of the mainbodys right side (2 places).

(2) Tighten two screws to install the working table.

VI. Operation panel angle change(Standard 7 degrees / optional 18 degrees)Note:

Change the angle of the control panel only if acustomer makes such a request.

1. Open the front door and the toner supply unitexternal door.

2. Remove the control panel fixing screws (2 pcs.).

3. Lift the control panel, pull forward the lock tabs(2) inside the control panel support part torelease the lock, and remove the control panelsupport part.

4. Push the control panel pressing memberstoward the back to lower the control panel to thebottom level.

Working table installation part

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5. Secure the control panel with the fixing screws.

6. Close the front door and the toner supply unitexternal door.

Control panel fixing screws