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Can the Screening Process for Fouling-Release Coatings be Improved to Better Predict Ship-Scale Performance? Kody Lieberman, Brittany Preston-Baker and Elizabeth Haslbeck Naval Surface Warfare Center Carderock Division Kelli Hunsucker and Geoffrey Swain Florida Institute of Technology Rick Foster and James Martin Naval Research Lab Key West 19 th ICMCF, 24-29 June, 2018 DISTIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED
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Page 1: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

Can the Screening Process for Fouling-Release

Coatings be Improved to Better Predict Ship-Scale

Performance?

Kody Lieberman, Brittany Preston-Baker and Elizabeth Haslbeck

Naval Surface Warfare Center Carderock Division

Kelli Hunsucker and Geoffrey Swain

Florida Institute of Technology

Rick Foster and James Martin

Naval Research Lab Key West

19th ICMCF, 24-29 June, 2018

DISTIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED

Page 2: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

2

Fouling-Release Coatings:In-Service Performance

U.S. Navy has been evaluating fouling-release (FR) coatings on a small number

of ships for ~20 years, and has seldom observed consistent sloughing of hard

fouling.

Full scale performance not matching panel test results.

• Operational area and operational tempo

• Screening test protocol

24-29 June 2018 19th ICMCF, Melbourne FL

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MIL-PRF-24647E is a performance specification to qualify paint systems intended

for use on the underwater hulls of Navy/DoD vessels.

• Panels immersed statically and uncaged in Biscayne Bay, FL

• Tested in flow channel quarterly for 8 quarters

• Hard fouling shall occupy <40% of the surface prior to flow channel testing

• Hard fouling shall occupy <20% of the surface after flow channel testing at 20 kts

Coating Qualification:MIL-PRF-24647E

24-29 June 2018 19th ICMCF, Melbourne FL

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4

Questions

Do we need a new test or can we update our current protocol (MIL-PRF-24647E)

to better predict full-scale performance?

• Does biofouling community composition affect FR performance?

– Predator exclusion effects?

– Location effects?

– Seasonal effects?

• How does performance of FR coatings vary across dynamic test methods?

– Flow channel (MIL-PRF-24647E)

– Through-hull (Florida Institute of Technology)

24-29 June 2018 19th ICMCF, Melbourne FL

Page 5: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

5

Technical ApproachStatic Immersion

Port Canaveral

Sebastian Inlet

Miami

Test Site Location

Treatments Acronym

Fouling-Release 1 (Qualified Coating) FR 1

Fouling-Release 2 FR 2

Fouling-Release 3 FR 3

Antifouling/Fouling-Release Hybrid AF/FR

24-29 June 2018 19th ICMCF, Melbourne FL

Page 6: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

6

Flow channel test: in general accordance with ASTM D4938

• Replicate panels immersed at Miami test site

– 3 caged, 3 uncaged

• Tested quarterly for 8 quarters

• Run at 10, 20 and 30 kts for 15 min each

• Fouling community measured as percent cover (ASTM D6990)

Technical ApproachDynamic Testing: MIL-PRF-24647E Flow Channel

24-29 June 2018 19th ICMCF, Melbourne FL

Page 7: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Technical ApproachDynamic Testing: Through-Hull

Florida Institute of Technology Through-hull test: panel mounted in apparatus

and placed into wet well built into the aft section of a 30 foot power boat

• Replicate panels immersed at Port Canaveral and Sebastian Inlet test sites

– 3 at each site

• Tested quarterly for 2 quarters

• Run at 10 and 20 kts for 10 min each

• Fouling assessed per ASTM D6990

Wet Well

Panel Apparatus Video

Camera

Test Panel

Panel apparatus with video camera

24-29 June 2018 19th ICMCF, Melbourne FL

Page 8: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Does biofouling community composition affect FR performance?

Predator exclusion effects?

24-29 June 2018 19th ICMCF, Melbourne FL

Page 9: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Uncaged

Caged 20 kts10 kts00 kts 30 kts

Barnacle Tube Worm Encrusting Bryozoan Mollusc Slime/Bare SpaceSoft Fouling

Flow ChannelPredation Effect: FR 2 Coating

Q5

24-29 June 2018 19th ICMCF, Melbourne FL

Page 10: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Does biofouling community composition affect FR performance?

Location effects?

Seasonal effects?

24-29 June 2018 19th ICMCF, Melbourne FL

Page 11: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

11

Through-Hull TestBetween Locations

Fa

ll -

Win

ter

Sp

rin

g

Barnacle Tube Worm Encrusting Bryozoan Mollusc Slime/Bare SpaceSoft Fouling24-29 June 2018 19th ICMCF, Melbourne FL

Page 12: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Through-Hull TestRound 2 Between Locations: FR 3

Port

Canavera

lS

ebastian

00 kts 10 kts 20 kts

Spring: 3 months of biofouling growth

24-29 June 2018 19th ICMCF, Melbourne FL

Page 13: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

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Through-Hull TestBetween Seasons

Fa

ll -

Win

ter

Sp

rin

g

Barnacle Tube Worm Encrusting Bryozoan Mollusc Slime/Bare SpaceSoft Fouling24-29 June 2018 19th ICMCF, Melbourne FL

Page 14: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

14

Through-Hull TestBetween Seasons: FR 1

Fall

/ W

inte

rS

pring

00 kts 10 kts 20 kts

Port Canaveral: 3 months of biofouling growth

24-29 June 2018 19th ICMCF, Melbourne FL

Page 15: Can the Screening Process for Fouling-Release Coatings be ... Lieberman.pdf · Dynamic Testing: Through-Hull Florida Institute of Technology Through-hull test: panel mounted in apparatus

15

What Did We Learn?

Do we need a new test or can we update our current protocol?

• Community composition impacted FR performance

Predator exclusion

Immersion location

Seasonal variation

• Dynamic test method did not impact release

When hard fouling occurred, there was limited release

Need to balance cost and risk regarding coating validation and qualification

24-29 June 2018 19th ICMCF, Melbourne FL

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NRL: James Martin, Rick Foster

FIT: Kelli Hunsucker, Harrison Gardner, Hannah

Briant, Johanna Evans, Geoffrey Swain

Sponsor: Steve McElvany and Paul Armistead,

ONR Code 332

Thank you!

24-29 June 2018 19th ICMCF, Melbourne FL


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