Cam

CAMWORKS 99GETTING STARTED GUIDE

www.teksoft.com

License AgreementIn receiving a software product described herein, you are granted anonexclusive license to use that software on one computer. TekSoft, Inc.retains full title to and ownership of the product. Use of the productconstitutes acceptance of this agreement. Duplication of the software productfor any purpose, other than backup protection, including duplication for anycommercial purpose, is prohibited by law.This reference manual may not be reproduced by any means, in whole or inpart, for any purpose, without prior written consent. TekSoft, Inc. reservesthe right to revise and improve products as it sees fit, and to revise thespecifications and information contained herein without prior notice.Due to continuing product development, specifications and capabilitiesdescribed in this manual are subject to change without notice.

WarrantyTekSoft, Inc. will replace defective software for a period of 90 days fromdate of delivery, at no charge. TekSoft, Inc. makes no other warranty, eitherexpress or implied, including, but not limited to, any implied warranties ofmerchantability or fitness for a particular purpose, regarding any productdescribed herein. In no event shall TekSoft, Inc. be liable to anyone forspecial, collateral, incidental, or consequential damages in connection withor arising out of the purchase or use of these products. The sole and exclusiveliability of TekSoft, Inc., regardless of form of action, shall not exceed thepurchase price of the materials described herein.

TrademarksThe following and other product names and corporate references herein areregistered or proprietary trademarks of their respective owners.TekSoft is a trademark of TekSoft, Inc.CAMWorks is a trademark of Geometric Software Services Co. Ltd.SolidWorks is a registered trademark and FeatureManager is a trademark ofSolidWorks Corporation.Microsoft, Windows and Windows NT are registered trademarks of MicrosoftCorporation.Adobe and Acrobat are registered trademarks of Adobe Systems, Inc.Intel is a registered trademark of Intel Corporation.All other brands and names are property of their respective owners.

Copyright 1997, 1998, 1999 TekSoft, Inc. All Rights Reserved.

CW30d May, 1999

iTable of Contents

CHAPTER 1 INSTALLING CAMWORKS 1-1System Requirements .................................................................................... 1-2Installation QuikStart .................................................................................... 1-4Installing the Copy Protection Block ............................................................. 1-5

Attaching Devices to the Block........................................................ 1-5Updating an Existing Installation................................................................... 1-6

Requirements.......................................................................................... 1-6Current Enrollment in an Update Subscription Plan ......................... 1-6Correctly Programmed Copy Protection Block ................................ 1-6

Where to Install CAMWorks 99 ............................................................. 1-8If CAMWorks 98Plus or Earlier Version is Installed........................ 1-8If Previous Release of CAMWorks 99 is Installed............................ 1-8

New CAMWorks 99 Technology Database............................................. 1-9Updating the New Technology Database ......................................... 1-9

Installing CAMWorks ................................................................................. 1-10Running the Setup Program .................................................................. 1-10Installing Supplemental Programs......................................................... 1-11

Feeds and Speeds........................................................................... 1-11Predator CNC Editor...................................................................... 1-11TekSoft Universal Post Generator .................................................. 1-12Adobe Acrobat Reader................................................................... 1-12DAO 3.5 ........................................................................................ 1-12Windows NT Driver ...................................................................... 1-13

Installing Customized Post Processor Files ........................................... 1-13Updating the Technology Database ............................................................. 1-14

Importing Data ..................................................................................... 1-14Required Files................................................................................ 1-14Procedure to Import User Data into New TechDB ......................... 1-15Updating ReportDatabase.mdb ...................................................... 1-16

Sharing the TechDB on a Network .............................................................. 1-17Starting CAMWorks.................................................................................... 1-18Running in Demonstration Mode................................................................. 1-19

Restrictions........................................................................................... 1-19

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CHAPTER 2 LEARNING 2 AXIS MILL 2-1Mill Lesson 1 ................................................................................................ 2-2

What You'll Learn .................................................................................. 2-2Steps to Generate Mill Toolpaths and NC Code ............................... 2-2Step 1: Model Part in SolidWorks or Import Part ............................ 2-3Step 2: Change to CAMWorks Machinable Features Tree .............. 2-3Step 3: Define the Machine............................................................. 2-5Step 4: Define the Workpiece ......................................................... 2-8Step 5: Define Machinable Features................................................ 2-9Step 6: Generate Operation Plan ................................................... 2-14Step 7: Adjust Machining Parameters ........................................... 2-15Step 8: Generate Toolpaths ........................................................... 2-15Step 9: Post Process Toolpaths...................................................... 2-18

Mill Lesson 2 .............................................................................................. 2-20What You'll Learn ................................................................................ 2-20

Extracting and Working With Machinable Features....................... 2-20Mill Lesson 3 .............................................................................................. 2-29

What You'll Learn ................................................................................ 2-29Defining the Workpiece From a Bounding Box ............................. 2-30Extracting Machinable Features..................................................... 2-30Inserting Additional Workplanes ................................................... 2-30Creating a Face Feature ................................................................. 2-31Reorganizing Machinable Features ................................................ 2-33Suppressing Machinable Features .................................................. 2-33Inserting 2 Axis Features ............................................................... 2-34Combining Machinable Features.................................................... 2-37


Defining the Workpiece from a Sketch .......................................... 2-41Extracting Machinable Features..................................................... 2-42Defining Additional Features ......................................................... 2-42Generating Operations ................................................................... 2-45Adjusting Machining Parameters ................................................... 2-46Deleting an Operation.................................................................... 2-46Inserting an Operation ................................................................... 2-47Defining Program Zero .................................................................. 2-49Sorting Operations ......................................................................... 2-50


Inserting a 2 Axis Feature .............................................................. 2-54Setting Attributes and Generating Operations ................................ 2-55Sorting and Sequencing Operations................................................ 2-55Machining Island Tops .................................................................. 2-57Changing the Workplane Origin .................................................... 2-57Combining Operations ................................................................... 2-58

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Inserting 2 Axis Features and Avoiding Clamps............................. 2-63Inserting Operations....................................................................... 2-67Changing Machining Parameters and Generating Toolpaths .......... 2-68Inserting a Workplane and Adding a Facing Cut ............................ 2-71Customizing Toolpaths .................................................................. 2-73

For More Practice........................................................................................ 2-75Part1..................................................................................................... 2-75Part2..................................................................................................... 2-77

CHAPTER 3 LEARNING 3 AXIS MILL 3-13 Axis Mill Lesson 1 ..................................................................................... 3-2

What You'll Learn .................................................................................. 3-2Generating 3 Axis Mill Toolpaths and NC Code .............................. 3-2

3 Axis Mill Lesson 2 ..................................................................................... 3-6What You'll Learn .................................................................................. 3-6

Using AFR to Identify 2 Axis Features ......................................... 3-6Creating 3 Axis Features.................................................................. 3-7Changing 3 Axis Roughing and Finishing Strategies...................... 3-11

3 Axis Mill Lesson 3 ................................................................................... 3-13What You'll Learn ................................................................................ 3-13

Inserting a Workplane.................................................................... 3-13Inserting a 3 Axis Feature .............................................................. 3-14Defining Program Zero .................................................................. 3-15Generating an Operation Plan ........................................................ 3-16Generating Toolpaths and Simulating Material Removal ............... 3-19Adjusting Machining Parameters ................................................... 3-21Inserting an Operation ................................................................... 3-23

CHAPTER 4 LEARNING 2 AXIS TURN 4-12 Axis Turn Lesson 1 .................................................................................... 4-2

What You'll Learn .................................................................................. 4-2Steps to Generate Turn Toolpaths and NC Code .............................. 4-2Step 1: Model Part in SolidWorks or Import Part ............................ 4-3Step 2: Change to CAMWorks Machinable Features Tree .............. 4-3Step 3: Define the Machine............................................................. 4-5Step 4: Edit the Workpiece Definition ............................................ 4-7Step 5: Define Machinable Features................................................ 4-8Step 6: Generate Operation Plan and Adjust Machining Parameters4-13Step 7: Generate Toolpaths ........................................................... 4-16Step 8: Post Process Toolpaths...................................................... 4-18

2 Axis Turn Lesson 2 .................................................................................. 4-20What You'll Learn ................................................................................ 4-20

Extracting and Working With Machinable Features....................... 4-20

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Inserting an OD Profile for Threading............................................ 4-29Reorganizing Machinable Features ................................................ 4-31Suppressing Machinable Features .................................................. 4-31Generating an Operation Plan and Toolpaths ................................. 4-31Post Processing Toolpaths.............................................................. 4-33


Defining the Workpiece as a Forging or Casting............................ 4-35Editing Machinable Features.......................................................... 4-35Defining Additional Turn Features................................................. 4-37Deleting an Operation.................................................................... 4-38Adjusting Machining Parameters ................................................... 4-39Defining Program Zero .................................................................. 4-40


Modifying an ID Profile Feature .................................................... 4-43Adding an ID Groove Feature ........................................................ 4-46Adding OD Thread and ID Thread Features................................... 4-48Generating Operations and Toolpaths ............................................ 4-51Displaying Locating Symbols and Defining the Chuck .................. 4-53

APPENDIX A TROUBLESHOOTING A-1INDEX

Installing CAMWorks 1-1

Chapter 1 Installing CAMWorks

CAMWorks is fully integrated into SolidWorks and works within the SolidWorksenvironment.

This chapter explains how to install CAMWorks. Chapter 2, 3 and 4 provide step-by-stepexercises to learn the features and functions of CAMWorks and how to generate mill andturn toolpaths and NC code.

System Requirements

1-2 Installing CAMWorks

System RequirementsBecause CAMWorks runs within the SolidWorks environment, the system requirementsare basically the same as for SolidWorks with the following exceptions:Hardwarex Platform: Intel (Alpha is not supported)x RAM: 64 minimum (128MB or more recommended)x TekSoft Copy Protection Block (one for each CAMWorks license purchased)Operating Systemx Microsoft Windows 95/98, Windows NT 4.0

Required Softwarex CAMWorks

The current version is CAMWorks 99.

x SolidWorksBecause CAMWorks depends on SolidWorks, a specific version of SolidWorks maybe required. During CAMWorks installation, a message displays indicating therequired SolidWorks version. If you run CAMWorks with an older version,unpredictable results may occur.

x Feed and Speed LibraryThe Feed and Speed Library provides over 1.7 million feed and speed combinationsthat represent over 1100 materials. Use of the feed/speed data is optional; however,CAMWorks uses non-feed/speed data from the library. The CAMWorks CDprovides an option for installing this software.

x Microsoft DAO 3.5DAO is a Microsoft utility that CAMWorks uses to extract information from theTechnology Database. This utility is installed by a variety of Microsoft products,including Office 97 and Access 97. DAO 3.5 may already be installed on your PC.The CAMWorks Master Setup program on CD provides an option for installing thissoftware, if necessary.

x Microsoft Access 97Microsoft Access 97 is required in order to edit the Technology Database andcustomize the data for your machining environment.

System Requirements


x NT DriverIf you are running CAMWorks in Windows NT, the Sentinel NT Driver is requiredin order for CAMWorks to read the copy protection block. The Master Setupprogram on the CAMWorks CD provides an option for installing the driver, ifnecessary.

Optional Softwarex Adobe Acrobat Reader 3.0 or higher

The CAMWorks CD includes this manual in Adobe Portable Document Format(PDF). The manual can be viewed and printed using the Acrobat Reader, which isprovided on the CD. You may already have the Reader installed on your PC. If theReader is not installed, you can install it from the CAMWorks CD (see page 1-12).x Predator CNC Editor

Predator CNC Editor includes CNC Editor, DNC, Backplotter and File Comparemodules. The Master Setup program on the CAMWorks CD provides an option forinstalling this software.

x TekSoft Universal Post GeneratorThe Universal Post Generator allows you to customize your TekSoft post processorsfor both basic and complex code generation requirements. You can use this utility toconfigure the post processor to output NC code for sophisticated controlrequirements or to compliment specific production methods. The Master Setupprogram on the CAMWorks CD provides an option for installing this software.

Installation QuikStart


Installation QuikStartThe steps to install CAMWorks are listed below. If you are an experienced PC user, youmay be able to use this information to quickly install your software. If you need moredetailed instructions, each step is explained in this chapter.

If you are updating an existing CAMWorks installation, see page 1-6 before installing anew version.

1. Verify that you have the hardware and software required to run CAMWorks.2. Attach the copy protection block to a parallel port (the printer port) on your

computer.3. Install the CAMWorks software: Insert the CAMWorks CD in the drive. On the Master Setup menu, select the options you want to install. The Setup program for each option you checked will run in succession.

The Setup program automatically determines if either DAO 3.5 or the NT Drivershould be installed and selects these options on the menu. We recommend youinstall these options if the Setup program selects them.

4. Start SolidWorks.The CAMWorks logo displays to indicate CAMWorks is started.

Installing the Copy Protection Block


Installing the Copy Protection BlockCAMWorks uses a copy protection block to protect against theft of the system. A copyprotection block is a small hardware device that fits on the parallel port of the computer.The block can be installed on parallel port LPT1, LPT2 or LPT3. This device is alsocalled a security key or dongle.

IMPORTANT! The copy protection block is essentially your license and you maywant to insure it against loss. If the block is lost or stolen, you will be required topurchase a new system at full retail price.

To install the copy protection block: Attach the male connector on the block to the female connector on the PC. This

is the printer port. Some computers have more than one 25-pin connector. Make sure you install

the block on the correct port.The copy protection block must remain on the computer at all times while CAMWorksis in operation. CAMWorks looks for and reads the configuration on the copy protectionblock when it starts up and periodically while it is running. If the block is not found, theprogram starts in Demo mode (see page 1-19).

Attaching Devices to the BlockThe copy protection block is a passive device. It receives the signal coming out theparallel port, reads it, and passes the signal through unchanged. This means that you canplace the block on the parallel port and then attach another device.

The copy protection device does not affect the parallel port or most other devicesattached to it. However, the block may not function with a laser printer attached. If youhave a laser printer (or any printer with a buffer), we recommend you attach the printercable to a parallel printer port that does not have the copy protection block attached.Other types of printers can usually be connected to the copy protection block.

Any devices that are attached must be powered on in order for the block to function.

You can also attach multiple copy protection devices on the same parallel port. If youattach multiple copy protection devices, attach the other devices first, then the TekSoftblock.

Updating an Existing Installation



RequirementsIn order to update an existing CAMWorks installation, you must be currently enrolled ina CAMWorks Update Subscription Plan and your copy protection block must beprogrammed to run this release. If you have any questions, contact your CAMWorksreseller before installing the software.

Current Enrollment in an Update Subscription PlanYou must be enrolled in the CAMWorks Update Subscription Plan in order to keep yourCAMWorks system up-to-date with new features and performance improvements. If youare not currently enrolled in a CAMWorks Update Subscription Plan, you can contactyour CAMWorks reseller any time and purchase a plan.

Correctly Programmed Copy Protection BlockIf you are updating from a previous release to the latest production release, you mayneed to update the copy protection block. This is done using a .COD file supplied byyour CAMWorks reseller.

Viewing Current Copy Protection Block InformationThe Block Manager utility allows you to view the products and versions that the copyprotection block is programmed (licensed) to run.To view the current Copy Protection Block information:

1. Insert the CAMWorks CD in the drive.2. On the CAMWorks Master Setup menu, click the Block Mgr. button.3. In the Update Rainbow Protection Block window, select View on the menu bar.

The Key Information dialog box displays the current programming of your blockand the lists the modules, products and versions that require the copy protectionblock in order to run (Figure 1.1 displays a sample).

The date in the CAMWorks Ver field must be the same as or later than the build datefor CAMWorks 99. For example, if the date in this field is 4-15-1999 and theCAMWorks build date is 1999/0428, you need to update the block. If you do nothave a new .COD file, contact your CAMWorks reseller.



Updating the Copy Protection BlockTo update the block, you need a .COD file (NNNNN.COD where NNNNN is the numberof your block). This file is supplied by your CAMWorks reseller either on a floppy diskor in an email.If you are installing software on multiple machines that have different copy protectionblocks attached, make sure the correct .COD file is used to update the block.To transfer the information in the .COD file to the block:1. Unzip the .COD file if necessary (the file extension must be .COD not .ZIP).2. Make sure the block is attached to the PC.3. Insert the CAMWorks CD in the drive.4. On the CAMWorks Master Setup menu, click the Block Mgr. button.

Figure 1.1 Sample Key Information Dialog Box

This date must be thesame as or later thanthe build date forCAMWorks 99.



5. In the Update Rainbow Protection Block window, select Update on the menu bar,then select Update on the menu.The Open COD Filedialog box displays. The.COD file thatcorresponds to yourblock is listed in the Filename field.

6. Open the folder thatcontains the .COD file,then click Open.

Two dialog boxes display. The dialog box on the left displays the products andversions you are currently licensed to run. The dialog box on the right displays thechanges that will be made.

7. Click the Update button.The block is programmed based on the information in the .COD file.

Where to Install CAMWorks 99If CAMWorks 98Plus or Earlier Version is Installed

You have two choices:

x You can update the existing CAMWorks 98Plus (or earlier version) installation.If you update the existing installation, the Setup program uninstalls the existingCAMWorks software and installs CAMWorks 99 in the same folders.

x You can create a new CAMWorks 99 installation.If you create a new installation, you can run both versions of CAMWorks byselecting the appropriate version in the SolidWorks Add-in manager.

If Previous Release of CAMWorks 99 is InstalledThe Setup program uninstalls your current version of CAMWorks 99 and installs thenew version in the same folders.



New CAMWorks 99 Technology DatabaseCAMWorks 99 includes numerous enhancements to the Technology Database. Thesechanges include support for the turning module, a new ReportDatabse.mdb file thatcontains forms and data for the Setup Sheet, additional abilities for controlling featuresand operations, and simplified menu structure and dialog boxes.

The Setup program automatically installs the CAMWorks 99 Technology Database filesin the \lang\xxxx folder inside the CAMWorks folder where xxxx is the language (forexample, \camworks\lang\English).If you are updating an existing installation, before the Setup program removes yourcurrent files, a copy of the existing techdb.mdb and ReportDatabase.mdb files that arelocated in the \lang\xxxx folder is stored in a backup folder.

Backup files are stored as follows:

x Each time the Setup program is run to update an existing installation, a new\backup\xxxx\backupnn folder is created inside the CAMWorks folder where xxxx isa language and nn is a number from 01-10 (for example,\camworks\backup\English\backup_01 through\camworks\backup\English\backup_10).x After 10 backups have been created, the Setup program deletes the backup_01

through backup_05 folders. The backup_06 through backup_10 folders are thenrenamed to backup_01 through backup_05 and the backup files for the nextinstallation are stored in the backup_06 folder.

Updating the New Technology DatabaseCAMWorks 99 will not run with previous Technology Databases. If you havecustomized the Technology Database for a previous release, you can run the Import DataWizard to import data contained in either the backup techdb.mdb or a techdb.mdblocated in a different folder into the new CAMWorks 99 database. The Import DataWizard is explained on page 1-14.

Installing CAMWorks


Installing CAMWorks

Running the Setup ProgramThe CAMWorks installation program installs the following: the CAMWorks system files the Technology Database sample parts (in the \examples folder inside the CAMWorks folder) several default post processors (in the \posts folder inside the CAMWorks

folder). These may or may not be suitable for your needs. Contact yourCAMWorks reseller for information on making changes to these post processorsor for obtaining other post processors. The FANTUTM post processor is usedwith the exercises in this manual. the Getting Started Guide in Adobe PDF format (in the \lang\English\manuals

folder).To install the software:

1. Make sure the copy protection block is attached to a parallel port.2. Make sure SolidWorks is installed.3. Insert the CAMWorks disc in the CD drive. After a brief pause, the CAMWorks Master Setup menu should display. If the program does not start automatically, click the Start button on the

Taskbar and choose Run. In the Run dialog box, type d:\setup (or the letter ofthe CD drive) and click OK.

4. Make sure the check boxes for CAMWorks and Feeds and Speeds are checked.5. Select any other software you want to install.

The Setup program automatically determines if either DAO 3.5 or the NT Drivershould be installed and selects these options. We recommend you install theseoptions if the Setup program selects them.

6. Click the Install button.The Setup programs for each option you checked will run in succession.

Because CAMWorks depends on SolidWorks, a specific version of SolidWorks maybe required. During the installation of CAMWorks, a message displays indicatingthe required SolidWorks version. If you run CAMWorks with an older version,unpredictable results may occur.

Installing CAMWorks


Installing Supplemental ProgramsThe CAMWorks CD contains a number of supplemental programs. Some of these arelicensed products that require the copy protection block be programmed in order to run.

Feeds and SpeedsCAMWorks generates feed/speed values from a library based on the workpiece material,tool material, tool diameter, cutting depth, and operation type. The Technology Databaseprovides access to the feed/speed library, so that you can review or modify the data. TheFeed/Speed Editor and Material Library are explained in CAMWorks online help.

Since CAMWorks uses non-feed/speed data from the feed/speed library, this softwareshould be installed. The use of the feed/speed data is optional.

To install the Feed and Speed Library software, check the Feeds and Speeds option onthe CAMWorks Master Setup menu, then click the Install button. Follow the instructionson the screen.

IMPORTANT! The default installation folder for the Feed/Speed editor is C:\matlib.Even though the folder location can be user specified, the developer of the softwarerecommends that the default folder location be used.

Predator CNC Editor

In order to run this program, the copy protection block must be programmed forPredator.

The Predator CNC Editor includes 4 integrated modules:

x CNC Editor with dozens of CNC intelligent editing commands, Microsoft Wordcompatible menus, toolbar, and shortcut keys.x File Compare module with synchronized scrolling and line by line edit/change

review.x DNC module to send, receive, and DNC to any RS-232 compatible CNC machine.

Supports an unlimited number of different CNC machines with appropriatehardware.x Backplotter module for backplotting any CNC program in a true 3D environment to

graphically verify CNC code.To install the software, start the CAMWorks Master Setup, select the Predator CNCEditor option, then click the Install button. Follow the instructions on the screen.

Installing CAMWorks


TekSoft Universal Post Generator

In order to run this program, the copy protection block must be programmed forUniversal Post.

CAMWorks uses a post processor to convert information into machine tool specific NCcode. Each post processor is designed to generate quality NC code that meets therequirements of the machine control. The Universal Post Generator allows you tocustomize the post processor for both basic and complex code generation requirements.

To install the Universal Post Generator software, make sure you have a version ofCAMWorks is installed, then start the CAMWorks Master Setup, select the PostGenerator option, then click the Install button. Follow the instructions on the screen.

Adobe Acrobat ReaderThe Acrobat Reader allows you to view, navigate, search and print this manual. Whenyou install CAMWorks, this manual is installed automatically in the\lang\english\manuals folder inside the CAMWorks folder. If you do not have theReader on your PC, you can install it from the CAMWorks CD.

To install the Reader, start the Master Setup program, select the Adobe Acrobat Readeroption, then click the Install button. Follow the instructions on the screen.

To start the Reader and open a file:On the Start menu, select CAMWorks on the Programs menu, then select theGetting Started manual.

You can also open the \lang\english\manuals folder in Explorer, then double-clickstartgde.pdf.

DAO 3.5DAO is a Microsoft utility that CAMWorks uses to extract information from theTechnology Database. This utility is installed by a variety of Microsoft products,including Office 97 and Access 97. DAO 3.5 may already be installed on your PC.

If DAO 3.5 is not installed, when you try to start CAMWorks in SolidWorks, an errormessage displays indicating the Jet DAO Engine is unable to initialize.

The CAMWorks Master Setup program automatically determines if DAO 3.5 needs tobe installed and selects the DAO 3.5 option on the menu. We recommend that you installthis option if the Setup program selects it.

Occasionally, the automatic installation may not install all the files required and theerror message may still display when you start SolidWorks. If this occurs, you can installthe files manually. This method installs more components than the automaticinstallation.

Installing CAMWorks


To install DAO 3.5 manually:

1. Insert the CAMWorks disc in the CD drive.If the Master Setup menu displays, click the Close button.

2. In Explorer, select the CD drive and open the \dao35\disk1 folder.3. Run the Setup program in that folder.4. In the Select Components dialog box, make sure the Jet 3.5 checkbox is checked.

Do not install the ODBCDirect option (the checkbox should not be checked).5. Click the Next button.6. In the second Select Components dialog box, leave all the optional formats selected

and click Next.The Microsoft setup program installs the files.

Windows NT DriverIn order for CAMWorks to read the copy protection block in Windows NT, a SentinelNT driver must be installed. If this driver is not installed, CAMWorks will start in demomode.The CAMWorks Master Setup program automatically determines if you are runningWindows NT and selects the NT Driver option on the menu. We recommend that youinstall this option if the Setup program selects it.

If you need to install the Sentinel NT driver manually:

1. Insert the CAMWorks disc in the CD drive.If the Master Setup menu displays, click the Close button.

2. In Explorer, select the CD drive and open the \SentinelDrivers folder.3. Run the Setup program in that folder.

The Setup program automatically installs the driver.

4. Restart the PC before starting CAMWorks.

Installing Customized Post Processor FilesCAMWorks provides several standard post processor files. These files are installed intothe \Posts folder inside your CAMWorks folder. These may or may not be suitable foryour needs. Contact your authorized CAMWorks reseller for information on makingchanges to these post processors or for obtaining other post processors. Additional postprocessor files (.lng and .ctl files) can be installed in any folder.

Updating the Technology Database


Updating the Technology DatabaseAfter you install CAMWorks 99, you can run the Data Import Wizard to importcustomized data in the Technology Database for the previous version into the newCAMWorks 99 Technology Database.

CAMWorks 99 will not run with previous versions of the Technology Database.

Importing DataRequired FilesCustomized Techdb.mdbx If the customized data was located in the techdb.mdb file in the \lang\English folder

of the previous release, you can use the backup techdb.mdb created by the Setupprogram. This file is in the \backup\English\backupnn folder inside the CAMWorksfolder (for example, \backup\English\backup02). For more information on backupfolders, see page 1-9.x If you are running CAMWorks in a language other then English, your customized

techdb.mde may be located in the \backup\xxxx\backupnn folder where xxxx is thelanguage (for example, \backup\German\backup02).x If you are running CAMWorks on a network, the customized data may be located in

a techdb.mdb that has been moved to a folder on a network drive.x If you install CAMWorks 99 in a new folder and retain CAMWorks 98Plus or an

earlier version, your customized techdb.mdb is located in the folder specified as thelocation of the Technology Database on the Options|General tab in that version.

CAMWorks 99 Technology Database Files Installed by the Setup ProgramThe CAMWorks 99 TechDB consists of three files that are installed in the lang\xxxxfolder inside the CAMWorks folder, where xxxx defines the language as English,German, Spanish, etc.

TechDBForms.mde This file is the interface for the TechDB and must remain inthe \camworks\lang\xxxx folder (e.g., \camworks\lang\english).

techdb.mdb This file contains the data for the TechDB. You can move thisfile to a different folder (for example, if you want the TechDBin a folder on a network drive).

ReportDatabase.mdb This is a new file in CAMWorks 99 that contains the formsand data for the Setup Sheet function. This file must be in thesame folder as techdb.mdb.



Procedure to Import User Data into New TechDB1. Install CAMWorks 99.2. Exit CAMWorks and SolidWorks.3. Use one of the following methods to start the new Technology Database: In the CAMWorks program group, select the Technology Database option Select Start on task bar and select Programs/CAMWorks/Technology Database In Windows Explorer, open the file TechDbForms.mde in the

\camworks\lang\xxxx folder (for example, \camworks\lang\English).Access 97 starts and the Mode Menu for CAMWorks 99 displays.

After installing CAMWorks 99, the new TechDB must be linked to theapplication. If you start SolidWorks, the linking is automatic. If you start theTechDB before you start SolidWorks, a message displays indicating that thedatabase must be linked. Click Yes to do this.

4. Click either the Mill or Turn button.5. Click the Database Maintenance button on the Main Menu.6. Click the Import Data button on the Database Maintenance menu.7. After reading, click the Next button to continue.

The Step 2 dialog box displays the locations of the current database and the sourcedatabase, which is the database that contains existing user defined data.

8. If the location of your source techdb.mdb is not correct, use the Browse button toset the correct location, then click the Next button.Step 3 allows you to create a backup of the new database in the event that theupdate procedure fails. The original database with user data is not changed duringthis process. However, we strongly recommend that you select and make a Backup.

9. Click the Backup button.A backup is created in the same folder as the techdb.mdb and is named Backup oftechdb.mdb.

10. When the backup is done, click the Next button.Step 4 begins the data importing process.

11. Click the Import button.The process may take a few minutes.

12. When finished, click the Next button, then click the Compact button.Step 5 compacts the database to decrease the file size and improve performance.The process may take a few minutes.



13. When finished, click the Next button.Step 6 completes the Import Wizard and starts the database.

14. Click the Finish button.15. Click the Return to Main Menu button.16. Click the Quit Technology Database button.

The CAMWorks 99 database now includes data entered in the previous version ofthe technology database.

Updating ReportDatabase.mdbIf you update an existing CAMWorks 99 installation, the Setup program creates abackup of ReportDatabase.mdb in the same \backup\xxxx\backupnn folder as thetechdb.mdb file (see page 1-9). If you have created customized Setup Sheets or if youwant to retain Setup Sheet information for existing parts, you can copy the backup ofthis file to the same folder as the CAMWorks 99 techdb.mdb file.

Sharing the TechDB on a Network


Sharing the TechDB on a NetworkIf you are running CAMWorks on multiple PCs connected on a network, you can movethe TechDB to a shared folder.

To move the TechDB:

1. Move the following two files from the \camworks\lang\xxxx folder (for example,\camworks\lang\English) to the new folder: Techdb.mdb ReportDatabase.mdbThe TechDBForms.mde file must remain in the \camworks\lang\xxxx folder.

2. Use one of the following methods to start the new Technology Database: In the CAMWorks program group, select the Technology Database option Select Start on the Task bar and select Programs/CAMWorks/Technology

Database In Windows Explorer, open the file TechDBForms.mde in the

\camworks\lang\xxxx folder (for example, \camworks\lang\English)3. When Access 97 starts: if you moved the files in Step 1, a message window displays to indicate the

database cannot find the files, then the Database Link Wizard starts. if you copied the files in Step 1, the Mode Menu for CAMWorks 99 displays.

Click either the Mill or Turn button, then click the Database Maintenancebutton on the Main Menu and click the Link Database Wizard button.

4. In Step 1 of the Database Link Wizard, click the Next button.5. Use the Browse button to locate the techdb.mdb that you moved, then click Next.6. Click the Start Linking button.7. When the linking is completed, click the Finish button.8. Click the Return to Main Menu button.9. Click the Quit Technology Database button.10. Start SolidWorks and either select New on the File menu or open a part file.11. Select Options on the CAMWorks menu.

The General tab should indicate the new location of the TechDB.

Starting CAMWorks


Starting CAMWorksCAMWorks is fully integrated into SolidWorks and can be started automaticallywhenever you start SolidWorks.

1. Start SolidWorks.The CAMWorks logo displays to indicate CAMWorks is started.

2. Select New on the File menu and select Part in the New dialog box.or

Select Open on the File menu and open a part file.

The CAMWorks tabs display at the bottom of theFeatureManager design tree. The tabs at the bottom of the tree are for moving

between the SolidWorks trees and the CAMWorksmachining trees. If the CAMWorks tabs are not visible, you can expand

the size of the tree. Position the cursor on the line thatdivides the tree from the graphics area. When thecursor changes to a bar, drag the bar to the right untilthe tabs display.

3. Click the CAMWorks Machinable Features tab.The CAMWorks Machinable Features tree displays.

To learn how to use CAMWorks, we recommend you do the exercises in this manual.

Machinable Features tab

Running in Demonstration Mode


Running in Demonstration ModeWhen CAMWorks starts, the software checks for the copy protection block and runs ineither licensed or demonstration mode.

x If the copy protection block is found, the system runs in licensed mode.x If the copy protection block is not found, a message displays indicating that

CAMWorks security has failed and the system runs in demonstration mode.

IMPORTANT! If you have a copy protection block attached to your PC,CAMWorks will start in demonstration mode when it is unable to detect the block.For more information on troubleshooting copy protection block problems, seeAppendix A.

RestrictionsIn demonstration mode, CAMWorks is fully functional except for these restrictions:

x Files saved with CAMWorks machining data: Can be opened in a licensed version; however, the machining data will not be

restored. SolidWorks data is not affected. Can be opened again in demonstration mode with the machining data restored.x NC code generated during post processing (.txt files) cannot be saved.

Running in Demonstration Mode


A-1

Appendix A Troubleshooting

As a result of the complexity of the PC operating environment, conflicts and problemscan occur.

This appendix provides suggestions for you to resolve problems with the following:x Copy Protection Block Not Detectedx General Operation ProblemsIf you are unable to resolve a problem using the available information, the Getting Helpsection of this chapter explains how to obtain assistance

Copy Protection Block Not Detected

A-2

Copy Protection Block Not DetectedWhen CAMWorks is unable to detect the copy protection block, a message displaysindicating that CAMWorks security failed and the system is starting in demonstrationmode. In demonstration mode, files saved with CAMWorks machining data:x Can be opened in a licensed version; however, the machining data will not be

restored. SolidWorks data is not affected.x Can be opened again in demonstration mode with the machining data restored.Below are some causes and possible solutions for a copy protection block problem.x The copy protection block may not be installed correctly. Some computers have

more than one 25-pin connector. Make sure the male connector on the copyprotection block is installed in the female connector on the computer (this is theprinter port).x The copy protection block may have failed. Copy protection blocks do not have

batteries to run down; however, they occasionally fail. If you are a licensed user,you can return the block to your CAMWorks reseller for a replacement.Replacement is free during the warranty period. After the warranty period, there is anominal charge.The blocks are very sensitive and have been known to fail if used with certaincomputer hardware. Some multifunction boards that contain disk controllers, serial,parallel and game ports have been known to burn out the copy block. If you thinkthis has occurred in your system, contact your CAMWorks reseller.x If you have a device such as a printer attached to the copy protection block and the

block is not detected when you start SolidWorks: Make sure the device is powered on. Remove the device and see if the block functions. If you have a plotter or a laser printer (or a printer with a buffer) attached,

remove it. Plotters and some laser printers cannot be attached to the copy block.x If you have multiple security blocks attached to the port and the CAMWorks block

is not detected when you start SolidWorks: Remove all blocks except the CAMWorks block and try to start the system. Attach the blocks so that the CAMWorks block is the last one. Vary the order in which the other blocks are attached (keeping the CAMWorks

block last).x If operating under NT, make sure the Sentinel copy block driver is installed. This

can be checked by looking in Control Panel/Multimedia command under theDevices tab. Expand the Other Multimedia Devices item and a device listed asSentinel for i386 Systems should be shown. If it is not, you need to install the driverfrom the CAMWorks CD main menu. If it is, reboot NT and try again.

General Operation Problems

A-3

General Operation ProblemsThis section describes some common complications and provides suggestions for you toresolve the problems.

Machining Data Is Not Saved/RestoredIf you open a SolidWorks part file and the machining data (machinable features,operations and toolpaths) that you thought you had saved previously is missing:x Make sure the Save/Restore command is checked on the General tab in the Options

dialog box. If the Save/Restore option is not checked the CAMWorks data will notbe saved when the Save command is executed.x If the Save/Restore command was checked when the part was saved, if it is

unchecked when the part is opened, the CAMWorks data will not be restored. Torestore the data, check the Save/Restore option, close the part and re-open it.x You may have saved the part when CAMWorks was running in demonstration

mode. Files saved in demonstration mode can be opened in a licensed version;however, the machining data will not be restored.

Post Process Command is not on the Shortcut MenuIf you are ready to generate the NC program and the Post Process command is notdisplayed on the shortcut menus, make sure you have selected a controller (postprocessor) and generated the toolpaths. The controller is selected by right clickingMachine in the tree and selecting Parameters on the shortcut menu, then clicking theController tab in the Machine dialog box.

Getting Help

A-4

Getting HelpTroubleshooting sections in the manuals often provide solutions to common problems. Ifyou are unable to find a solution to your problem using the available information, andyou are reasonably certain the problem is in CAMWorks, you can get assistance asexplained on the next page.

Doing some basic troubleshooting can save you time. If you can determine the softwareor peripheral that seems to be causing the problem, you can contact the applicablemanufacturer for help. For example, if your mouse is not functioning correctly, theproblem may be caused by the mouse or by Windows. You may be able to correct theproblem quickly by contacting Microsoft or the mouse manufacturer's customersupport.

Start With Some Basic TroubleshootingBefore you call for assistance, there are a number of areas you can check. The followinglist is designed to help you discover common problems or direct you toward problemareas that may have been overlooked. In some cases, your problem may be caused bysomething as simple as a loose cable.

Make sure your hardware and software meet the minimum systemrequirements listed in Chapter 1.Windows requires a considerable amount of computing power, memory and diskspace. When you try to run Windows applications such as CAMWorks, you mayfind your computer is unable to handle the demand.

Make sure your hardware and peripherals are set up correctly.If Windows is not operating correctly or your mouse or printer is not functioning,you need to troubleshoot Windows or the peripheral equipment, not CAMWorks.

Check all cable connections.A loose cable may cause your problem.

Consult your manuals and online help.Read the manuals and the online help for your equipment and verify that you havefollowed all the instructions.

Getting Help

A-5

Defective Software or EquipmentThe TekSoft Warranty, which is printed on the software envelope and in the ProductCollection CD booklet, warrants that for ninety (90) days from the date of purchase, thesoftware and the hardware block will perform substantially in accordance with thedescription in the documentation. If any part of this product is not as warranted, theremedies are explained in the Warranty. Make sure you read the Warranty and SoftwareLicense. If you are reasonably certain your problem is covered under the TekSoftWarranty, please contact your CAMWorks reseller. If you have a problem with anyother equipment, such as a printer, mouse or the computer, please contact theappropriate manufacturer.

Still have a Problem?When you have questions about the operation of CAMWorks or you cannot find asolution to a problem that you are reasonably certain is caused by CAMWorks, call forassistance as explained below.

Contact Your CAMWorks ResellerTekSoft products are sold and distributed by a network of dealers and distributors whoare trained by TekSoft to provide technical support. CAMWorks resellers have in-houseprofessional support staffs who have a thorough knowledge of the product and providefriendly and timely support.Please be able to provide as much of the following information as you can. Thisinformation will be used to analyze your problem:x Product name, version, and build number.x Customer I.D. # and Copy Protection Block #x Windows version (e.g., Windows 95, 98 or NT)x Description of hardware (CPU, RAM, Video adapter)x Additional Windows applications in your system (e.g., Microsoft Office 97)x Exact error message, if anyx Steps to re-create the problemx Sample part model to demonstrate the problem

Accessing TekSoft's Web SiteThe TekSoft web site, www. teksoft.com, is designed to provide information for bothnew and current customers including:x information about new releasesx hints and tips for getting the most out of your CAMWorks systemx information about special software offersx software to download (supplemental programs, utilities, etc.)

Getting Help

A-6

toc.pdfTable of Contents

ch1.pdfChapter 1 Installing CAMWorksSystem RequirementsInstallation QuikStartInstalling the Copy Protection BlockUpdating an Existing InstallationInstalling CAMWorksUpdating the Technology DatabaseSharing the TechDB on a NetworkStarting CAMWorksRunning in Demonstration Mode

ch2.pdfChapter 2 Learning 2 Axis MillMill Lesson 1Mill Lesson 2Mill Lesson 3Mill Lesson 4Mill Lesson 5Mill Lesson 6For More Practice

ch3.pdfChapter 3 Learning 3 Axis Mill3 Axis Mill Lesson 13 Axis Mill Lesson 23 Axis Mill Lesson 3

chp4.pdfChapter 4 Learning 2 Axis Turn2 Axis Turn Lesson 12 Axis Turn Lesson 22 Axis Turn Lesson 32 Axis Turn Lesson 42 Axis Turn Lesson 5

apa.pdfAppendix A TroubleshootingCopy Protection Block Not DetectedGeneral Operation ProblemsGetting Help

idx.pdfIndex

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