Cable management solutions: cable ties, heat shrink …...5.4 Lugs and Ferrules - HT Heavy Duty Lugs...

Crimping Terminals 5.0

Inspired by Quality

5.1 Pre-Insulation Terminals Selection Chart ........................................................ 184-185

5.2 Pre-Insulation Terminals ................................................................................. 186-191

5.3 Brass Terminals .............................................................................................. 192-193

5.4 Lugs and Ferrules

- HT Heavy Duty Lugs and Ferrules ............................................................. 194-196

- HTB Standard Lugs and Ferrules .............................................................. 197-199

- XLPE Lugs and Ferrules ............................................................................ 200-201

5.5 Ferrules and Pin Terminals .................................................................................... 202

5.6 Crimping Tips ...................................................................................................... 203

Wir

e R

ang

em

m2

12 (T) 3R12 (T) 3FB10 3HB (T) 3DM (T) 3DF (T) 3PB TF2DF 1TSYL 3QS CE5 (10 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)

2,5

- 6,

00(S

ize

3)1,

17 -

3,2

4(S

ize

2),3

4 -

1,57

(Siz

e 1)

6 (T) 1R6 (T) 1S6A‡ (T) 1P10 1UT (T) 1ULM4 (T) 1ULF4 (T) 1FB11 1 HB3 (T) 1DM4 (T) 1DF4 (T) 1PB TF1DF4 1TSRD 1QS CE1 (10mm) (4mm) (4mm) (11 x 3,0mm) (3mm) (4,8mm) (4,8mm) (6,4mm) (4,8mm)

10 (T) 1R10 (T) 1FB10 (T) 1HB (T) 1DM (T) 1DF TF1DF (10 x 2,3mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm)

8 (T) 1R8

8 (T) 3R8

5 (T) 3R5 (T) 3S5

4 (T) 3R4 (T) 3S4A‡

10 (T) 3R10 F3DMY F3DFY (6,4mm Nylon) (6,4mm Nylon)

6 (T) 3R6 (T) 3S6A‡ (T) 3P13 3UT (T) 3ULM5 (T) 3ULF5 (T) 3FB14 3HB3 (T) 3DF9 (13mm) (5mm) (5mm) (14 x 4,5mm) (3mm) (9,4mm)

STU

D (

mm

)

RINGR(E)

SPADES(E)

BUTTUT(E) FLAT

FB(E)HOOKHB(E)

PINP(E)

BULLET BLADEMALE

ULM(E)FEMALEULF(E)

3,5 (T) 3R35

3,5 (T) 2R35 2S35 (T) 2DF9 (9,4mm)

10 (T) 2R10

5 (T) 2R5 2S5A‡

4 (T) 2R4(A)‡ 2S4A‡ (T) 2FB18 2HB3 (T) 2DM4 (T) 2 DF4 F2DMY F2DFY (18 x 2,2mm) (3mm) (4,8mm) (4,8mm) (6,4mm Nylon) (6,4mm Nylon)

6 (T) 2R6 2S6A‡ (T) 2P12 (T) 2ULM5 (T) 2ULF5 (T) 2FB13 TF2DF4 (12mm) (5mm) (5mm) (13 x 2,4mm) (4,8mm)

8 (T) 2R8 (T) 2P10 2UT (T) 2ULM4 (T) 2ULF4 (T) 2FB9 2HB (T) 2DM (T) 2DF (T) 2PB TF2DF 2TSBL 2QS CE2 (10mm) (4mm) (4mm) (9 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)

5 (T) 1R5 (T) 1S5A‡

3,5 (T) 1S35

3 (T) 1R3 (T) 1S3 (T)1FB18 F1DMY F1DFY (18 x 2,3mm) (6,4mm Nylon) (6,4mm Nylon)

4 (T) 1R4 (T) 1S4A‡ (T)1 FB14 (T) 1DM2 (T) 1DF2 TF1DF2 (14 x 3,0mm) (2,8mm) (2,8mm) (2,8mm)

5.0 Pre-Insulated TerminalsCrimping Terminals5.0

Pre-Insulated Terminals Selection Chart

Crimping Terminals

NOTE: 1) For inner copper tube (Twingrip) use prefix (T). 2) ‡(A) Option Narrower. 0,25 - 1,65mm2 - 19Amp 600V 1,04 - 2,63mm2 - 27Amp 600V 2,63 - 6,64mm2 - 48Amp 600V

Pre-Insulated Terminals Selection Chart

5/184

5/185

5.0Pre-Insulated Terminals Selection ChartCrimping Terminals

NOTE: 1) For inner copper tube (Twingrip) use prefix (T). 2) ‡(A) Option Narrower. 0,25 - 1,65mm2 - 19Amp 600V 1,04 - 2,63mm2 - 27Amp 600V 2,63 - 6,64mm2 - 48Amp 600V

12 (T) 3R12 (T) 3FB10 3HB (T) 3DM (T) 3DF (T) 3PB TF2DF 1TSYL 3QS CE5 (10 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)

6 (T) 1R6 (T) 1S6A‡ (T) 1P10 1UT (T) 1ULM4 (T) 1ULF4 (T) 1FB11 1 HB3 (T) 1DM4 (T) 1DF4 (T) 1PB TF1DF4 1TSRD 1QS CE1 (10mm) (4mm) (4mm) (11 x 3,0mm) (3mm) (4,8mm) (4,8mm) (6,4mm) (4,8mm)

10 (T) 1R10 (T) 1FB10 (T) 1HB (T) 1DM (T) 1DF TF1DF (10 x 2,3mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm)

8 (T) 1R8

8 (T) 3R8

5 (T) 3R5 (T) 3S5

4 (T) 3R4 (T) 3S4A‡

10 (T) 3R10 F3DMY F3DFY (6,4mm Nylon) (6,4mm Nylon)

6 (T) 3R6 (T) 3S6A‡ (T) 3P13 3UT (T) 3ULM5 (T) 3ULF5 (T) 3FB14 3HB3 (T) 3DF9 (13mm) (5mm) (5mm) (14 x 4,5mm) (3mm) (9,4mm)

FLATFB(E)

HOOKHB(E)

PIGGY-BACKPB(E)

T-SPLICE(TS)

QUICK SPLICE(QS)

CLOSED END CONNCECTORS

(CE)

BLADE DISCONNECT FULLY INSULATED DISCONNECT

MALEDM(E)

MALE(F-DM)

FEMALEDFE)

FEMALE(F-DF)

3,5 (T) 3R35

3,5 (T) 2R35 2S35 (T) 2DF9 (9,4mm)

10 (T) 2R10

5 (T) 2R5 2S5A‡

4 (T) 2R4(A)‡ 2S4A‡ (T) 2FB18 2HB3 (T) 2DM4 (T) 2 DF4 F2DMY F2DFY (18 x 2,2mm) (3mm) (4,8mm) (4,8mm) (6,4mm Nylon) (6,4mm Nylon)

6 (T) 2R6 2S6A‡ (T) 2P12 (T) 2ULM5 (T) 2ULF5 (T) 2FB13 TF2DF4 (12mm) (5mm) (5mm) (13 x 2,4mm) (4,8mm)

8 (T) 2R8 (T) 2P10 2UT (T) 2ULM4 (T) 2ULF4 (T) 2FB9 2HB (T) 2DM (T) 2DF (T) 2PB TF2DF 2TSBL 2QS CE2 (10mm) (4mm) (4mm) (9 x 2,8mm) (4,6mm) (6,4mm) (6,4mm) (6,4mm) (6,4mm)

5 (T) 1R5 (T) 1S5A‡

3,5 (T) 1S35

3 (T) 1R3 (T) 1S3 (T)1FB18 F1DMY F1DFY (18 x 2,3mm) (6,4mm Nylon) (6,4mm Nylon)

4 (T) 1R4 (T) 1S4A‡ (T)1 FB14 (T) 1DM2 (T) 1DF2 TF1DF2 (14 x 3,0mm) (2,8mm) (2,8mm) (2,8mm)

5/186

5.0 Pre-Insulated TerminalsCrimping Terminals

Pre-Packs

Wall mounted stand comprising of 10 packs of 41 most popular types of terminals, which includes an Assortment Pack (PRPK28) and a Tool Kit Crimper + Assortment Pack (PRPK 29) of terminals. Ideal for electricians and handymen.

Wall mounted peg board available on request.

10 pcs.

6 pcs.

8 pcs.

8 pcs.

8 pcs.

8 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

8 pcs.

8 pcs.

5 pcs.

5 pcs.

5 pcs.

6 pcs.

5 pcs.

Pack No.

22

23

24

25

26

27

30

31

32

33

34

35

36

37

38

39

40

41

Code DescriptionWire Range

(mm)Qty per pack

PRPK 22

PRPK 23

PRPK 24

PRPK 25

PRPK 26

PRPK 27

PRPK 30

PRPK 31

PRPK 32

PRPK 33

PRPK 34

PRPK 35

PRPK 36

PRPK 37

PRPK 38

PRPK 39

PRPK 40

PRPK 41

1PB

2PB

1ULM4

2ULM4

1ULF4

2ULF4

1S5A

2S4A

1DF2

1DF4

2DF4

3DF

3DM

3DF9

F1DFY

F2DFY

3UT

3R10

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

0.34 - 1.57

1.17 - 3.24

2.5 - 6.0

2.5 - 6.0

2.5 - 6.0

0.34 - 1.57

1.17 - 3.24

2.5 - 6.0

2.5 - 6.0

Qty per packPack No. Code DescriptionWire Range

(mm)

Ordering Information Ordering Information

1

2

3

4

5

6

9

10

11

12

13

14

15

16

17

18

19

20

21

PRPK 1

PRPK 2

PRPK 3

PRPK 4

PRPK 5

PRPK 6

PRPK 9

PRPK 10

PRPK 11

PRPK 12

PRPK 13

PRPK 14

PRPK 15

PRPK 16

PRPK 17

PRPK 18

PRPK 19

PRPK 20

PRPK 21

1R6

1R5

1R4

2R6

2R5

2R4

3R5

1S35

1S4A

2S35

2S5A

1P10

2P12

1UT

2UT

1DM

2DM

1DF

2DF

0.34 - 1.57

0.34 - 1.57

0.34 - 1.57

1.17 - 3.24

1.17 - 3.24

1.17 - 3.24

2.5 - 6.00

0.34 - 1.57

0.34 - 1.57

1.17 - 3.24

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

0.34 - 1.57

1.17 - 3.24

10 pcs.

10 pcs.

10 pcs.

8 pcs.

10 pcs.

10 pcs.

6 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

8 pcs.

10 pcs.

10 pcs.

10 pcs.

10 pcs.

Ordering Information

CodeQuantity of Each

ComponentDescription Content

K175

K300

15

10

5

10

5

25

20

15

10

5

Pre-insulated 135 pcs.

Terminal Kit

Pre-insulated235 pcs.

Terminal Kit

2R35A

1UT, 2UT, 1DF, 2DF, 1DM, 2DM, 1R4, 1R5, 2R4, 2R5, 1S35

3UT, 3R5

No Tool

1R4, 1R5, 1S35

2R4, 1DF, 2DF, 1DM, 2DM

2R35A

2R5, 1UT, 2UT

3R5, 3R6, 3UT

No Tool

K150T

Pre-insulated 105 pcs.

Terminal Kit complete with Crimping Tool

1R4, 2R4, 2R5, 1S35, 2S35, 1UT, 2UT

3R5, 3S5, 3UT, 1DF, 2DF, 1DM, 2DM

YL2001 (Crimping Tool)

5/187

5.0Pre-Insulated TerminalsCrimping Terminals

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.5

6.5

7.0

7.0

7.0

Code

Insulated Ring Terminals

W

F

L

Wire Range(mm2)


ColourStud Size

(mm)

Dimensions (mm)

3.2

4.3

5.3

6.4

8.4

10.5

3.7

4.3

5.3

6.4

8.4

10.5

3.7

4.3

5.3

6.4

8.4

10.5

12.0

(T)1R3

(T)1R4

(T)1R5

(T)1R6

(T)1R8

(T)1R10

2R35

(T)2R4

(T)2R5

(T)2R6

(T)2R8

(T)2R10

(T)3R35

(T)3R4

(T)3R5

(T)3R6

(T)3R8

(T)3R10

(T)3R12

5.5

8.0

8.0

11.6

11.6

13.6

6.6

8.5

9.5

12.0

12.0

13.6

7.2

9.5

9.5

12.0

15.0

15.0

19.2

17.5

20.5

20.5

26.8

26.8

30.5

17.8

21.8

21.8

26.8

26.8

30.5

22.7

26.6

26.6

29.5

34.0

34.0

38.6

W L F

5.0

7.0

7.0

11.0

11.0

13.9

6.6

8.5

9.5

11.0

11.0

13.9

6.1

9.1

9.1

10.5

13.5

13.5

16.0

For Inner Copper Tube (TwinGrip) use Prefix “T”.

0.25 - 1.65mm2 - 19Amp 600V 1.04 - 2.63mm2 - 27Amp 600V 2.63 - 6.64mm2 - 48Amp 600V

Insulated Spade Terminals

W

F

L

1S35

(T)1S3

(T)1S4A

(T)1S5A

(T)1S6A

(T)2S35

(T)2S4A

(T)2S5A

(T)2S6A

(T)3S4A

(T)3S5

(T)3S6A

CodeWire Range

(mm2)


ColourStud Size

(mm)

Dimensions (mm)

0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

3.7

3.2

4.3

5.3

6.4

3.7

4.3

5.3

6.4

4.3

5.3

6.4

6.4

5.7

6.4

8.1

9.5

6.0

6.4

7.9

9.3

8.3

9.0

9.0

21.0

21.0

21.0

21.0

21.0

21.0

21.0

21.0

21.0

25.5

25.5

25.5

W L F


W

F

L

Insulated Pin Terminals


Code

(T)1P10

2P10

(T)2P12

(T)3P13

Dimensions (mm)


Wire Range(mm2)

Colour

0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

1.9

1.9

1.9

19.8

19.8

21.8

W L F

10.0

10.0

12.0

0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

5/188


(T)1DM4

(T)1DM

(T)2DM4

(T)2DM

(T)3DM

CodeWire Range

(mm2)

Wire Range(mm2)

Code

Wire Range(mm2)

0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

Insulated Butt Connectors C

L

D

Code Colour


Dimensions (mm)

1UT

2UT

3UT

4.0

4.5

6.3

1.7

2.3

3.4

D C L

24.6

24.6

26.5

Insulated Blade Terminals

L

W

F


CodeWire Range

(mm2)


ColourDimensions (mm)

(T)1FB10

(T)1FB11

(T)1FB14

(T)1FB18

(T)2FB9

(T)2FB13

(T)2FB18

(T)3FB10

(T)3FB14

2.3

3.0

3.0

2.2

2.8

2.4

2.2

2.8

4.5

19.8

20.8

23.8

27.8

18.8

22.8

27.8

23.0

27.0

W L F

10.0

11.0

14.0

18.0

9.0

13.0

18.0

10.0

14.0


0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

Insulated Hook Blade Terminals

L

W

F

F



1HB3

(T)1HB

2HB3

(T)2HB

3HB3

(T)3HB

3.0

4.6

3.0

4.6

3.0

4.6

27.2

27.2

27.2

27.2

30.2

30.2

W L

16.8

16.8

16.8

16.8

17.2

17.2


0.25 - 1.6

1.04 - 2.63

2.63 - 6.64

Insulated Male Disconnects

W

F

L

Dimensions (mm)


Colour

0.25 - 1.654.8

6.35

4.8

6.35

6.35

6.5

7.7

6.5

7.7

7.7

W L F

19.0

21.0

10.0

21.0

24.0


1.04 - 2.63

2.63 - 6.64

5/189


Code

Code Wire Range(mm2)

Wire Range(mm2)

Code

(T)1ULM4

(T)2ULM4

(T)3ULM4

(T)3ULM5

F

Wire Range(mm2)

Code

Code

(T)1DF2

(T)1DF4

(T)1DF

(T)2DF4

(T)2DF

(T)2DF9

(T)3DF

(T)3DF9

Insulated Female Disconnects

W

F

L

Insulated Male Bullet DisconnectsW

L

F


Insulated Female Bullet Disconnects

W

L

F


Fully Insulated Female Disconnects

W

F

L

Insulated Piggy Back Disconnects W

L

F




0.25 - 1.65

1.04 - 2.63

(T)1PB

(T)2PB

6.6

6.6

22.0

22.0

W L

8.0

8.0

Wire Range

(mm2)



0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

3.2

5.0

6.6

5.0

6.6

10.0

6.6

10.0

6.5

6.4

7.3

6.4

7.3

12.0

7.3

12.0

W L F

18.6

19.0

20.5

19.0

20.5

25.5

23.5

28.5




ColourWire Range

(mm2)

Dimensions (mm)

TF1DF2

TF1DF4

TF1DF

TF2DF4

TF2DF

TF3DF

TF3DF9

3.8

5.0

6.6

5.0

6.6

6.6

10.0

6.4

6.4

7.3

6.4

7.3

7.3

12.0

W L F

19.0

19.3

22.0

19.3

22.0

24.0

28.5

0.25 - 1.65

1.04 - 2.63

2.63 - 6.64

(T)1ULF4

(T)2ULF4

(T)2ULF5

(T)3ULF5



3.9

3.9

5.9

4.9

21.5

25.5

25.5

24.5

7.3

7.3

7.0

7.0

W L F


0.25 - 1.65

1.04 - 2.63

2.63 - 6.64


0.25 - 1.65 4.0

4.0

4.0

5.0

21.5

21.5

24.0

24.0

W L F

8.5

8.5

8.5

8.5


2.63 - 6.64

1.04 - 2.63

5/190



ColourWire Range

(mm2)Code

Dimensions (mm)

0.25

2.0

5.5

1QS

2QS

3QS

20.0

20.0

20.5

27.0

27.0

34.5

W L

Closed End ConnectorsW

L

F

D

Dimensions (mm)


CE1

CE2

Code (mm2)

1.25

2.0

21.0

21.0

8.0

9.0

5.3

6.0

L

9.8

10.0

F DW

Quick Splice Connectors

WL

T-Splice Connectors

ColourCode

1TSRD

2TSBL

3TSYL


Wire Range(mm2)

Dimensions (mm)

0.25

2.0

5.5

9.4

9.4

9.4

35.0

35.0

35.0

W L

5/191


EN - Uninsulated

F

C

L

W

1.0

1.2

1.4

1.7

2.3

2.8

3.5

4.5

5.8

1.7

1.9

2.2

2.5

3.3

3.9

4.7

5.8

7.2

1.3

1.5

1.7

2.0

2.6

3.2

3.9

4.9

6.2

6.0

10.0

10.0

10.0

12.0

12.0

12.0

12.0

18.0


EN0506

EN0710

EN1010

EN1510

EN2512

EN4012

EN6012

EN10012

EN16018

CodeDimensions (mm)

L

0.5

0.75

1.0

1.5

2.5

4.0

6.0

10.0

16.0

Wire Range

(mm2)F W C

E - Insulated

TE - Insulated

Boot Lace Ferrules

L

F

BW

CD

W

TE - Twin Entry Insulated

DC

LW

F

B

White

White

Wire Range Insulation

DC

E0208

E0308

E0510

E0710

E01010

E01510

E02512

E4012

E6012

E10012

E16018

TE0508

TE0708

TE1010

TE1512

TE2513

TE4012

TE6014

TE10014

TE16014


CodeDimensions (mm)

8.0

8.0

10.0

10.0

10.0

10.0

12.0

12.0

12.0

12.0

18.0

14.5

14.7

17.1

19.5

21.5

23.1

26.1

26.6

31.3

L

0.25

0.34

0.5

0.75

1.0

1.5

2.5

4.0

6.0

10.0

16.0

0.5

0.75

1.0

1.5

2.5

4.0

6.0

10.0

16.0

(mm2) Colour

12.4

12.4

16.0

16.3

16.3

16.4

19.4

19.4

20.5

20.8

28.0

8.0

8.0

10.0

12.0

13.0

12.0

14.0

14.0

14.0

F

1.9

1.9

2.6

3.0

3.0

3.5

4.0

4.5

6.0

7.5

8.7

5.0

5.5

5.5

6.4

8.0

8.8

9.5

12.1

19.0

W

4.4

4.4

6.0

6.3

6.3

6.3

7.4

7.4

8.5

8.8

10.0

3.6

3.5

4.0

4.2

5.0

5.7

6.8

8.0

10.5

B

1.1

1.1

1.3

1.5

1.7

1.7

2.6

3.2

3.9

4.9

6.2

1.8

2.1

2.3

2.6

3.3

4.2

5.3

6.9

8.7

0.8

0.8

1.0

1.2

1.4

2.0

2.3

2.8

3.5

4.5

5.8

1.5

1.8

2.0

2.3

2.9

3.8

4.9

6.5

8.3

5/192

5.0 Brass TerminalsCrimping Terminals

Uninsulated BladeC

W

L

LOM1250

Code


Stranded Wire Item No.

20.6 9.8

L C W

6.350.5 - 2.0

Dimensions (mm)

Griptite Terminals and Covers

Uninsulated ReceptaclesC

W

L


Stranded WireItem No.

LTO61250N

LTO81250N

19.0

19.6

8.0

8.0

L C W

7.6

7.6

0.75 - 2.0

2.0 - 3.5

Dimensions (mm)Code

Brass - Open Barrel Terminals

Uninsulated Disconnect - FemaleC

W

L19.0

16.0

15.5

19.0

UDF

UDF2

UDF4

UDFC

Code

“C” - with clip.

Dimensions (mm)

W

6.6

3.2

5.0

6.8

Stranded Wire

Item No.

0.5 - 2.0


L

7.5

6.4

6.5

7.4

C

Dimensions (mm)

UDM

Code



20.0 7.5

L C W

6.30.5 - 2.0

Uninsulated Disconnect - MaleC

W

L

5/193

5.0Brass TerminalsCrimping Terminals

Uninsulated Bullet - Female / Male

C

W

L

Uninsulated SpadeC

W

L

UULF4

UULM4

Code


Stranded WireItem No.

17.0

17.8

6.7

8.4

L C W

3.95

4.0

0.5 - 2.0

0.5 - 2.6

Dimensions (mm)

Code



U$4 22.0 6.8

L C W

6.600.5 - 2.0

Dimensions (mm)

Uninsulated Ring Lug

C

W

L

Code

UR10

UR8

UR6

UR5UR4UR3

Stranded Wire

Item No.


L C W

0.5 - 2.0

Dimensions (mm)

34.0

26.0

20.8

20.819.415.6

24.0

17.5

12.6

12.611.29.4

18.5

13.8

10.0

10.08.57.0

Code

LF061250A



16.1 7.8

L C W

8.00.75 - 2.0

Dimensions (mm)

Uninsulated Right-Angled BladeC

L

DW

5/194

5.0 LugsCrimping Terminals

50.0

1.5

2.5

4.0

6.0

10.0

16.0

25.0

35.0

Stud(mm) Code

AID

3.04.05.06.03.04.05.06.08.03.04.05.06.08.010.04.05.06.08.010.05.06.08.010.012.05.06.08.010.012.016.06.08.010.012.016.06.08.010.012.016.06.08.010.012.014.016.020.0

HT13HT14HT15HT16HT23HT24HT25HT26HT28HT43HT44HT45HT46HT48HT410HT64HT65HT66HT68HT610HT105HT106HT108HT1010HT1012HT165HT166HT168HT1610HT1612HT1616HT256HT258HT2510HT2512HT2516HT356HT358HT3510HT3512HT3516HT506HT508HT5010HT5012HT5014HT5016HT5020

1.91.91.91.92.42.42.42.42.42.82.82.82.82.82.83.43.43.43.43.44.44.44.44.44.45.55.55.55.55.55.56.96.96.96.96.98.28.28.28.28.210.010.010.010.010.010.010.0

3.83.83.83.84.24.24.24.24.24.74.74.74.74.74.75.35.35.35.35.36.36.36.36.36.37.67.67.67.67.67.69.09.09.09.09.010.710.710.710.710.712.812.812.812.812.812.812.8

0.950.950.950.950.900.900.900.900.900.950.950.950.95 0.950.950.950.950.950.950.950.950.950.950.950.951.051.051.051.051.051.051.051.051.051.051.051.251.251.251.251.251.401.401.401.401.401.401.40

7.07.07.07.08.08.08.08.08.08.08.08.08.08.011.09.09.09.09.011.011.011.011.011.012.012.012.012.012.012.012.015.015.015.015.015.015.015.015.015.016.016.016.017.018.018.018.018.0

9.012.012.013.09.012.012.013.015.09.012.012.013.017.019.012.012.013.017.020.012.013.017.019.020.013.013.018.020.025.027.016.017.018.021.027.018.018.019.022.030.018.018.024.024.030.030.030.0

5.05.05.06.05.05.05.06.08.05.05.06.05.07.08.05.05.06.07.08.05.06.08.08.010.06.06.08.08.011.013.06.08.08.011.013.08.09.09.010.013.08.09.010.010.013.013.013.0

7.07.08.09.07.07.09.010.012.07.07.0

9.010.013.014.08.09.010.013.015.09.010.013.015.019.011.011.013.015.018.024.014.014.016.018.024.016.016.016.018.024.018.018.020.020.026.026.026.0

Cable Size

(mm2)

Dimensions (mm)

Barrel Spade

BOD

tThickness

CLength

DLength

EHole to End

WWidth

HT Heavy Duty Lugs

Voltage range: Up to 1000V.


5/195

5.0LugsCrimping Terminals

HT Heavy Duty Lugs

Cable Size

(mm2)

240

10.0

11.0

12.0

14.0

15.0

10.0

13.0

13.0

14.0

16.0

12.0

12.0

14.0

16.0

12.0

16.0

16.0

16.0

13.0

16.0

16.0

19.0

16.0

16.0

16.0

185

WWidth

Dimensions (mm)

Spade

1.65

1.65

1.65

1.65

1.65

1.95

1.95

1.95

1.95

1.95

2.15

2.15

2.15

2.15

2.50

2.50

2.50

2.50

2.70

2.70

2.70

2.70

3.10

3.10

3.10

11.7

11.7

11.7

11.7

11.7

13.5

13.5

13.5

13.5

13.5

15.5

15.5

15.5

15.5

17.0

17.0

17.0

17.0

19.0

19.0

19.0

19.0

21.5

21.5

21.5

HT708

HT7010

HT7012

HT7016

HT7020

HT958

HT9510

HT9512

HT9516

HT9520

HT12010

HT12012

HT12016

HT12020

HT15010

HT15012

HT15016

HT15020

HT18510

HT18512

HT18516

HT18520

HT24010

HT24012

HT24016

CodeStud

(mm)AID

8

10

12

16

20

8

10

12

16

20

10

12

16

20

10

12

16

20

10

12

16

20

10

12

16

15.0

15.0

15.0

15.0

15.0

17.4

17.4

17.4

17.4

17.4

19.8

19.8

19.8

19.8

22.0

22.0

22.0

22.0

24.4

24.4

24.4

24.4

27.7

27.7

27.7

Barrel

BOD

tThickness

CLength

DLength

EHole to End


70

95

120

150

21.0

22.0

22.0

28.0

30.0

25.0

26.0

26.0

28.0

30.0

27.0

28.0

30.0

32.0

31.0

32.0

32.0

32.0

34.0

34.0

36.0

36.0

40.0

20.0

26.0

28.0

32.0

34.0

24.0

26.0

28.0

32.0

36.0

26.0

28.0

32.0

36.0

31.0

33.0

35.0

36.0

29.0

31.0

34.0

40.0

38.0

38.0

38.0

21.0

21.0

21.0

22.0

22.0

23.0

23.0

23.0

23.0

23.0

26.0

26.0

26.0

26.0

27.0

27.0

27.0

27.0

29.0

29.0

29.0

29.0

33.0

33.0

33.0


5/196

5.0 FerrulesCrimping Terminals

HT Heavy Duty FerrulesApprovals:• SABS IEC1238-1:1993 / RCC NO: 0902175• Test Report available on request

Cable Size

(mm2)


1.5

2.5

4.0

6.0

10.0

16.0

25.0

35.0

50.0

70.0

95.0

120.0

150.0

185.0

240.0

HT1F

HT2F

HT4F

HT6F

HT10F

HT16F

HT25F

HT35F

HT50F

HT70F

HT95F

HT120F

HT150F

HT185F

HT240F

Code


1.9

2.4

2.8

3.4

4.4

5.5

6.9

8.2

10.0

11.7

13.5

15.5

17.0

19.0

21.5

3.8

3.9

4.7

5.3

6.3

7.6

9.0

10.7

12.8

15.0

17.4

19.8

22.0

24.4

27.7

A

I.D

B

OD

L

Length

12.0

15.0

15.0

15.0

22.0

22.0

24.0

27.0

30.0

34.0

38.0

42.0

48.0

53.0

60.0

Dimensions (mm)

5/197

5.0LugsCrimping Terminals

HTB Standard LugsApprovals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request

Spade

1.5

50.0

3.04.05.06.03.04.05.06.08.03.04.05.06.08.010.04.05.06.08.010.05.06.08.010.012.05.06.08.010.012.016.06.08.010.012.016.06.08.010.012.016.06.08.010.012.014.016.020.0

1.81.81.81.82.42.42.42.42.43.13.13.13.13.13.13.43.43.43.43.44.54.54.54.54.55.55.55.55.55.55.56.96.96.96.96.98.28.28.28.28.210.010.010.010.010.010.010.0

HTB13HTB14HTB15HTB16HTB23HTB24HTB25HTB26HTB28HTB43HTB44HTB45HTB46HTB48HTB410HTB64HTB65HTB66HTB68HTB610HTB105HTB106HTB108HTB1010HTB1012HTB165HTB166HTB168HTB1610HTB1612HTB1616HTB256HTB258HTB2510HTB2512HTB2516HTB356HTB358HTB3510HTB3512HTB3516HTB506HTB508HTB5010HTB5012HTB5014HTB5016HTB5020

3.73.73.73.74.04.04.04.04.34.84.84.84.84.94.95.15.15.15.15.66.26.26.26.66.67.27.27.27.67.67.68.98.98.99.49.410.610.610.610.611.212.912.912.912.912.912.912.9

0.950.950.950.950.800.800.800.800.950.850.850.850.850.900.900.850.850.850.851.100.850.850.851.051.050.850.850.851.051.051.051.001.001.001.251.251.201.201.201.201.501.451.451.451.451.451.451.45

5.05.05.07.07.07.07.08.07.07.07.0 8.011.09.09.09.09.011.09.011.011.011.012.012.012.012.012.012.012.012.012.012.015.015.012.012.012.012.016.016.016.016.016.016.016.016.016.0

9.09.09.09.011.011.011.011.015.011.011.011.011.017.019.011.011.015.015.020.013.013.015.019.020.014.014.014.020.025.027.014.014.021.021.027.018.018.021.021.030.021.021.021.021.021.021.021.0

4.04.04.04.05.05.05.05.08.05.05.05.05.07.08.05.05.06.06.08.06.06.06.08.010.07.07.07.08.011.013.07.07.010.011.013.09.09.010.010.013.010.010.010.010.013.013.013.0

8.08.08.08.08.08.010.010.012.010.010.0 10.010.013.014.010.010.0

12.012.015.012.012.012.015.019.012.012.012.015.018.024.013.016.018.018.024.015.015.018.018.024.018.018.020.020.026.026.026.0



Cable Size

(mm2)CodeStud

(mm) AID

Dimensions (mm)

Barrel

BOD

tThickness

CLength

DLength

EHole to End

WWidth

2.5

4.0

6.0

10.0

16.0

25.0

35.0

5/198



Cable Size

(mm2)

70.0

Dimensions (mm)

Spade

300.0


95.0

120.0

150.0

185.0

240.0

400.0

500.0

630.0

11.7

11.7

11.7

11.7

11.7

11.7

13.5

13.5

13.5

13.5

13.5

15.5

15.5

15.5

15.5

15.5

17.0

17.0

17.0

17.0

17.0

18.5

18.5

18.5

18.5

21.5

21.5

21.5

21.5

24.5

24.5

24.5

24.5

28.5

31.5

35.0

15.2

15.2

15.2

15.2

15.2

15.2

17.4

17.4

17.4

17.4

17.4

19.8

19.8

19.8

19.8

19.8

21.7

21.7

21.7

21.7

21.7

23.5

23.5

23.5

23.5

27.0

27.0

27.0

27.0

31.0

31.0

31.0

31.0

36.5

40.5

45.0

1.75

1.75

1.75

1.75

1.75

1.75

1.95

1.95

1.95

1.95

1.95

2.15

2.15

2.15

2.15

2.15

2.35

2.35

2.35

2.35

2.35

2.50

2.50

2.50

2.50

2.75

2.75

2.75

2.75

3.25

3.25

3.25

3.25

4.00

4.50

5.00

18.0

18.0

18.0

18.0

18.0

18.0

20.0

20.0

20.0

23.0

23.0

22.0

22.0

22.0

22.0

22.0

26.0

26.0

26.0

26.0

26.0

32.0

32.0

32.0

29.0

38

38

38

33

42

42

42

35

44.0

48.0

56.0

25.0

25.0

25.0

32.0

34.0

34.0

26.0

26.0

26.0

32.0

36.0

28.0

28.0

28.0

32.0

36.0

32.0

32.0

32.0

32.0

36.0

34.0

34.0

34.0

40.0

40.0

40.0

40.0

42.0

44.0

44.0

44.0

45.0

52.0

56.0

66.0

12.0

12.0

12.0

14.0

15.0

15.0

13.0

13.0

13.0

14.0

16.0

14.0

14.0

14.0

16.0

16.0

16.0

16.0

16.0

16.0

16.0

17.0

17.0

17.0

19.0

20.0

20.0

20.0

20.0

22.0

22.0

22.0

18.0

Blank

Blank

Blank

21.0

21.0

21.0

28.0

30.0

30.0

25.0

25.0

25.0

28.0

30.0

28.0

28.0

28.0

28.0

32.0

30.0

30.0

30.0

30.0

32.0

34.0

34.0

34.0

36.0

38.0

38.0

38.0

40.0

43.0

43.0

43.0

45.0

50.0

56.0

65.0

Stud(mm) Code

AID

6.0

8.0

10.0

12.0

16.0

20.0

8.0

10.0

12.0

16.0

20.0

8.0

10.0

12.0

16.0

20.0

8.0

10.0

12.0

16.0

20.0

10.0

12.0

16.0

20.0

10.0

12.0

16.0

20.0

10.0

12.0

16.0

20.0

Blank

Blank

Blank

HTB706

HTB708

HTB7010

HTB7012

HTB7016

HTB7020

HTB958

HTB9510

HTB9512

HTB9516

HTB9520

HTB1208

HTB12010

HTB12012

HTB12016

HTB12020

HTB1508

HTB15010

HTB15012

HTB15016

HTB15020

HTB18510

HTB18512

HTB18516

HTB18520

HTB24010

HTB24012

HTB24016

HTB24020

HTB30010

HTB30012

HTB30016

HTB30020

HTB400

HTB500

HTB630

Barrel

BOD

tThickness

CLength

DLength

EHole to End

WWidth

HTB Standard LugsApprovals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request

5/199

5.0FerrulesCrimping Terminals


HTB Standard Ferrules Approvals:• SABS IEC61238 / AUTHORISATION NO: 0902175• Test Report available on request

Dimensions (mm)

HTB1F

HTB2F

HTB4F

HTB6F

HTB10F

HTB16F

HTB25F

HTB35F

HTB50F

HTB70F

HTB95F

HTB120F

HTB150F

HTB185F

HTB240F

HTB300F

HTB400F

HTB500F

HTB630F

Cable Size

(mm2)

1.5

2.5

4.0

6.0

10.0

16.0

25.0

35.0

50.0

70.0

95.0

120.0

150.0

185.0

240.0

300.0

400.0

500.0

630.0


1.8

2.4

3.1

3.4

4.5

5.5

6.9

8.2

10.0

11.7

13.5

15.5

17.0

18.5

21.5

24.5

28.5

31.5

35.0

3.7

4.0

4.8

5.1

6.2

7.2

8.9

10.6

12.9

15.2

17.4

19.8

21.7

23.5

27.0

31.0

36.5

40.5

49.0

A

I.D

B

OD

L

Length

12.0

15.0

15.0

15.0

22.0

22.0

24.0

27.0

30.0

34.0

38.0

42.0

48.0

53.0

60.0

67.0

80.0

90.0

110.0

Code

5/200


SpadeBarrel

Dimensions (mm)


50.0

70.0

95.0

120.0

150.0

185

240

300

400

500

630

WWidth

35.0

Stud(mm) Code

AID

8.0

10.0

13.0

8.0

10.0

12.0

10.0

12.0

10.0

12.0

1.02

12.0

12.0

12.0

12.0

16.0

16.0

16.0

HTX35-8

HTX35-10

HTX35-12

HTX50-8

HTX50-10

HTX50-12

HTX70-10

HTX70-12

HTX95-10

HTX95-12

HTX120-12

HTX150-12

HTX185-12

HTX240-12

HTX300-12

HTX400-16

HTX500-16

HTX630-16

7.3

7.3

7.3

8.8

8.8

8.8

10.4

10.4

12.1

12.1

14.0

15.3

17.0

20.0

21.6

24.5

28.5

33.0

10.5

10.5

10.5

12.3

12.3

12.3

14.6

14.6

17.0

17.0

19.1

21.3

23.7

27.1

30.5

34.6

38.9

45.0

2.0

2.0

2.0

3.0

3.0

3.0

4.2

4.2

4.7

4.7

5.0

5.8

6.4

7.2

9.0

10.2

10.5

12.0

16.0

16.0

16.0

20.0

20.0

20.0

210

210

24.0

24.0

26.0

31.0

34.0

34.0

38.0

51.0

510

53.0

24.0

24.0

24.0

24.0

24.0

24.0

27.0

27.0

28.0

28.0

18.0

37.0

40.0

41.0

48.0

49.0

52.0

65.0

11.0

11.0

11.0

11.0

11.0

11.0

12.0

12.0

13.0

13.0

1.30

15.0

16.0

16.0

16.0

21.0

25.0

28.0

19.0

19.0

19.0

19.0

19.0

19.0

20.0

20.0

24.0

24.0

26.0

30.0

33.0

37.0

42.0

48.0

54.0

64.0

Cable Size

(mm2) BOD

tThickness

CLength

DLength

EHole to End

XLPE Lugs

Approvals:• SANS IEC61238-1:2003• Test Report available on request

Voltage range: Up 6.3kV.

5/201

5.0FerrulesCrimping Terminals

XLPE Ferrules

Approvals:• SABS IEC61238 / Authorisation No: 0902175• Test Report available on request

Cable Size

(mm2)


HTX35F

HTX50F

HTX70F

HTX95F

HTX120F

HTX150F

HTX185F

HTX240F

HTX300F

HTX400F

HTX500F

HTX630F

7.3

8.8

10.4

12.1

14.0

15.3

17.0

20.0

21.6

24.5

28.5

33.0

10.5

12.3

14.6

17.0

19.1

21.3

23.7

27.1

30.5

34.6

38.9

45.0

AI.D

BOD

LLength

38.0

42.0

43.0

45.0

55.0

58.0

64.0

70.0

75.0

80.0

90.0

100.0

35.0

50.0

70.0

95.0

120.0

150.0

185.0

240.0

300.0

400.0

500.0

630.0

Dimensions (mm)

Code

Voltage range: Up 6.3kV.

5/202

5.0 Ferrules and Pin TerminalsCrimping Terminals

T FerrulesApprovals:• SABS IEC1238-1:1993• Test Report available on request

BRAZED JOINT

A

B

D

C

HT Pin Terminals

CodeA B

Dimensions (mm)

C

HT2TF 18.5 9.5 2.4 3.9

HT4TF 21.0 10.0 2.8 4.7

HT6TF 32.0 15.0 3.4 5.3

HT10TF 44.0 20.0 4.4 6.3

HT16TF 56.0 25.0 5.5 7.6

HT25TF 70.0 30.0 6.9 9.0

HT35TF 74.0 32.0 8.2 10.7

HT50TF 78.0 34.0 10.0 12.8

HT70TF 86.0 36.0 11.7 15.0

HT95TF 94.0 38.0 13.5 17.4

HT120TF 105.0 40.0 15.5 19.8

D


HTPTNB513 6.0 3.4 5.6 6.0 14.0 20.0 2.8

HTPTNB10121 10.0 4.5 6.9 8.0 14.0 22.0 4.3

HTPTNB1613 16.0 5.8 8.4 10.0 16.0 26.0 5.5

HTPTNB2515 25.0 7.0 9.5 13.5 20.0 33.5 6.8

HTPTNB3520 35.0 8.4 11.8 16.0 24.5 40.5 8.0

HTPTNB5012 50. 9.6 13.6 19.0 26.0 45.0 9.5

HTPTNB7025 70.0 11.4 15.8 24.0 31.0 55.0 11.0

HTPTNB9525 95.0 13.5 18.9 24.0 31.0 55.0 12.5

Code Size (mm) A D

Dimensions (mm)

B LC W



5/203

5.0Crimping TipsCrimping Terminals

Crimping TipsA compression terminal with little material can be crimped with a crimp die designed for this geometry. The same terminal crimped with another die from a different system, where the die is designed for a terminal with a larger barrel, would result in lower crimp reduction which would cause overheating due to poor electrical contact.

Assembly Instructions for Cable Lugs and Ferrulesw

• Strip conductor according to insertion depth (+10% because of length changing of crimp sleeve)

• Conductor ends must be cleaned before termination• Insert conductor fully into cable lug or ferrule• Observing the crimping direction (see pic below), crimp the

cable lug or ferrule using the appropriate crimping tool

Area of conductor before compression

Area of conductor after compression

1st compression

crimping direction

HYCP400KT - Hand Hydraulic Crimper Kit

• Automatic low/high - pressure conversion with rapid/slow operating motion

• Heavy duty case included• Pressure relief valve for overload protection• Head rotates 180˚ • Range: 16.0mm2 - 40.0mm2

• Dimensions: 590.0 x 170.0mm • Force at die face: 12 metric ton (700 bar)• C-head opening: 32.0mm

Specification

Die Code Die No. A B C

CP40016D Cu-16 7.20 3.12 14.00

CP40025D Cu-25 8.43 3.67 14.00

CP40035D Cu-35 10.00 4.33 16.00

CP40050D Cu-50 11.60 5.02 16.00

CP40070D Cu-70 13.70 5.95 15.60

CP40095D Cu-95 15.90 6.85 15.70

CP400120D Cu-120 17.98 7.79 16.00

CP400150D Cu-150 20.10 8.70 15.00

CP400185D Cu-185 22.33 9.67 14.00

CP400240D Cu-240 25.43 11.01 13.00

CP400300D Cu-300 28.44 12.32 11.20

CP400400D Cu-400 30.00 14.55 11.50

Date post:	08-Jul-2020
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