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CalTrans Guide TRB04-4484 S719

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Guide to the Investigation and Remediation of Distress in Flexible Pavements Presentation for: 2004 Annual Meeting of the Transportation Research Board Based on Study Funded by: California Dept. of Transportation
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Page 1: CalTrans Guide TRB04-4484 S719

Guide to the Investigation and Remediation of Distress inFlexible Pavements

Presentation for:2004 Annual Meeting of theTransportation Research Board

Based on Study Funded by:California Dept. of Transportation

Page 2: CalTrans Guide TRB04-4484 S719

Authors

Mike Cook, P.E. (Caltrans)Steve Seeds, P.E. (APTech)Haiping Zhou, P.E., PhD. (MACTEC)Gary Hicks, P.E., PhD. (MACTEC)

Page 3: CalTrans Guide TRB04-4484 S719

Why did we need this?

Caltrans• 12 autonomous districts• Has lost a lot of experience• Staff amenable to new technology

Some practices have become outdatedNeed for standardized approaches that address typical flexible pavement problems

Page 4: CalTrans Guide TRB04-4484 S719

Purpose of Presentation

Identify documentationReview basic processHighlight featuresShare information

Page 5: CalTrans Guide TRB04-4484 S719

Documentation

Office Manual• Detailed reference• Limited productionField Manual• Assumes familiarity with

Office Manual• Contains all primary tools• Assists field personnel

Page 6: CalTrans Guide TRB04-4484 S719

Overview of Guide

IntroductionTypes of Flexible Pavements• Hot-Mix Asphalt• Surface Treatments• Composite (HMA over PCCP)

Factors Affecting Pavement Distress and Performance

Page 7: CalTrans Guide TRB04-4484 S719

EnvironmentEnvironment

Traffic

Pavement Performance

PavementMaterials

SubgradeSoil

Page 8: CalTrans Guide TRB04-4484 S719

Overview of Guide

IntroductionTypes of Flexible PavementsFactors Affecting Pavement Distress and PerformanceTypes of Pavement Distress and Their Mechanisms

Page 9: CalTrans Guide TRB04-4484 S719

Pavement Distress Types

Typical distress types for both HMA pavements and surface treatments• HMA

♦Cracking, Deformation, Deterioration, Mat problems

• Surface Treatments♦Seal Coats, Slurry Seals/Microsurfacing

Distresses are consistent with Caltrans Condition Survey Procedure

Page 10: CalTrans Guide TRB04-4484 S719

Distress Types Covered

Page 11: CalTrans Guide TRB04-4484 S719

Pavement Distress Mechanisms

√√Stripping

√√Reflection Cracking

√√Top Down Cracking

√√Thermal Cracking

√Fatigue Cracking

√Rutting

Mtls.Moist.Temp.

Wheel LoadDistress Type

Climate

Page 12: CalTrans Guide TRB04-4484 S719

Example Illustration of Distress Mechanism (Rutting)

Page 13: CalTrans Guide TRB04-4484 S719

Overview of Guide

IntroductionTypes of Flexible PavementsFactors Affecting Pavement Distress and PerformanceTypes of Pavement Distress and Their MechanismsInvestigation of Distress

Page 14: CalTrans Guide TRB04-4484 S719

Main Objective of Process:

Identify and address the cause of the problem, not just the symptom.

Page 15: CalTrans Guide TRB04-4484 S719

Flowchart of ProcessOverall Problem

Possible Investigation Requirements

RecordsReview

FieldDistressSurvey

StructuralEvaluation

FieldSampling

andTesting

LabTesting

Data Analysis

Probable Cause(s)

Page 16: CalTrans Guide TRB04-4484 S719

Typical Distresses and Possible CausesD

istre

ss C

ateg

ory

Distress Type

Low

-Stre

ngth

or L

ow-S

tabi

lity

Mix

Poo

r Mix

Gra

datio

n

Low

Asp

halt

Con

tent

Hig

h As

phal

t Con

tent

Low

Air

Void

Con

tent

Hig

h Ai

r Voi

d C

onte

nt

Impr

oper

Fin

es C

onte

nt T

ende

r Mix

Seg

rega

ted

Mix

Poo

r Sur

face

Pre

para

tion

Exc

ess/

Insu

ffici

ent P

rime/

Tack

Impr

oper

Cra

ck S

ealin

g Te

chni

ques

Impr

oper

Com

pact

ion

Tech

niqu

es

Exc

ess

Moi

stur

e in

Mix

Low

HM

A Th

ickn

ess

Low

Bas

e/Su

bbas

e Th

ickn

ess

Poo

r Sub

grad

e C

ompa

ctio

n

Poo

r Bas

e/Su

bbas

e C

ompa

ctio

n

Poo

r Bas

e/Su

bbas

e G

rada

tion

Hig

h As

phal

t Bin

der V

isco

sity

Low

Asp

halt

Bin

der V

isco

sity

Tem

p. S

usce

ptib

le A

spha

lt Bi

nder

Rap

id A

ging

Asp

halt

Bin

der

Moi

stur

e Se

nsiti

ve M

ix

Poo

r Agg

rega

te D

urab

ility

Poo

r Agg

rega

te S

ound

ness

Poo

r Agg

rega

te C

lean

ness

Hig

h Ex

posu

re to

Moi

stur

e

Coo

l/Col

d Pr

evai

ling

Tem

pera

ture

s

Hot

Pre

vailin

g Te

mpe

ratu

res

Fre

eze-

Thaw

Cyc

ling

Lar

ge D

aily

Tem

pera

ture

Cyc

les

Hig

h Tr

affic

Vol

ume

Hig

h ES

AL T

ruck

Vol

ume

Exp

osur

e to

Stu

dded

Tire

s/C

hain

s In

adeq

uate

Pav

emen

t Stru

ctur

e

Poo

r Mat

eria

l Sel

ectio

n

Poo

r Dra

inag

e

Nar

row

or N

on-E

xist

ent S

houl

der

Nar

row

Lan

e W

idth

Exc

essi

ve H

oriz

onta

l Geo

met

ry

Longitudinal ● ○ ● ● ○ ○ ○ ○ ○ ○ ● ○ ● ● ○ ● ○ ● ○ ○ ● ○ ○ ● ● ○ ● ○ ○Fatigue ● ○ ● ● ○ ○ ○ ○ ○ ○ ● ○ ● ● ○ ● ○ ● ○ ○ ● ○ ○ ● ● ○ ● ○ ○ ○

Transverse ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ● ○ ○ ○ ● ● ○Reflective ○ ○ ○ ○ ○ ○ ● ○ ○ ● ● ○ ● ○ ○ ○ ● ● ● ○ ○

Block ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ● ○ ○ ○ ● ● ○Edge ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ● ○ ● ○ ○ ● ○ ● ○ ○ ● ○ ● ● ● ●

Rutting ● ● ● ● ● ○ ○ ○ ○ ○ ● ○ ● ○ ○ ● ● ○ ○ ● ● ● ● ● ○ ● ○ ○Corrugation ○ ○ ● ● ○ ○ ○ ○ ○ ○ ○ ● ○ ● ● ● ○

Shoving ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ● ● ○ ● ● ○ ○Depression ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ○

Overlay Bumps ● ● ●Delamination ● ● ○ ○ ● ○ ○ ○ ● ○ ○ ○

Potholes ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ● ● ○ ○ ○ ○ ● ● ● ● ● ○ ● ○ ● ○ ○ ○Patching ● ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ● ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ○ ○Raveling ● ● ● ● ● ● ● ○ ○ ● ● ● ● ○ ○ ● ● ○ ○Stripping ○ ● ○ ● ○ ● ○ ● ● ○ ○ ● ○ ● ● ● ○ ● ○ ● ●

Polished Aggr ○ ● ○ ● ● ○Pumping ○ ○ ○ ○ ○ ● ○ ● ● ● ● ○ ● ● ○ ● ○ ○

Segregation ● ● ● ○Checking ○ ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○Bleeding ○ ● ● ○ ○ ○ ○ ○ ○ ○ ● ○ ● ○ ○

Legend: ● Common cause of distress ○ Occasional cause of distress

Overall Problem Possible Causes of DistressStructural GeometricConstruction Materials Climate Traffic Design

Mat

P

robl

ems

Mix Design Design

Cra

ckin

gD

efor

mat

ion

Det

erio

ratio

n

Page 17: CalTrans Guide TRB04-4484 S719

Typical Distresses and Possible Causes

Low

-Str

engt

h or

Low

-Sta

bilit

y M

ix

Poo

r Mix

Gra

datio

n

Low

Asp

halt

Con

tent

Hig

h A

spha

lt C

onte

nt

Low

Air

Void

Con

tent

Hig

h A

ir Vo

id C

onte

nt

Impr

oper

Fin

es C

onte

nt

Ten

der M

ix

Seg

rega

ted

Mix

Longitudinal ● ○ ● ● ○ ○ ○Fatigue ● ○ ● ● ○ ○ ○

Transverse ○ ○ ○ ○ ○ ○Reflective ○ ○ ○ ○ ○ ○

Block ○ ○ ○ ○ ○ ○Edge ○ ○ ○ ○ ○ ○

● Common cause of distress ○ Occasional cause of distress

Construction

Distress Type

Dis

tress

Cat

egor

yMix Design

Cra

ckin

g

Page 18: CalTrans Guide TRB04-4484 S719

Possible Data Review/RequirementsLaboratory Testing (General Material Characteristics)

Des

ign

Rep

orts

Pla

ns a

nd S

peci

ficat

ions

QC

/QA

Rec

ords

As-

Built

Dra

win

gs

Lab

Mat

eria

l Tes

t Res

ults

Pas

t Sur

veys

/ND

T/Sa

mpl

ing

Res

ults

Mai

nten

ance

/Rep

air H

isto

ries

Tra

ffic

Dat

a

Env

ironm

enta

l/Clim

ate

Rec

ords

PM

S R

epor

ts

Win

dshi

eld

Surv

ey

Det

aile

d D

istre

ss S

urve

y

Non

dest

ruct

ive

Test

ing

Eva

luat

ion

of N

DT

Uni

form

ity

Stru

ct. C

apac

ity E

val.

(Cal

trans

)

Stru

ct. C

apac

ity E

val.

(Bac

kcal

c.)

Cor

ing

Aug

er B

ase,

Sub

base

and

/or S

ubgr

ade

She

lby

(Pus

h) T

ube

Tes

t Pit

(Tre

nch)

Dyn

amic

Con

e/St

anda

rd P

enet

rom

eter

Soi

l Cla

ssifi

catio

n

Gra

datio

n

Moi

stur

e C

onte

nt

Den

sity

Den

sity

Asp

halt

Con

tent

Air

Void

Con

tent

Asp

halt

Bind

er V

isco

sity

Asp

halt

Tem

pera

ture

Sus

cept

ibilit

y

Agg

rega

te G

rada

tion

Coa

rse

Aggr

egat

e Ab

rasi

on

Agg

rega

te D

urab

ility

Agg

rega

te S

ound

ness

Moi

stur

e Se

nsiti

vity

R-V

alue

(Unb

ound

Mat

eria

ls)

Ind

irect

Ten

sile

(Bou

nd M

ater

ials

)

Res

ilient

Mod

ulus

(Fin

e/C

oars

e M

atls

)

Mod

ulus

(Asp

halt

Mix

ture

s)

Low Strength or Low Stability Mix ○ ○ ● ● ● ○ ● ○ ○ ● ○ ○ ● ●Poor Mix Gradation ○ ○ ● ● ● ○ ○ ● ○ ●Low or High Asphalt Content ○ ○ ● ● ● ○ ○ ● ○ ● ○Low or High Air Void Content ○ ○ ● ● ● ○ ○ ● ○ ● ○ ○Improper Fines Content ○ ○ ● ● ● ○ ○ ● ●Tender Mix ● ○ ○ ● ○ ● ● ●Segregated Mix ● ● ● ○ ● ● ○ ○ ●Surface Prep./Excess/Lack Prime/Tack ● ● ○ ○ ○ ●Improper Crack Sealing Techniques ○ ● ● ○Improper Compaction Techniques ● ● ○ ○ ○ ● ○ ○ ● ● ● ●Excess Moisture In Mix ● ● ○ ○ ○ ●Low HMA Thickness ○ ● ● ○ ○ ○ ○ ● ● ● ○ ● ●Low Base/Subbase Thickness ○ ● ● ○ ○ ● ○ ○ ● ● ○ ● ○ ● ○ ○Poor Subgrade Compaction ○ ○ ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ● ○ ○ ○ ● ○Poor Base/Subbase Compaction ○ ○ ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ● ○ ○ ○ ● ○Poor Base/Subbase Gradation ○ ○ ● ● ● ○ ○ ● ● ○ ● ● ● ○ ○Low or High Binder Viscosity ○ ○ ● ○ ● ● ○ ● • ○ ○Temp. Susceptible Asphalt Binder ○ ● ● ○ ○ ● ○ • ○Rapid Aging Asphalt Binder ○ ○ ○ ○ ○ ○ ● ○ ○ ● ○ ○Moisture Sensitive Mix ● ○ ○ ○ ○ ● ● ○ ○ ● ○ ○ ○ ○ ● ●Poor Aggregate Durability ● ○ ○ ○ ● ○ ○ ○ ● ○Poor Aggregate Soundness ● ○ ○ ○ ● • • ●Poor Aggregate Cleanness ● ● ○ ○ ○ ● ○ ○ ○ ○ ○ ● ●High Exposure to Moisture ○ ● ○ ○ ● ● ● ● ○ ○ ● ○ ○ ● ○ ○ ● ○ ○ ○ ○ ○ ○Cool/Cold Prevailing Temperatures ○ ● ○ ○ ○ ○ ○Hot Prevailing Temperatures ○ ● ○ ○ ○ ○ ○ ○ ○Freeze-Thaw Cycling ○ ● ○ ○ ○ ○ ○ ○ ● ● ● ●Large Daily Temperature Cycles ○ ● ○ ○ ● ● ●High Traffic Volume ● ○ ● ○ ○High ESAL Truck Volume ● ○ ○ ● ○ ● ● ● ○ ● ●Exposure to Studded Tires/Chains ○ ○ ○ ○ ● ○ ○ ● ● • •Inadequate Pavement Structure ○ ● ● ● ○ ○ ○ ○ ● ● ● ○ ● ● ● ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ○ ○Poor Material Selection ○ ● ● ● ● ● ○ ○ ● ● ● ○ ● ● ● ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○Poor Drainage ○ ● ○ ● ○ ● ○ ○ ● ● ● ○ ● ● ● ○ ● ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○Narrow or Non-Existent Shoulders ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○Narrow Lane Width ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○Excessive Horizontal Geometry ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○

Legend: ● Typical test or data requirement ○ Occasional test or data requirement

Mat

eria

lsM

ix D

esig

nDistress

Possible Causes of Distress

Unbound Mat'ls (Strength-Related)Testing MethodsSurvey Bound MaterialsG

eom

etric

D

esig

nC

limat

eTr

affic

Stru

ctur

al

Des

ign

Structural Field Sampling &Records Review EvaluationC

onst

ruct

ion

Page 19: CalTrans Guide TRB04-4484 S719

Possible Data Review/Requirements

Des

ign

Rep

orts

Pla

ns a

nd S

peci

ficat

ions

QC

/QA

Rec

ords

As-

Bui

lt D

raw

ings

Lab

Mat

eria

l Tes

t Res

ults

Pas

t Sur

veys

/ND

T/Sa

mpl

ing

Res

ults

Mai

nten

ance

/Rep

air H

isto

ries

Win

dshi

eld

Surv

ey

Det

aile

d D

istr

ess

Surv

ey

Non

dest

ruct

ive

Test

ing

Eva

luat

ion

of N

DT

Uni

form

ity

Str

uct.

Cap

acity

Eva

luat

ion

Low Strength or Low Stability Mix ○ ○ ● ● ● ○ ● ○ ○Poor Mix Gradation ○ ○ ● ● ● ○ ○Low or High Asphalt Content ○ ○ ● ● ● ○ ○Low or High Air Void Content ○ ○ ● ● ● ○ ○Improper Fines Content ○ ○ ● ● ● ○ ○Tender Mix ● ○ ○Segregated Mix ● ● ● ○ ●

● Typical test or data requirement ○ Occasional test or data requirement

Mix

Des

ign

Distress

Possible Causes of Distress

SurveyStructuralRecords Review Evaluation

Con

stru

ctio

n

Page 20: CalTrans Guide TRB04-4484 S719

Use of Selection Tables

Overall Problem(by Distress Category

and Type)

Possible Causes(by GeneralCategory)

Possible DataRequirements

Page 21: CalTrans Guide TRB04-4484 S719

Overview of Guide

IntroductionTypes of Flexible PavementsFactors Affecting Pavement Distress and PerformanceTypes of Pavement Distress and Their MechanismsInvestigation of DistressRemediation of Distress

Page 22: CalTrans Guide TRB04-4484 S719

Cost Analysis

Flowchart of Process

Repair/Rehabilitation Alternatives

Structural Section Design and/or Mix Design

Probable Cause(s)

Patch Sealing/Micro-Milling

SurfaceLevel

SurfaceTreat-ment

Over-lay

Removeand

Replace

Recon-struct

Treatment Selection

Page 23: CalTrans Guide TRB04-4484 S719

Candidate Rehab & Repair Treatments

Par

tial D

epth

Ful

l Dep

th

Cra

ck S

ealin

g

Rou

t and

Sea

l

Saw

and

Sea

l*

Mic

ro-M

illing

Col

d M

illing

(Par

tial D

epth

)

Rut

Fille

r

Lev

elin

g C

ours

e

Chi

p Se

al

Fog

Sea

l

Slu

rry

Seal

Mic

rosu

rfaci

ng

San

d Se

al

Scr

ub S

eal

Bon

ded

Wea

ring

Cou

rse

OG

FC

Thi

n O

verla

y ( ≤

30

mm

)

CAP

M ( ≤

75

mm

)

Stru

ctur

al O

verla

y

Inla

y (P

D M

ill &

Fill)

Hot

In-P

lace

Rec

ycle

Par

tial D

epth

CIP

R*

Ful

l Dep

th C

IPR

*

Hot

Cen

tral P

lant

Rec

ycle

Mill

& Fi

ll (F

ull D

epth

)

Ful

l Dep

th R

ecla

mat

ion

Virg

in M

ater

ials

Dra

inag

e Im

prov

emen

ts

Hea

ter S

carif

y

Fab

ric*

Geo

grid

*

SAM

I*

Longitudinal x x ○ x x x ○ ○ ○ ○ ○ x ● ● ○ x x x x ● x x x ● ● x

Fatigue ● ○ ○ x ○ ● x x x ● ● ● ● ● ○ ○ ● x

Transverse ○ ○ ● ● ● ○ ○ x ○ ○ ○ ○ ● ● ● ○ ○ ● ● ○ ○ ● ● ● ●Reflective ○ ○ ● ● ● ○ ○ x ○ ○ ○ ○ ● ● ● ○ ○ ● ● ○ ○ ● ● ● ●

Block ● ○ ○ ○ x ○ ○ ○ ● ○ ● ● ○ ○ ● ● ○ ○ ● ● ● ●Edge ● ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ○

Rutting ● ● ○ ● ● ● x ○ ● ● ● ● ○ ○ ● ● ● ● ○Corrugation ● ○ ● ● ○ ● ● ○ ● ● ○ ○ ○ ○ ○ ○ ○

Shoving ● ● ● ● ○ ○ ● ● ○ ○ ● ● ● ● ●Depression ○ ● ● ○ ● ○ ○ ○ ○ ○ ○ ● ● ● ○

Overlay Bumps ○ ● ○ ● ● ○ ● ○ ○ ○ ○ ○ ○ ○ ○ ● ○Delamination ● ○ ● ○ ● ● ○ ○ ○

Potholes ○ ● ○ ● ○ ○ ○ ● ● ○ ○ ○ ●Patching ○ ● ○ ○ ○ ○ ● ○ ● ● ○ ○ ○ ○ ● ● ● ● ○ ○ ● ● ● ● ● ○ ●Raveling ● ● ○ ● ● ○ ● ● ○ ○ ● ● ● ● ○ ● ● ○ ○ ● ● ○ ○ ○ ● ● ●Stripping ● ● ● ● ● ○ ○ ● ○ ○

Polished Aggr. ● ● ● ● ● ● ● ○ ○ ● ○ ● ○ ● ● ○ ○ ○ ○ ○Pumping ● ○ ● ● ● ● ● ● ○ ○

Segregation ○ ● ○ ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ○Checking ● ● ● ● ● ● ○ ○ ● ○ ● ● ○ ○Bleeding ○ ● ○ ● ○ ○ ● ○ ○ ○ ○ ○ ○ ● ● ○ ○ ○ ○

● Candidate treatment ○ Marginal treatment. Product selection is critical x Special product or technique required* Requires an overlay or other suitable surface treatment No Caltrans Specification

Surface Treatment HMA OverlayM

at

Prob

lem

sD

eter

iora

tion

Def

orm

atio

nC

rack

ing

Recon-struct Pre-Treatments

Dis

tress

Cat

egor

y

Distress Type

HMA Patch

Sealing/Micro-Milling

Remove & Replace (HMA Surface)

Surface Leveling

Page 24: CalTrans Guide TRB04-4484 S719

Candidate Rehab & Repair Treatments

Par

tial D

epth

Ful

l Dep

th

Chi

p Se

al

Fog

Sea

l

Slu

rry

Seal

Mic

rosu

rfac

ing

Bon

ded

Wea

ring

Cou

rse

OG

FC

Thi

n O

verla

y ( ≤

30

mm

)

CA

PM ( ≤

75

mm

)

Str

uctu

ral O

verla

y

Longitudinal x x x ○ ○ ○ x ● ●Fatigue ● x ○ ●

Transverse ○ ○ x ○ ○ ○ ○ ●Reflective ○ ○ x ○ ○ ○ ○ ●

Block x ○ ○ ○ ● ○Edge ● ○ ○ ○ ○ ○ ○

● Candidate treatment ○ Marginal treatment. Product selection is criticalx Special product or technique required

HMA Overlay

Cra

ckin

g

Surface Treatment

Dis

tres

s C

ateg

ory

Type

HMA Patch

Page 25: CalTrans Guide TRB04-4484 S719

Distress Cause(s) Addressed

Low

-Stre

ngth

or L

ow-S

tabi

lity

Mix

Poo

r Mix

Gra

datio

n

Low

Asp

halt

Con

tent

Hig

h As

phal

t Con

tent

Low

Air

Void

Con

tent

Hig

h Ai

r Voi

d C

onte

nt

Impr

oper

Fin

es C

onte

nt

Ten

der M

ix

Seg

rega

ted

Mix

Poo

r Sur

face

Pre

para

tion

Exc

ess/

Insu

ffici

ent P

rime

or T

ack

Impr

oper

Cra

ck S

ealin

g Te

chni

ques

Impr

oper

Com

pact

ion

Tech

niqu

es

Exc

ess

Moi

stur

e in

Mix

Low

HM

A Th

ickn

ess

Low

Bas

e/Su

bbas

e Th

ickn

ess

Poo

r Sub

grad

e C

ompa

ctio

n

Poo

r Bas

e/Su

bbas

e C

ompa

ctio

n

Poo

r Bas

e/Su

bbas

e G

rada

tion

Hig

h As

phal

t Cem

ent V

isco

sity

Low

Asp

halt

Cem

ent V

isco

sity

Tem

p. S

usce

ptib

le A

spha

lt C

emen

t

Rap

id A

ging

Asp

halt

Cem

ent

Moi

stur

e S

ensi

tive

Mix

Poo

r Agg

rega

te D

urab

ility

Poo

r Agg

rega

te S

ound

ness

Poo

r Agg

rega

te C

lean

ness

Hig

h Ex

posu

re to

Moi

stur

e

Coo

l/Col

d Pr

evai

ling

Tem

pera

ture

s

Hot

Pre

vailin

g Te

mpe

ratu

res

Fre

eze-

Thaw

Cyc

ling

Lar

ge D

aily

Tem

pera

ture

Cyc

les

Hig

h Tr

affic

Vol

ume

Hig

h ES

AL T

ruck

Vol

ume

Exp

osur

e to

Stu

dded

Tire

s/C

hain

s

Inad

equa

te P

avem

ent S

truct

ure

Poo

r Mat

eria

l Sel

ectio

n

Poo

r Dra

inag

e

Nar

row

or N

on-E

xist

ent S

houl

der

Nar

row

Lan

e W

idth

Exc

essi

ve H

oriz

onta

l Geo

met

ry

Partial Depth ○ ○ ○ ●Full Depth ● ● ○ ○ ○

Crack Sealing ○ ●Rout and Seal ○ ●Saw and Seal* ○ ●Micro-Milling ○ ○ ●

Cold Milling (P. Depth) ● ● ●Rut Filler ● ○

Leveling Course ○ ●Chip Seal x x ● x ● ● ● ○Fog Seal ○ ● ● ○ ○ ○

Slurry Seal ○ ○ ○ ○ x ○ x ○ x ○ ○ ● ● ● ○Microsurfacing ○ ○ ○ ○ x ○ x ○ x ○ ○ ● ● ● ○ ○

Sand Seal ○ ● ● ● ● ○Scrub Seal ○ ● ● ● ● ○

Bonded Wearing Course ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ● ○ ○ ○ ○ ○OGFC ○ ● ● ○ ●

Thin Overlay (≤ 30 mm) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ● ● ● ● ○ ● ○ ○ ○ ● ○ ○ ○CAPM (≤ 75 mm) ○ ○ ○ ● ● ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ○ ○ ○ ● ○ ● ● ● ● ● ● ○ ○ ● ● ○ ○ ● ○ ○ ○Structural Overlay ● ○ ● ● ● ● ○ ○ ○ ○ ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Inlay (PD Mill & Fill) ○ ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●Hot In-Place Recycle ○ ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ○ ● ○ ○ ○ ○ ● ● ● ● ● ● ● ● ● ●Partial Depth CIPR* ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ●

Full-Depth CIPR* ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ●Hot Central Plant Rec. ● ● ● ● ● ● ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ● ● ● ●Mill & Fill (Full Depth) ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ● ● ● ●

F.D. Reclamation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ○ ● ● ● ○ ● ● ●Virgin Materials ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ○ ● ● ● ○ ● ● ●

Drainage Improvements ● ● ●Heater Scarify ○

Fabric* ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ○ ○ ○ ○ ● ● ○ ● ○ ○ ○ ● ● ●Geogrid* ● ● ● ● ● ● ● ○ ● ○ ● ● ● ○ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●SAMI* ○ ○ ○ ● ● ●

● Candidate treatment ○ Marginal treatment * Requires an overlay or other suitable surface treatment x Special product or technique required No Caltrans specification

Causes of Pavement Distress Addressed by Rehabilitation and Repair TreatmentsS

ealin

g/M

icro

-M

illin

gTr

eatm

ent C

ateg

ory

Candidate Treatments

Rec

on-

stru

ctPr

e-Tr

eatm

ents

Surfa

ce

Leve

ling

Rem

ove

and

Rep

lace

(HM

A

Surfa

ce)

Sur

face

Tre

atm

ent

HM

A

Ove

rlay

HM

A P

atch

Page 26: CalTrans Guide TRB04-4484 S719

Distress Cause(s) Addressed

Trea

tmen

t Cat

egor

yCandidate

Treatments

Low

-Str

engt

h or

Low

-Sta

bilit

y M

ix

Poo

r Mix

Gra

datio

n

Low

Asp

halt

Con

tent

Hig

h A

spha

lt C

onte

nt

Low

Air

Void

Con

tent

Hig

h A

ir Vo

id C

onte

nt

Impr

oper

Fin

es C

onte

nt

Ten

der M

ix

Seg

rega

ted

Mix

Partial Depth ○Full Depth ●Chip SealFog Seal ○

Slurry Seal ○ ○ ○ ○Microsurfacing ○ ○ ○ ○

BWC ○ ○ ○ ○ ○OGFC

Thin Overlay (≤ 30 mm) ○ ○ ○ ○ ○ ○ ○ ○CAPM (≤ 75 mm) ○ ○ ○ ● ● ○ ○ ○ ○

Structural Overlay ● ○ ● ● ● ● ○ ○ ○

● Candidate treatment ○ Marginal treatment

Surf

ace

Trea

tmen

tH

MA

O

verla

yH

MA

Pa

tch

Page 27: CalTrans Guide TRB04-4484 S719

Use of Treatment Selection Tables

Overall Problem(by Distress Category

and Type)

Candidate Rehabilitation and Repair Treatments

Causes of PavementAddressed by

R&R Treatments

Page 28: CalTrans Guide TRB04-4484 S719

Development Status

Method has been tested on several projectsReview process completeManuals have been finalized and will be produced for statewide distributionOne-day training course under development

Page 29: CalTrans Guide TRB04-4484 S719

Acknowledgements

Terrie Bressette (Caltrans)Rita Leahy (MACTEC)David Peshkin (APTech)

Page 30: CalTrans Guide TRB04-4484 S719

Thank You!


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