CABLE TRAY SYSTEM - kapikaco.com · 004 STRAIGHT SECTION Example of catalog numbering system LADDER...

A d d r e s s : U n i t 1 6 f l o o r N o . 4 - N o . 2 2 . M o k h b e r i A v e . A s h r a f i E s f e h a n i H i g h w a y . T e h r a n - I r a n

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2014

CABLE TRAY SYSTEM Perfect designing Long term economy Easy

installation & replacement Cable trays as an

engineered product

KARPIRA KAVIR Co

Perfect designingLong term economy

Easy installation & replacementCable trays as an engineered product

CABLE TRAY SYSTEM

0 0 1

CONTENTS

Types of Cable Tray 002

Catalog Numbering System 003

Ladder Cable TrayStraight Section 004Horizontal Tee/Cross 005 Horizontal Elbow & Reducer 006 Inside/Outside Vertical Risers 007

Perforated Cable TrayStraight Section 008Horizontal Tee/Cross 009 Horizontal Elbow & Reducer 010 Inside/Outside Vertical Risers 011

Solid Bottom Cable TrayStraight Section 012Horizontal Tee/Cross 013 Horizontal Elbow & Reducer 014 Inside/Outside Vertical Risers 015

Cable Tray CoversStraight Section 016

Cable Tray AccessoriesChannel 017Separator 018Side Rail Clamp 019Joining Plate 020Bracket 021Hanger Post 022Head Plate 023

ApplicationTypical Support Hanger Post 024 Horizontal Spacing of Hanger Post 025 Typical Cable Tray Support 026

PERFORATED TYPE

TYPES OF CABLE TRAY

0 0 2

LADDER TYPE

SOLID BOTTOM TYPE

60cm width

Straight section

Ladder type cable tray

LT S 60 C M P

100mm depth

1.5mm

Powder coated

0 0 3

CATALOGNUMBERING SYSTEM

For ease of ordering, each individual product isidentified by a “Catalog Number”, comprising lettersand numbers.

FORMAT XX X 99 X X XCODE 1 2 3 4 5 6

CODE 1 Type of Cable Tray & Cover

LT Ladder Type Cable TrayPB Perforated Cable TraySB Solid Bottom Cable TrayCS Solid CoverCL Louvered Cover

CODE 2 Type of Cable Tray & Cover

S Straight SectionE Horizontal ElbowI Inside Vertical ElbowO Outside Vertical ElbowT Horizontal TeeC Horizontal CrossR Reducer

CODE 3 Width in Centimeters

[Give actual figure]

CODE 4 Nominal Depth

A 50mmB 75mmC 100mmD 150mm

CODE 5 Sheet Metal Thickness

L 1.2mmM 1.5mmH 2.0mm

CODE 6 Type of Finish

P Painied after fabricationG Pre galvanised GI sheetH Hot Dip galvanised after fabrication

0 0 4

STRAIGHT SECTION

Example of catalog numbering system

LADDER CABLE TRAY

to the side rails or bolted in case of GI trays.Straight sections of ladder type cable trays consist of two longitudinal side rails, connected by individual transverse members, or rungs, which are welded to the side rails or bolted in case of GI trays.

This type of cable tray provides maximum ventilation to heat producing cable such as power cables.

STANDARD DIMENSIONS

Length

Depth 50mm, 75mm, 100mm

Width10cm, 15cm, 30cm, 45cm,60cm, 75cm, 90cm

Rung Spacing300mm (1ft)

Sheet Metal18 Gauge (1.2mm)

Thickness for light loads16 Gauge (1.5mm)for medium loads14 Gauge (2.0mm)for heavy loads

Designs other than those listed above can be manufactured to meet special requirements.

Material:Prime quality GI & MS sheets.

Finish (after fabrication):Pre galvanisedHot dip galvanizedPowder coat painting

D

2440

150

300W

15

D

20

45cm width

Straight Section


LT S 45 C H H

100mm depth

2.0mm

Hot dip galvanisedafter fabrication

Length 2.44m (8ft) & 3.0m (10ft)

STANDARD DIMENSIONS

D

100100

W

L

R

0 0 5

STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75 90Length L (cm) 90 95 110 125 140 155 170

for other dimensions see page 73464-008

HORIZONTAL CROSS


45cm width

Horizontal cross


LT C 45 C H H

100mm depth

2.0mm

Hot Dip galvanizedafter fabrication

D

100100

W

L

RB

LADDER CABLE TRAY

STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75 90Length L (cm) 90 95 110 125 140 155 170Breadth B (cm) 50 55 70 85 100 115 130


HORIZONTAL TEE


45cm width

Horizontal tee


LT T 45 C H H

100mm depth

2.0mm


0 0 6

HORIZONTAL ELBOW


45cm width

Horizontal elbow


LT E 45 C H H

100mm depth

2.0mm


KPK manufactures a complete range of ladderreducers for joining any two sizes of straight sections.

Please specify both starting and ending widths.

450

D

D

R100100

LADDER CABLE TRAY

STANDARD DIMENSIONS

Radius R 300mmBend Angle 90˚ (30˚, 45˚ & 60˚ also available)Width W (cm) 10 15 30 45 60 75 90Length L (cm) 50 55 70 85 100 115 130Breadth B (cm) 50 55 70 85 100 115 130


REDUCER


90cm starting width

Reducer


LT R C90-45 H

100mm depth

45cm ending width

Hot Dip galvanisedafter fabrication

2.0mm

H

0 0 7

OUTSIDE VERTICAL RISERS


45cm width

Outside Vertical Riser


LT O 45 C H H

100mm depth

2.0mm

Hot Dip galvonisedafter fabrication

INSIDE VERTICAL RISERS


45cm width

Inside Vertical Riser


LT I 45 C H H

100mm depth

2.0mm


LADDER CABLE TRAY

STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W

STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W

D

2440

W

0 0 8

STRAIGHT SECTION


PERFORATED CABLE TRAY

some ventilation. Contructed from single sheet of perforated metal. They are convenient for cables which requires both a degree of protection from external damage and

Depth 75mm, 100mm 150mm

Width 10cm, 15cm, 30cm, 45cm,60cm, 75cm

Sheet Metal 18 Gauge (1.2mm)Thickness for light loads

16 Gauge (1.5mm)for medium loads14 Gauge (2.0mm)for heavy loads




15cm width

Straight section

Perforated cable tray

PB S 15 C L G

100mm depth

1.2mm

Pre-galvanised GI sheet

STANDARD DIMENSIONS

2.44m (8ft) & 3.0m (10ft)Length

0 0 9

STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75Length L (cm) 90 95 110 125 140 155


HORIZONTAL CROSS


15cm width

Horizontal cross


PB C 15 C L G

100mm depth

1.2mm



STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75Length L (cm) 90 95 110 125 140 155Breadth B (cm) 50 55 70 85 100 115


HORIZONTAL TEE


15cm width

Horizontal tee


PB T 15 C L G

100mm depth

1.2mm


D

100100

W

L

R

D

100100

W

L

RB

0 1 0

HORIZONTAL ELBOW


15cm width

Horizontal elbow


PB E 15 C L G

100mm depth

1.2mm


KPK manufactures a complete range of perforatedbottom reducers for joining any two sizes of straightsections.



STANDARD DIMENSIONS

Radius R 300mmBend Angle 90˚ (30˚, 45˚ & 60˚ also available)Width W (cm) 10 15 30 45 60 75Length L (cm) 50 55 70 85 100 115Breadth B (cm) 50 55 70 85 100 115


REDUCER


15cm starting width

Reducer


PB R 15-10 C L

100mm depth

10cm ending width


1.2mm

G

D

R100100

450

D

0 1 1



15cm width

Outside vertical riser


PB O 15 C L G

100mm depth

1.2mm




15cm width

Inside vertical riser


PB I 15 C L G

100mm depth

1.2mm


STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W


STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W

D

2440

W

0 1 2

STRAIGHT SECTION


SOLID BOTTOM CABLE TRAY

are used primarily for intrumantal control,communication and other non-heat producingcables.Straight sections of solid bottom cable tray scontructed from single sheet of metal, providing excellent protection from external damage. They are used primarily for intrumantal control, communication and other non-heat producing cable

STANDARD DIMENSIONS

Length

Depth 75mm, 100mm 150mm

Width 10cm, 15cm, 30cm, 45cm,60cm, 75cm

Sheet Metal 18 Gauge (1.2mm)Thickness for light loads

16 Gauge (1.5mm)for medium loads14 Gauge (2.0mm)for heavy loads




30cm width

Straight Section

Solid Bottom cable tray

SB S 30 B M P

75mm depth

1.5mm

Painted after fabrication

STANDARD DIMENSIONS:

Length 2.44m (8ft) & 3.0m (10ft)

D

100100

W

L

RB

D

100100

W

L

R

0 1 3

STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75Length L (cm) 90 95 110 125 140 155


HORIZONTAL CROSS


30cm width

Horizontal cross


SB C 30 B M P

75mm depth

1.5mm



STANDARD DIMENSIONS

Radius R 300mmWidth W (cm) 10 15 30 45 60 75Length L (cm) 90 95 110 125 140 155Breadth B (cm) 50 55 70 85 100 115


HORIZONTAL TEE


30cm width

Horizontal tee


SB T 30 B M P

75mm depth

1.5mm


0 1 4

HORIZONTAL ELBOW


30cm width

Horizontal elbow


SB E 30 B M P

75mm depth

1.5mm


KPK manufactures a complete range of solidbottom reducers for joining any two sizes of straightsections.



STANDARD DIMENSIONS

Radius R 300mmBend Angle 90˚Width W (cm) 10 15 30 45 60 75Length L (cm) 50 55 70 85 100 115Breadth B (cm) 50 55 70 85 100 115


REDUCER


30cm starting width

Reducer


SB R 30-20 B M

75mm depth

20cm ending width


1.5mm

P

450

D

D

R100100

0 1 5



30cm width

Outside vertical riser


SB O 30 B M P

75mm depth

1.5mm




30cm width

Inside vertical riser


SB I 30 B M P

75mm depth

1.5mm



STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W

STANDARD DIMENSIONS

Bend Angle 90˚


R

100

100

W

STRAIGHT SECTION

CABLE TRAY COVERS

STANDARD DIMENSIONS

Length 2.44m (8ft) & 3.0m (10ft)

Depth 15mm

Width 10cm, 15cm, 30cm, 45cm,60cm, 75cm, 90cm

Sheet Metal 18 Gauge (1.2mm)Thickness 16 Gauge (1.5mm)

14 Gauge (2.0mm)

Designs other than those listed above can be

manufactured to meet special requirements.



0 1 6

SOLID TOPD

2440

W

LOUVERED TOPD

2440

W

SLOTTED TYPE

SOLID TYPE

0 1 7

CHANNEL

Channels are available in solid bottom and slottedtype

CABLE TRAY ACCESSORIES

STANDARD DIMENSIONS

Length 2.44m (8ft) & 3.0m (10ft)

Depth 42mm

Width 42mm

Sheet MetalThickness 12 Gauge (2.5mm)


D

W

10

10

D

W

10

10

SEPERATOR

“L” TYPE

“Z” TYPE


STANDARD DIMENSIONS

Length 2.44m (8ft) & 3.0m (10ft)

Depth According to tray depth

Sheet Metal 18 Gauge (1.2mm)Thickness 16 Gauge (1.5mm)

14 Gauge (2.0mm)


0 1 8

150

300

300

150

20

15

DL

150

300

300

150

20

DL

0 1 9

SIDE RAIL CLAMP(for ladder cable tray)


STANDARD DIMENSIONS

Length 60mm

Width 40mm

Sheet MetalThickness 10 Gauge (3.0mm)


ø 10

JOINING PLATE

0 2 0


STANDARD DIMENSIONS

Length 200mm

Depth According to tray depth

Sheet MetalThickness Asper tray thickness


VERTICAL HINGED JOINT HORIZONTAL HINGED JOINT

RECTILINEAR JOINT

10x15

10x15

OUTER

INNER

HEX BOLT M10x15

0 2 1

BRACKET


STANDARD DIMENSIONS

Length 200mm to 1000mm

Height 140mm, 180mm

Sheet MetalThickness 14, 12 & 10 Gauge

(2.0, 2.5 & 3.2mm)

Finish (after fabrication):Pre galvanised (GI)Hot dip galvanizedPowder coat painting

125 125

(30)

(30)

H

A

L

SECTION A.A

A

6-ø15

FOR HEAVY LOADISOMETRIC VIEW

HANGER POST


STANDARD DIMENSIONS

Length 600mm to 6000mm

Standard size of 50mm x 50mm, 75mm x 50mmAngle Iron 65mm x 65mm, 75mm x 75mm

Thickness 4mm to 9mm

Finish (after fabrication):Hot dip galvanizedPowder coat painting

0 2 2

SINGLE SIDEW W

t

DOUBLE SIDEW W

t

0 2 3

HEAD PLATE


STANDARD DIMENSIONS

Length 130mm

Width 150mm

Sheet MetalThickness 6mm & 8mm

Finish (after fabrication):Hot dip galvanizedPowder coat painting

W

L

T

L

W

W

30 30

-15

TYPICAL SUPPORT HANGER POST

0 2 4

APPLICATION

BRACKET

HANGER POST

WAL

L

CIELING

PLANSINGLE SIDED ARRANGEMENT

PLANDOUBLE SIDED ARRANGEMENT

BRACKET SHOWN FORCLARITY

HANGER POST

0 2 5

HORIZONTAL SPACING OF HANGER POST

APPLICATION

A A

1220 mm

4 ft

SECTION A.A

BRACKETS

CABLE TRAY

SIDE RAIL CLAMPS

TYPICAL CABLE TRAY SUPPORT

APPLICATION

0 2 6

EL - 0

CHANNEL PIECE100x50x6.5

TRAY SUPPORTS50x50x6

HANGER RODS(Double end threaded)

Date post:	11-Apr-2018
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CABLE TRAY SYSTEM - kapikaco.com · 004 STRAIGHT SECTION Example of catalog numbering system LADDER...

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