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CAEA v14 Update Part1 Struct Demos 0

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    ANSYS v14p ate em nar

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    V14 Update Seminar Agenda.

    8:30 Introduction 1:00 ANSYS CFD

    : eometry nter aces

    9:15 Meshing Structural

    : u tructure nteract on

    2:30 Break

    2:45 High Performance Computing

    10:00 Break10:15 Mechanical Updates

    Shell body cyclic symmetry

    : ert ca pp cat ons

    nCode Design Life

    ANSYS Composite Prep/post

    Engineering Knowledge Manager

    Contact

    External Data Mapping

    Named Selection Tools FE model ex osure

    4:00 Mechanical APDL Contact

    3D rezoning

    Postprocessing

    Design Assessment

    Linear Dynamics

    Materials and Fracture

    Radiation

    Documentation

    Explicit Dynamics

    Remote Solve Manager

    11:30 Parametric Modeling

    2

    12:00 Lunch

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    New CAE Associates Employee

    Welcome Andy Hughes to the CAE Associates team as the new Accounts

    Manager!

    3

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    Presentation Materials

    ,will be available from the CAE Associates website:

    Go to www.caeai.com .

    Click on Resource Librar in the left column.

    You will find the update notes and examples under the ANSYS Resources section.

    4

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    Geometryonnect ons

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    Geometry Updates

    for a CAD system installation on the analysis station.

    Note: as a Reader connection there is no parametric association with the

    .

    Geometry Interface Name Plug-in

    Capability

    Reader Capabil ity

    ANSYS Geometry Interface for Creo Parametric X X (v13)

    ANSYS Geometry Interface for NX X X (New)

    ANSYS Geometry Interface for Autodesk

    (Inventor/MDT)

    X X (New Inventor and DWG)

    ANSYS Geometr Interface for SolidWorks X X (New)

    CADNEXUS/CAPRI CAE Gateway for CATIA V5 X

    ANSYS Geometry Interface for Solid Edge X

    ANSYS Geometry Interface for Creo

    Elements/Direct Modelin CoCreate ModelinX

    ANSYS Geometry Interface for CATIA V5 X

    ANSYS Geometry Interface for JT X

    ANSYS Geometry Interface for SAT X

    6

    ANSYS Geometry Interface for Parasolid X

    ANSYS Geometry Interface for Teamcenter X

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    Geometry Updates

    Usability

    Hot Key shortcuts.

    Thickness display (color) Auto Freeze for slicing.

    Direct Entity input (base objects for operations)

    Named Selection Export replaces NS prefix (ala Coodinate system export method).

    Feature

    Rotor shaft feature (txt file input)

    Mid surface matching tolerance for imperfect offsets

    Electronics

    Ice Pack body recognition

    -

    7

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    DesignModeler Usability

    F3: Apply

    F4: Cancel

    F7: Zoom to Fit Ctrl-A: Select All

    -

    Ctrl-E: Toggle Edge selection filter

    Ctrl-F: Toggle Face selection filter -

    Sketching mode only

    Ctrl-Z: Undo

    r - : e o Ctrl-C: Copy

    Ctrl-X: Cut

    8

    Ctrl-V: Paste

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    DesignModeler Usability

    .

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    DesignModeler Usability

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    DesignModeler Usability

    For Create > Slice and Slice Material modeling operations.

    Frozen status is invoked as part of the slicing operation.

    Active body

    Frozen body result

    11

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    DesignModeler Usability

    .Named Selection prior to a modeling operation:

    and Extrude

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    DesignModeler Usability

    method).

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    DesignModeler Usability

    14

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    Improved Interoperability with Ansoft

    -applications for multi-physics simulations.

    16

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    SpaceClaim Direct Modeler

    ,advantage of the SpaceClaim Direct Modeler tool.

    17

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    SpaceClaim Direct Modeler

    operations like Pull, Fill, and Move.

    18

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    ANSYS Geometry Tools

    CAD System(ProE,NX,SolidWorks,SolidEdge,Inventor,CATIA, etc.)

    Geometry Plugin

    (geometry and CAD parameters)

    Geometry Import

    (geometry only)

    es gn o e er SpaceClaim Direct Modeler

    Geometry Geometry

    CAD and DM

    parameters

    SpaceClaim

    parameters

    Mechanical

    19

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    SpaceClaim v14 Updates

    Improved Integration with WB

    Enhanced Model Preparation Tools

    Improvements in Volume Extraction/Creation New selection and repair options

    Video tutorials can be found on the CAEA website at:http://www.caeai.com/engineering-training-ansys-downloads-

    details.php?webinar=ANSYS+SpaceClaim+Direct+Modeler+Webinar+-

    +Web+Based&webinarID=29

    And on the SpaceClaim website at:http://www.spaceclaim.com/en/Support/Tutorials/Essentials.aspx

    20

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    ANSYS Modeling Tools

    Desi nModeler S aceClaimGeometry connection Plugins read the parent CAD file.

    bi-directionally associative connection.

    Persistent geometry tags.

    Automatic model update.

    CAD Translators import geometry (no

    shared CAD parameters).

    CAD program is not needed to import

    geometry.

    .

    SolidModeling Feature Based Approach. Quick learning curve. All features are parametric.

    Robust updating of CAD geometry.

    Direct modeling.

    Not limited by the CAD tool trail or designintent. Works directly on imported

    geometry.

    Defeaturing Defeaturing operations are features in themodel history. Deleted features can be

    recovered.

    Variety of repair options with (automatic

    and user controlled).

    Undo/Redo buffer for the active

    database only.

    Search for features of similar size or range.

    Simplification Automatic Face pairing and shell thicknessassignment.

    Automatic extension for shell body

    intersections.

    Thin Surface tool for extractin 2D cross

    Face pairing by body thickness.

    Automatic extension for shell body

    intersections.

    Beam cross section extraction from

    solid bodies.

    sections.

    Parameter Management Shared parameters with the CADprogram and the analysis tool.

    Filter out of unnecessary parameters.

    Users are free to pull, move, fill etc in

    SCDM unhampered by CAD modeling

    history or feature dependencies.

    21

    DM.

    Robust parametric regeneration.

    tool only.

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    Meshing - Mechanical

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    Meshing - Mechanical v14 Direct now named Selective meshing.

    Worksheet captures body order for Selective meshing (demo).

    Named selections are created and sent to the solver (element components).

    Note: The automatic method is still used for mixed order meshing of parts.

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    Meshing - Mechanical v14

    (separate it from the main graphics window).

    Grab the Worksheet tab at the bottom of the screen and drop it on the

    .

    24

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    Meshing - Mechanical v14

    Supports additional methods (default (free) versus uniform quad/tri).

    Supports Selective Meshing.

    .

    Default quad/tri

    Uniform quad/tri

    Mesh connections

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    Meshing - Mechanical v14

    Occur at the mesh level (do not require geometry modification to close gaps).

    Connections are post mesh operations by default (pre mesh is an option).

    - .

    does not require a full re-mesh. Local connection changes (settings and tolerances) only affect the immediate

    re ion. A full re-mesh is not re uired.

    26

    the web and the flange.Gap is closed and nodes are shared

    via the Mesh Connections.

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    Meshing - Mechanical v14

    There are 2 main types of tolerances:

    Tolerance to close gaps between bodies

    Face

    tolerance

    Snap to Boundary

    27

    to erance

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    Meshingemonstrat on

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    Selective Meshing Demonstration

    . . Selective Meshing Demonstration file.

    2. Open Workbench and use File > Restore Archive to open the file

    _ _ . .

    2. Double click on the Model row to open Mechanical.

    29

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    Selective Meshing Demonstration

    . .as the Selective Meshing recording will define the order in which the

    controls are used.

    . .

    Insert a Sweep control on the hook body with a manual source face.

    30

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    Selective Meshing Demonstration

    .

    31

    S l ti M hi D t ti

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    Selective Meshing Demonstration

    . Define the Inflation Options.

    Inflation

    Edges

    32

    S l ti M hi D t ti

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    Selective Meshing Demonstration

    . Duplicate the previous effort to inflate the mesh at the base of the fillet.

    Add a Sizing control to the edges at the base of the fillet.

    33

    S l ti M hi D t ti

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    Selective Meshing Demonstration

    .

    34

    Selective Meshing Demonstration

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    Selective Meshing Demonstration

    . .

    35

    Selective Meshing Demonstration

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    Selective Meshing Demonstration

    . .

    36

    Selective Meshing Demonstration

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    Selective Meshing Demonstration

    . selection one of the docking locations (left, right, top, bottom).

    37

    Selective Meshing Demonstration

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    Selective Meshing Demonstration

    . .Hex to Tet bodies mesh the sweep method bodies first.

    Note that the steps are stored in the Worksheet.

    38

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    Mechanical Update

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    Mechanical - Summary

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    Mechanical Summary

    Faster Mechanical startup.

    Cyclic Symmetry for shell bodies.

    Contact

    Ex anded Named Selection Tools.

    definition by criteria.

    mesh based Named Selections.

    Post Processing Command blocks.

    Solver directory access.

    .

    Linear Dynamics.

    Pipe Element Support for line bodies (Pressure and temperature loads can

    be defined as constant, tabular, or functional). Design Assessment.

    Rigid Body Dynamics.

    40

    Cyclic Symmetry for Surface Bodies

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    Cyclic Symmetry for Surface Bodies

    . Boundary meshes are automatically matched.

    41

    Mechanical Contact Enhancements

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    Mechanical Contact Enhancements

    connections).

    42

    Mechanical Contact Enhancements

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    ec a ca Co tact a ce e ts

    Introduced at v13.

    Available for bonded MPC connections in v14.

    v14.

    43

    Mechanical Contact Enhancements

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    deal with rigid body motion caused by initial gaps.

    Alternative to Adjust to Touch

    .

    Adjust to touch

    Stabilization

    Damping

    44

    Mechanical Contact Enhancements

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    Behavior :

    Asymmetric

    Auto-asymmetric

    Formulation :

    Augmented Lagrange

    Pure Penalty

    Normal Lagrange

    Detection Method : On Gauss point

    Nodal-Normal from Contact

    Nodal-Normal to Target

    -

    Update Stiffness :

    Never

    45

    Each Iteration-Aggressive

    Mechanical Contact Enhancements

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    Controlled settings for:

    Behavior

    Update Stiffness

    46

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    External Datat ty

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    Mechanical External Data

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    ,temperatures and heat transfer coefficients across dissimilar meshes.

    New features in v14 include:

    .

    Using multiple source files. Using a Master coordinate file to speed up the mapping process.

    .

    Activation/Deactivation of imported loads.

    48

    Mechanical External Data

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    , . A Master File can be defined to reuse X,Y,Z coordinates for increased

    mapping speed.

    49

    Mechanical - External Data

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    3D shell thickness

    3D

    .

    Pressure, heat flux and HTCs to faces.

    2D

    Tem eratures and Heat Generations to bodies.

    Pressure, heat flux and HTCs to edges.

    2D Axi-symmetric to 3D (done using a cylindrical coordinate system).

    50

    Mechanical Multiple Data Files

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    .

    51

    Activation/Deactivation of Imported Loads

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    .

    allows the user to turn off an imported load in a subsequent load step.

    52

    Mechanical - External Data

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    mapping:

    Reverse mapping (map from source to target and back to source).

    Source Value plots source data onto the mapped data directly

    53

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    External Dataemonstrat on

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    External Data Demonstration

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    . example file for the External Data Demonstration.

    Open Workbench v14.

    v x _ _ .w z .

    55

    External Data Demonstration

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    . .

    2. Select File1 (bladethick.csv).

    3. Set the Format Type to Delimited.

    . .

    5. Confirm that the length unit is set to inches. 2.

    1. 5.

    3.

    4.

    56

    External Data Demonstration

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    . , , , ,

    respectively.

    7. Set the Data Type of column E to thickness.

    8. Check the column headers in the Preview window. 6. .

    8.

    57

    External Data Demonstration

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    . .

    10. Drag and drop the External Data object onto the model row of the Static Structural

    analysis system and refresh the Model.

    58

    External Data Demonstration

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    . .

    12. Scope the Imported Thickness to the blade surface body.

    13. RMB to import the thickness values onto the shell body.

    59

    External Data Demonstration

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    14.

    .

    Thickness and insert a

    validation object.

    15. Set the validation Type to

    Source Value.

    16. Set Display on Parent to On.17. RMB click on the Validation to

    17.

    Analyze.

    18. Click on the Imported Thickness

    to view the validation of the

    15.

    16. .

    18.

    60

    External Data Demonstration

    19 Return to the External Data Utility and Select File2

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    19. Return to the External Data Utility and Select File2.

    .

    , ,Type for column E to Temperature.

    21. On the project page drag and drop onto the Setup and refresh.

    22. Import the temperature load and analyze Reverse Mapping of Relative Difference

    Output on the blade body.

    23.

    Narrow the Maximum relative to the blade area (~.65% max).

    19.

    20. 21

    .

    22.

    61

    23.

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    Named Selections

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    Mechanical - Named Selections

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    now created using the Worksheet.

    63

    Mechanical - Named Selections

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    Attachment to solid model Named Selections.

    Location with respect to a specified coordinate system.

    - .

    Node ID (node number).

    Node ID range.

    .

    64

    Mechanical - Named Selections

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    - .

    Example: Select nodes attached to a surface. Reselect the corner nodes.

    65

    Mechanical Mesh Node Selections

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    item.

    1. Select Mesh in the Outline window

    . .

    2.

    1.

    There are several selection modes:

    Single Select

    Box Select (surface nodes)

    Box Volume Select (surface and internal)

    Lasso Select (surface nodes)

    Lasso Volume Select (surface and internal)

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    Mechanical - Using Selected Nodes

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    of nodes using the Named Selection tool bar (View > Toolbars > Named

    Selections).

    68

    Mechanical - Direct FE Loading

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    Direct FE pull down menu.

    Note: Direct FE loads are defined by scoping to existing Mesh Node

    .

    69

    Mechanical - Direct FE Loading

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    coordinate system.

    It allows you to modify specific nodes rather than all nodes attached to a

    .

    70

    Mechanical - Direct FE Loading

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    selected nodes or apply to the total force to each node.

    71

    Mechanical Node Selections

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    with a RMB click.

    Note: You must set Tools > Options > Export to include the nodal

    .

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    Mechanical Node Selections

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    exporting result data.

    73

    Mechanical - FE Model Exposure

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    picking on the analysis and Solution Information folders.

    Displayed items include weak springs, remote loads, and MPC bonded

    .

    74

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    Postprocessing

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    Postprocessing Command Blocks

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    the solution is complete (no complete re-solve is required).

    When a post solution command block is evaluated Mechanical will write a

    .

    The default name for batch input file is post.dat

    A corresponding output file post.out is also generated in the folder.

    files.

    76

    Tips for Postprocessing

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    . .

    If you plan to postprocess force or contact data you will need to set the

    output controls prior to the solution (Analysis Settings > Output Controls).

    > >

    > Analysis Settings and Solution.

    77

    Tips for Postprocessing Command Blocks

    .

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    .

    components in the ANSYS database (active memory during the solution).

    The generated components are NOT written to the result file and will NOT be

    found if re uested in a ost-solution command block.

    To get around this save the MAPDL database prior to the solution:

    Analysis Sett ings > Analysis Data Management and set Save MAPDLDatabase .

    This can also be set as the default using the Tools > Options > Mechanical >

    Analysis Sett ings and Solution.

    Add a resume command at the top of the postprocessing command block.

    78

    Tips for Postprocessing Command Blocks

    . .

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    The MAPDL database is saved after the solution but not all quantities are

    stored.

    79

    Tips for Postprocessing Command Blocks

    .

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    completed solution you may need to redirect ANSYS to the appropriate

    result file type.

    an .RST extension.

    If the analysis is of another type you will need to use the FILE command inthe command block.

    Example: Postprocessing a thermal result requires a FILE,,RTH command

    80

    Mechanical Solution Directory

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    the Solution folder.

    81

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    Designssessment

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    Design Assessment Tool

    .

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    Can be used to quantitatively examine results from menu operations as

    well as custom computations.

    83

    Design Assessment Tool

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    superposition of different environments.

    84

    Design Assessment Tool

    xamp es: can e use o overcome er ng o resu ems.

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    p g

    Beam stresses from a modal analysis are not available in the standard

    postprocessing tools. Design Assessment can be used to get around this.

    85

    Design AssessmentCustom Computations

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    Input: Larson-Miller Coefficients from test data.

    0*1*2*3*4*5*6 23456

    CCCCCCCLMP

    Output: Larson-Miller parameter and Creep Life based on calculated

    stress.

    CT

    LMP

    LifeCreep 10

    86

    Design AssessmentCustom Computations

    t ti d ffi i t

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    parameter equation and coefficients:

    87

    Design Assessment User Attribute File

    d i t

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    and inputs.

    CLMP

    LifeCreep 10

    88

    Design AssessmentDocumented Examples

    // M h i l A li ti U ' G id // F t // D i A t 0

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    // Mechanical Application User's Guide // Features // Design Assessment :: 0

    89

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    Design Assessment

    Example

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    Custom Computations using Design Assessment

    .

    Design Assessment example file

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    Design Assessment example file.

    Extract the contents of the file DA_v14_example.zip using WinZip.

    v _v _ x . .

    Save the project.

    91

    Custom Computations using Design Assessment

    Cell

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    Cell

    92

    Design Assessment User Attribute File

    .

    extracted from the zip file

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    extracted from the zip file.

    RMB Click

    93

    Custom Computations using Design Assessment

    Save the project

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    Save the project.

    Place the following files into the following project directory

    _ _

    LMP.py

    Empty_solve_file.py

    94

    Custom Computations using Design Assessment

    .

    RMB click on the Static Structural Solution and choose Solve

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    RMB click on the Static Structural Solution and choose Solve .

    95

    Custom Computations using Design Assessment

    Under Solution Selection the Environment Name to Static Structural

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    Under Solution Selection the Environment Name to Static Structural .

    Any Time and Step numbers can be selected. These values are not used!

    96

    Custom Computations using Design Assessment

    .

    RMB click on Design Assessment > Insert > Attribute Group

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    g p

    Be sure the units in Mechanical match the test data (mm, kg, N).

    0*1*2*3*4*5*6 23456 CCCCCCCLMP

    97

    Design Assessment User Attribute File

    and the test data.

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    RMB click on Solution > Insert > DA Result

    The Set Number corresponds to the result set from the structural analysis

    environment (this set is used instead of the Solution Selection time).

    98

    Design Assessment User Attribute File

    .

    RMB click on Solution > Insert > DA Result

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    Select Stress Component to use when calculating the LMP

    Temperature: Constant uniform temperature to be used in the life calculation.

    Maximum Life: Contour cutoff value (or use zero for no limit). The Set Number corresponds to the result set from the structural analysis

    environment (this set is used instead of the Solution Selection time).

    99

    CT

    LMP

    ConstLifeCreep 10

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    Linear Dynamics

    CAE Associates Inc. and ANSYS Inc. Proprietary

    2012 CAE Associates Inc. and ANSYS Inc. All rights reserved.

    Mechanical Linear Dynamics

    -

    analysis using Linear Perturbation is now possible with v14.

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    101

    Mechanical Linear Dynamics

    .

    Note : The modal analysis cannot include pre-stress.

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    102

    Mechanical Linear Dynamics

    , ,

    Random Vibration analysis.

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    103

    Mechanical Linear Dynamics

    Harmonic analyses.N t R ti F t b t d i th A l i tti i t

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    Note: Reaction Forces must be turned on in the Analysis settings prior to

    .

    104

    Mechanical Rotor Dynamics

    .

    Beam section properties are automatically assigned in DM.

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    105

    Mechanical Rotor Dynamics

    ,

    on Coriolis Effects, generate a Campbell, and define the number of sppedpoints

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    points.

    106

    Import/Export of Bearing Characteristics

    characteristics from an external file.

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    ET,_sid,combi214,,2,1!XZplane,unsymIMPORTBEARING1,'..\..\bearing',1

    r,_sid,%K11_1%,%K22_1%,%K12_1%,%K21_1%,%C11_1%,%C22_1%,rmore, %C12_1%,%C21_1%

    107

    Mechanical Rotor Dynamics

    .

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    108

    Rigid Body Dynamics

    .

    Extend 3D Contact Focus on performance and robustness

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    Focus on performance and robustness

    .

    Extended Post-Processing

    Simplorer-RBD Co-simulation

    109

    Rigid Body Dynamics

    Dynamics.

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    110

    Rigid Body Dynamics

    of complex relationships between joints, help create new load conditionsand provide results export.

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    p p

    // Mechanical Application User's Guide // Approach // Analysis Types // Transient

    Structural and Rigid Dynamics Analyses // Command Reference for Rigid

    D namics S stems

    111

    System Level Analysis with Simplorer

    Simplorers large library of hydraulic, electric, electronic components. Include realistic mechanical models as part of a system level simulation.

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    Include realistic mechanical models as part of a system level simulation.

    112

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    Explicit Dynamics

    CAE Associates Inc. and ANSYS Inc. Proprietary

    2012 CAE Associates Inc. and ANSYS Inc. All rights reserved.

    Explicit Dynamics

    Nodal Based Strain (NBS) formulation Overcomes both volume and shear locking

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    (consumer drops like mobile phones, nuclear equipment drops)

    Beam bending example

    Case Average End

    Deflection

    ANP Tet (default) -0.178

    NBS Tet -0.146

    MAPDL -0.147

    114

    Explicit Dynamics

    Explicit Dynamics

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    115

    Explicit Dynamics

    points at a high output frequency.

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    116

    Explicit Dynamics

    thickness using External Data Utility. Example: Import from ANSYS Polyflow

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    117

    Explicit Dynamics

    Design Assessment was introduced in Workbench to enable customizedpost-processing of Mechanical systems

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    Explicit Dynamics can now be an upstream system for Design Assessment

    118

    Explicit Dynamics

    Allows users to generate custom scripts to generate user-defined results andplot them.

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    .

    Example with Explicit Dynamics

    Calculation of number of fragments, volume of fragments, and mass of.

    Fragment Volume

    119

    Explicit Dynamics

    Enhanced Com osite Shell Modelin

    Layered shells now supported Composite failure material properties defined in Engineering Data now

    supported

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    supported

    Can interface with ACP to define composite properties

    ACP Workflow with Mechanical / Explicit Dynamics

    Parameter

    Support

    Allows for inclusion as part

    120

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    Parametrico e ng

    CAE Associates Inc. and ANSYS Inc. Proprietary

    2012 CAE Associates Inc. and ANSYS Inc. All rights reserved.

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    Parametric Modeling

    as define a table of possible variations of geometry, material, and loadingvalues.

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    .

    Modify the parameter

    values of the current

    design

    design variations

    Define associations

    123

    between parameters

    Parametric Modeling

    the input parameters. Evaluate the design points and plot the response by adding Parameter

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    .

    124

    Parametric Modeling

    -

    Design Exploration. With Design Exploration users can indentify optimum design parameters

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    .

    125

    Goal Driven Optimization

    from the Parameter Manager or use one of several DOE design pointgeneration methods:

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    126

    Goal Driven Optimization

    input/output relationship for each design point.

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    127

    Goal Driven Optimization

    based on specific criteria.

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    128

    Six Sigma Analysis

    based probable variations in the input quantities.

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    129

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    Using the Remote

    Parametric Design

    CAE Associates Inc. and ANSYS Inc. Proprietary 2012 CAE Associates Inc. and ANSYS Inc. All rights reserved.

    Using RSM in WB

    ANSYS utility with which you canidentify other computers on your

    network that can be used to enerate

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    your ANSYS solution.

    You can identify single remote solver

    machines or a cluster of machines that

    can be used for simultaneous

    processing of individual design points.

    When solving interactively, Remote

    Clusters will be visible in the Solve pull

    down menu.

    131

    Remote Solve Manager v14 Updates

    design point solutions are generated inseries.

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    The Remote Solve Manager can be

    used to generate design point

    cluster of machines.

    Full support for Mechanical and

    Mechanical APDL

    More com lete su ort for Fluent and

    CFX

    Supports Serial, Local Parallel, andDistributed Parallel processing

    132

    Submitting Design Points to RSM

    ,

    material and/or loading that you want to evaluate. To use an RSM cluster to generate each of the design point solutions

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    to Submit to Remote Solve Manager.

    133

    Submitting Design Points to RSM

    will need to generate geometry updates locally. Set the Update Option in the Properties of the Parameter Set to Run in

    .

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    With this configuration the design point files are generated locally in series

    while the solution files are generated in parallel using the solve cluster.

    134

    Parametric Modeling Webinar

    Unigraphics NX use the following link to view a CAE Associates webinarrecording.

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    http://caeai.com/assets/Videos/NX/NXpresentation.html

    135


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