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Cho Nai CheungAccidental Release Prevention Engineer, SupervisorHazardous Materials Programs
June 14th, 2012
Facility Audit Trends
Audit findings by Program Level
Results of Safety Culture Survey
Impact of Safety Programs
2June 14, 2012
Nox Reduction Pollution Abatement (13)
Chemical Mfg Plants (11) Water Treatment (11) Ammonia Refrigeration
(8)
Petroleum Refineries (4)
Swimming Pools (1) Hazardous Waste
Storage Facility (1)
June 14, 2012’ 3
June 14, 2012 4
Audit every three years Track previous actions in new audits Ensures and Considers “ensure” actions not the best indicator Number of ensures over time
June 14, 2012 11
◦ PHA (10% overall,13% P2,13% P3) Recommendation tracking, timely Program 3: siting, seismic revalidation, HF,
previous incidents, Program 2: revalidation, inspect equipment
◦ Operating Procedures (10%,14%.11%) COD, Program 3: S&H information/PPE,
certification Program 2: missing procedure for task,
shutdown procedure (emergency & normal), start-up
June 14, 2012 12
◦ Hazard Assessment (7% overall,11% P2, 9% P3) WCS & ARS background documentation,
parameters, OCA update
◦ Training (6%, 9%, 7%) Refresher training, Records Program 2: initial training, contractor Program 3: document training was
understood
June 14, 2012 14
◦ Operating Procedures (14%) COD, S&H information/PPE, certification
◦ CSE (13%) Review cancelled permits, permit and
conditions, rescue plan
◦ PHA (11%) Incidents reviewed, document
recommendation & tracking, seismic revalidation
◦ MOC (10%) Document training (op & maintenance), MOC for operating procedure, proper
authorization
June 14, 2012 15
◦ Inherently Safer System (21%) PHA recommendations analyzed for ISS
categories (I,P,A,P) and approach (m,s,m,s), ISS for new process and guidance
◦ Latent Conditions Checklist (13%) Sign-off, feedback, rationale for
customization, tracking of training and recommendations
◦ Operating Procedures (13%) Evaluating HF, task/gap analysis,
procedure writing training
◦ Safety Culture (11%)
Completed survey of employees No of Deficiencies:
◦ Range: 2 – 6
◦ Average: 3.3 (28%)
◦ Median: 2
June 14, 2012 16
Develop metrics (100%) Milestones in improvement plans (67%) Various requirements (33%):
◦ Evaluate work groups◦ Identification of target◦ Assessment having all required component◦ Records maintained◦ Report out to the workforce
June 14, 2012 17
Cho Nai CheungTelephone: (925) 335-3212
E-Mail: [email protected]
Website: http://www.cchealth.org/groups/hazmat
Jun2 14, 2012 19