L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
General Installation Guidelines:For more information refer to the latest NEMA standards and local building codes. Trough tray field support and frequency depends on the weight and construction (splice locations, elbow fittings, etc.) Of the tray being mounted. Supports should provide strength and working load sufficient to the load requirements of the cable tray system being supported. Structural building members should neverbe cut, and cable trays should not be installed in hoist ways or where subject to physical damage. Cable tray systems are to be installed so that they are accessible. If possible, leave 12” [300mm] of space minimum free above and to the side of the tray to allow for cable installation and maintenance.
INSTALLATION INSTRUCTIONS
COVER INSTRUCTIONS:1.) Use to enclose cable tray and protect cable and wiring from damage or debris.2.) Provided with self-tapping tek screws to mount into siderails.3.) Additional cover styles such as vented, peaked, diamond plate, and others are available. Speak with MonoSystems for more information.
COVER CLAMP INSTRUCTIONS:1.) Recommended for indoor applications only. For outdoor applications see wrap around cover clamps, P/N: XX-2094-XX2.) To install, make sure tray cover is centered about tray. Place cover clamps as shown and tighten bolt until snug.
WRAP-AROUND COVER HOLD DOWN INSTRUCTIONS:1.) Each provided with (2x) 3/8” hex bolts and (2X) 3/8” serrated flanged nuts for securing in place.2.) Recommended for outdoor applications. For tray length of 72” or less, or with horizontal elbows or vertical bends: (2) straps are recommended. For tray length of 120”, 144”, or with horizontal tees: (3) Straps are recommended.3.) To install, make sure tray cover is centered about tray. Place cover clamps as shown and tighten bolt until snug.
X0-X052-XX-XXX | FLAT COVERX0-X053-XX-XXX | PEAKED COVERX0-X054-XX-XXX | VENTED COVER
POWER TRAY
TRAYWIDTH
CABLE TRAY HEIGHT
X0-2055-HHOLD DOWN CLAMP
COVER
POWER TRAY
TRAY STYLE
STEEL AND
STYLEX0-2056-X
X0-2056-X
COVER CLAMP
XX-2094-XWRAP-AROUND COVER
TRAY WIDTH TRAY HEIGHT
ALUMINUM POWER TRAY
TRAYWIDTH
WALKABLE DIAMOND PLATE COVER INSTRUCTIONS:1.) Use to enclose cable tray and protect cable and wiring from damage or debris.2.) All mounting hardware (by others). MonoSystems recommends fastening cover to power tray fitting using 1/4” hardware. Feed screws thru hole in cover, mark and drill thru top siderail flange of tray and attach on other side with 1/4-20 nylon lock nut. Or install self tapping screws through holes in cover into tray. Be sure to completely align cover to tray before drilling and installing.
COVER CLAMP INSTRUCTIONS:1.) For indoor applications only. Ordered in pairs.2.) To install, align flush against edge of cover flange. Install 3/8”mounting hardware (by others) into mounting support (by others).
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4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
SPLICE PLATE INSTRUCTIONS:1.) For connecting two sections of power tray cable tray.2.) Includes two splice plates with tray connection hardware.3.) When installing, ensure flush contact between splice plate and power tray. Recommended torque for 3/8” fasteners: 35 ft-lbs [47.5 N-m]. Recommended torque for 1/4” fasteners: 12 ft-lbs [16.3 N-m].4.) One pair of splice connectors with hardware are supplied with each tray length ordered. For aluminum tray, carriage bolts are used, for steel tray, hex bolts are used.
WALL BRACKET INSTRUCTIONS:1.) Use to mount power tray to a wall or perpendicular surface.2.) 3/8” or 1/2” mounting hardware by others.3.) Fasten tray to wall mounted strut support (hardware by others).
EXPANSION SPLICE PLATE INSTRUCTIONS:1.) For connecting two sections of power tray.2.) Accommodates expansion or contraction of the tray.3.) Includes two expansion splice plates with tray connection hardware.4.) When installing, ensure flush contact between splice plate and power tray. When installing, torque 3/8” fasteners to 19 ft-lbs [21.7 Nm], torque 1/4” fasteners to 6 ft-lbs [8.1 Nm]. Then back off 1/4 turn.5.) Grounding straps (C0-X060-X) (ordered separately) must be used with expansion splice connectors.
AX-X001-PRALUMINUM SPLICE PLATES
ALUMINUM POWER TRAY
STEEL POWER TRAY
PX/G4-2001-PRSTEEL SPLICE PLATES
AX-X002-PRALUMINUM EXPANSION SPLICE PLATES
GROUND STRAP
ALUMINUM POWER TRAY
STEEL POWER TRAY
STEEL SPLICE PLATES
NYLON LOCK NUTS
GROUND STRAP
HOLD DOWN CLAMPS WITH HARDWARE
TRAYWIDTH
MS400-LSUP-XX
CSUP-XX
X0-2027-XX X0-B494-XX
LENGTH
X0-B409-XX
WHEN USEDTO SUPPORTPOWER TRAY
POWER TRAY
XX-B409-XX
HOLD DOWN CLAMPS WITH HARDWARE
LENGTH
MOUNTING SURFACE
X0-B297-XX
WALL MOUNTED SUPPORT SOLUTIONS:
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4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
TRAPEZE INSTRUCTIONS:1.) Use to mount power tray using a strut support beneath the tray.2.) 1/2” Mounting hardware by others.3.) Fasten tray to strut support (hardware ordered separately).
VERTICAL HANGER SPLICE INSTRUCTIONS:1.) Use to mount power tray vertically using threaded rods.2.) Ø 1/2” rods and mounting hardware by others.3.) 3/8” splice to tray hardware (provided)
CENTER HANGER SUPPORT INSTRUCTIONS:1.) Use to mount power tray using a strut support beneath the tray.2.) 1/2” Mounting hardware by others.3.) Fasten tray to strut support (hardware ordered separately). Instructions for solid bottom insert tray: (not shown)4.) Field drill Ø 1” hole in center of tray where center tray hanger pipe will be inserted.5.) Install spring nuts in strut portion of center hanger.6.) Field drill Ø 7/16” holes in solid bottom insert 1” from inside tray edge.7.) Install bolt thru solid bottom insert and thread into spring nut until snug.8.) Secure center hanger with 1/2” hardware as shown (by others).9.) Views for reference - do not scale.
OVERHEAD SUPPORT SOLUTIONS:
HOLD DOWN CLAMPS
MS400-12-XX-X0
MS400-12-XX-X0 TRAY WIDTH
TRAY WIDTH
SUGGESTED
HOLD DOWN CLAMPS
AND SPRING NUTS
NEOPRENE INSULATOR PAD PAIR
X0-MS52A-XX
POWER TRAY
HANGER CLIP
MOUNTING HARDWARE
THREADED ROD
XXX-021HANGER CLIPS
HANGER CLIP INSTRUCTIONS:1.) Use to mount single or multiple tiers of power tray (not containing a cover)2.) 1/2” Mounting hardware by others. 3/8” & 5/8” threaded rod clips also available.3.) Use washers and nuts as shown to clamp clips around side rails of tray. (hardware by others).
POWER TRAY
VERTICAL HANGING
AND HARDWARE
XX-2022VERTICAL HANGER
SPLICE
MOUNTING HARDWARE
FOR THREADED ROD
POWER TRAY
GUIDE CLAMP
WELDED PIPE
TRAY HEIGHT
TRAY WIDTH
XX-2030-XXCENTER HANGER
SUPPORT
L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
ADJUSTABLE MULTI-TIER FLOOR SUPPORT INSTRUCTIONS:1.) Use to mount one to four tiers of power tray to a flat level mounting surface2.) Each support provided as (2x) vertical support posts to specified height and (1 - 4) horizontal shelf brackets provided to specified width. Shelf bracket to vertical support post hardware provided.3.) Mount assembly to floor using 3/8” hardware (by others).4.) Multi-tier system is universal and also suitable for trough tray, MonoRack, or MonoMesh products.
UNIVERSAL I-BEAM BRACKET INSTRUCTIONS:1.) To install, align clamps on existing I-beam (by others) and install 1/4” hex bolts. Capture on other end with 1/4” nylon lock nuts.2.) Apply loctite (by others) and tighten provided 1/4” set screws to secure bracket to I-beam.3.) Mount power tray (ordered separately) to clamp brackets using Z0-1208 or X0-2021 hold down clamps and 3/8” threaded hardware (ordered separately).
ELEVATED FLOOR BRACKET INSTRUCTIONS:1.) Use to mount power tray to a flat level mounting surface. To install: center tray about floor bracket and install hold down clamps using provided 3/8” hex bolts. Tighten clamps until tray is secured.2.) Brackets provide a floor mounted solution that is easier and faster than strut alone.3.) Brackets are available in a height to suit. Allows for clearance or path space below.
FLOOR MOUNTED SUPPORT SOLUTIONS:
ADDITIONAL MOUNTING SOLUTIONS:
SUP-XT-FLR-XXHXXW
FLOOR SUPPORT
ALUMINUM OR STEELPOWER TRAY
FIELD
HEIGHT
TRAYWIDTH
TRAY WIDTH
TRAY WIDTH
ELEVATIONHEIGHT
XX-EFBX-XXELEVATED FLOOR
ALUMINUM POWER TRAY
POWER TRAY
HOLD DOWN CLAMPSUIBBX-XX-XX-X
UNIVERSAL I-BEAM BRACKET
I-BEAMWIDTH
IBEAM MOUNTING FLANGE THICKNESS
INCLUDED
STEEL STRUT
FLANGE NUTS
MS409DB-XXI-BEAM DOUBLE-STRUT
CLAMP BRACKET
L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
ADJUSTABLE MULTI-TIER FLOOR SUPPORT INSTRUCTIONS:1.) Used to securely hold tray in place.2.) Add NB-PR to end of part number for a pair with included hardware [3/8-16 x 3/4” hex bolt, 3/8-16” spring nut].3.) Mount wherever a tray flange is accessible.
HEAVY DUTY HOLD DOWN INSTRUCTIONS:1.) Used to securely hold tray in place.2.) 3/8” mounting hardware (by others).3.) Locate in place, mark and field-drill 3/8” mounting holes into tray side rail.
TRAY HOLD DOWN SOLUTIONS:
POWER TRAY
FIELD DRILL
HEAVY DUTYHOLD DOWN
X0-1241HOLD DOWN
STEEL STRUT
ALUMINUM POWER TRAY
HOLD DOWN CLAMP
HOLD DOWN CLAMP
SHOWN WITH ALUMINUM TRAY
HOLD DOWN CLAMP
STEEL STRUT
POWER TRAY
MOUNTING DETAIL:
GUIDE POSITION
MOUNTING DETAIL:
CLAMPING POSITION
INSULATOR PADOPTIONAL INSULATOR ORFRICTION REDUCER
SHOWN WITH HEAVY STEEL TRAYSHOWN WITH LIGHT STEEL TRAY
ALUMINUM POWER TRAY
STEEL POWER TRAY
HOLD DOWN
X0-2024HEAVY DUTY HOLD DOWN
STRUT
WHEN CLAMPING TRAY TO STRUTFLANGED HOLD DOWN CLAMP
ALUMINUM POWER TRAY
ALTERNATIVELOCATION
X0-1249HDFLANGED HOLD DOWN
(NO DRILLING REQUIRED)
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4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
VERTICAL PIVOT CONNECTOR INSTRUCTIONS:1.) Use to make vertical pivots using straight length trays.2.) Mount pivot plates using supplied 3/8” hardware as shown. Tray must be supported within 24” on both sides per NEMA VE 2. Supports by others. Recommended torque for 3/8” fasteners: 35 ft-lbs [47.5 N-m]
VERTICAL TRANSITION INSTRUCTIONS:1.) Use to make vertical transitions using straight length trays.2.) To install, align plates with tray and mark hole locations. Field drill Ø 3/8” clearance holes thru side rail. Bolt transition brackets to side rail using provided 3/8” hardware & ensure flush contact.
HORIZONTAL PIVOT CONNECTOR INSTRUCTIONS:1.) Used to accommodate changes in horizontal direction up to 6 . Mounting slots allow for movement when positioning desired angle.2.) Align horizontal pivot connector to mounting locations at end of tray. Install horizontal pivot connectors inside tray using supplied 3/8-16 hardware as shown. Tray must be supported within 24” on both sides per NEMA VE 2. Supports by others.
BRANCH PIVOT CONNECTOR INSTRUCTIONS:1.) Use to make tray to tray offset transitions.2.) Provided with hole for locking angle. Drill and install 3/8” hardware to lock angle in place.
HORIZONTAL EXTENDER PLATE INSTRUCTIONS:1.) These connectors are designed to accommodate minor horizontal directional changes between 6º and 14º . If angle exceeds 14º MonoSystems recommends using standard horizontal elbow fittings.2.) To install, align plates with tray, field bend, and mark hole locations. Field drill Ø 3/8” clearance holes thru side rail. Bolt plate to side rail using provided 3/8” hardware & ensure flush contact. Tray must be supported within 24” on both sides per NEMA VE 2. Supports by others.3.) Bonding jumpers such as C0-2060-600 (ordered separately) must be used.
TRAY PIVOT CONNECTORS:
POWER TRAY
XX-X010-PRVERTICAL PIVOT CONNECTORS
ORIENT AS DESIRED
XX-X010-PRVERTICAL PIVOT CONNECTORS
ALUMINUM POWER TRAY
VERTICAL TRANSITION PLATES
ALIGN CONNECTORAND FIELD DRILL
FLANGED NUTS
AX-X010-VT-PRVERTICAL TRANSITION PLATES
POWER TRAY
CONNECTORS
XX-2045BRANCH PIVOTCONNECTORS
ALUMINUM POWER TRAY
CONNECTORS
XX-X011-PRHORIZONTAL PIVOT
CONNECTORS
CONNECTORS
STEEL POWER TRAY
CUSTOMER TO TRIM AS NEEDED
AND CONNECT TO PIVOT
XX-X011-EHORIZONTAL EXTENDER PLATES
CUSTOMER TO
L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
NO-RUNG CABLE DROP OUT INSTRUCTIONS:1.) Design allows for installation of dropout from below tray. No drilling required.2.) To install, position mounting bar with attached drop out centered in place below aluminum power tray.3.) With mounting bar flush against bottom of tray, feed (2x) 1/4-20 pan head bolts upward thru clearance holes in mounting bar and into threads of pem nuts within mounting clips.4.) Orient clamps in place such that they clamp against bottom outer side rail lip of tray (as shown). Tighten 1/4-20 pan head bolts allowing the clamps to pull against tray lip until snug.
BLIND END / END CAP INSTRUCTIONS:1.) Use to close off the end of a power tray run.2.) Mount blind end using supplied 3/8” hardware.
TRAY TO WALL CONNECTOR INSTRUCTIONS:1.) Use to mount end of tray to a flush flat surface.2.) Mount connectors to tray using supplied 3/8” hardware. Recommended torque for 3/8” fasteners: 35 ft-lbs [47.5 N-m]. Wall attachment hardware (by others).
TRAY TO BOX CONNECTOR INSTRUCTIONS:1.) Designed to attach the end of a power tray run to a distribution cabinet or control center to help reinforce the box at the point of entry.2.) Provided with tray attachment hardware.
CABLE DROP OUT INSTRUCTIONS:1.) Use to exit cables at end of power tray run.2.) Align dropout with end rung and snap over top.
CABLE DROPOUT SOLUTIONS:
TIGHTEN FROM
TRAYWIDTH
DROP OUT FITTINGPOWER TRAY
A0-2051-XX-BTD-V2NO-RUNG DROP OUT
DROP OUT FITTING
ATTACH AROUND RUNG AS SHOWN
XX-2051-XX CABLE DROP OUT
ALUMINUM POWER TRAY STEEL POWER TRAY
XX-2017-XXBLIND END
TRAY TO WALLCONNECTORS
XX-2015TRAY TO WALLCONNECTORS
POWER TRAY
POWER TRAY
CONNECTOR
XX-2016-XXTRAY TO BOX CONNECTOR
L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
GROUNDING CLAMP LUG INSTRUCTIONS:1.) Suitable for use with copper or aluminum conductor.2.) Clear mounting surface & remove any paint or coating (if applicable).3.) Available in a variety of ampere ratings from 60A to 2000A.
INSTRUCTIONS:1.) Custom molded for a perfect fit to B4A, B5A, or B6A aluminum power tray.2.) To install, center about end of rail and slide on.3.) Material: black PVC. UL94 flame rated.
INSTRUCTIONS:1.) Use as a protective covering. Supplied in 50ft rolls.2.) To install, simply push onto edges of side rail. Edge trim contains a hot melt adhesive within trim.
INSTRUCTIONS:1.) Use as a protective covering and alignment.2.) To install, center about divider and snap onto edge.
GROUNDING JUMPER INSTRUCTIONS:1.) Mechanically attaches grounding cables to power tray. Mount on inside or outside of cable tray.2.) Field mount to tray.3.) Available in multiple configurations to accommodate a variety of cable sizes.
ADDITIONAL GROUNDING SOLUTIONS:
PROTECTIVE COVERINGS:
TORQUE TO 5ft-lbs
POWER TRAY POWER TRAY
ALUMINUM POWER TRAY
RAIL END PROTECTION CAPS
0800-BX-BLK
RIGHTLEFT
NOTCH AROUND
A0-16-RP
POWER TRAY
RAIL EDGE TRIM
X0-235X-X
GROUNDING CLAMPPOWER TRAY GROUNDING WIRE
FIELD DRILLAND ATTACH
ALIGNMENT CLIP DIV-CLIP-XX
POWER TRAY
C0-2060-XX
GROUNDING JUMPER INSTRUCTIONS:1.) Use to provide additional grounding connection. Required with expansion type connectors.2.) Field mount to tray by drilling Ø 3/8” holes and mount using provided 3/8” hardware.3.) Available in a variety of ampere ratings from 60A to 2000A.
L
4 International Drive Rye Brook, NY 10573
Toll Free: 1 888.764.7681Phone: 914.934.2075
Fax: 914.934.2190MonoSystems.com
04/19 DOCUMENT REF. NO. POWERTRAY-INSTALL
Manufactured by MonoSystems, Inc.PowerTray™ InstallINSTALLATION
Cable Tray / Ladder Tray
INSTALLATION INSTRUCTIONS
DIVIDER INSTRUCTIONS:1.) Use to create multiple compartments in power tray.2.) Align divider flush with end of power tray or as desired. Position divider to desired horz. location and clamp in place to rungs. Field install #8 tek screws thru divider and into rungs.3.) For horz. divider use P/N: XX-X058
WALL PENETRATION CONNECTOR:1.) Used to accommodate wall penetrations.2.) Includes: (1) 20” long base and cover section, cover tek screws and (2) trim plates.2.) Splice connection plates and mounting hardware ordered separately.3.) To install: feed sleeve thru wall or ceiling and secure in place (by others). Slide one trim plate over each end and position flush again penetrating surface. Mark and drill 3/8” holes and install 3/8” hardware to secure trim plate to sleeve.
CONDUIT ADAPTOR INSTRUCTIONS:1.) Use to securely attached a conduit or box hub.2.) Field mount to tray by drilling Ø 1/4” holes and mount using provided 1/4” hardware
DIVIDER INSTRUCTIONS:1.) Standard divider length 72”. Sold individually.2.) Includes divider, movable clips, and #8-32x3/8” PHIL. PAN. HD. screws.3.) Installation instructions:
• Align divider flush with end of power tray.• Position divider to desired horz. Location and clamp in place to rungs.• Insert movable divider clips into rung as shown.• Align #8-32 hole in clip and mark location on divider.• Field drill #8 clearance hole [ Ø 3/16”] thru divider and install pan head screw & flat washer (provided) thru drilled hole in divider and into tapped hole in clip. Fasten until divider is snug to rung. Do not over tighten!
4.) To move, simply loosen clip screws and slide divider section over.
TRAY DIVIDERS:
XX-X050-XXXSTRAIGHT DIVIDER STRIP
SELF DRILLING TEK SCREWS
HORIZONTAL FITTING DIVIDER
BEND TO CONFORM
ALUMINUM POWER TRAY
DIVIDER CLIPSHOWN IN THE INSERTIONPOSITION TO THE RUNG
PHILIPS PAN HEAD MACHINE SCREWS
OR
MOVABLE
MDS-M-H-2050-LMOVABLE DIVIDER
PHILIPS PAN HEAD MACHINE SCREWS
XX-2032-XXCONDUIT ADAPTORADAPTER
POWER TRAY
ADAPTER
SPECIAL ADAPTER
POWER TRAY THRU SECTION
WALLS OR CEILING
POWER TRAY
XX-2420-XXWALL PENETRATION SLEEVE