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Calculating Light Loss Factors for LED Street Lighting Systems Rick Kauffman Kauffman Consulting, LLC
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Page 1: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Calculating Light Loss Factors for LED Street Lighting Systems

Rick Kauffman Kauffman Consulting, LLC

Page 2: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Contents

•Why worry about LLF?•Factors Affecting Light Loss•Discussion of Major Factors•Recommended Procedure•Minimum Requirements•References•Q&A

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Page 3: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Global Deaths Caused by Injuries for 2008

3Source: World Health Organization

Page 4: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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Page 5: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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Red is highest number

Blue is lowest number

Vehicle occupant deaths 1987-2003, FARS

Page 6: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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Red is highest number

Blue is lowest number

Pedestrian deaths 1987-2003, FARS

Page 7: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Why use LLF?

•Luminaires age, and unlike fine wine they don’t get better with time

•RP-8 & AASHTO specify “Minimum Maintained Average” lighting levels

•Safety•Security•Commercial interests•Community pride

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Page 8: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Factors Affecting LLF in SSL LuminairesLLF = LLD x LDD x LATF x HE x VF x BF x LCD

Maintenance Factors Equipment Factors

•Lamp (Source) lumen depreciation – LLD

•Luminaire dirt depreciation – LDD

•System burnout or failure•Changes in local conditions

•Luminaire ambient temperature effects – LATF

•Luminaire heat extraction -- HE•Voltage (Power, Transients) -- VF•Ballast (PSU) & Lamp (LED)

Factors -- BF•Luminaire component

depreciation -- LCD8

Page 9: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Lumen Maintenance of Common Light Sources

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SOURCE HPS PSMH CMH INDUCTION

RATED LIFE (HRS) 24,000 15,000-

20,00015,000-20,000 100,000

LUMEN MAINTENANCE 75-80% 40-59% 70% 60%

MORTALITY RATE 35% 55% 50% 40%

Page 10: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LED Lumen Depreciation - LLD•Lumen Maintenance is a function of

Tj and Ta within the LED package.

•L70 is commonly used to define the useful life of an LED system,use LLD= 0.7, OR

•Define useful system life and determine LLD.

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• LM-80 & TM-21 data relate to the LED package only but are useful.

Page 11: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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Page 12: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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LM-80 Results for Cree XP-G

Note: TM-21 only projects life to 6x test period or 60,000 hours max., anything past that is based on trust.

Page 13: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

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Lumen Maintenance Methods1. Define system life, calculate Lxx based on test

data

2. Use manufacturer’s recommended data

3. Use L70 as default at rated life

Page 14: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Luminaire Dirt Depreciation - LDD

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Page 15: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Luminaire Cleaning•Get recommended cleaning procedures from luminaire

manufacturers to get them to “like new” condition.•Evaluate location types as to degree of depreciation.

i.e. residential, commercial, industrial, construction, etc.•Perform an economic analysis by type of location to

determine optimum cleaning frequency.•Establish cleaning schedules by location based on

conditions and economic analysis.•Do periodic audits to verify the procedure is working.•Caution: LED luminaires with exposed secondary optics

will experience light distribution pattern changes as theyget dirty, and may require special cleaning.

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Page 16: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LDD Field Determination

•Remove existing luminaire in retrofit area of known length of service since last cleaning. Test, clean, and re-test to establish % LDD.

•Testing can be performed by a lab or by using a homemade black box and light meter to establish relative difference.

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Page 17: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Changes in Local Conditions•Pavement condition and future street paving•Construction•Trees and vegetation•Changes in adjacent land use•Atmospheric conditions, smog index, etc.

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Page 18: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LDD ~ 3-5% per year over 1-2 year period. More studies needed. Only 2 sites, very limited data & length of service.

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Page 19: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Luminaire Ambient Temperature Effects - LATFLM-79 and LM-80 testing performed in 25oC ambient

~0.224% per °CLight reduction

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Page 20: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Drive Current vs. Forward Voltage

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Page 21: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Ambient Temperature Effects

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Page 22: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Luminaire Thermal Capacitance and ∆T Effects

•As Tj increases, Vf decreases and input power decreases

•Internal and external ambient changes can affect Tj and Vf

Values in this chart are not significant. This data is only given to show that a relationship exists.

Courtesy of Mike Stevens, Georgia Power

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Page 23: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

• Small decrease in illumination (E) over 2-month period.•One location had low output due to failing power supply.

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Page 24: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Ambient Temperature Effects

•April avg. = 14ºC•June avg. = 26ºC•Δ T = 12 ºC•Δ E ~ 3%

www.weather.com24

Page 25: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Voltage (Power, Transient) Effects•Most PSU’s operate between 120V and 277V, however

efficiency varies with input voltage, get the facts!•480V is a more expensive option, 480V PSU’s are more

expensive and less reliable. Step down transformers add cost and reduce system efficiency.

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Page 26: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Ballast (PSU) and Lamp (LED) Factors•Generally this is ≥ 0.95 for HID systems and often assumed

to be 1.0•Most drivers are constant current DC to the LED•Some drivers supply AC to the LED to increase system

efficiency (beware of flicker)•Some drivers have fixed drive currents and some are

adjustable•Dimming circuits vary in design and operation•Manufacturing tolerances vary•Get the variables from the manufacturer and determine

if they are significant for your environment

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Page 27: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LED Driver De-rating Curve

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Page 28: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Example LED Driver Efficiency vs. Load

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Page 29: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LED Driver Dimming Curve

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Page 30: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LED Driver Power Factor

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Page 31: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LED Driver Life vs. Tcase

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Page 32: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Luminaire Component Depreciation - LCD•Environmental effects such as (acid) rain, exhaust fumes

(hydrocarbons), UV exposure, humidity, vibration, salt spray from ice and snow treatments, coastal conditions, etc. affect the surfaces of optical components, conductors, fasteners, etc. (DHMO is the worst)

•Thermal cycling and aging affects plastic materials, rubber gaskets and wire insulation.

•Require manufacturers to furnish test results to quantify these and determine if it is significant for the given system.

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Page 33: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

LLF Calculation Procedure

•Use the LLF checklist provided or develop your own.•Determine if factors are significant or not. Document,

be prepared to defend your reasoning.•All factors are ≤ 1.0. (The only exception to this is if

your maximum operating external ambient temperature is significantly below 25ºC or you have consistently heavy winds.)

•Multiply them together to get LLF.Ex. LLF = LLD x LDD x LATF x LCD …

•Use this LLF in your lighting calculations and planning.

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Page 34: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Recommended Default Depreciation

•LLD = 0.70, for L70 lifetime rating•LDD = 0.9, for very clean environments

•LLF = 0.70 x 0.9 = 0.63

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Page 35: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

References•World Health Organization•National Highway Transportation Safety Administration•Roadway Lighting Update-Research, Carl Andersen, FHWA

SALC 2007•ANSI/IES RP-8-2000, American National Standard

Practice for Roadway Lighting•IESNA Lighting Handbook, 10th ed.•Philips Lamp Data Sheets•Cree Data Sheets•LEDs in the Real World, Bruce Kinzey, PNNL, DOE SSL

R&D Workshop 2010, Raleigh, NC

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Page 36: Calculating Light Loss Factors for LED Street Lighting Systems · Calculating Light Loss Factors for LED Street Lighting Systems Subject A presentation from the DOE Municipal Solid-State

Rick KauffmanKauffman Consulting, LLC

[email protected]. (901) 219-6979

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